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Rev. M 3/00
TR-100 Series
Transient Recorder
Manual
Signature Not Verified
Power Instruments
APPROVED
Digitally signed by Engineering Services
cn=Engineering Services, o=Rochester Instrument Systems, c=US
Date: 2003.08.05 08:28:55 -05'00'
Reason: Document is released
Table of Contents
Chapter 1 - General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Standard and Optional Hardware/Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
Chapter 2 - System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog / Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Triggering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programmable Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Event Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Panel Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Local Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Primary Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
2-1
2-1
2-2
2-2
2-2
2-2
2-2
2-3
2-3
2-3
2-3
4-1
4-1
4-1
4-2
4-3
4-3
4-4
4-6
4-6
4-7
4-8
ii
5-1
5-1
5-2
5-2
5-2
5-2
5-3
5-3
5-4
5-4
5-4
5-4
5-4
5-5
5-5
5-6
5-6
5-7
5-7
5-7
5-7
5-7
5-7
5-8
5-8
5-8
5-9
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multiple System Trigger Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Time Sync Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TR-116A Internal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Panel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microprocessor Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Module Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TR-132A Internal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microprocessor Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Module Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transient Recorder Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 - 10
5 - 10
5 - 10
5 - 12
5 - 13
5 - 13
5 - 13
5 - 15
5 - 15
5 - 16
5 - 17
5 - 17
5 - 18
5 - 18
5 - 18
5 - 18
iii
A - 13
A - 13
A - 13
A - 14
A - 14
A - 15
A - 15
A - 15
A - 16
A - 16
A - 16
A - 16
iv
B-1
B-1
B-1
B-1
B-1
B-1
B-1
Input Module(s) - Contains input and isolation circuitry for 8 analog and
16 digital inputs, as well as, circuitry to drive on-board external status relays on
the master module.
IMPORTANT: If a warning label is found inside the front cover of your TR-100, do
not install Input Modules with a revision of less than 5 for 1077-204, or a revision
of less than 6 for 1077-205.
2.
3.
4.
1-1
5.
6.
7.
The TR-100 Series Transient Recorders are controlled locally or remotely using a
standard IBM compatible computer and a Windows Graphical User Interface (GUI)
known as Display Station. The operating parameters for the TR-100 Series
Recorders are setup and event records are retrieved using Display Station.
All analog and digital channels are sampled simultaneously to prevent time skewing of
data. The sample rate is programmable at 24, 48, 96 and 192 samples per cycle.
Approximately 15 Megabytes of dynamic memory are available to store the sample
event data from the analog and digital channels. With the hard disk option, storage can
be expanded to the capacity of the drive. This memory is dynamically allocated, as
event records are stored, based on settings chosen by the operator. The length of
event records is determined by the operator as prefault cycles, minimum post-fault
cycles, safety window cycles and maximum record size in seconds.
Event record memory is user configurable to operate in any of the following modes:
1.
On Memory Full Stop - Events are recorded until the memory is full. The
recorder will then disarm and will not record any further events.
2.
3.
1-2
The Transient Recorder is equipped with a battery powered clock for keeping time and
day information. Time is measured and event records are tagged to the millisecond.
The clock can be synchronized to an external time standard that generates a DC pulse
per second, minute, or hour. The optional IRIG-B module is available for greater time
sync accuracy. This option is especially useful in systems requiring time
synchronization between multiple Transient Recorders, Sequential Event Recorders,
and other equipment.
Two standard RS-232 communication ports are provided for local or remote access to
the Transient Recorder. Connecting to one RS-232 port provides local access to the
recorder (front panel). Connecting to the other provides remote access from a master
station computer (rear panel). Display Station is used to set the operating parameters
and retrieve event dat from the transient recorder. The front panel has status indicator
LEDs and a test button for verifying operation of the Transient Recorder. Four status
relays are provided to drive an external annunciator or SCADA inputs. The status relays
report important transient recorder functions.
Transient Recorder Chassis Assembly - This is the main assembly which houses the
input, power supply and control modules. The front of the unit has status indicators, a
test button and a communications port (RS-232) for connection to a local computer.
The rear of the unit has terminal blocks for connecting analog/digital inputs, power input,
status relay outputs and DC time sync input. Two connectors on the rear of the unit are
used to connect to a local printer and modem. The unit can be provided with slides for
cabinet mounting.
Firmware - The Transient Recorder is supplied with all required firmware and software
to properly operate the system. Communication, local control, data capture/retrieval,
and printing capabilities are supported. The firmware resides on the Processor Module.
Future updates may be installed by the user or by the factory.
Hard Drive (Optional) - The Hard Drive expands the available storage capacity for
storage of events.
Trend Recording Firmware - Trend Recording is a firmware package that tracks long
term trends in voltage, current, and frequency. You must have the Hard Drive option in
order to utilize the Trend Recording option.
1-3
1-4
Expert System (Optional Software) - This program is used to classify types of Faults
in categories such as single or multi-phase faults, voltage dip, or switchgear reclosure.
It also has a graphing function that allows the user to view fault currents and voltages in
RMS form, as well as the fault impedance.
Breaker Performance Monitor (Optional Software) - This program records the
operations of switchgear that have been interpreted by Expert System. The database
can be used to track which breakers are due for servicing due to cumulative contact
wear. (Expert System required.)
Voltage Dips Analysis (Optional Software) - This program is used to generate a
power quality profile over time in terms of voltage variation. The data can be displayed
graphically in either bar chart or scatter-plot format.
Harmonic Profiles (Optional Software) - This program can be used to measure
harmonic trends with time or compare harmonic distortion at different locations. The
information can be displayed in several graph formats, or listed in tabular form.
1-5
Quantity TR-132A
Voltage Inputs
Optical Isolator
Contact State
Impedance
Triggering
Analog Trigger Settings
Frequency
Over/Under frequency
Rate of Change
Accuracy
Multi-Unit Synchronization
2-1
Programmable Settings
Sample rate
Pre-trigger time
Minimum and extended post-trigger time
Maximum event record length
Local printer on/off setup and configuration
Time sync
Trigger type per input
Time & date
Modem setup
Stop/overwrite on memory full
Trigger on/off
Input channel labels and scaling
Stop/overwrite/overwrite read events (Hard Drive only)
DNP setup (Optional)
Recording
Resolution
Dynamic Range
72 db
Sample Rate
Frequency Response
Prefault/Postfault
User selectable
Event Memory
Time Base
TOD Resolution
1 msec
IRIG-B
DC Sync
Status Relays
Contact Rating
Indications
2-2
Serial Communication
Local Printer
Port
Power On
Backup Battery Ok (TR-116A option only)
Armed/Ready
New Events
Communications
Attention
(2) RS-232 ports, one local, one remote with modem
control
25-pin parallel
Printer Selections
Reports Available
System configuration
Diagnostic & error reports
Event Printouts
Record header
Event record profile
Event record plot
Optional Ranges
24 or 48 Vdc
Power Consumption
Backup Time
2-3
Environmental
Temperature (operating)
Humidity (operating)
0 - 97% RH non-condensing
Isolation
Impulse Withstand
Surge Withstand
RFI Protection
Mechanical
TR-116A Cabinet Size
2-4
Initial Inspection
Examine your equipment immediately upon arrival. Report any obvious physical
damage or irregularities to the carrier for settlement.
Report hidden damage or missing items to the carrier as soon as the system is
unpacked to protect your settlement rights.
If the system is supplied in a cabinet, extreme care should be exercised in moving the
unit. Systems are shipped in crates, on pallets, or in individual boxes. Verify that the
number of items on the bill of lading matches the number of items received.
For reference in inspecting the unit(s), remove the packing and shipping documents
from the envelope attached to the crate or one of the boxes. Take care not to damage
the exterior finish while removing the equipment from the packing or shipping crates.
Verify that the correct number of items listed on the packing list are found in the boxes
and/or crates.
If supplied in a cabinet, the front doors may be locked. The key is taped to the front
door handle. Carefully unwrap this tape and open the front door of the unit. Spare keys
are taped to the interior of the door or in the print pocket. Inspect the overall
appearance of the cabinet and assemblies for evidence of rough handling. Report any
evidence of rough handling to the carrier to protect your settlement rights.
System Drawings
Detailed system drawings are generated for each system shipped. They include
mounting, outline and wiring information for the specific system. You will find your
system drawings in Appendix B. Refer to these drawings for assembly information.
3-1
Twist the front panel latches 1/4 turn, then carefully tilt out and support the front
cover of each recorder chassis. Make sure that all modules, internal cables and
screws are seated securely. Make sure the power switch(s) are off and that
there is no loose hardware. Close the cover.
2.
Consult the system drawings at the back of this manual for power connections
and equipment power supply voltage. Temporarily connect an appropriate prime
power source to the unit. This is accomplished by connecting two wires from a
DC or AC power source to the power terminals located on the rear panel. If
supplied in a cabinet, connect temporary wiring to the terminal block mounted in
the cabinet as indicated on the system drawings. Caution should be taken to
ensure the prime power source is turned off (de-energized) when making these
connections.
3.
If a local printer is supplied, connect it to the rear panel of the system with the
printer cable supplied and plug it into an AC power outlet at the appropriate
voltage. Cabinet systems are often pre-wired with convenience outlets. Connect
the appropriate AC voltage to the terminal block in the cabinet indicated on the
system drawing. Turn on the printer power switch.
4.
5.
Open the recorder front cover and place the Power switch in the On position.
Cabinet mounted systems may have a "Master" power switch or circuit breaker
for all assemblies.
6.
When the recorder is switched on, it performs a series of internal self tests to
check the processor, the memory and the acquisition system. This takes about
30 seconds. If no fault is found, the recorder will illuminate the Armed/Ready
LED. If this does not occur, recheck the power connections, internal cables and
module seating. If you experience difficulty contact RiS Technical Support for
advice at 1-800-374-4835 (USA and Canada) or 716-263-7700 (worldwide).
7.
If the power and attention LEDs light and the local printer responds, the unit is
performing properly.
8.
Open the front cover of the recorder and place the Power switch to the Off
position. Turn off prime power and remove the temporary wiring.
3-2
3-3
Power Wiring
The standard Transient Recorder requires a nominal 125 Vdc or 120 Vac, 50/60 Hz
primary power source. Optional primary power sources are available and may have
been provided. For cabinet systems all assemblies are factory connected to a
common power source. Consult the system drawings for proper connection and
type of input power.
Barrier style terminals are provided for connection of recorder(s) to the power
source. It is recommended that a cable with two 12 gauge wires and a ground wire
be used. Three terminals on the rear panel of the recorder are available for
terminating these wires.
! WARNING !
Dangerously high voltage may be present within this equipment
or the equipment being monitored. Ensure that prime power is
turned off at the main breaker box and all equipment power
switches are in off position when performing installation of this
equipment. Use extreme caution to prevent accidental shock.
System peripherals, e.g. printer, local computer and optional external modem,
require 120 Vac 60 Hz, or optionally 240 Vac 50 Hz. Consult the system drawings
located in Appendix B for proper connection and type of input power. The Local
Printer, Computer and External Modem are supplied with standard AC line cords.
Optionally, these devices may be ordered DC powered. In this case, AC power is
made available via a DC to AC Inverter. Consult the system drawings in Appendix B
for proper connection and type of input power.
Ground Connections
The safety of personnel is dependent upon a good ground circuit. Standard practice
requires a solid wire safety ground.
! CAUTION !
Operation of the system without proper grounding may damage
the equipment or electronic memory.
3-4
Connect the safety ground terminal, located on power input terminal block, to a good
earth ground (Station Ground). It is recommended that a minimum of 12 AWG solid
or stranded copper wire be used for the safety ground. Assemblies shipped from
RiS in cabinets will already be tied to a common ground (copper bar) which must be
tied to the Station Ground.
Ensure that ground connections are clean and free of paint, rust, and other
insulating materials. Use of a toothed lock-washer under the ground fasteners
ensures a good ground through paint or anodized chassis coatings.
After ground connection is made, coat the connection with a corrosion
resistant substance to prevent degradation of the ground connection.
3-5
Note: For Optimum Common Mode Noise Immunity in circuits with electromechanical relays the recorder shunts should be the last device in the current
loop, closest to ground, furthest from the CT. If an electro-mechanical relay
is installed on the neutral current, a clip-on current shunt can be used to
eliminate the common mode noise on the phase current inputs. See Figure
2.
3-6
Connection Identification
The following table identifies the type of connector used for each of the peripherals.
Rear Connector Label
(silk-screen)
Connector Type
Phone Line
RJ-11 Telco
Communications Line
RJ-11 Telco
Printer Interface
DB-25 Female
Modem / RS-232
DB-9 Male
IRIG-B Input
BNC
Connector Type
Local RS-232
DB-9 Male
Modem Connection
If an external modem is supplied, a modem cable interconnects the modem with the
rear panel connector labeled "Modem/RS-232". A standard Telco phone cable is
required to connect the modem to the communications network. If an internal
modem is supplied, a standard Telco phone cable is required to connect the modem
to the user's communication network using the rear panel connector labeled
Communication Line".
Special modem initialization strings may be needed for the TR-100 Series
Recorders. Refer to the Display Station Instruction Manual for operating details.
Refer to Appendix A of this manual for more information on the modem initialization
setup string. The modem connected to a TR-100 Series Recorder is only initialized
when the recorder is powered up, reset, or the parameters are updated.
Modems that use a 9-pin connector require a one-to-one cable. For 25-pin modem
connections, use a standard 9-to-25 pin adapter.
3-8
Time Synchronization
The recorder is capable of synchronizing the internal clock to a DC pulse per
second, minute or hour. Digital Input 16 of the system is used to synchronize the
recorder to the source. Refer to Chapter 4 for switch settings to enable and
specify the type of synchronization. Refer to Chapter 4 for jumper settings to
specify the voltage level input for Digital Input 16. Connect your source to Digital
Input 16 and make the appropriate changes to the switch and jumper settings.
Time synchronization to an external IRIG-B time code source is also available. If
this option was purchased, a coaxial cable is used to interconnect the IRIG-B
time code source device with the connector labeled IRIG-B, on the transient
recorder chassis rear panel. Refer to Appendix A for switch settings.
3-9
Startup Procedure
After the wiring and peripheral connections are accomplished, check the connections
one more time to avoid problems. Before applying the primary power follow these
steps:
1.
Current and Voltage Jumpers - Each input on the input module(s) must be
physically set to monitor current or voltage. Jumper plug(s) for each input must
be positioned to accomplish the current or voltage configuration. Refer to
Section 4 (Input Module Theory of Operation) for information on application of
these jumpers. Refer to the assembly drawings of the module in Appendix B to
determine the location of the jumper plugs and set them accordingly.
2.
System Verification - Using the engineered system drawings check that all
subassemblies are properly interconnected, power is properly applied (to both
the transient recorder and peripheral equipment) and input signal wiring is
complete.
3.
3 - 10
a.
Turn on the printer and external modem first. Printers and external
modems frequently require initialization commands that are generated by
the recorder when it is powered up. They should be operational in
preparation for these commands.
b.
Tilt down the front panel of the recorder and turn the power switch to the
On position. After the diagnostic check, the LEDs on the front panel will
indicate the status of the system. The Power and Attention LEDs should
be lit. The Armed/Ready will be lit if the recorder has been configured for
that parameter.
c.
d.
Press and release the TEST button rapidly, to produce a test event. The
system will record a short event and begin printing it on the local printer if
auto print is set. If there is no local printer, a local computer may be used
to retrieve the Event Record and view the result. Otherwise the Master
Station operator can retrieve the Event Record to view the result.
e.
If the external modem has not been supplied by RiS, set the switches on the
Master Acquisition Module and on the modem per Appendix A. Systems
supplied by RiS that include an internal or external modem, have already been
set.
When using a Hayes or a Hayes command compatible modem, not supplied by RiS,
refer to the Display Station Instruction Manual and Appendix A of this manual for user
selectable baud rate and modem initialization procedures.
a.
Become familiar with operation of the unit by reading the Display Station
Instruction Manual. This is necessary to complete the following verification test.
b.
c.
Using Display Station Analysis (DSA) software, verify that input signals are
present at the expected amplitudes and that the signals are coherent (appear as
normal waveforms).
If the signals are not at the expected amplitude, ensure that all software settings
are correct and that the input module jumpers are in the correct position.
If you are experiencing difficulty, call RiS Technical Support at 1-800-374-4835.
When all the connections have been made and checked the system is ready for testing.
Each recorder has one or two power switches located behind the front panel. The upper
power switch turns the primary power on or off. The lower middle power switch turns
the optional backup battery power on or off (TR-116A only).
Release the front panel by twisting the two thumb screws at the top of the panel 1/4
turn. Carefully lower and support the front panel and turn on the power switch(s).
When the recorder is switched on, it performs a series of internal self tests to check the
processor, the memory and the acquisition system.
When the tests are successful, the Power, Attention, and possibly the Armed/Ready
LEDs will be turned on, provided it was previously armed. If the installation is
successful then calibration can be started.
3 - 11
Calibration
The analog inputs of the recorder have been calibrated at the factory with an
appropriate voltage source. Adjustment of the input module circuits may be required to
fine tune current inputs to the actual voltage produced by shunt resistors. If calibration
is required the following procedure should be followed.
Equipment Required
For best results, a voltage/current source capable for generating a synthetic
waveform is required. Variacs (or anything with a variac inside) and load boxes
(toasters) are not recommended because the output they produce depends on the
input voltage applied. If a synthetic voltage/current source is not available, it may be
best to leave it alone.
A multimeter with at least 4- digits is recommended for measurements. A 3- digit
multi meter will give acceptable but less accurate readings. For best results a
suitable shorting plug should be available for the analog input connector strip.
Calibration Procedure
The recorder needs to be on for about 10 minutes to reach a normal working
temperature. Open and support the front panel to expose the acquisition and Input
Modules.
3 - 12
Attach a 4- digit multi meter to test points 11 (AGND) and 7 (+5 Vdc Ref) on the
Acquisition Module. The value should be 5.000 Vdc +/- 0.001 Vdc. If not adjust VR2
(+5 A/D Reference Adjustment) until the value is met.
Attach the multi meter to points 11 (AGND) and 6 (-5 Vdc Ref). The value must be 5.000 Vdc +/-0.001 Vdc. If not adjust VR1 (-5 Vdc A/D Reference Adjustment) until
the value is met.
Repeat the above operations for other Acquisition Modules.
3 - 13
3 - 14
Gain Adjustment
Voltage Channels
The Input Module must be calibrated independently with a 4 digit multi meter. With the meter
set to Vac, connect the leads to the test points TP4 (AGND) and TPx01, where x is the input
channel number being calibrated. Apply 50% full scale signal (106.06 Vrms) to the channel and
adjust the GAIN potentiometer (VRx01) for a meter reading of Vout = 1.7675 Vrms.
Current Channels without shunts
With the meter set to Vac and the leads on test points TP4 (AGND) and TPx01, where x is the
input channel number being calibrated, apply 50% full scale (0.707 Vrms) to the channel and
adjust the GAIN potentiometer (VRx01) for a meter reading of Vout = 1.7675 Vrms.
Current Channels with RIS CICT or current shunts
With the meter set to Vac and the leads on test points TP4 (AGND) and TPx01, where x is the
input channel number being calibrated, apply 50% full scale to the channel and adjust the GAIN
potentiometer (VRx01) for a meter reading of Vout = 1.7675 Vrms. The full scale value is
derived from the nominal shunt output value listed on the shunt.
Vfs = (nominal shunt output)*20
Vin = 50% Vfs = Vfs / 2
Therefore, for a nominal shunt value of 72.00 mVrms, the values would be
Vfs = (0.072 Vrms)*20 = 1.44 Vrms
Vin = 50% Vfs = (1.44 Vrms) / 2 = .72 Vrms
Current Channels with other CTs
Before using CTs from another manufacturer, the burden of the transformer must first be
determined. This value can be obtained from the transformer manufacturers data sheet. With
the transformer connected to the input channel to be calibrated, apply a test current to the CT
and adjust the GAIN potentiometer (VRx01) for a meter reading of Vout = test current * CT
burden * 2.5.
For example, if a test current of 30 mArms is used with a CT with a burden of 20 ohms, VRx01
should be adjusted until the test point reading is 30 mArms * 20 ohms * 2.5 = 1.5 Vrms.
The above procedures should be repeated for each channel individually on each input module
in the system.
Note: The potentiometer numbers will be 1-8 for channels 9-16, 17-24 and 25-32 in multiple
module systems.
3 - 15
3 - 16
Module Placement
The top module in the TR-100 chassis is the Processor Module, and the lower modules
are the Acquisition Modules. Spare slots in the backplane are available for options such
as an internal modem or IRIG-B decoder (The TR-116A is limited to two spare slots).
Acquisition Modules are connected to the Input Modules by a set of ribbon cables. The
ribbon cables carry analog signals and digital contact states from the input module to
the Acquisition Module for processing.
The bottom position of the tray is reserved for the Master Acquisition Module. The
position above the Master Acquisition Module is reserved for the first Slave Acquisition
Module. The position above the first Slave is reserved for the second Slave. The
position above the second Slave is reserved for the third Slave.
The fixed placement of modules allows an orderly connection of ribbon cables to the
Input Modules. The ribbon cables are built to length as required by the distance
between the Acquisition/Input Module Pair with the above arrangement. A single wire
jumper connects a sample signal from the Master to the Slave Acquisition Module.
Resident Software
When the system is powered up the resident software is loaded automatically and the
recorder is ready to capture events. System software resides on the processor module
in a flash ROM disk. Flash ROMs work identically to disk drives, except that there are
no moving parts.
4-1
Processor Module
The Processor Module is IBM-compatible. This half sized ISA module is a complete 486
microprocessor system operating at 100 MHZ. The module provides the following
functional components of the system.
16 Mbytes of DRAM - Program environment and Event Record Storage
2 Mbyte Disk-On-Chip - Non-volatile resident program storage
RS-232 & RS-422 ports - Modem and Local communication ports
Parallel printer port - local printer connection
Watchdog timer - Auto-restart on system hangup
AMI FLASH
BIOS
16MB
DRAM
486 MICRO
PROCESSOR
J6
JP2
JP3
DOC
CN10
U10
ALI
J3
JP1
ALI
J1
COM2
PARALLEL PORT
COM1
N/C
N/C
J2
4-2
Jumper Selection
The Processor Module has switch and jumper selections to define operation. All of
these selections are factory set and need not be changed. A table of settings is
provided in Appendix A for reference.
Adding an internal modem after receipt of the system may be challenging. The
internal modem must be capable of operating as COM3 on INT5. Not all modems
are capable of using this combination. You must set up the initialization string.
Refer to Appendix A of this manual or refer to the Display Station manual. Other
issues may need to be addressed to include the internal modem; contact RiS
Technical Support for required information.
Peripheral Connections
Two serial ports and the printer port are connected to the front and rear of the
recorder by ribbon cables. Figure 5 shows the general layout of the Processor
module for connection details.
COM2 is an RS-232 serial port and is connected to a 9 pin D connector on the front
panel. This is used for connecting an optional local computer.
COM1 is an RS-232 serial port and is connected to a 9 pin D connector on the rear
panel. The serial port connector on the rear panel is for connection of the external
modem.
The printer port at the front of the module is connected by a ribbon cable to a
25 pin connector on the rear panel. The printer connection is a standard parallel
interface (Centronics type).
4-3
Note: If your system uses Ethernet or has a TR-100 HUB, your Flash ROM will
contain more files.
4-4
The firmware and many files on the Flash ROM can be updated through the CLI
interface to incorporate any enhancements or changes while the recorder is in
operation. This can be done via modem or the local port connection. During the
time the update is taken place the recorder will be offline and unable to capture any
events. Steps are listed below to implement a firmware or file update. The example
shows the updating of the Recorder.exe file.
1.
2.
Once connected, hit the Enter key three times and the recorder should
respond by displaying a configuration screen followed with the CLI> prompt.
Make note of the Software Version number displayed.
3.
4.
5.
Once the upload is complete it will take about one minute for the recorder to
reboot itself and update to the new file.
6.
In the above example the successful upload can be verified by waiting for the
recorder to come back online after rebooting and hitting the enter key three
times. The configuration screen should reflect the new version number of the
firmware beside the Software Revision line. If the update was done
remotely, the communications connection will have to be re-established.
4-5
Acquisition Module
All Acquisition Modules perform the steps necessary to process 8 analog and 16
digital inputs. Each Acquisition Module has a unique address set by a jumper on the
module. One Acquisition Module stores all system operating parameters, relevant to 16
analog and 32 digital inputs, in a battery backed memory. Pre-fault/post-fault data is
passed directly to buffer memory on the Processor Module.
4-6
Off
On
Function
S1-1
50 Hz
60 Hz
Line frequency
S1-2
see below
see below
Analog channels
S1-3
see below
see below
Analog channels
S1-4
24
48
S1-5
Disable
Enable
S1-6
Disable
Enable
S1-7
(not used)
S1-8
(not used)
S2-1
No HUB
HUB enabled
S2-2
(not used)
S2-3
9600
19200
S2-4
No
Yes
Printer Connected
S2-5
No
Yes
Modem Connected
S2-6
(not used)
S2-7
see below
see below
Clock sync. - 1
S2-8
see below
see below
Clock sync. - 2
S1-3
# of Analog Inputs
Off
Off
Off
On
16
On
Off
24
On
On
32
S2-7
S2-8
Sync
Off
Off
None
On
Off
1 PPS
Off
On
1 PPM
On
On
1 PPH
4-7
J1
J2
J3
J4
J5
J6
Master
1-2
IN
IN
OUT
Slave 1
OUT
IN
OUT
IN
IN
Slave 2
2-3
IN
OUT
IN
OUT
Slave 3
OUT
IN
OUT
IN
IN
4-8
Digital Inputs
The sixteen digital inputs from the Input Module are connected to P2 of the
Acquisition Module via a 34 conductor IDC cable and are held by two octal latches
U17 and U18. The latching pulse is the same as the analog track/hold pulse so as
all the input data are sampled at exactly the same time.
4-9
4 - 10
Input Module
The Input Module is the interface between the outside world and the Acquisition Module.
It contains all the protection and isolation components for the analog and digital inputs
and the relay outputs. Klippon type connectors are used for attaching 8 analog and
16 digital signals as well as 4 status relays. The ribbon cable connectors at the front of
the module attach to the appropriate Acquisition Module. An 8 conductor Molex
connector connects the power supply to the module.
4 - 11
Analog Inputs
Each of the 8 Analog Inputs can be configured as a voltage or current input. For a
voltage input values up to 300V peak can be applied directly to the input terminals.
An external shunt or current transformer with burden resistor is required for current
inputs. For clamp CTs an internal resistor (Rx05) may be fitted. The maximum
input level for a current input is 2V peak, so the shunt or burden resistor must be
chosen to suit this value with the required over current capability.
The input protection circuit is 2 ferrite bead series inductors Lx01 & Lx02 and 2 high
voltage capacitors to ground. Cx01 & Cx02 are used to reduce the amount of input
noise. A 350V varistor RVx01 limits the differential input voltage.
The output from each Analog Input is available at a test point TPx01. For the
maximum input on a voltage or current channel, the peak voltage at the test point is
set for 5.00 Vdc, or 3.535 Vrms.
Instrumentation amplifier Ux01 and isolation amplifier Ux02 devices require a
separate isolated +/- 15 Vdc supply which is derived from the +5 Vdc logic supply by
SMPx01. The gain of Ux01 is selected by JPx02 & JPx03 which are removed for a
current channel to give a gain of 2 and are present for a voltage channel yielding a
gain of 0.0133. This gives a maximum of +/- 4 Vac through the isolation amplifier.
The offset, gain and filter stages nominal gain is set to 1.25 to give a maximum
output of +/- 5 Vac.
4 - 12
Digital Inputs
The Digital Input Card contains 16 identical input channels. Each channel will
accept either a normally open or normally closed contact. The inputs require an
external power source (such as a station battery) to provide the actuating current
through the contacts.
Two high voltage capacitors to ground Cx41 & Cx42 provide impulse suppression.
The value of the current limiting resistors Rx41 & Rx42 is dependent upon the field
contact voltage. The nominal current requirement (per input) is ~10mA. The
opto-coupler has an isolation of 5kV RMS. The common emitter output stage inverts
the signal so an open switch gives a logic high.
Relay Outputs
The four identical status relay outputs have double isolation. The relay RLx61 has a
coil to contact isolation of 5kV and a contact rating of 300W/2.5kVA AC (100 mA at
125 Vdc). A fly back diode Dx61 is fitted to minimize the back EMF when the coil is
switched off. The output may be normally open or closed by selecting the relevant
pins on Jx61. Rx62 and Cx61 form a snubber network to reduce contact arcing
when switching inductive loads.
The relay coil voltage can be 12, 24 or 48 Vdc. If a higher voltage battery is required
a series resistor Rx61 is fitted instead of a shorting link. This voltage is required to
operate the relays.
If an internal battery (TR-116A only) is supplied, the two status signals from the
battery module are coupled from supply connector P8 to the relay connector P7, and
then to the Acquisition Module on the IDC cable. If there is no battery module,
resistor R5 and link R6 are installed to drive the Supply input on and the Battery
input off.
LED Module
The LED module is attached to the front panel. It holds the six status LEDs (five on
the TR-132A) and the Test Push-button. The module is connected to the Acquisition
Module by a 14 conductor ribbon cable.
4 - 13
Decoder Settings
The I/0 address is set for $340, no interrupts are selected and external events are
disabled. Switch 6 in bank S1 on the first Acquisition Module must be set ON to
enable the IRIG-B input.
4 - 14
Location
Setting
P1 - 3
Short
P1 - 4
Short
P1 - 5
Short
P1 - 6
Open
P1 - 7
Short
P1 - 8
Open
P1 - 9
Open
P2 (All)
Open
P3
Short 2 - 3
P4
Short
P5
N/A
P6
N/A
P7
AC
P8
AC
Technical Description
The standby battery requires constant trickle charging at 2.27 Vdc per cell (13.62
Vdc). The 15 Vdc input and battery are connected to the DC/DC converter via 6A
diodes D1 and D2, which ensure that the battery will not leak back into the 15 Vdc
supply. Diode D3 and resistor R1 provide the charging path for the battery. The
voltage drop across D1 and D3 give the required terminal voltage of 13.6 Vdc and
the resistor provides current limiting. As the battery charges and the terminal
voltage rises, the 8A relay RL1 shorts out the resistor to reduce the charging time.
Capacitors C1 and C2 ensure a smooth switching transition between external supply
and battery.
The input supply and battery condition are monitored and the signals opto-isolated
by OP1 and OP2 and connected to P3. These signals go via the input power cable
to the Input Module, then by the relay IDC to the Acquisition Module. There they
drive the front panel power and battery LEDs and the status inputs to the processor.
Three comparators U1, U2 and U3 are used to monitor the battery voltage. Each
one is set for a different voltage with a different amount of hysteresis. Capacitors
are used to ensure that the state of the comparator is correct when the battery is
switched on.
U1 provides the signal for the front panel battery LED and the processor. When the
battery is discharging the comparator output will go low at 10.65 Vdc which gives
about 5 minutes warning before the recorder switches off. When charging again the
LED will come on at 12.4 Vdc.
The second comparator, U2, controls the DC/DC converter. This stops the battery
from becoming deeply discharged. When the terminal voltage reaches 10.22 Vdc
the output goes low which switches the converter off. When the supply is restored
the converter will stay off until the voltage reaches 11.4 Vdc. This means that the
total current from the 15 Vdc supply is available for charging the battery for the first
few minutes if required.
4 - 15
The last comparator, U3, controls the resistor shorting relay. The resistor limits the
battery charging current so that the 15 Vdc supply will not switch off due to an over
current trip. When the terminal voltage reaches 12.65 the relay will switch on, short
out the resistor and increase the charging current.
4 - 16
Event Recording
Analog and digital inputs from the field devices are connected to optical isolation circuits
on the Input Modules. The isolated signals are then connected internally to data
Acquisition modules by ribbon cables.
All of the inputs are sampled simultaneously at user defined rates of up to 192 times per
cycle by the Acquisition modules. Analog values and contact states are then converted
to digital data for storage in memory. The resulting sample data is continuously stored
in a pre-fault memory buffer. The size of this circular buffer is defined by the user as the
pre-fault event length.
A separate buffer stores post-fault sample data after a trigger is detected. The amount
of post-fault data is user defined as three values. These values are; minimum post-fault,
safety window and maximum record length. The recorder stores data to satisfy the
record length values depending on the combination of trigger duration and type during
the event.
The data in the pre-fault and post-fault buffer on the Acquisition modules form an Event
Record that is copied to main memory on the Microprocessor module. Event Records
include data from the analog and digital inputs before, during and after the time the
trigger condition occurred. After the fault record has been copied to the Microprocessor
module, a new pre-fault memory buffer is started and the recorder is ready to capture
another event. In systems with the Hard Disk option the main memory of the
Microprocessor board is used as temporary memory for record data. After the record is
written, the data is transferred to the hard disk at a lower priority than sampling and
record capture. Should the hard disk fail, the main memory will then be used for record
storage as in a standard system.
5-1
Model TR-116A
The TR-116A is equipped with either 8 or 16 analog inputs and 16 or 32 digital
inputs. The TR-116A is a good choice for installations where rack mount space is
limited.
Model TR-132A
The TR-132A has a larger chassis than the TR-116A, and input capacity is
increased to 32 analog and 64 digital inputs. The TR-132A is a good choice where
future expansion is anticipated. It may be initially equipped with 8/16, 16/32, 24/48
or 32/64 analog/digital inputs. Future expansion is easily accomplished with plug in
modules and cable connections.
5-2
5-3
Power On LED
This green LED is illuminated when the system power supply is on.
Armed/Ready
This green LED indicates that the recorder is ready to record events. At power on,
the LED will remain off until the recorder has completed its internal self tests. When
the tests are successful, the LED will be turned on and will stay on as long as the
recorder is armed.
New Events
This amber LED illuminates to shows that a new event has been recorded and is
available for transfer. The LED will turn off after the new event(s) has been
reviewed by the user and copied to the computer or ignored. In systems with a hard
drive the New Event LED will flash while data is being written to the disk. In those
systems with the Trend Recording option the LED will briefly flash about every
minute when a Trend sample is written.
Communications
This amber LED illuminates to indicate data communications activity. The LED is
used locally to check for communication activity. Checking the LED verifies that
connections to the recorder are made between the modem or the local computer.
5-4
Attention
This red LED illuminates to indicate that the recorder has detected an error. Error
indications may result from an internal self test error, but are more likely to be
related to the printer or modem. Checking the local printer connection, paper supply
and power is recommended. Other error indications are stored in a diagnostic log
accessible by the local or remote computer. The LED will remain latched on until
after the diagnostic log is reviewed and the error has been addressed. If the
Attention condition has been cleared, you can also extinguish the LED by pressing
the Test pushbutton.
Test Button
The Test button is used to check recorder operation. Test initiates an internal
diagnostic and generates an Event recorded with a manual trigger. The Attention
LED will switch on if an error is detected during the test.
Press and release the test button to initiate a test. The resulting Event record will be
printed on a local printer. Otherwise, a Local Computer may be connected to read
and display the Event record. The cause of any error is found by reading the
diagnostic log with a local or remote computer.
The Test button is also used to temporarily disarm the recorder. Push Test for 5
seconds to disarm the system. A low pitched tone will change to a higher pitch and
the Armed/Ready LED will go out to indicate that triggering is disarmed. Press Test
again to Rearm the recorder.
5-5
Model Type
Power Supply
TR116A
40 W
2A Fast-Blo
TR116A
75 W
3A Slo-Blo
TR132A
75 W
3A Slo-Blo
TR116A
BATTERY OPTION
2A Fast-Blo
5-6
Peripheral Connections
Both the TR-116A and TR-132A recorders support a variety of peripheral devices.
The connections for the peripherals are the same for both recorders. Except for the
Local Computer, the connections are made to the rear of the system.
Local Computer
The local computer connects to the front panel connector labeled Local RS-232.
If RiS has not supplied the local computer, a cable must be obtained from RiS or
built to the RiS wire list. Refer to Appendix A for the local computer cable wire
list.
Phone Line
The phone line connector is only used when the internal modem option is
supplied. It may be used to connect a standard telephone to the recorder for
voice communications.
Communications Line
The communications line connector is only used when the internal modem option
is used. It is used to connect the recorder to the telephone system.
Printer Interface
The printer interface connector is used for an external printer. If RiS has not
supplied the printer, a cable can be obtained from your local elctronics supply
house. A standard 25 pin parallel Centronics cable is used.
5-7
Special modem initialization strings may be needed for the TR-100. Refer to the
Display Station instructionmanual for operating details. Refer to Appendix A for
setup of this string. Note that the modem is only initialized when the Recorder is
powered up or reset, during an autocall session, or downloading new parameters
locally. The modem needs to be turned on before the recorder.
IRIG-B
The IRIG-B connector is used only if the IRIG-B time synchronization option has
been provided. The IRIG-B decoder used for the recorder expects a 1kHz
analog time code signal. Connect a suitable coaxial cable between the recorder
and an external time code generator.
5-8
Analog Inputs
Analog inputs are wired to the appropriate connector strip(s) on the rear panel. Polarity
of each input is marked and needs to be observed for correct voltage, current phase
angle relationships, and sequence component computations.
Jumpers on the Input Module define the voltage level of the inputs. Inputs are
individually selected by the user for voltage or current type input. Systems are typically
provided with all inputs set to voltage level inputs. Special input configurations or
voltage levels may have been specified and provided.
Voltage inputs are typically connected to standard instrumentation PTs via disconnect
switches. Standard system inputs accept up to 212 Vac RMS. Connect required
voltage inputs to the system and set the appropriate jumpers on the input module.
Refer to the Input Module diagram in Chapter 3 for the location and settings of the
voltage/current input jumpers.
Current inputs are typically connected to an external shunt resistor supplied with the
system. Shunt/Switch panels may be supplied with the system for this purpose.
Connect required current inputs to the system and set the appropriate jumpers on the
input module. Refer to the Input Module diagram in Chapter 3 for the location and
settings of the voltage/current input jumpers.
Current inputs may also be connected with non-invasive clamp-on CTs. RiS provides
clamp-on CTs with an internal shunt resistor designed for use with the recorder. Other
clamp-on CTs may produce a current output. Clamp-on current output CTs require a
shunt resistor for use with the system. A place is provided on the input module for this
shunt. Refer to the Input Module schematic for the location and value of the internal
shunt resistor.
5-9
Digital Inputs
Digital inputs are wired to the appropriate connector strips on the rear panel. Digital
inputs are DC voltage level inputs. The polarity of the input and voltage level needs to
be observed. Possible voltage levels are; 12, 24, 48, 125 and 250 Vdc.
Status Outputs
Four status relay outputs are provided on the Master Input Module and are available
on the rear panel. The status relays duplicate the front panel LED function of the
same name.
Status Output 1 - Power
Status Output 2 - On Line
Status Output 3 - Attention
Status Output 4 - Triggered
Status Relay outputs are externally powered. The terminals labeled SUPPLY + and
- are for connection of the relay power voltage. Possible voltages are; 12, 24, 48,
and 125 Vdc.
The Status Relay outputs labeled 1 - 4 are dry contacts with a maximum contact
rating of 125 Vdc at 0.1 amps or 250 Vac at 2 amps. Input module jumpers J161,
J261, J361 and J461 select normally open or closed operation of the respective
contact output. Refer to the Input Module Schematic for the location and settings for
these jumpers.
5 - 10
5 - 11
5 - 12
Power Switch
Each recorder has one or two power switches located behind the front panel behind
the processor tray. The upper left power switch turns the primary power supply on
or off. If installed, the lower middle power switch turns the optional backup battery
power on or off.
5 - 13
5 - 14
Microprocessor Tray
The top tray contains the system microprocessor section. A standard AT type (ISA)
backplane interconnects microprocessor components. Modules plug into the
backplane and are secured to a bracket at the left hand side. A card guide supports
the right hand side for full size modules.
The power supply, battery and hard disk options are located behind the top tray.
Power, and peripheral connectors are mounted on the back flange of the tray. The
main power switch and optional battery isolation switch are located at the front
flange of the tray for easy access. The entire tray assembly is removable for
servicing of the power supply or connections.
The placement of modules and the arrangement of ribbon cables is important. The
bottom position of the tray is reserved for the Master Acquisition Module. The
Master Acquisition Module is connected to the Master Input Module.
The position above the Master Acquisition Module is reserved for the Slave
Acquisition Module. The Slave Acquisition Module is connected to the second Input
Module. A two wire jumper connects the sample signal from the Master Acquisition
Module to the Slave Acquisition Module.
5 - 15
Microprocessor Tray
5 - 16
5 - 17
Scheduled Maintenance
System calibration should be verified on a regular basis. The period for calibration
checks varies from user to user, depending on the requirement for accurate
amplitude recording. Calibration should be performed once a year.
Battery Replacement
The real time clock on the Processor Module and the parameter/profiles memory on
the Acquisition Module use semiconductor packages containing lithium batteries.
Lithium batteries have a typical lifetime of ten years and should be replaced before
this time elapses.
The need to replace these semiconductor packages will be obvious when the
recorder forgets what time it is or how to trigger. The parameter/profiles memory is
a DS1230Y-200 chip. The real time clock is a Dallas DS12887 chip.
The Backup Battery Option (TR-116A only) uses a sealed Lead Acid battery. This
type of battery has a specific lifetime and should be replaced before this time
elapses. The need to replace the backup battery will be obvious when it no longer
holds a charge.
5 - 18
Display Station Communications is used to download the trend data files. Display
Station Analysis is used to display the trend data.
From the Display Station main menu, select Logger from the Recorder menu. A
list of the trend files is displayed.
Note: If the recorder memory is not full and the real time clock has not changed for the
trend interval, there will be only one event in the list.
6-1
2.
Select the desired trend data file from the list by highlighting the trend and
double clicking on it.
Note: To delete all trend data files, choose the Clear logger button. You will be
prompted to confirm the deletion.
After selecting a trend data file, the Retrieve logger data record screen displays
the start and end period of the event, the retrieval parameters and the interval
length.
3.
Determine the retrieval parameters and the interval time period. An explanation
of the retrieval parameters and the interval period is given below.
Retrieval Parameters - Setting the retrieval parameters determines the actual
period of data to be downloaded . The default range is 24 hours from the end of
the event. Care should be taken when changing these dates as the event file
could be very large and long data transmission times can be expected.
Interval - The volume of data to be transmitted can be reduced by changing the
retrieval interval of the logger. Data is recorded as a 1 minute average but may
be retrieved at averaged intervals of 1, 5, 10 or 15 minutes. Increasing the
averaging interval causes the transmission time to be reduced by approximately
the same ratio. A good way of using the trend data is to bring back data for the
period of interest with the desired resolution. If after analyzing the data the
interval was too short or the resolution wasn't sufficient, then retrieve a larger
window and/or a window with a shorter averaging interval.
6-2
4.
Select Ok. The trend recording data file is now downloaded to the user defined
root directory. Trend recording data files are identified by ZX*..
5.
Now you can retrieve the trend data file in Display Station Analysis to display
the data.
Enabled
C:, A:, CDROM
On
Disabled
Disabled
Absent
Absent
Setup
Disabled
Disabled
Disabled
A-1
Enabled
WriteBack
Enabled
Disabled
Disabled
Disabled
No
64
ISA
Enabled
Disabled
Disabled
Disabled
Auto
Auto
PCI/PnP
Disabled
Peripheral
OnBoard FDC:
Serial Port1:
Serial Port2:
OnBoard Parallel:
Parallel Port Mode:
Parallel IRQ:
OnBoard IDE:
Auto
3F8h
2F8h
3BCh
Normal
7
Both
Once all setup changes have been done, hit ESC and Save changes and Exit.
DOC Initialization
Insert the TR-100 setup disk in the floppy drive and boot the CPU. At the A:> prompt, type
PREPARE. This program will format the M-Systems Disk-On-Chip with GS-DOS 6XL, set
the DOC up as drive C:, and copy the necessary files to the DOC. After the batch file has
run, the CPU card is ready to be installed into the TR-100 chassis.
A-2
A-3
Exit this menu and select the "Write to CMOS and Exit" command. Enter Y when prompted.
After the card reboots, the Flash ROM is ready to setup.
Flash ROM Initialization
On the floppy disk in A, there is a batch file called Prepare.bat which will format the Flash
ROM with the system and copy all the needed system files down to the Flash ROM after
formatting. Run this batch file. At times, the batch file will prompt the user for a response to
properly set up the CPU.
After the batch file is done, the CPU card is ready to run standalone in the Transient
Recorder after set up changes below are made.
Standard CMOS Setup - Set drive A: Not installed; if hard drive is installed, set C: drive to
type 47 with proper set up.
Advanced CMOS Setup - Set Floppy not installed, set HDD enabled if needed (also set LBA
mode to enabled).
SW1-6 - Set to on
A-4
3rd
J1 - C
J2 - 2
J3 - In
J4 - Out
J5 - In
J6 - Out
4th
J1 - D
J2 - Out
J3 - In
J4 - Out
J5 - In
J6 - In
Plug the Acquisition Module(s) into the chassis and connect LED module to P4. Attach
an oscilloscope to test points FIFORD and FIFOWR and check waveform timing and
signal levels. Attach a 4 digit multi meter to test points A Ground (AGND) and +5V
Ref (ADC OFF). The value should be 5.000 V +/-0.001 V. If not, adjust VR2 until the
value is met.
Attach the multi meter to points A Ground (AGND) and -5V Ref (ADC REF). The value
must be -5.000 V +/-0.001 V. If not, adjust VR1 until the value is met. Attach a
frequency counter to test point 6 MHZ and check that the frequency is 6.00 MHZ +/-20
Hz.
A-5
Calibration Calculations
As previously mentioned, the maximum levels on the Input Module are 300V peak for a
voltage channel and 2V for a current channel. These are equivalent to 212.1V RMS and
1.414V RMS. The current input is turned into a voltage signal by either an external
shunt resistor, or an internal burden resistor if an interposing CT is used.
In the recorder, there is a value which sets the maximum signal level per channel. This
value is used to convert the sampled digital data into real units. In the RV Comm
software, the maximum value is set in the Analog channel configuration window. The
nominal value is used only for setting trigger levels where values are represented as a
percentage of the defined nominal value.
Voltage
For a voltage input, the maximum value is calculated by:
PT Primary 212.1
PT secondary
So, for example, if the PT ratio was 11kV/110V the maximum value would be 21.21kV.
For the standard 110V secondary the right hand term is 1.9285 which may be used as a
simple scaling factor for the primary voltage. This is also the over voltage ratio.
Current
For a current channel with an interposing CT, the maximum value is calculated by:
CT Primary 1.414 InterposingRatio
CT Secondary Burden
If the CT ratio is 140/5 and the interposing ratio is 1000:1 and the burden value is 20
ohms, the maximum value is 1980A. For these fixed values of interposing ratio and
burden value, the scaling factor for the primary current is 14.142. This is also the factor
by which the nominal load current (140A) can increase before the input saturates. This
is also known as the over current ratio.
For a current channel with a shunt resistor, the value is calculated as:
CT Primary 1.414
CT Secondary Shunt
If a shunt resistor of 0.02 ohms was used for the 140/5 CT ratio, the maximum value
would again be 1980A.
A-6
Diagnostics
The front panel indicators show the status of the recorder. The green Power On and
Armed/Ready lamps will be illuminated during normal operation. If an optional battery
is provided (TR-116A only), the green Backup Battery lamp will also be illuminated as
long as there is sufficient charge in the battery. If the recorder has detected an internal
problem during one of its regular self tests, the red Attention lamp will be illuminated.
The recorder must then be interrogated by a Local or Remote Master station to read the
event log to determine the source of the problem. The Event log is access from the
Recorder Menu by selecting Diagnostics.
If none of the lamps are illuminated, the Prime Power input should be checked with a
multi meter. If power is present and the rear panel fuse is intact, the fault is with the
power supply. This may be confirmed by checking the +5V and +/-12V supplies at the
test points on the Acquisition Module (see below).
If the Power On lamp is illuminated and the Armed/Ready lamp is not, the data
memory may be full. This condition will occur if the 'overwrite' switch is off so that old
Event Records will not be overwritten. In this case, the recorder will stop acquiring data
and will switch off the 'Armed/Ready' lamp. If the recorder does not respond to the
Master station, the fault may be with the Processor Module.
The Processor Module has a watchdog function which will cause a system reset if the
software fails to access a specific memory location within 15 seconds. This means that
the recorder will recover from a noise spike which causes the processor to momentarily
fail.
If the fault is seen in only one channel, the problem is probably on the Input Module. If
no obvious physical fault is seen on the module, the relevant test point should be
examined with an oscilloscope.
A-7
Note: All recorders that are to be located remotely and accessed through a modem
must have the modem initialization string properly set before remote installation.
The TR-100 requires a Hayes compatible modem initialization string for proper
operation. Since specific brands of modems have different registers for the various
configuration options, careful review of the modem manual is necessary to ensure all
registers and switches are properly configured.
The recommended first step is to return the modem back to factory defaults (Hayes
example: AT&F), then set the "Assert DSR" signal to always ready (Hayes example:
&S0).
Set the "Asynchronous/Synchronous Mode Selection" to Asynchronous Mode (Telebit
example: (S150=0).
Set the "Automatic timeout" (also called inactivity timer) to the desired value (Hayes
example: S30=XXX, where XXX is the time interval desired based on your use).
The "Backspace character" should be set to ASCII 8 (Hayes and Telebit example:
S5=8).
The "Break Length Time" should be set to 150 milliseconds (Telebit example: S62=3).
The "Break Signal Interpretation setting" should be set so if the modem is in data mode,
it switches to command mode (Telebit example: S54=0).
The "Break signaling technique" (in sequence signaling, this is used as data is
transmitted and received) should be set so data integrity is maintained before and after
break (Hayes example: S82=128).
Set the "Carrier detect response time" to 6 sec. (Hayes and Telebit example S9=6).
Set the "Carriage return character to ASCII 13 (Hayes/Telebit example: S3=13).
Set the "Delay Carrier detect response time" to 14 sec. (Hayes/Telebit example:
S10=14).
Set the "Track presence of carrier detect signal" on (Hayes example: &C1).
Set the "Wait time for Carrier/Silence to 40 to 50 sec. (Hayes example: S7=50, Telebit
example: S7=90).
Set the "Carrier Speed Selector" to automatic or leave in default.
Set the "Clear to Send (CTS) Signal Interpretation" (if full duplex: RTS/CTS flow control
is used) to control the data flow (Telebit example: S67=0).
Set the "Command Mode Selection" to an appropriate value (Telebit select enhanced
mode: example S63=1).
Turn on "communicate in error-control mode" (Hayes example: &Q5).
Turn on "connect as answering modem when auto-answering (Hayes example: &A0).
Connection failure cause code is not applicable.
Set "DCE speed" (also known as interface speed) to match the port speed on the
TR-100; it can be 2400, 4800, 9600, or 19200 baud (Hayes example: S43 = XX where
the value of XX is a function of the desired port speed). It is recommended that this be
set to 19.2Kbaud unless a 386/33MHz or slower PC is used.
A-8
Turn "Data Carrier Detected Interpretation (DCD) on only when a carrier is detected
from the remote modem (Telebit example: S131=1).
Set the "Dial/Answer Sequence Abort" to abort the dialing or answering sequence if
characters transmitted by the local DTE before a connection is established (Telebit
example: S64=0).
Set the "duration of delay for comma" to 2 sec (Hayes/Telebit example: S8=2).
Set the "DSR/DCD Delay Time" to 4 msec (Telebit example: S47=4).
Set the "Data Set Ready Interpretation to be on when the modem is ready to accept
commands or data (Telebit example: S130=2).
Set the "Delay before forced hang up" (also called "Delay Before Disconnecting") to 0 to
20 sec. (Hayes example: S38=20; Telebit example: S38=0).
Set the "Wait before dialing" to 2 sec. (Hayes/Telebit example: S6=2).
Set the "DTR change detect time" to 5 sec. (Hayes/Telebit example: S25=5).
Set the "DTR Interpretation" so the modem assumes that DTR is always true (Telebit
example: S52=1).
Set "Monitor DTR signal" so that when an on-to-off transition of DTR signal occurs, hang
up and enter the command state (Hayes example: &D2).
Set the "Duration/Spacing of DTMF tones" (Touch tone timing) to 70 to 95 msec.
(Hayes example: S11=95 or Telebit S11=70).
Set the "Echo characters from the keyboard to the screen" in command state (Hayes
example: E1).
Set the "Echo Suppressor Compensation" off (do not compensate for echo
suppression) (Telebit example: S121=0).
Set the "Error-control protocol selection" to LAPM with data compression, (if applicable).
Set the "Escape Character/Sequence - Interpretation" so the modem enters command
modem only after the escape sequence with the proper guard time (Telebit example:
S55=0).
Set the "Escape Sequence character" to ASCII 43 (Hayes/Telebit example: S2=43).
Set the "Escape sequence guard time" to 1/50th sec. (Hayes/Telebit example: S12=50).
Set the "Flow Control Used by DCE" to use RTS/CTS flow control (Telebit example:
S68=2).
Set "Flow Control Used by DTE" to use XON/XOFF flow control (Telebit example:
S58=3).
Set the "File Transfer Protocol Support" to XMODEM/YMODEM protocol support
(Telebit example S111=20).
Disable guard tones (Hayes example: &G0. NOTE: Normally no Guard Tone Selection
is used within the United States; Telebit and Hayes's suggestion: lock the interface
speed and use flow control in V.32 or Low Speed Modes (Telebit example: S66=1).
Set the "Line feed character" to ASCII 10 (Hayes/Telebit example: S4=10).
Do not respond to long space disconnect (Hayes example: Y0).
Disable MNP Operating Mode. The modem should not attempt to establish an MNP
connection (Telebit example: S95=0).
Callback security must be disabled.
A-9
Feature negotiation action should be enabled. Negotiation fall back is dependent on the
type of modem used. After a failed connection, the modem must "attempt a standard
asynchronous connection" (Hayes example: S36=7).
When originating, begin negotiations at the highest DCE line speed specified in S37 (if
Hayes) and fall back to a lower speed if necessary.
When answering, handshake at the highest speed allowed by S37 and fall back if
necessary. (Hayes example: N1).
Do not return negotiation progress messages (Hayes example: W0).
Enable the V.32 bis and automatic rate re-negotiation.
Set the V.32 AC Transmit Duration to 800 milliseconds (Telebit example: S93=8).
Set "PEP Mode Data Compression" so that data compression is enabled only if the
connection is made in PEP Mode (Telebit example: S110=255).
Provide basic call progress results codes, Connection speed, Busy signal detection, and
Dial tone detection (Hayes example: X4).
Set the "Prompt Character" to ASCII Code 0 (Telebit example: S59=0).
Remote Access Enable: it is suggested that this be disabled, although communications
will work if this is enabled.
Display the result codes as words (Hayes example: V1).
Return result codes (Hayes example: Q0).
Set "Rings to answer on" to 2 (Hayes/Telebit example: S0=2). Note: Other values can
be used.
Enable RTS/CTS local flow control (Hayes example: &K3).
Set RTS to CTS Delay Interval to 0 msec (Telebit example: S26=0).
Set "Signal Quality Selector" to Low Quality.
Turn the speaker on until carrier is detected (Hayes example: M1). Set medium speaker
volume (Hayes example: L2).
Set Transmission Mode to Automatic Speed Determination (Telebit example: S50=0).
Set "Transmission Speed Negotiation" to allow connection at any transmission speed
supported by both modems (Telebit example: S94=1).
Enable trellis coding (ITU-T V.32 9600 bps only) (Hayes example: &U0).
Specify stored user profile as power-up configuration (Hayes example: &Y0).
Set the V.42bis Data Compression for compression in both transmit and receive
directions (Telebit example: S98=3).
Set XON Character to ASCII 17 (Telebit example: S56=17).
Set XOFF Character to ASCII 19 (Telebit example: S57=19).
Use normal XON/XOFF Fail Safe (Telebit example: S65=0).
Set XON Signal Handling so the XON character is processed and consumed by the
modem and is not passed to the remote modem (Telebit example: S69=0).
Set 8-Bit Comparison to 0 (Telebit example S48=0).
A - 10
* Notes:
1. The spaces are not required in the above initialization strings and
should be removed. They have been added here for easier reading.
2. Consult the factory for assistance when using other modems.
A - 11
To 9-pin conn.
(Computer)
DCD
Jumper 1 to 6
Jumper 1 to 6
RX
TX
DTR
GND
DSR
RTS
CTS
RI
NOT USED
Note: Be sure to terminate the cable shield to chassis ground at both ends.
To 25-pin conn.
(Computer)
20
22
A - 12
DNP Configuration
To set the DNP communications format, open the Display Station Communications
software, select Configuration in the Recorder menu, then click on DNP Parameters.
The following setup screen will appear.
A - 13
Transmission delay
This is the time to disable the Master transmitter on an RS485 network and is not
currently used.
Confirm Mode
This can be set as Never/Sometimes/Always. The default value is Never.
Retries
This is the number of times that a Data Link will attempt to be established. Valid
numbers are 0 - 255. 0 disables retries.
Timeout
This is the time the IED will wait for a Data Link confirmation. Valid numbers are 0 65535.
Select/Operate arm timer
This is the time period after the select command is received when the operate command
will be performed. Valid values are 0 - 65535 ms. This is not currently used.
Baud rate
This is the speed of the DNP serial port. Values from 300 - 19200 baud can be set. In
most cases, this is the only parameter which will need to be set up.
VO.1 27/10/95
VENDOR NAME:
DEVICE NAME:
TR-100
LEVEL 1
DEVICE FUNCTION:
SLAVE
NOTABLE ADDITIONS:
292
MAXIMUM APPLICATION
FRAGMENT SIZE:
2048
MAXIMUM DATA
LINK RE-TRIES:
0-255
MAXIMUM
APPLICATION RE-TRIES:
A - 14
NONE
Setup
If a Transient Recorder has been fitted with the harmonic recording option, the sampling
interval, duration and repeat interval are set by selecting 'Harmonics' in the Recorder
Configuration dialog box.
A - 15
The harmonic logger will record data for a fixed number of samples and repeat either
weekly or monthly. Any phase group of three channels can be monitored.
Measurement group
This drop down box selects the three-channel group to be monitored. Both voltage and
current groups can be used. If no phase groups have been defined for the recorder,
Cancel this box and select 'Ph Group' in the 'Input Channels' section of the Recorder
Configuration' dialog.
Due to the reduced amplitudes of current signals, the accuracy of current harmonics will
be less than voltage harmonics.
Timing
The harmonic profile can be set to repeat every week or month. When 'Week' is
selected, the drop down box is used to select the actual day the log starts. For a
monthly log, the start date is specified. The maximum date that can be specified is 28 so
that there will be no anomalies with short months.
The start time of the log is specified in hours and minutes. Note: Care should be taken
when comparing records from different months due to the hour change for Daylight
Savings Time.
The duration of the log is specified as a number of samples at a set interval. The
intervals are 10, 30 or 60 minutes. The number of samples can be set from 1 to 144.
The total length of the log is computed and displayed at the bottom of the dialog box.
The longest recording duration is 6 days, which avoids any overlaps if the repeat time is
set for a week.
A - 16
EXAMPLE:
To record a log of hourly samples for one day every Monday, select the 'Week' button
then 'Monday' from the drop down box. Set the start time to 00:00 (midnight), the
number of samples to 24 and interval to 60 minutes. From midnight on the following
Monday, the Transient Recorder will record the levels of harmonics on the selected
phase group every hour for 24 hours. This will be repeated every Monday. On every
Tuesday, the recorder may be contacted and the data downloaded.
Data Download
The harmonic data file can be downloaded to Display Station by selecting 'Harmonics' in
the 'Recorder' drop down menu. The harmonics file in the Transient Recorder will then
be transferred to Display Station, where the data can be plotted using the separate
harmonics display application.
Harmonics Display
The Harmonic Display system is separate from Display Station but, like all Windows
applications, they can be run at the same time. To start the harmonics display
application, go to Program Manager and double click on the 'Harmonics' icon the
Harmonics Display group box. The main dialog box contains a list of all the harmonic
records at Display Station.
A - 17
Sort by location
To sort the record list so that only a certain location is listed, click the left mouse button
on the downwards pointing arrow to the right of the location list box. A list of choices will
appear. If there are many locations, the scroll bars on the location list box may have to
be used to view all of the locations.
Once the location has been found, click on it with the left mouse button so it is
highlighted. The record list box will then be sorted to show only those records available
for that specific location.
Sort by date
To sort the record list so that only a certain month of the year is listed, click the left
mouse button on the downwards pointing arrow to the right of the Month list box. A list
of months of the year is displayed.
Once the month required has been found, click on it with the left mouse button so it is
highlighted. The record list box will then be sorted to show only those records available
for the specified month.
A - 18
1077-206
1077-207
1077-208
1077-200
1077-204
Power Instruments
APPROVED
Digitally signed by Engineering Services
cn=Engineering Services, o=Rochester Instrument Systems, c=US
Date: 2003.08.05 08:28:55 -05'00'
Reason: Document is released
ROCHESTER
PROCEDURES FOR FACTORY REPAIR AND RETURN
A.
B.
Enclose the information with the equipment and pack in a commercially accepted shipping
container with sufficient packing material to insure that no shipping damage will occur.
Mark the outside of the container with the RMA number.
Ship to the appropriate location:
Attention: Repair Department
ROCHESTER INSTRUMENT SYSTEMS, INC.
255 North Union Street
Rochester, New York 14605 USA
Telephone: (716) 263-7700
Fax: (716) 262-4777
ROCHESTER INSTRUMENT SYSTEMS, LTD.
Hillend Industrial Estate
Dunfermline, Fife KY11 5JT U.K.
Telephone: +44 383 822911
Fax: +44 383 824740
C.
Your equipment will be tested, repaired, and inspected at the factory. Normal factory
turn-around is ten working days or less (excluding shipping time).
D.
For emergency service or repair status information, please contact the ROCHESTER
Repair Sales Engineer at (716) 238-4993.
WARRANTY Rochester Instrument Systems warrants equipment of its own manufacture to be free from defects
in material and workmanship, under normal conditions of use and service. Rochester Instrument Systems will replace any
component found to be defective, upon its return, transportation charges prepaid, within one year of its original purchase.
Rochester Instrument Systems will extend the same warranty protection on accessories which is extended to Rochester
Instrument Systems by the original manufacturer. Rochester Instrument Systems assumes no responsibility, expressed
or implied, beyond its obligation to replace any component involved. Such warranty is in lieu of all other warranties
expressed or implied.