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A: GENERAL
ELSEVIER
a*
'
a lnstitutfiir Angewandte Chemie, Abt. Katalyse, Rudower Chaussee 5, D-12489 Berlin, Germany
b Lehrstuhlfiir Technische Chemie, Technische Universitiit Chemnitz, D-09107 Chemnitz, Germany
c KataLeuna GmbH, D-06236 Leuna, Germany
d lnstitutfiir Analytische und Umweltchemie, Martin-Luther-Universitiit Halle, D-06217 Merseburg, Germany
Received 10 August 1996; received in revised form 4 July 1997; accepted 7 July 1997
Abstract
The hydrogenation of crotonaldehyde in the gas phase at 413 K and 2 MPa over Pt/TiO2 catalysts reduced at 473 K (LTR)
or 773 K (HTR) was investigated in order to examine if the catalytic properties could be altered by the phase composition of
TiO2. The catalysts prepared by ion-exchange or sol-gel technique were characterized by physisorption, chemisorption, EPR,
TEM and XRD measurements. It was found that the phase composition of the support has a strong influence on the activity
which decreased with increasing anatase fraction (~ANA).Furthermore, the specific activities on a per g Pt basis were higher in
the case of the HTR catalysts than those of their LTR counterparts. The selectivity to crotyl alcohol ranged from 30 to 40% at
crotonaldehyde conversions up to 50% independent of the catalyst support used. However, at higher conversions up to 80% the
highest selectivity of 53% to crotyl alcohol was obtained over a Pt catalyst with ~ANA----65%. Both the observed behavior in
selectivity which corresponds to the TOF data for product formation on individual Pt catalysts as well as the catalytic
properties of physical mixtures of the catalysts suggest that the differences in selectivities are connected with different degrees
of competitive adsorption and readsorption of the products which depend on the TiO2 phase composition. In addition, the solgel derived Pt catalyst gave a selectivity of 51% for crotyl alcohol which shows that the SMSI effect could be more
pronounced by the close contact of Pt with the anatase matrix. 1997 Elsevier Science B.V.
Keywords: Anatase; Crotonaldehyde; EPR spectrum; Hydrogenation; Platinum catalyst; Rutile; Sol-gel technique; TiO2
phase composition
1, I n t r o d u c t i o n
The selective hydrogenation of c~,fl-unsaturated
*Corresponding author. Tel.: (+49-030) 6392 4322; fax: ( + 4 9 030-6392 4350); e-mail: claus@aca.fta-berlin.de,
430
CH3_CH=CH_CaO
j - ' - . . . "H,,,
H 2 ~ 2
,r.~
CH3-CH=CH-CH20H
(5) ~
"'~3)
H2~
(2) ~
CH3-CH2-CH2-C~0-H
(4)/J..
,f/
H2
CH3_CH2.CH2.CH20H
Scheme 1. Reactionnetworkofcrotonaldehydehydrogenation[1].
2. Experimental
The TiO2 modifications anatase and mille used as
support materials were prepared as follows: anatase
was obtained by hydrolysis of titanium(IV)-isopropoxide (Ti(O-iC3H7)4, Aldrich). The precipitate
TiO(OH)2 was dried at 383 K and calcined at 783 K
for 5 h. Rutile was prepared from TIC14 (Aldrich) by
hydrolysis at pH 0-1 according to a modified procedure reported elsewhere [10]. The solid Ti(OH)4 thus
obtained was treated under a stream of air at 723 K for
3 h. In addition, P25 (Degussa) was used as commercial TiO2 support material. The titania supported
catalysts Pt/rutile, Pt/anatase and Pt/P25 were prepared by cation exchange using Pt(NH3)4(NO3)2
(Aldrich) as a precursor at pH 11 in an aqueous
solution. Subsequently, the catalysts were dried at
423 K and reduced by a standard treatment: the low
431
liquids with low vapor pressures at standard conditions (STP). Crotonaldehyde (CA, Aldrich, distilled
before use) and the hydrogenation products were
analyzed on-line by means of a gas chromatograph
(HP 5890) equipped with a flame ionization detector
and a 30 m J&W DB-WAX capillary column.
The selectivities of reaction products were calculated from moles of the product formed per moles of
crotonaldehyde converted, and the activities of the
catalysts were expressed as specific activities (on a
gram of Pt basis) or in the form of turnover-frequencies, TOF (based on hydrogen chemisorption data).
The experimental equipment allowed us to get the first
representative data point after 180 s time on stream. In
the case of the LTR catalysts some deactivation was
observed during a time on stream of 100 to 160 min.
The effect was more pronounced for the Pt/anatase
catalyst compared to the Pt/rutile and Pt/P25 catalysts. For their HTR counterparts only the anatasesupported Pt catalyst showed a deactivation with time
on stream up to 100 min. All reported activities are
steady-state data.
432
Table 1
Composition, specific BET surface areas, pore volumes, Pt dispersion and Pt particle size of the Pt/TiO2 catalysts used in this study
Catalyst
Pt [wt%]
Phase composition
of T i t 2 [wt%] a
Tred [K] b
SBET [m2 g J]
Vp [era 3 g J]
H/Pt
dpt [nm] c
Pt/rutile-LTR
Pt/rutile-HTR
Pt/P25-LTR
Pt/P25-HTR
Pt/anatase-LTR
Pt/anatase-HTR
Pt/SG
0.77
0.77
0.88
0.88
0.53
0.53
0.6
100% mtile
100% mtile
65% anatase, 35% rutile
65% anatase, 35% rutile
100% anatase
100% anatase
100% anatase
473
773
473
773
473
773
773
36
35
45
49
39
39
44
0.145
0.156
0.222
0.280
0.169
0.175
0.06
0.55
0.015
0.16
0.014
0.12
0.005
0.07 d
-3
-3
-2
4
a Determined by XRD
b Reduction temperature
c Pt particle sizes were determined by HRTEM only for HTR catalysts. The LTR counterparts were analyzed by XRD; see text.
d CO/Pt (by CO chemisorption)
433
"
Sl/
g = 2.1s A
~_
1
-
'
~
~
" "7-2-- ~
.07
!/
. f
/ ~ J '.:
! , . .=
: :~ ~v /
4
'.
10o
, ~
15o
~ , ~
2oo 2so
3oo
,
3~0
, . ,
4oo ~
Bo [mr]
Pt
pt0
130
230
330
430
-Bo [m'l'J
Fig. 2. Experimental (1) and calculated (2) EPR powder spectrum of the Pt/SG catalyst. The parameter set is given in the text.
434
=
O
100
11
sI
80
60
>
t-'
435
.....
"~
!
~
60
~.,
\
40~
~-,
-40
20
20
! RUTILE
P25
ANATASE '
l
0.0
0.1
0.2
03
0,4
0.5
0.6
--1
0.7
0.8
0.9
*-0
1,0
~ANA
Fig. 3. Conversion of crotonaldehyde (CA) vs. anatase content of titania used as support for Pt/TiO2 catalysts (0.77% Pt/rutile: 0.88%
Pt/P25; 0.53% Pt/anatase) reduced at high temperature (773 K, HTR) or reduced at low temperature (473 K, LTR) (T 413 K. p = 2 MPa.
H2/CA
20, W/I~CA = 19 gh mol 1).
436
1000t Pt/RUTILE
800
Pt/P25
Pt/ANATASE
o oO,oo ,io
o-
!
LTR
HTR
BB CyOH
II
LTR
[~
HTR
BA
[~
LTR
HTR
BuOH
Fig. 4. Specific activities (per g Pt basis) for the formation of (trans + cis) crotyl alcohol (CyOH), n-butyraldehyde (BA) and n-butanol
(BuOH) during crotonaldehyde hydrogenation over the catalysts 0.77% Pt/rutile; 0.88% Pt/P25; 0.53% Pt/anatase (HTR or LTR) at
T = 413 K, p = 2 MPa, H2/CA = 20, W/F~cA = 19 gh mo1-1.
100 (a)
eyOH
9- Pt/RUTILE-HTR
~,
a0
. ~OH
-- ro
60~
1
"~ 50~
40
o~ ao
20~
10
~
o.-. , ....
, , . ....
, . , . , .
lo 20 ao 40 50 60 7o o0 90 loo
Conversion [%]
100- (b)
~/OH
Pt/P26-HTR
ao-
ao-
auOH
TO-
--60~ 5040ao20t
100t
,_.--~*
, . . . . . . . . . . . . . . . . .
10 20 ao 40 50 60 T0 ao o0 loo
C o n v e m i o n [%]
10090-
80
(C)
CyOH
BA
* BuOH
Pt/ANATASE-HTR
70
~
>
]3
6050-
4o
c~ 30
a0
-~
_____,,,_/-~--------*
lO
o-.
1oo
Conversion [%1
437
438
6o
" CyOH
60-. BuoHBA
ta)/re(a)
~
/ ~
40-
. conversion = 20 %
u. a00
~- 2- tF10
~
~
o
o.o o11 o12 o.3 o14 0.5 o18 o17 o.a o.a 1.o
~ANA
60
u.
O
CyOH
&
50-
(b)
BA
BuOH
40~ conversion = 40 %
30-
a0
100
o14o15o16o)
~ANA
s]i!~-I
~
(C)
50
401
conversion
u. 3o~
0i
--80'/o
/=
1--
2o
1
,
....
.
. ,
,
o.o o.t o.2 o.a 0.4 0.5 o.s 0.7 o.a 0.9 1.o
~ANA
,
H2/CA = 20).
I O0
439
I O0
l
t
HTR
801
k
-8o
o
u 60-
XCA = 80 %
--'~
O
XCA =40%
I ~
40
Pt/SG
~i~- _ ~ -
- - '~ . . . .
- -
..
.....
"-- ...
-40
-~ 20
-60
N,~
....
o~
RUTILE
XCA = 20 %
025
04 , , , , ,
0,0
0.1
- 20
0.2
0.3
: 1,
0.4
0.5
0.6
0.7
ANATASE
~,
0.8
0.9
~-0
1.0
~ANA
physical mixtures at XCA = 20 % (~ANA = 0.20, 0.56, 0.80)
[]
Fig. 7. Comparision of selectivity to crotyl alcohol vs. anatase content (~ANA) at constant conversion level for CA hydrogenation over
Pt/TiO2-HTR catalysts (0.77% Pt/rutile; 0.88% Pt/P25; 0.53% Pt/anatase): open symbols. Additional points (black symbols) are included for
physical mixtures of Pt/rutile and Pt/anatase ((ANA = 0.2, 0.56 and 0,8) at XCA = 20% and for a physical mixture with (ANA = 0.56 at
XCA = 40% and 80%, respectively, as well as for the sol-gel derived titania-supported Pt catalyst (Pt/SG: O).
4. Conclusions
The activity of titania-supported Pt catalysts prepared by ion exchange and used for the hydrogenation
of crotonaldehyde was altered by the phase composition of titania. Furthermore, at each point of the TiO2
phase composition the high temperature reduced
Pt/TiO2 catalysts in the SMSI state were intrinsically
more active than their low temperature reduced counterparts. This is an important result because the activity on a gram of metal basis determines the volume of
the catalyst in the hydrogenation reactor and can be
explained by the creation of special sites in the metalsupport interfacial region. Therefore, the selectivity
for the desired product, i.e. crotyl alcohol, increases by
440
10o
80
Pt/SG
,r-
',,.,,
References
~. 60
-5
40
.>__
"~
~
20
0
CyOH
RA
BUOH
CA
Acknowledgements
This study was supported by the Bundesminister ftir
Bildung, Wissenschaft, Forschung und Technik
(BMBF) during the 'catalysis project' under grant
03D0028. Assistance by Mrs. H. Mtinzner (Chemnitz), Mrs. G. Mertsching and M r s . B. N e u s t a d t
(Halle) as well as Mr. M. Lucas (Berlin) in experi-
441