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INSTALLATION,

OPERATION
&
MAINTENANCE
MANUAL

MODULAR PACKAGED AIR CONDITIONERS


'PMY' SERIES
PL-OM-PMY-05-1M-E

INDEX
Contents

Page

Model decoding ........................................................................................................................................ 2


Dimensions ............................................................................................................................................ 3-5
Rigging instructions & weight distribution ................................................................................................. 6
Schematic wiring diagrams .................................................................................................................. 7-24
Field wiring connections ......................................................................................................................... 25
Electronic thermostat ........................................................................................................................ 26-27
Installation instructions
General ................................................................................................................................................... 28
Location of unit ....................................................................................................................................... 28
Wiring ..................................................................................................................................................... 28
Start-up inspection & check list ......................................................................................................... 28-29
Check-out & operational start-up procedure ...................................................................................... 29-30
Belt tension testing procedure ........................................................................................................... 30-31
Electrical
Power supply .......................................................................................................................................... 32
Unbalanced voltage ................................................................................................................................ 32
Fan motor ............................................................................................................................................... 33
Crankcase heater ................................................................................................................................... 33
Lube oil protection control ................................................................................................................. 33-34
Voltage monitor ...................................................................................................................................... 34
Refrigeration
Compressor ............................................................................................................................................ 35
High & low pressure switch .................................................................................................................... 36
Pump down control ................................................................................................................................. 37
Trouble shooting chart ....................................................................................................................... 38-40
Parts list ............................................................................................................................................ 41-43
Recommended spare parts .................................................................................................................... 44
Preventive maintenance schedule .......................................................................................................... 45

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.


THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

+
++

*
**
***

NOTES:

CLASSIC
MODULAR
PACKAGED
UNITS

PMY

1, 2 & 3
BASIC

F : 460-3-60

M : 380-3-60
(4 WIRE)

H : DUAL SEMIHERMETIC
RECIPROCATING

S : SINGLE SEMIHERMETIC
RECIPROCATING

*
**

8
REFRIGERATION
CIRCUIT TYPE

H : 208/230-3-60 D : DUAL SCROLL

7
ELECTRICAL
SUPPLY
( V-Ph-Hz )

C : COPPER FIN

B : COATED
ALUMINUM
FIN

A : ALUMINUM
FIN

9
CONDENSER
COIL

M : COPPER FIN WITH DRIP


ELIMINATOR++

K : COATED ALUMINUM FIN


WITH DRIP ELIMINATOR++

D : ALUMINUM FIN WITH DRIP


ELIMINATOR++

C : COPPER FIN WITH OUT DRIP


ELIMINATOR++

B : COATED ALUMINUM FIN


WITH OUT DRIP
ELIMINATOR++

A : ALUMINUM FIN WITH OUT


DRIP ELIMINATOR++

10
EVAPORATOR COIL

M : TOP SUPPLY
AIR & SIDE
RETURN AIR

T : TOP SUPPLY
AIR & TOP
RETURN AIR

K: FRONT
SUPPLY AIR &
SIDE RETURN
AIR

F : FRONT
SUPPLY AIR &
TOP RETURN
AIR

11
SUPPLY &
RETURN
AIRFLOW
(kW/STAGES)

13
HEATER
OPTIONS

14
KITS
MECHANICAL &
ELECTRICAL
OPTIONS

V : 30HP TEFC

U : 30HP ODP

T : 25HP TEFC

S : 25HP ODP

R : 20HP TEFC

Q : 20HP ODP

P : 15HP TEFC

N : 15HP ODP

M : 10HP TEFC

L : 10HP ODP

P : 60/2

M : 50/2

L : 40/2

J : 30/2

H : 25/2

G : 20/2

F : 15/2

K : 7.5HP TEFC D : 10/2

15
UNIT ACCESSORIES

H : B, C, D & S COMBO

Q : P, V, S & A COMBO

T : P, V, D & A COMBO

R : P, V, C & A COMBO

F : M, P & S COMBO

G : M, P & D COMBO

L : M, P & C COMBO

B : M, P & V COMBO

S :ADJUSTABLE PRESSURE SWITCHES &


FAN CYCLING (LOW
AMBIENT)

D : PUMPDOWN
SOLENOID

C : COMPRESSOR
CIRCUIT BREAKER

***

B : BAG & PRE-FILTER SECTION WITH 2" THICK


ALUMINUM PRE-FILTERS & BAG FILTERS

TER SECTION WITH 2"


THICK ALUMINUM FILTERS

N : STD. FILTER RACK


WITH 2" THICK FIBER
M: REPLACEABLE CORE
GLASS FILTER
FILTER DRIER &
SHUT-OFF VALVE
M : STD. FILTER RACK
WITH 2" THICK ALUMIP : PRESSURE GAUGES
NUM FILTER
V : UVM & VOLT FREE
CONTACTS
L : LOW VELOCITY FIL-

J : 7.5HP ODP N : NO HEATER A : STD. OPTION+

12
BLOWER
MOTOR

A combination of volt free contact option: 1. Unit ON/OFF indication, 2. Compressor ON/OFF& trip indication, 3. Blower motor ON/OFF & trip indication.
Standard option contain sealed type filter drier & fixed low/high pressure switches, anti-ice and electronic thermostat.
Drip eliminators are recommended when velocity across the coil is above 500 FPM, high relative humidity and coastal areas.

Scroll compressors are available for models PMY240 - PMY600 only.


Single semi-hermetic compressors are available for models PMY240 & PMY300 only.

840

720

600

540

480

420

360

300

240

4, 5 & 6
NOMINAL
COOLING
CAPACITY
(MBH)

MODEL DECODING

UNIT DIMENSIONS
CONDENSER AIR IN

MODEL No.: PMY 240/300

SIDE F/A

50"

99.75"
12.50"

12"
F2'

F1'

F3'

22.13"

CONTROL BOX (HINGED DOOR)

ELEC. POWER SUPPLY 3" OPENING (BOTH SIDE)

MTG. HOLES 0.625 (3 Nos. EACH SIDE)

1"FPT DRAIN COUPLING (BOTH SIDE)

HEATER BOX (OPTIONAL)

DRIP ELIMINATOR (OPTIONAL)

32.19"

72"

R/A OPENING TOP

F1

F2

22"
CONDENSER AIR IN
CONDENSER SECTION

F3

19.125"

MIXING BOX WITH


FILTER SECTION

COIL SECTION

BLOWER SECTION

TOP VIEW
(NO OBSTRUCTION)

TOP S/A
5

32.19"

19.13"

R/A OPENING

22.13"

3.75"

46"

FRONT S/A

8"

53"

61"
(1549mm)

27"

46"

TOP R/A

F/A OPENING
(EITHER SIDE)

CONDENSER AIR OUT

F2

67"

1.5" [TYP]

5.75"

83.5"
86.5"
(2197mm)

149.75"
(3804mm)

F3

67"

11.75"

F1

END VIEW

FRONT VIEW

MODEL No.: PMY 360/420


CONDENSER AIR IN

SIDE F/A

80"

107.75"
F2'

12.5"

12"

F4'

72"

R/A OPENING TOP

F3'

22.78"

F1'

4"

31.95"

25"

F1

F2
CONDENSER AIR IN

MIXING BOX WITH


FILTER SECTION

CONDENSER SECTION

F4

F3

22"

COIL SECTION

CONTROL BOX (HINGED DOOR)

ELEC. POWER SUPPLY 3" OPENING (BOTH SIDE)

MTG. HOLES 0.625 (4 Nos. EACH SIDE)

1"FPT DRAIN COUPLING (BOTH SIDE)

HEATER BOX (OPTIONAL)

DRIP ELIMINATOR (OPTIONAL)

BLOWER SECTION

TOP VIEW
CONDENSER AIR OUT

TOP R/A
5

F/A OPENING
(EITHER SIDE)

46"

R/A OPENING

3.75"

53"

F1

F3

F2
57"

58"
3

F4
57"

5.75"

187.75"
(4769mm)

FRONT VIEW
Notes:

1. All dimensions are in inches unless otherwise noted.


2. Service clearance should be 1200mm (4 feet) on all sides.
3. F1, F1', F2, F2'.... are mounting hole locations. Please refer to page 6 for weight distribution.
4. Add 27" to overall unit length for bag filter or low velocity filter section.

1.5 [TYP]

83.5"
86.5"
(2197mm)

3.75"

8"

61"
(1549mm)

25"

22.78"

46'

31.95"

27"

UNIT DIMENSIONS
MODEL No.: PMY 480/540/600
CONDENSER AIR IN

TOP F/A

94"
F1'

18"

F2'

151.75"

15"

F4'

F3'

F5'

CONTROL BOX (HINGED DOOR)

ELEC. POWER SUPPLY 3" OPENING (BOTH SIDE)

MTG. HOLES 0.625 (5 Nos. EACH SIDE)

1"FPT DRAIN COUPLING (BOTH SIDE)

HEATER BOX (OPTIONAL)

DRIP ELIMINATOR (OPTIONAL)


ARRANGEMENT

66"

R/A OPENING TOP

B
D

9"
F3

F2

F1

F4

F5

34"

CONDENSER AIR IN

MIXING BOX WITH


FILTER SECTION

CONDENSER SECTION

BLOWER SECTION

COIL SECTION

TOP VIEW
CONDENSER AIR OUT

TOP
DISCHARGE

FRONT
DISCHARGE

S/A OPENING
W/O HEATERS
AxB

19.125x22.125

19.125x22.125

S/A OPENING
WITH HEATERS
HxK

61.125x19.125

DIMENSIONS

16.875

16.875

12.688

12.688

TOP R/A

61.125x19.125

30.125
-

18.125

3.75"

46"

K
F/A OPENING
(EITHER SIDE)
46"

8"

61"
(1549mm)
53"

R/A OPENING

42"

F3

F4

F5

3"

F2

F1

4
2

57.5"

57.5"

1.5" [TYP]

57.5"

245.75"
(6242mm)

57.5"

83.5"
86.5"
(2197mm)

5.75"

FRONT VIEW

MODEL No.: PMY 720

CONTROL BOX (HINGED DOOR)

ELEC. POWER SUPPLY 3" OPENING (BOTH SIDE)

MTG. HOLES 0.625 (6 Nos. EACH SIDE)

1"FPT DRAIN COUPLING (BOTH SIDE)

HEATER BOX (OPTIONAL)

DRIP ELIMINATOR (OPTIONAL)


ARRANGEMENT
DIMENSIONS
S/A OPENING
W/O HEATERS
AxB
S/A OPENING
WITH HEATERS
HxK

1. All dimensions are in inches unless otherwise noted.


2. Service clearance should be 1200mm (4 feet) on all sides.
3. F1, F1', F2, F2'.... are mounting hole locations. Please refer to page 6 for weight distribution.
4. Add 27" (37" for PMY720) to overall unit length for bag filter or low velocity filter section.

25x22.75

FRONT
DISCHARGE
25x22.75

62x25

62x25

12.375

12.375

22.59

14.45

Notes:

TOP
DISCHARGE

UNIT DIMENSIONS
MODEL No.: PMY 840

CONTROL BOX (HINGED DOOR)

ELEC. POWER SUPPLY 3" OPENING (BOTH SIDE)

MTG. HOLES 0.625 (6 Nos. EACH SIDE)

1"FPT DRAIN COUPLING (BOTH SIDE)

HEATER BOX (OPTIONAL)

DRIP ELIMINATOR (OPTIONAL)


ARRANGEMENT
DIMENSIONS
S/A OPENING
W/O HEATERS
AxB
S/A OPENING
WITH HEATERS
HxK

1. All dimensions are in inches unless otherwise noted.


2. Service clearance should be 1200mm (4 feet) on all sides.
3. F1, F1', F2, F2'.... are mounting hole locations. Please refer to page 6 for weight distribution.
4. Add 37" to overall unit length for bag filter or low velocity filter section.

FRONT
DISCHARGE

25x22.75

25x22.75

62x25

62x25

12.375

12.375

22.59

14.45

Notes:

TOP
DISCHARGE

RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Hook rigging sling thru holes in base rail, as shown below.
Holes in base rail are centered around the unit center of gravity.
Use spreader bar when rigging, to prevent the slings from damaging the unit.
CAUTION
All panels should be in place when rigging.
Care must be taken to avoid damage to the coils during handling.

LIFT

LIFT
SPREADER BAR

PROPER CLEARANCE
TO BE PROVIDED

MUST BE 3" NOMINAL PIPE THROUGH UNIT FOR


SLINGS TO AVOID BASE DAMAGE

WEIGHT DISTRIBUTION
MODEL
NUMBER

LOAD DISTRIBUTION AT POINTS - KG

F1
F1'
F2
F2'
F3
F3'
233*
233*
243*
243*
199
199
255*
255*
246*
246*
199
199
260*
260*
235*
235*
210*
210*
275*
275*
245*
245*
210*
210*
250*
250*
250*
250*
240*
240*
275*
275*
275*
275*
245*
245*
295*
295*
295*
295*
257*
257*
300*
300*
300*
300*
270*
270*
325*
325*
325*
325*
290*
290*
*Multiply by 1.3 for copper fins coil and add to the total load.

F4
N.A.
N.A.
195
195
204*
217*
228*
214*
230*

PMY 240
PMY 300
PMY 360
PMY 420
PMY 480
PMY 540
PMY 600
PMY 720
PMY 840

+
F1'

+
F2'

+
F3'

F4'
N.A.
N.A.
195
195
204*
217*
228*
214*
230*

+
F4'

F5
N.A
N.A.
N.A.
N.A.
205
213
225
210*
230*

F5'
N.A.
N.A.
N.A.
N.A.
205
213
225
210*
230*

F6
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
231
250

+
F5'

+
F6'

F5
+

F6
+

F6'
N.A
N.A
N.A.
N.A.
N.A.
N.A.
N.A.
231
250

TOTAL
LOAD
(KG)
1350
1400
1800
1850
2300
2450
2600
3050
3300

MODULAR PACKAGED UNIT

F1
+

F2
+

F3
+

F4
+

NOTE: Please refer to the dimensional drawings (page 3-5) for distance between points/mounting holes.

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 208/230-3-60 (Single compressor units)
APPLICABLE ON MODELS: PMY240 - PMY300 (with semi-hermetic compressor)
HVTB

COMP. WITH CB CONNECTION (OPTIONAL)

L1

TO HVTB
L1 L2 L3

L2
L3

PLEASE REFER TO
SHEET 2 OF 2 FOR
CONDENSER FAN MOTOR
POWER CONNECTIONS.

CC1

BMC

OLR1

OLR

CB1

COMP 1

CC1A-1B

ATB

25A

230VAC

F1

L1

30
29
SEE OPTIONAL VFC CONNECTION

28

L3C

TO ATB
BMC

L3

L2
UVM-1 8

(SEE NOTE 7)

TO ATB 1A

OLR-1

19

PLEASE REFER TO FAN MOTOR


CONTROL CONNECTION, (SHEET 2 of 2)

(REMOVE JP1)

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)


TO ATB
28A

COMP 1
(SEE NOTE 6)

PDS1

28A

LPS3

NO

LPS5

3A
COMP1
ON

UNIT ON/OFF
AR1
AR1-1A

GND
+5V
B
A

21A

OLR1-1
24A

(SSPS1)
(OPS1)
JP3 25A JP5 26A

FR2-1

44A

44

UNIT TRIP
INDIVIDUAL COMP. ON/OFF/TRIP

LPS1

22A

FR1-1

HPS1

COMP 1

TO ECB
X1

23A

41A

FR1

SEE TABLE IN SHEET 2 OF 2 FOR


DIP SWITCH SETTINGS DETAILS

FR1-2A
FR1-2B

CN4

OUTDOOR SENSOR 1

UNIT OFF
UNIT TRIP

55

47

54
CC1A-2B

HP1 ON/OFF
LP1

LOW/HIGH PRESSURE CONTROLS

ON

87654321

UNIT ON
43

27A

TO ATB

2
AR1-1B

46

CC1A-2A

PDS1
(P1)

INFAN

HEATER1

HEATER2

4WV1

4A

41A
COMP1
TRIP(X1)

OUTFAN4
LIVE
F1 3.15A/250V

NEUTRAL

NC

UNIT STATUS (VFC) INDICATION CONNECTION (OPTIONAL)


THERMOSTAT

GND
+5V
B
A

DS1

UL3

6A
P

45

DIP SWITCH

NO

NOTE
UL3 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS
CAPACITY UNLOADING.

ECB

NC

TB

UL1

5A

BM

CC1

OUTFAN3 OUTFAN2 OUTFAN1

UVM

OLR

BMC

68

14

L1

AFS

HC1

26A

L3

L2

CB

HC2

240

OPS1-1
(REMOVE JP5)

ATB

F2

1B

OPS1
2

UVM CONNECTION (OPTIONAL)

70

JP2

L2C

1A

L1C

JP1

TO HVTB
L1 L2 L3

69

C.HTR1

100A

28A

CC1A-1A

BM. WITH CB CONNECTION (OPTIONAL)


TO HVTB
L2

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

COMP

TO HVTB
L1

25A

(REMOVE JP3)

COMP. 1:

T3A

T2A

T1A

L2/R/N

SEMI-HERMETIC RECIP. COMP. (BITZER)

70

69

68

T3A

T2A

T1A

M2/14

L1/MP/L

CRANKCASE HTR CONNECTION


CC1

BM

M1/11

(SEE NOTE 3)

OLR1

COMP
1

SSPS1

L1A

L3

L2

L1

L3

L2

L1

LUG

COMP. SSPS CONNECTION(AS APPLICABLE)


COMP. 1:
24A

L3A

(SEE NOTE-4)

L2A

TO FUSED
DISCONNECT
SWITCH OR CB

56

57

58

COMP1 ON
COMP1 0FF
COMP1 TRIP

DUCT SENSOR (OPTIONAL)


INDOOR SENSOR 1

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 208/230-3-60 (Single compressor units)
APPLICABLE ON MODELS: PMY240 - PMY300 (with semi-hermetic compressor)
CONDENSER FAN MOTOR POWER & CONTROL CONNECTION
STANDARD
HVTB
L1 L2 L3

HVTB
L1 L2 L3

PMY 240~300
1
2

FM1

50 5
45

LPS5

65

55

HPS1

450 10

360 15

FCS1

190 10

290 15

100

101
36B

37B

FM2

FM1

FMC1
TO ECB
OUTFAN 1

12
JP7

FMC2

13

12A

TO ECB
OUTFAN 3

13

FCS2

FACTORY SETTINGS OF DIP SWITCHES


S1
S2
S3
S4
S5
S6
S7
DIP SWITCH #
OFF
ON
NOTE: Please refer to above table for applicable setting of dip switches S2 to S4
as per unit's requirement.

FMC1
2

FCS1

JP7

OFF=COOLING/HEATING MODE
ON= HEAT PUMP
OFF=WITHOUT PDS
ON=WITH PDS
OFF/OFF=NO HEATER
S3/S4
OFF/ON=ONE HEATER
ON/ON=TWO HEATER
S5
ON=LCD PANEL SENSOR CONTROL
OFF=DUCT SENSOR CONTROL
S6
ON=1.5 STAGE DIFFERENTIAL TEMP.
OFF=1.0 STAGE DIFFERENTIAL TEMP.
ON=WITH AUTO MODE
OFF=WITHOUT AUTO MODE
S7
ON=IDS 1 ENABLED
OFF=IDS 1 DISABLED
S8

FMC2
35B

37A

36A

35A

FM2

12

S1
S2

102

101

102

100

101

102

DIP SWITCH SETTINGS

FMC1

37B

36B

FMC2
35B

37A

36A

35A

FMC1

TO ECB
OUTFAN 3

25 5
55

CB6

100

100

102

101

CB6

FMC2

FM1
T.O.P
FM2
T.O.P

2
FMC2

13B

13

NOTE:

FMC1

12B

12

FM CONTROL CONNECTION APPLICABLE ONLY FOR MOTOR WITH BUILT-IN THERMAL CONTACT (T.O.P)
FOR OVERLOAD PROTECTION.

HEATER CONNECTIONS DETAILS (OPTIONAL)


CONN. A

(SEE NOTE 7)
HEATER BOX CONNECTION TYPES

CONN. B

TO HVTB

TO HVTB

TO HVTB

TO HVTB

TO HVTB

TO HVTB

TO 3PH POWER SUPPLY


T2

TO 3PH POWER SUPPLY

T3

T1

T2

OHT

OHT

FL

OHT

OHT

FL
FL

HC1

HC2

HC1

HC3

73D

72D

TYPE-I

HC2

HC4

(Stg. 2 Heating)

HEATER1

HEATER3
(Stg. 1 Heating)

HEATER2

T3I

T2I

T1I

T3H

T2H

T1H

T3G

T2G

T1G

T3F

T2F

T1F

T3H

T2H

T1H

T3F

T1F

T2F

(Stg. 1 Heating)

HEATER2

FL

HEATER4

(Stg. 2 Heating)

TYPE-I I

HEATER DATA TABLE


TOTAL KW CONN.
STAGE1
10
15

HEATER1

FL

CB14
71D

73B

72B

CB12
71B

73C

71C

CB13
72C

73A

72A

CB11
71A

72B

73B

71B

73A

72A

71A

CB12

T3

L3

L1

L2

L3

L1

L2

L3

L1

L2

L1

L3

L2

L3

L2

L1

L3

L1

L2

T1

CB11

LEGEND
CLOSE (PSIG)

OPEN (PSIG)

LPS1
LPS3

PMY 240~300
2-FAN MOTOR LAYOUT
CONTROL
PANEL

CONTROL
PANEL

2-FAN MOTOR LAYOUT

TO ECB
OUTFAN 1

PRESSURE SWITCH SETTINGS


NAME

WITH FAN CYCLING

STAGE2

20

A
A
A

5KW
7.5KW
10KW

5KW
7.5KW
10KW

25

12.5KW

12.5KW

30
40
50

A
B
B

15KW
10KW+10KW
12.5KW+12.5KW

15KW
10KW+10KW
12.5KW+12.5KW

60

15KW+15KW

15KW+15KW

S8

AHU
AFS
AR
ATB
BM
BMC
CC
CCA
CB
C. HTR
COMP
ECB
F
FCS
FM
FMC
FR
HPS
HVTB
JP
L1

AIR HANDLING UNIT


AIR FLOW SWITCH
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CC AUXILIARY CONTACT
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
ELECTRONIC CONTROL BOARD
FUSE
FAN CYCLING SWITCH
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1

L2
L3
LPS
LUG
NTB
OLR
OPS
P
PDS
SSPS
TOP
UL

LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL TERMINAL BLOCK
OVER LOAD RELAY
OIL PRESSURE SWITCH
PRESSURE
PUMP DOWN SOLENOID
SOLID STATE PROTECTION SYSTEM
FM THERMAL OVERLOAD PROTECTION
COMP. UNLOADER SOLENOID

UVM

UNDER VOLTAGE MONITOR

___

FIELD WIRING
TERMINAL BLOCK OR TERMINATION POINT
SPLICE-CLOSED END

NOTES
1. ANY WIRE REPLACEMENT SHOULD BE OF 900C
OR ITS EQUIVALENT.
2. USE COPPER CONDUCTOR WIRES ONLY.
3. POWER MUST BE SUPPLIED TO CRANKCASE
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN COMPRESSOR DAMAGE.
4. FUSED DISCONNECT SWITCH OR CIRCUIT
BREAKER TO BE PROVIDED BY CONSUMER
WITH RATING AS RECOMMENDED BY ZAMIL.
5. COMPRESSOR IS PROVIDED WITH SSPS OR INTERNAL LINE BREAK THERMAL OVERLOAD PROTECTION.
6. IF PDS IS FACTORY INSTALLED, PLEASE READ
BROKEN LINES AS CONTINUOUS LINES.
7. IF HEATERS ARE FACTORY INSTALLED,
PLEASE READ BROKEN LINES AS CONTINUOUS
LINES.

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 380-3-60 (Single compressor units)
APPLICABLE ON MODELS: PMY240 - PMY300 (with semi-hermetic compressor)
HVTB
L1

TO FUSED
DISCONNECT
SWITCH OR CB

L2
PLEASE REFER TO
SHEET 2 OF 2 FOR
CONDENSER FAN MOTOR
POWER CONNECTIONS.

L3

L2

L1

L3

(NEUTRAL WIRE)

L2

NTB

L1

L3

(SEE NOTE-4)

COMP. WITH CB CONNECTION (OPTIONAL)


TO HVTB
L1 L2 L3

COMP. SSPS CONNECTION(AS APPLICABLE)


COMP. 1:
24A

SSPS1

LUG

OLR

T3A

T2A

T1A

70

69

68

T3A

T2A

T1A

CC1A-1B

COMP 1

230VAC

29
SEE OPTIONAL VFC CONNECTION

14

HC2

HC1
BMC

L1

L3C

TO ATB
BMC

(SEE NOTE 7)

L3

L2
UVM-1 8

UVM

1
(REMOVE JP1)

TO ATB 1A

OLR

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)

OLR-1

19

L3

L2

AFS
28

26A

(REMOVE JP5)

CB

30

TO ATB
28A

COMP 1

PLEASE REFER TO FAN MOTOR


CONTROL CONNECTION, (SHEET 2 of 2)

28A

LPS3

NO

NC

LPS5 NO
C

(SEE NOTE 6)

UL1

5A

BM

PDS1

240

OPS1-1

L1

ATB
2

UVM CONNECTION (OPTIONAL)

70

F1
1B

L2C

JP2

L1C

1A

69

JP1

68

ATB
1

OPS1

28A

CC1A-1A

25A

TO HVTB
L1 L2 L3

TO NTB
N

C.HTR1

100A

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

COMP

BM. WITH CB CONNECTION (OPTIONAL)


TO HVTB
L1

(REMOVE JP3)

COMP. 1:

OLR1

BM

25A

SEMI-HERMETIC RECIP. COMP. (BITZER)


CC1

COMP
1

L2/R/N

CRANKCASE HTR CONNECTION

L3A

OLR1

M2/14

(SEE NOTE 3)

CB1

L2A

BMC

L1A

FROM ATB 2

CC1

M1/11
L1/MP/L

UL3

6A

NC
P
NOTE
UL3 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS
CAPACITY UNLOADING.

CC1
3A

UNIT ON/OFF
AR1

COMP1
ON

PDS1
(P1)

INFAN

HEATER1

HEATER2

4WV1

COMP1
TRIP(X1)

OUTFAN3 OUTFAN2 OUTFAN1

4A

41A

UNIT STATUS (VFC) INDICATION CONNECTION (OPTIONAL)

AR1-1A

45

THERMOSTAT

2
AR1-1B

46

UNIT ON

47

UNIT OFF
UNIT TRIP

DS1

44

INDIVIDUAL COMP. ON/OFF/TRIP

21A

OLR1-1

(SSPS1)
(OPS1)
24A JP3 25A JP5 26A

HPS1

COMP 1

TO ECB
X1

FR1

55

23A

FR1-2A
FR1-2B

LPS1

22A

41A

54
CC1A-2B

HP1 ON/OFF

FR2-1

44A
UNIT TRIP

27A

56

57

58

COMP1 ON
COMP1 0FF
COMP1 TRIP

CN4

SEE TABLE IN SHEET 2 OF 2 FOR


DIP SWITCH SETTINGS DETAILS

TO ATB
2

FR1-1

CC1A-2A

ON

87654321

DIP SWITCH

LP1

F1 3.15A/250V

LIVE

ECB

LOW/HIGH PRESSURE CONTROLS

OUTFAN4

TB

NEUTRAL

43

GND
+5V
B
A

GND
+5V
B
A

OUTDOOR SENSOR 1

DUCT SENSOR (OPTIONAL)


INDOOR SENSOR 1

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 380-3-60 (Single compressor units)
APPLICABLE ON MODELS: PMY240 - PMY300 (with semi-hermetic compressor)
STANDARD
HVTB
L1 L2 L3

25 5
55

50 5
45

65

55

HPS1

450 10

360 15

FCS1

190 10

290 15

1
2

DIP SWITCH SETTINGS

FM2

FM1

101

102
37B

36B

FM2

FMC1

12

TO ECB
OUTFAN 1

JP7

FMC2

13

FMC1

12
FCS1

JP7

12A

TO ECB
OUTFAN 3

OFF=COOLING/HEATING MODE
ON= HEAT PUMP
OFF=WITHOUT PDS
ON=WITH PDS
OFF/OFF=NO HEATER
S3/S4
OFF/ON=ONE HEATER
ON/ON=TWO HEATER
S5
ON=LCD PANEL SENSOR CONTROL
OFF=DUCT SENSOR CONTROL
S6
ON=1.5 STAGE DIFFERENTIAL TEMP.
OFF=1.0 STAGE DIFFERENTIAL TEMP.
S7
OFF=WITHOUT AUTO MODE
ON=WITH AUTO MODE
ON=IDS 1 ENABLED
OFF=IDS 1 DISABLED
S8

FMC2
35B

37A

35A

36A

FMC1

37B

36B

35B

FMC2

FM1

100

101

102

100

101

S1
S2

102

100

101

100

102
37A

36A

35A

LPS1
LPS3
LPS5

CB6

FMC1

FMC2

13

FCS2

FACTORY SETTINGS OF DIP SWITCHES


S2
S3
S4
S5
S6
S7
DIP SWITCH #
S1
OFF
ON
NOTE: Please refer to above table for applicable setting of dip switches S2 to S4
as per unit's requirement.

FM1
T.O.P

FMC1

12B

12
FM2
T.O.P

2
FMC2

13B

13

NOTE:
FM CONTROL CONNECTION APPLICABLE ONLY FOR MOTOR WITH BUILT-IN THERMAL CONTACT (T.O.P)
FOR OVERLOAD PROTECTION.

HEATER CONNECTIONS DETAILS (OPTIONAL)


CONN. A

(SEE NOTE 7)
HEATER BOX CONNECTION TYPES

CONN. B

TO HVTB

TO HVTB

TO HVTB

TO 3PH POWER SUPPLY

L1

L2

T2

TO 3PH POWER SUPPLY

T3

T1

T2

OHT

OHT

OHT

FL

OHT

FL
FL

HC2

73B

72B

71B
HC1

(Stg. 2 Heating)

HC2

HEATER1

HEATER3

(Stg. 1 Heating)

TOTAL KW CONN.

HEATER2

T3I

T2I

T1I

T3H

T2H

T1H

T3G

T2G

T1G

T3F

T2F

T1F

T3H

T2H

T1H

T3F

T2F

T1F

(Stg. 1 Heating)

HEATER2

FL
TYPE-I I

TYPE-I

10
15

HEATER1

FL

CB12

73A

72A

CB11
71A

73B

72B

71B

73A

72A

71A

CB12

HC1

T3

L3

L3

L2

L1

L1

L3

L2

T1

CB11

CLOSE (PSIG)

PMY/Q 240~300

CB6

TO ECB
OUTFAN 3

OPEN (PSIG)

2-FAN MOTOR LAYOUT


CONTROL
PANEL

CONTROL
PANEL

2-FAN MOTOR LAYOUT

TO ECB
OUTFAN 1

NAME

WITH FAN CYCLING


HVTB
L1 L2 L3

PMY/Q 240~300

LEGEND

PRESSURE SWITCH SETTINGS

CONDENSER FAN MOTOR POWER & CONTROL CONNECTION

HEATER4

(Stg. 2 Heating)

20

A
A
A

HEATER DATA TABLE


STAGE2
STAGE1
5KW
7.5KW
10KW

5KW
7.5KW
10KW

25

12.5KW

12.5KW

30
40

A
B

15KW
10KW+10KW

15KW
10KW+10KW

50

12.5KW+12.5KW

12.5KW+12.5KW

60

15KW+15KW

15KW+15KW

S8

AHU
AFS
AR
ATB
BM
BMC
CC
CCA
CB
C. HTR
COMP
ECB
F
FCS
FM
FMC
FR
HPS
HVTB
JP
L1

AIR HANDLING UNIT


AIR FLOW SWITCH
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CC AUXILIARY CONTACT
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
ELECTRONIC CONTROL BOARD
FUSE
FAN CYCLING SWITCH
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1

L2
L3
LPS
LUG
NTB
OLR
OPS
P
PDS
SSPS
TOP
UL

LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL TERMINAL BLOCK
OVER LOAD RELAY
OIL PRESSURE SWITCH
PRESSURE
PUMP DOWN SOLENOID
SOLID STATE PROTECTION SYSTEM
FM THERMAL OVERLOAD PROTECTION
COMP. UNLOADER SOLENOID

UVM

UNDER VOLTAGE MONITOR

___

FIELD WIRING
TERMINAL BLOCK OR TERMINATION POINT
SPLICE-CLOSED END

NOTES
1. ANY WIRE REPLACEMENT SHOULD BE OF 900C
OR ITS EQUIVALENT.
2. USE COPPER CONDUCTOR WIRES ONLY.
3. POWER MUST BE SUPPLIED TO CRANKCASE
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN COMPRESSOR DAMAGE.
4. FUSED DISCONNECT SWITCH OR CIRCUIT
BREAKER TO BE PROVIDED BY CONSUMER
WITH RATING AS RECOMMENDED BY ZAMIL.
5. COMPRESSOR IS PROVIDED WITH SSPS OR INTERNAL LINE BREAK THERMAL OVERLOAD PROTECTION.
6. IF PDS IS FACTORY INSTALLED, PLEASE READ
BROKEN LINES AS CONTINUOUS LINES.
7. IF HEATERS ARE FACTORY INSTALLED,
PLEASE READ BROKEN LINES AS CONTINUOUS
LINES.

10

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 460-3-60 (Single compressor units)
APPLICABLE ON MODELS: PMY240 - PMY300 (with semi-hermetic compressor)
HVTB
L1

TO FUSED
DISCONNECT
SWITCH OR CB

COMP. WITH CB CONNECTION (OPTIONAL)

L2
L3

(SEE NOTE-4)

L3

L2

L1

L3

L2

LUG

L1

TO HVTB
L1 L2 L3

PLEASE REFER TO
SHEET 2 OF 2 FOR
CONDENSER FAN MOTOR
POWER CONNECTIONS.

COMP. 1:
24A

1A

JP2

F1

1B

L3

T3A

TO HVTB
L1 L2 L3

ATB

F2

230V

30
29
SEE OPTIONAL VFC CONNECTION

14

HC2

BMC

240

26A

OPS1-1

L1

L2

CB

(SEE NOTE 7)

L1

TO ATB
BMC

L3

L3

L2
UVM-1 8

PLEASE REFER TO FAN MOTOR


CONTROL CONNECTION, (SHEET 2 of 2)

UVM

1
(REMOVE JP1)

TO ATB 1A

OLR

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)

70

68

69

(SEE NOTE 6)

PDS1

TO ATB
28A

COMP 1

CC1

28A

LPS3

LPS5 NO

3A

THERMOSTAT

UL1

5A

NC

COMP1
ON

PDS1
(P1)

INFAN

HEATER1

4WV1

HEATER2

4A

41A
COMP1
TRIP(X1)

NO

BM

OUTFAN3 OUTFAN2 OUTFAN1

UVM CONNECTION (OPTIONAL)

OLR-1

19

OPS1

28A

CC1A-1A

(REMOVE JP5)

AFS
28

HC1

C.HTR1

100A

25A

BM. WITH CB CONNECTION (OPTIONAL)

F4

CC1A-1B

L3C

JP1

460V

L2C

COMP 1

L1C

ATB

T2A

T1A

70

69

68

T3A

T2A

T1A
F3

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

COMP

TRNAS2

L1

25A

(REMOVE JP3)

COMP. 1:

OLR1

TO HVTB

L2/R/N

SEMI-HERMETIC RECIP. COMP. (BITZER)

BM

TO HVTB

M2/14

L1/MP/L

CRANKCASE HTR CONNECTION


CC1

COMP
1

M1/11

(SEE NOTE 3)

L3A

L2A

BMC
OLR

L1A

CC1

SSPS1

1
CB1

OLR1

COMP. SSPS CONNECTION(AS APPLICABLE)

UL3

6A

NC
P
NOTE
UL3 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS
CAPACITY UNLOADING.

UNIT STATUS (VFC) INDICATION CONNECTION (OPTIONAL)


GND
+5V
B
A

F1 3.15A/250V

DS1
NEUTRAL

ON

87654321

DIP SWITCH

HP1 ON/OFF

LIVE

ECB

UNIT ON/OFF
AR1

AR1-1A

45

21A

OLR1-1
24A

(SSPS1)
(OPS1)
JP3 25A JP5 26A

HPS1

FR1-1

UNIT OFF
FR2-1

44A
UNIT TRIP

TO ECB
X1

CN4

41A

FR1

DUCT SENSOR (OPTIONAL)


INDOOR SENSOR 1

55

CC1A-2B

OUTDOOR SENSOR 1

54
CC1A-2A

SEE TABLE IN SHEET 2 OF 2 FOR


DIP SWITCH SETTINGS DETAILS

FR1-2A
FR1-2B

44

INDIVIDUAL COMP. ON/OFF/TRIP

23A

COMP 1

TO ATB

47

UNIT TRIP
43

LPS1

22A

2
AR1-1B

46

UNIT ON

27A

LP1

TB

LOW/HIGH PRESSURE CONTROLS

OUTFAN4

GND
+5V
B
A

56

57

58

COMP1 ON
COMP1 0FF
COMP1 TRIP

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

11

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 460-3-60 (Single compressor units)
APPLICABLE ON MODELS: PMY240 - PMY300 (with semi-hermetic compressor)
CONDENSER FAN MOTOR POWER & CONTROL CONNECTION
STANDARD
HVTB
L1 L2 L3

HVTB
L1 L2 L3

PMY/Q 240~300

PMY/Q 240~300
2-FAN MOTOR LAYOUT
CONTROL
PANEL

CONTROL
PANEL

2-FAN MOTOR LAYOUT


1
2

25 5
55

50 5
45

LPS5

65

55

HPS1

450 10

360 15

FCS1

190 10

290 15

37B

101
36B

35B

37A

36A

35A

FMC2

FM2

FM1

FMC1

12

TO ECB
OUTFAN 1

12
JP7

FMC2

13

12A

TO ECB
OUTFAN 3

13

FCS2

FACTORY SETTINGS OF DIP SWITCHES


DIP SWITCH #
S1
S2
S3
S5
S6
S7
S4
OFF
ON
NOTE: Please refer to above table for applicable setting of dip switches S2 to S4
as per unit's requirement.

FMC1
2

FCS1

JP7

OFF=COOLING/HEATING MODE
ON= HEAT PUMP
OFF=WITHOUT PDS
ON=WITH PDS
OFF/OFF=NO HEATER
S3/S4
OFF/ON=ONE HEATER
ON/ON=TWO HEATER
S5
OFF=DUCT SENSOR CONTROL
ON=LCD PANEL SENSOR CONTROL
S6
OFF=1.0 STAGE DIFFERENTIAL TEMP.
ON=1.5 STAGE DIFFERENTIAL TEMP.
S7
OFF=WITHOUT AUTO MODE
ON=WITH AUTO MODE
OFF=IDS 1 DISABLED
S8
ON=IDS 1 ENABLED
S1
S2

102

100

101

102

100

101

102

FM2

FM1

DIP SWITCH SETTINGS

FMC1

37B

36B

FMC2
35B

37A

36A

35A

FMC1

TO ECB
OUTFAN 3

LEGEND
CLOSE (PSIG)

OPEN (PSIG)

LPS1
LPS3

CB6

100

101

102

100

CB6

TO ECB
OUTFAN 1

PRESSURE SWITCH SETTINGS


NAME

WITH FAN CYCLING

FMC2

S8

FM1
T.O.P
12
FM2
T.O.P
13

NOTE:

FMC1

12B

2
FMC2

13B

FM CONTROL CONNECTION APPLICABLE ONLY FOR MOTOR WITH BUILT-IN THERMAL CONTACT (T.O.P)
FOR OVERLOAD PROTECTION.

HEATER CONNECTIONS DETAILS (OPTIONAL)


CONN. A

(SEE NOTE 7)
HEATER BOX CONNECTION TYPES

CONN. B

TO HVTB

TO HVTB

TO HVTB

TO 3PH POWER SUPPLY


T2

TO 3PH POWER SUPPLY

T3

T1

T2

OHT

OHT

OHT

OHT

FL

FL

FL

HEATER1
(Stg. 1 Heating)

HEATER2
(Stg. 2 Heating)

HEATER3

(Stg. 1 Heating)

HEATER2

T3I

T2I

TOTAL KW CONN.

T1I

T3H

T2H

T1H

T3G

T2G

HC2

T1G

T3F

TYPE-I

73B

72B

71B

73A

72A
T2F

HEATER1

FL
FL

CB12

HC1

T1F

T3H

T2H

HC2

T1H

T3F

T2F

T1F

HC1

CB11
71A

73B

72B

CB12
71B

72A

73A

71A

CB11

T3

L3

L1

L2

L3

L1

L2

L1

L3

L2

T1

HEATER4

(Stg. 2 Heating)

TYPE-I I
HEATER DATA TABLE
STAGE1
STAGE2

10
15

A
A

5KW
7.5KW

5KW
7.5KW

20

10KW

10KW

25

12.5KW

12.5KW

30
40

A
B

15KW
10KW+10KW

15KW
10KW+10KW

50

12.5KW+12.5KW

12.5KW+12.5KW

60

15KW+15KW

15KW+15KW

AHU
AFS
AR
ATB
BM
BMC
CC
CCA
CB
C. HTR
COMP
ECB
F
FCS
FM
FMC
FR
HPS
HVTB
JP
L1

AIR HANDLING UNIT


AIR FLOW SWITCH
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CC AUXILIARY CONTACT
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
ELECTRONIC CONTROL BOARD
FUSE
FAN CYCLING SWITCH
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1

L2
L3
LPS
LUG
NTB
OLR
OPS
P
PDS
SSPS
TOP
UL

LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL TERMINAL BLOCK
OVER LOAD RELAY
OIL PRESSURE SWITCH
PRESSURE
PUMP DOWN SOLENOID
SOLID STATE PROTECTION SYSTEM
FM THERMAL OVERLOAD PROTECTION
COMP. UNLOADER SOLENOID

UVM

UNDER VOLTAGE MONITOR

___

FIELD WIRING
TERMINAL BLOCK OR TERMINATION POINT
SPLICE-CLOSED END

NOTES
1. ANY WIRE REPLACEMENT SHOULD BE OF 900C
OR ITS EQUIVALENT.
2. USE COPPER CONDUCTOR WIRES ONLY.
3. POWER MUST BE SUPPLIED TO CRANKCASE
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN COMPRESSOR DAMAGE.
4. FUSED DISCONNECT SWITCH OR CIRCUIT
BREAKER TO BE PROVIDED BY CONSUMER
WITH RATING AS RECOMMENDED BY ZAMIL.
5. COMPRESSOR IS PROVIDED WITH SSPS OR INTERNAL LINE BREAK THERMAL OVERLOAD PROTECTION.
6. IF PDS IS FACTORY INSTALLED, PLEASE READ
BROKEN LINES AS CONTINUOUS LINES.
7. IF HEATERS ARE FACTORY INSTALLED,
PLEASE READ BROKEN LINES AS CONTINUOUS
LINES.

12

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 208/230-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY240 - PMY600 (with scroll compressor)
: PMY360 - PMY600 (with semi-hermetic compressor)
HVTB
L1

TO FUSED
DISCONNECT
SWITCH OR CB

L2
L3

JP1

1A

JP2

230VAC

F1

L3

L2

L1

L3

70

69

68

T3B

COMP
2

BM

TO HVTB
L2

TO HVTB
L1

T2B

BMC
OLR

T1B

CC2
OLR2

COMP
1

ATB

L2

L1

L3
CC1
OLR1

T3A

T1A

L1

LUG

L2

PLEASE REFER TO
SHEET 2 OF 2 FOR
CONDENSER FAN MOTOR
POWER CONNECTIONS.

T2A

(SEE NOTE-4)

ATB

F2

1B

HC2
HC4

AFS
28

HC3

(SEE NOTE 7)

HC1
SEE OPTIONAL VFC CONNECTION

BMC

PLEASE REFER TO FAN MOTOR


CONTROL CONNECTION, (SHEET 2 of 2)

OLR-1

19

PDS2
(SEE NOTE 6)

PDS1

CC2

3B

3A
COMP1
ON

COMP2
ON

PDS1
(P1)

4A

4B

PDS2
(P2)

14
INFAN

29
HEATER1

HEATER2

4WV1

4WV2

30

41A
COMP1
TRIP(X1)

OUTFAN3 OUTFAN2 OUTFAN1

COMP2
TRIP(X2)

41B

CC1

GND
+5V
B
A

CN4

HP1 ON/OFF

OLR1-1
24A

(SSPS1)
(OPS1)
JP3 25A JP5 26A

HPS1

(SSPS2)
(OPS2)
JP4 25B JP6 26B

HPS2

27A
21B

LP2

DS2 DS1

ON

87654321

DIP SWITCH

21A

OLR2-1
24B

HP2

F1 3.15A/250V

LIVE

ECB

LP1

TB

LOW/HIGH PRESSURE CONTROLS

OUTFAN4

GND
+5V
B
A

NEUTRAL

27B
LPS1

22A
23A

LPS2

22B
23B

SEE TABLE IN SHEET 2 OF 2 FOR


DIP SWITCH SETTINGS DETAILS

TO ATB
2

THERMOSTAT

OUTDOOR SENSOR 1

DUCT SENSOR (OPTIONAL)


INDOOR SENSOR 1

OUTDOOR SENSOR 2

INDOOR SENSOR 2

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

13

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 208/230-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY240 - PMY600 (with scroll compressor)
: PMY360 - PMY600 (with semi-hermetic compressor)
HEATER CONNECTIONS DETAILS (OPTIONAL)
CONN. A

(SEE NOTE 7)
HEATER BOX CONNECTION TYPES

CONN. B

TO HVTB

TO HVTB

TO HVTB

TO HVTB

TO HVTB

TO HVTB

TO 3PH POWER SUPPLY

TO 3PH POWER SUPPLY

T3

T2

T1

T2

OHT

OHT

FL

OHT

OHT

FL
FL

HC1

HC2

HC1

HC3

71D

73D

TYPE-I

HC2

(Stg. 2 Heating)

20

5KW
7.5KW
10KW

5KW
7.5KW
10KW

COMP. 1:
24A

M1/11

M2/14

L1/MP/L

L2/R/N

25

12.5KW

12.5KW

30
40
50

A
B
B

15KW
10KW+10KW
12.5KW+12.5KW

15KW
10KW+10KW
12.5KW+12.5KW

60

15KW+15KW

15KW+15KW

L3B

L2B

L1B

L3A

L2A

L1A

24B
1

T3B

T2B

T1B

OLR2

T3A

T2A

T1A

OLR1

COMP

COMP

BM. WITH CB CONNECTION (OPTIONAL)


TO HVTB
L1 L2 L3

M2/14
L2/R/N

T2I

T1I

T3H

T2H

T1H

T3I

25B

TO ATB

CC1A-1B

COMP. 2:

CC2A-1B

1
(REMOVE JP1)

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)


TO ATB
28A

COMP 1

28A

LPS3

NO

LPS5

TO ATB
28B

COMP 2

28B

LPS4

L2

C.HTR2

L3

CC1A-1A

28A

240

70

25B

CC2A-1A

NO

UL4

6B
NC

UNIT STATUS (VFC) INDICATION CONNECTION (OPTIONAL)


UNIT ON/OFF
AR1

2
AR1-1A

45

AR1-1B

46

UNIT ON
(REMOVE JP5)
OPS2
28B

UL2

5B
LPS6

47

26A

OPS1-1

COMP 2

NC

P
NOTE
UL3 & UL 4 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS
CAPACITY UNLOADING.

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)


OPS1

UL3

6A

L2

NC

B. SCROLL COMP.
C.HTR1

NO

NO

L1

UL1

5A
NC

C.HTR2

101A

UVM

TO ATB 1A

C.HTR1

100A

L3

L2
UVM-1 8

69

L3

A. SEMI-HERMETIC RECIP. COMP. (BITZER)


COMP. 1:

COMP 1

L3C

L2C

L1C

M1/11

25A

68

L1

L1/MP/L

BMC

BM

L2

CRANKCASE HTR CONNECTION(AS APPLICABLE)

COMP. 2:

OLR

L1

(REMOVE JP4)

(SEE NOTE 3)

COMP. 1:

CB

UVM CONNECTION (OPTIONAL)

25A

(REMOVE JP3)
SSPS2

COMP. 2:

CC2

T3G

SSPS1

CB2

CC1

(Stg. 2 Heating)

COMP. SSPS CONNECTION(AS APPLICABLE)

1
CB1

T2G

(Stg. 1 Heating)

HEATER4

UNIT OFF
UNIT TRIP

240

43

FR1-1

44

UNIT TRIP

26B

OPS2-1

FR2-1

44A

INDIVIDUAL COMP. ON/OFF/TRIP

(REMOVE JP6)

COMP 1

TO ECB
X1

41A

FR1

FR1-2B

55

COMP 2

TO ECB
X2

54

56

57

58

COMP1 ON
COMP1 0FF
COMP1 TRIP
FR2
41B

FR2-2A
FR2-2B

60

FR1-2A

CC1A-2B

TO HVTB
L1 L2 L3

HEATER2

CC1A-2A

TO HVTB
L1 L2 L3

HEATER3

59
CC2A-2B

COMP. WITH CB CONNECTION (OPTIONAL)

T1G

T3F

HEATER1

STAGE2

A
A
A

CC2A-2A

(Stg. 1 Heating)

T2F

T1F

T3H

T2H

T1H

T2F

T1F

T3F

HEATER2

FL
TYPE-I I

HEATER DATA TABLE


STAGE1
TOTAL KW CONN.

HC4

10
15

HEATER1

FL

CB14
72D

73B

72B

CB12
71B

73C

72C

CB13
71C

73A

72A

71A

71B

72B

CB11

73B

CB12

73A

72A

71A

CB11

T3

L3

L1

L2

L1

L3

L2

L3

L1

L2

L1

L3

L2

L1

L3

L2

L1

L3

L2

T1

61

62

63

COMP2 ON
COMP2 0FF
COMP2 TRIP

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

14

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 208/230-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY240 - PMY600 (with scroll compressor)
: PMY360 - PMY600 (with semi-hermetic compressor)
CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : STANDARD

FMC2

13

TO ECB
OUTFAN 3

101

104

105

103

101

102

FMC2

FM3

FM4

FMC1

12

TO ECB
OUTFAN 1

FMC2A-1

2
FMC2

13

TO ECB
OUTFAN 3

37D

35D

FM2

FMC3
2

37B

36B

35B

36C

35C

FM1

FMC1A-1 12A

FMC2

37A

36A

35A

37C

36C

35C

FM3

FMC1

13

TO ECB
OUTFAN 3

102

100

100

FM2

12

FMC3

37B

36B

35B

37A

TO ECB
OUTFAN 1

CB7

FMC1

FMC2

FM1

FMC1

12

36A

35A

37B

36B

35B

FMC1

FM2

TO ECB
OUTFAN 1

101

100

CB6

102

101

102

100

101

102

100

101

100

102
37A

36A

35A

FMC2

4-FAN MOTOR LAYOUT

CB6

FM1

4-FAN MOTOR CONNECTION

3-FAN MOTOR LAYOUT

CB6

FMC1

PMY 480~600

HVTB
L1 L2 L3

CONTROL
PANEL

2-FAN MOTOR LAYOUT

LEGEND

HVTB
L1 L2 L3

3-FAN MOTOR CONNECTION


CONTROL
PANEL

CONTROL
PANEL

PMY 360~420

HVTB
L1 L2 L3

36D

PMY 240~300
2-FAN MOTOR CONNECTION

37C

HVTB
L1 L2 L3

CONDENSER FAN MOTOR CONTROL CONNECTIONS

(APPLICABLE FOR MOTOR WITH T.O.P - THERMAL CONTACT FOR OVERLOAD PROTECTION)
FM1
T.O.P

FMC1

12B

12
FM2
T.O.P

12
FM2
T.O.P

FMC2

13B

13

FM1
T.O.P

13

12B

13B

FM3
T.O.P

FMC1
2

13C

12A

FM1
T.O.P

FMC3
2

12
FM2
T.O.P

FMC2
13

12B

FM3
T.O.P

13B

13C

FM4
T.O.P

13D

FMC1
2
FMC2
2

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : WITH FAN CYCLING OPTION
3-FAN MOTOR CONNECTION
CONTROL
PANEL

2-FAN MOTOR LAYOUT

FMC1
2

TO ECB
OUTFAN 1

FMC1A-1 12A

FCS1

TO ECB
OUTFAN 3

12A

FM1
FCS1

13A

FMC3
2

13

FCS2

FMC2

TO ECB
OUTFAN 3

FMC2

13

FMC2A-1

12
FCS1

12A

FCS2

13A

37D

FMC2
2

12
FM2
T.O.P
13

12B

13B

FMC1
2

12

13

FM2
T.O.P

FMC2

12B

13B

FM3
T.O.P

FMC1
2

13A

13C

FM1
T.O.P

FMC3
2

12
FM3
T.O.P

FMC2
2

12A

12B

13C

PRESSURE SWITCH SETTINGS


NAME

OPEN (PSIG)

CLOSE (PSIG)

LPS1 & 2
LPS3 & 4

25 5
55

50 5
45

LPS5 & 6

65

55

HPS1 & 2

450 10

360 15

FCS1 & 2

190 10

290 15

13

13A

FM4
T.O.P

FMC3

FIELD WIRING
SPLICE-CLOSED END

1. ANY WIRE REPLACEMENT SHOULD BE OF 900C


OR ITS EQUIVALENT.
13B

13D

2. USE COPPER CONDUCTOR WIRES ONLY.

FMC2
2
FMC4
2

3. POWER MUST BE SUPPLIED TO CRANKCASE


HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM.

4. FUSED DISCONNECT SWITCH OR CIRCUIT


BREAKER TO BE PROVIDED BY CONSUMER
WITH RATING AS RECOMMENDED BY ZAMIL.

ON= HEAT PUMP


OFF=COOLING/HEATING MODE
ON=WITH PDS
OFF=WITHOUT PDS
OFF/OFF=NO HEATER
S3/S4
OFF/ON=ONE HEATER
ON/ON=TWO HEATER
ON=LCD PANEL SENSOR CONTROL
OFF=DUCT SENSOR CONTROL
S5
ON=1.5 STAGE DIFFERENTIAL TEMP.
OFF=1.0 STAGE DIFFERENTIAL TEMP.
S6
OFF=WITHOUT AUTO MODE
ON=WITH AUTO MODE
S7
ON=IDS 1 & 2 ENABLED
S8
OFF=IDS 1 & 2 DISABLED
S1
S2

DIP SWITCH #
S1
S7
OFF
ON
NOTE: Please refer to above table for applicable setting of dip switches S2 to S4
as per unit's requirement.

UNDER VOLTAGE MONITOR

FAILURE TO FOLLOW THESE INSTRUCTIONS


MAY RESULT IN COMPRESSOR DAMAGE.

DIP SWITCH SETTINGS

FACTORY SETTINGS OF DIP SWITCHES


S4
S2
S3
S5
S6

FM2
T.O.P

FMC1

UVM

NOTES

CONDENSER FAN MOTOR CONTROL CONNECTIONS

FM1
T.O.P

LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL TERMINAL BLOCK
OVER LOAD RELAY
OIL PRESSURE SWITCH
PRESSURE
PUMP DOWN SOLENOID
SOLID STATE PROTECTION SYSTEM
FM THERMAL OVERLOAD PROTECTION
COMP. UNLOADER SOLENOID

FMC4

(APPLICABLE FOR MOTOR WITH T.O.P - THERMAL CONTACT FOR OVERLOAD PROTECTION)
FM1
T.O.P

L2
L3
LPS
LUG
NTB
OLR
OPS
P
PDS
SSPS
TOP
UL

TERMINAL BLOCK OR TERMINATION POINT


13

2
FMC3

AIR HANDLING UNIT


AIR FLOW SWITCH
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CC AUXILIARY CONTACT
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
ELECTRONIC CONTROL BOARD
FUSE
FAN CYCLING SWITCH
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1

___

FM4

TO ECB
OUTFAN 3

FMC1

36D

37B

35D

FMC4

FM2

36B

FM3

TO ECB
OUTFAN 1

FCS2

FMC2
35B

37C

FMC3

105

103

101

102
37A

36A

35A

37C

36C

35C

FM3

FMC1

12

FMC1

FMC3

FM2

102

100

101

100
12

102

101

FM1

37B

36B

FMC2
35B

37A

36A

35A

37B

36B

35B

FM2

TO ECB
OUTFAN 1

100

101

102

100

101

100

102

101

100

102
37A

36A

35A

FM1

FMC1

CB7
104

CB6

CB6

FMC2

4-FAN MOTOR LAYOUT

3-FAN MOTOR LAYOUT

CB6

FMC1

PMY 480~600
HVTB 4-FAN MOTOR CONNECTION
L1 L2 L3

HVTB
L1 L2 L3

36C

CONTROL
PANEL

PMY 360~420

HVTB
L1 L2 L3

CONTROL
PANEL

PMY 240~300
2-FAN MOTOR CONNECTION

35C

HVTB
L1 L2 L3

AHU
AFS
AR
ATB
BM
BMC
CC
CCA
CB
C. HTR
COMP
ECB
F
FCS
FM
FMC
FR
HPS
HVTB
JP
L1

5. COMPRESSORS ARE PROVIDED WITH SSPS OR


INTERNAL LINE BREAK THERMAL OVERLOAD
PROTECTION.
6. IF PDS IS FACTORY INSTALLED, PLEASE READ
BROKEN LINES AS CONTINUOUS LINES.

S8

7. IF HEATERS ARE FACTORY INSTALLED,


PLEASE READ BROKEN LINES AS CONTINUOUS
LINES.

15

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 208/230-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY600 - PMY840 (with semi-hermetic compressor)
HVTB
L1

TO FUSED
DISCONNECT
SWITCH OR CB

L2
PLEASE REFER TO
SHEET 2 OF 2 FOR
CONDENSER FAN MOTOR
POWER CONNECTIONS.

L3

COMP
1

COMP
2

BM

COMPRESSOR CONNECTION WITH PART WIND START & CIRCUIT BREAKER OPTION

HP1 TERM

81A

2
HP2 TERM
24A

21B

ECB

OLR2-1

ATB
JP1

1A

JP2

ECB

24B

21A

CB1-1

3E

CB3-1

3G

L3C

L2C

L3A

L1C

OLR1-1

81A

T2D

T3D

T1D

T2B

T1B

T3C

T2C

T1C

T3A

T3B

2
CC2A-2

HP2 TERM

OLR3-1

24A

ECB

21B

CB2-1

3F

CB4-1

3H

CC4

3E

OLR2-1

OLR3-1

81B

24B

TO HVTB
L2

230VAC

F1

HP1 TERM

3B

CC3

3D

CC2

ECB

2
CC1A-2

OLR3-1

81B

COMP2 ON

3A

CC4

3E

COMP
2

CC1

ECB

TO HVTB
L1

T3D

T1B

T1C

T3B

3B
CC2A-2

OLR3-1

COMP1 ON

CC2

ECB

CC3

ATB

F2

1B

HC2
HC4

AFS
28

HC3

(SEE NOTE 7)

HC1
SEE OPTIONAL VFC CONNECTION

BMC

PLEASE REFER TO FAN MOTOR


CONTROL CONNECTION, (SHEET 2 of 2)

OLR-1

19

PDS2
(SEE NOTE 6)

PDS1

CC2

3A
COMP1
ON

COMP2
ON

3B

4A
PDS1
(P1)

4B

PDS2
(P2)

14
INFAN

29
HEATER1

4WV1

HEATER2

4WV2

30

41A
COMP1
TRIP(X1)

OUTFAN3 OUTFAN2 OUTFAN1

COMP2
TRIP(X2)

41B

CC1

GND
+5V
B
A

HP1 ON/OFF

OLR1-1
24A

(SSPS1)
(OPS1)
JP3 25A JP5 26A

HPS1

(OPS2)
(SSPS2)
JP4 25B JP6 26B

HPS2

27A
OLR2-1
24B

HP2
LP2

CN4

ON

87654321

DS2 DS1

21A

21B

LP1

LIVE

DIP SWITCH

LOW/HIGH PRESSURE CONTROLS

OUTFAN4

TB

ECB

NEUTRAL

27B
LPS1

22A
23A

LPS2

22B
23B

SEE TABLE IN SHEET 2 OF 2 FOR


DIP SWITCH SETTINGS DETAILS

TO ATB
2

THERMOSTAT

GND
+5V
B
A

F1 3.15A/250V

ECB

OLR1-1

21A

3D

COMP
1

COMP
2

2
CC1A-2

T2A

CC4
OLR4

T1A

CC2
OLR2

T2D

CC3
OLR3

T1D

CC1
OLR1

T2B

CC4
OLR4

T3C

CC2
OLR2

T2C

CC3

COMP2 ON

3A

CB4

OLR3

CC1

ECB

CB2

CC1

COMP
1

COMP1 ON

CB3

OLR1
T3A

T2A

T1A

L1A

L2A

CB1

L3D

L3

L2D

L2

L3

L1D

L1

L2

L3B

L1

L1B

COMPRESSOR CONNECTION WITH PART WIND START

70

69

68

T3B

BMC
OLR

T2B

CC2
OLR2

T1B

CC1
OLR1

T3A

T2A

T1A

LUG

L2B

(SEE NOTE-4)

OUTDOOR SENSOR 1

DUCT SENSOR (OPTIONAL)


INDOOR SENSOR 1

OUTDOOR SENSOR 2

INDOOR SENSOR 2

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

16

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 208/230-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY600 - PMY840 (with semi-hermetic compressor)
TO HVTB
L1 L2 L3

HEATER CONNECTIONS DETAILS (OPTIONAL)

BM. WITH CB CONNECTION (OPTIONAL)

COMP. WITH CB CONNECTION (OPTIONAL)

TO HVTB
L1 L2 L3

TO HVTB
L1 L2 L3

CONN. A

(SEE NOTE 7)
HEATER BOX CONNECTION TYPES

CONN. B

TO HVTB

TO HVTB

TO HVTB

TO HVTB

TO HVTB

TO 3PH POWER SUPPLY

TO HVTB
L1

L3

L2

L1

L3

L2

L1

L3

L2

L1

L3

L2

L1

L3

L2

L3

L1

CB1

L2

T1

TO 3PH POWER SUPPLY

T3

T1

OHT

OHT

CB

CB2

T2

FL

T2

OHT

FL

COMP. 1:
24A

SSPS1

L1/MP/L

(REMOVE JP3)
SSPS2
M2/14
M1/11

COMP. 2:
24B
1

L1/MP/L

TO ATB
28A

COMP 1

28A

LPS3

NO

25B

TO ATB
28B

COMP 2

28B

LPS4

LPS6

C.HTR1

C.HTR2

UNIT ON/OFF
AR1
AR1-1A

45

CC1A-1A

UNIT ON

OPS1

28A

240

COMP 2
1

CC2A-1A

(REMOVE JP5)
OPS2
28B
2

240

TO ECB
X1
TO ATB
3A

(REMOVE JP6)

L1

TO ATB

L2
UVM-1 8

L3

44

3A

FR1

AR6

55

UVM

73D

72D

71D

73B

71B

72B

73C

71C

72C

73A

72A

71A

73B

(Stg. 1 Heating)

STAGE1

STAGE2

A
A

5KW
7.5KW

5KW
7.5KW

20

10KW

10KW

25

12.5KW

12.5KW

HEATER4

30
40

A
B

15KW
10KW+10KW

15KW
10KW+10KW

50

12.5KW+12.5KW

12.5KW+12.5KW

60

15KW+15KW

15KW+15KW

T2I

10
15
T1I

T3H

T2H

T3G

T2G

T1G

T1F

T3F

T2F

T3H

T2H

T1H

HEATER2

TOTAL KW CONN.

(Stg. 2 Heating)

OPEN (PSIG)

CLOSE (PSIG)

25 5
55

50 5
45

LPS5 & 6

65

55

HPS1 & 2

450 10

360 15

FCS1 & 2

190 10

290 15

ON= HEAT PUMP


OFF=COOLING/HEATING MODE
ON=WITH PDS
OFF=WITHOUT PDS
OFF/OFF=NO HEATER
S3/S4
OFF/ON=ONE HEATER
ON/ON=TWO HEATER
ON=LCD PANEL SENSOR CONTROL
S5
OFF=DUCT SENSOR CONTROL
S6
OFF=1.0 STAGE DIFFERENTIAL TEMP.
ON=1.5 STAGE DIFFERENTIAL TEMP.
ON=WITH AUTO MODE
S7
OFF=WITHOUT AUTO MODE
ON=IDS 1 & 2 ENABLED
S8
OFF=IDS 1 & 2 DISABLED
S8

54

56

57

58

COMP1 ON
COMP1 0FF
COMP1 TRIP

TO ATB 1A

41A

FR1-2B

L3

HC4

FR1-2A

UVM CONNECTION (OPTIONAL)


L2

HEATER3

HC2

INDIVIDUAL COMP. ON/OFF/TRIP

26B

OPS2-1

L1

FR2-1

44A
UNIT TRIP

COMP 1
25B

FR1-1

26A

OPS1-1

HC3

FACTORY SETTINGS OF DIP SWITCHES


S5
S6
S2
S3
S7
DIP SWITCH #
S1
S4
OFF
ON
NOTE: Please refer to above table for applicable setting of dip switches S2 to S4
as per unit's requirement.

UNIT OFF
UNIT TRIP

43
25A

47

AR6-1B

FL
TYPE-I I

S1
S2

2
AR1-1B

46

AR6-1A

101A

TYPE-I

DIP SWITCH SETTINGS

UL4

6B

OIL PRESSURE SWITCH CONN.


COMP 1

UNIT STATUS (VFC) INDICATION CONNECTION (OPTIONAL)


1

COMP. 2:

NO

(REMOVE JP1)
COMP 2

TO ECB
X2

41B

TO ATB
3B

3B

FR2

AR7

FR2-2A
FR2-2B

60

59
AR7-1B

CC2A-1B

UL2

5B

AR7-1A

NC

NC

100A

NAME
LPS1 & 2
LPS3 & 4

P
NOTE
UL3 & UL 4 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS
CAPACITY UNLOADING.

A. SEMI-HERMETIC RECIP. COMP. (BITZER)


CC1A-1B

FL

CB14

PRESSURE SWITCH SETTINGS

NC

CRANKCASE HTR CONNECTION


1

HC1

HEATER1

(Stg. 2 Heating)

UL3

NO

COMP. 1:

NO

6A

(REMOVE JP4)

(SEE NOTE 3)

UL1

5A
LPS5
P

L2/R/N

HEATER2

NC

L2/R/N

CB12

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)

25A

M2/14

M1/11

(Stg. 1 Heating)

HC2

T1H

T2F

T3F

T1F

BM

COMP. SSPS CONNECTION(AS APPLICABLE)

CB13

T3I

72B

71B

73A

71A

COMP

CB11

HEATER DATA TABLE

HEATER1

COMP

CB12

HC1

70

69

68

T3B

T2B

BMC
OLR

T1B

CC2
OLR2

T3A

T2A

T1A

CC1
OLR1

72A

L3E

L2E

L1E

L3B

L2B

L1B

L3A

L2A

L1A

FL
CB11

T3

OHT

61

62

63

COMP2 ON
COMP2 0FF
COMP2 TRIP

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

17

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 208/230-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY600 - PMY840 (with semi-hermetic compressor)
CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS
STANDARD
HVTB
L1 L2 L3

PMY 600
1

FM1

104

FM3

TO ECB
OUTFAN 1

FCS1

TO ECB
OUTFAN 3

FCS2

12A

PMY 720

12

TO ECB
OUTFAN 3

13

FM2

FM4

FMC1
2
FMC2

TO ECB
OUTFAN 1

FMC2A-1

37D

1
2

35E

37D

FMC3

FM4

FM5

FCS1

FMC1A-1 12A

13A

FMC3
2

FMC2

13

36D

35D

FM2

FMC1

12

TO ECB
OUTFAN 3

3
4

105

104

101

100

103
FM3

37B

35C

FMC2

FM1

FMC3

CB7

102
37A

36A

35A

FM5

FMC1A-1 12A

PMY 720
5-FAN MOTOR LAYOUT

FMC1

37E

36E

FMC3

35E

37D

36D

35D

37B

36B

35B

37C

36C

FM3

CONTROL
PANEL

2
FMC4

37E

CONTROL
PANEL

105

103

104

104

105

103

101

CB6

FMC2

35C

37A

36A

FMC1

35A

FMC2

HVTB
L1 L2 L3

CB7

102

100

CB6

13D

13A

HVTB
L1 L2 L3

5-FAN MOTOR LAYOUT

FMC4

36E

HVTB
L1 L2 L3

FM4
T.O.P

FMC3

13C

36B

13
HVTB
L1 L2 L3

FM3
T.O.P

FMC2

13D

13B

13

35B

FM4
T.O.P

13B

12B

12

FM2
T.O.P

FMC1

37C

FM2
T.O.P

FMC1

13C

13A

FM1
T.O.P

36C

12B

12

**(SEE NOTE BELOW)

FM3
T.O.P

FMC2

13

FMC3

12A

36D

FM4

2
FMC2

35D

FM2

FMC1

12

FMC4

37B

36B

FMC2
35B

37C

36C

FMC3
35C

37A

36A

35A

37D

36D

35D

FM4

FMC1

13

FM1
T.O.P

TO ECB
OUTFAN 1

105

103

101

102

100

104

FM2

12

TO ECB
OUTFAN 3

37B

37C

36B

36C

35B

35C

36A

37A

FM3

TO ECB
OUTFAN 1

FM1

FMC2

FM1

**(SEE NOTE BELOW)

CB7

FMC1
35A

4-FAN MOTOR LAYOUT

CB6

105

103
FMC1

PMY 600

HVTB
L1 L2 L3

CONTROL
PANEL

CB7

102

101

CB6
100

HVTB
L1 L2 L3

4-FAN MOTOR LAYOUT


CONTROL
PANEL

HVTB
L1 L2 L3

LEGEND

WITH FAN CYCLING OPTION

FCS2

FMC2A-1

FM3
T.O.P

FM5
T.O.P

13E

12A

FM4
T.O.P

13D

FM1
T.O.P

FMC3
2

FM2
T.O.P

FMC2
2

FMC1

FM5
T.O.P

13E

13A
13D

FM3

12
13

TO ECB
OUTFAN 3

FM4

FM1

FCS1

FM1
T.O.P

(SEE NOTE BELOW)

12
FM2
T.O.P
13

12B

13B

FM3
T.O.P

FM4
T.O.P

13C

13D

FM5
T.O.P

FM6
T.O.P

13E

13F

**(SEE NOTE BELOW)

FMC1
2

FM1
T.O.P

12

12B
FM3
T.O.P

FMC2
2

12A

103

104

105

35D

FM4

TO ECB
OUTFAN 3

FMC4

FM6

13

FMC3

12A

37F

36F

35F

37B

35B

FM2

FCS2

13A

FMC2
2
FMC4

FM5
T.O.P

13E

13C

FM2
T.O.P

FMC1
2

13

13B

FM4
T.O.P

FMC3
2

**NOTE:
MOTOR THERMAL CONTACT CONNECTION - APPLICABLE ONLY FOR MOTOR WITH (T.O.P) THERMAL CONTACT FOR OVERLOAD PROTECTION.

13A

FM6
T.O.P

13D

13F

1. ANY WIRE REPLACEMENT SHOULD BE OF 900C


OR ITS EQUIVALENT.
2. USE COPPER CONDUCTOR WIRES ONLY.

FMC2

36B

37C

FM3
FMC1

12

FMC2

103

102

101
36C

35C

37E

FM5

TO ECB
OUTFAN 1

100

102

101
36E

35E

37A

36A

35A

37F

36F

FM6

FMC1

FMC3

**

5
6

CB7

FMC1

35F

37D

36D

35D

FM2

FM5

TO ECB
OUTFAN 1

37B

36B

35B

37E

36E

35E

37C

36C

35C

37A

36A

35A

FM1

100

104

105

103

101

100

102

FMC2

FIELD WIRING

PMY 840
6-FAN MOTOR LAYOUT

CB7

FMC1

UNDER VOLTAGE MONITOR

NOTES

HVTB
L1 L2 L3

CB6
CB6

UVM

SPLICE-CLOSED END

CONTROL
PANEL

CONTROL
PANEL

LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL TERMINAL BLOCK
OVER LOAD RELAY
OIL PRESSURE SWITCH
PRESSURE
PUMP DOWN SOLENOID
SOLID STATE PROTECTION SYSTEM
FM THERMAL OVERLOAD PROTECTION
COMP. UNLOADER SOLENOID

6-FAN MOTOR LAYOUT


5

L2
L3
LPS
LUG
NTB
OLR
OPS
P
PDS
SSPS
TOP
UL

TERMINAL BLOCK OR TERMINATION POINT

FMC3

FMC2

HVTB
L1 L2 L3

PMY 840
HVTB
L1 L2 L3

13C

FM4
T.O.P

13B

13

HVTB
L1 L2 L3

FM3
T.O.P

12B

12

105

13B

13

**(SEE NOTE BELOW)

FMC1

37D

FM2
T.O.P

13C

104

12B

36D

FM1
T.O.P
12

AIR HANDLING UNIT


AIR FLOW SWITCH
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CC AUXILIARY CONTACT
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
ELECTRONIC CONTROL BOARD
FUSE
FAN CYCLING SWITCH
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1

___

**(SEE NOTE BELOW)

AHU
AFS
AR
ATB
BM
BMC
CC
CCA
CB
C. HTR
COMP
ECB
F
FCS
FM
FMC
FR
HPS
HVTB
JP
L1

FMC2
2

FMC4
2

3. POWER MUST BE SUPPLIED TO CRANKCASE


HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN COMPRESSOR DAMAGE.
4. FUSED DISCONNECT SWITCH OR CIRCUIT
BREAKER TO BE PROVIDED BY CONSUMER
WITH RATING AS RECOMMENDED BY ZAMIL.
5. COMPRESSORS ARE PROVIDED WITH SSPS OR
INTERNAL LINE BREAK THERMAL OVERLOAD
PROTECTION.
6. IF PDS IS FACTORY INSTALLED, PLEASE READ
BROKEN LINES AS CONTINUOUS LINES.
7. IF HEATERS ARE FACTORY INSTALLED,
PLEASE READ BROKEN LINES AS CONTINUOUS
LINES.

18

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 380-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY240 - PMY600 (with scroll compressor)
: PMY360 - PMY840 (with semi-hermetic compressor)
HVTB
L1

TO FUSED
DISCONNECT
SWITCH OR CB

L2
L3

L3

L2

L1

L3

L2

L1

(NEUTRAL WIRE)

L1

PLEASE REFER TO
SHEET 2 OF 2 FOR
CONDENSER FAN MOTOR
POWER CONNECTIONS.

L3

NTB

L2

(SEE NOTE-4)

LUG

COMP
1

JP1

1A

70

69

BM

TO NTB
N

230VAC

F1

JP2

68

COMP
2

TO HVTB
L1

ATB

T3B

BMC
OLR

T2B

CC2
OLR2

T1B

CC1
OLR1

T3A

T2A

T1A

FROM ATB 2

ATB

1B

30
29
SEE OPTIONAL VFC CONNECTION

14

HC2

AFS
28

HC1
BMC

PLEASE REFER TO FAN MOTOR


CONTROL CONNECTION, (SHEET 2 of 2)

(SEE NOTE 7)

OLR-1

19

PDS2
(SEE NOTE 6)

PDS1

CC2

3A
COMP1
ON

3B

COMP2
ON

4A
PDS1
(P1)

PDS2
(P2)

INFAN

HEATER1

4WV1

4WV2

HEATER2

4B

41A
COMP1
TRIP(X1)

OUTFAN3 OUTFAN2 OUTFAN1

COMP2
TRIP(X2)

41B

CC1

THERMOSTAT

GND
+5V
B
A

ON

87654321
CN4

HP1 ON/OFF

OLR1-1
24A

(OPS1)
(SSPS1)
JP3 25A JP5 26A

HPS1

(SSPS2)
(OPS2)
JP4 25B JP6 26B

HPS2

27A
21B

LP2

DS2 DS1
NEUTRAL

21A

OLR2-1
24B

HP2

LIVE
F1 3.15A/250V

DIP SWITCH

LP1

TB

ECB

LOW/HIGH PRESSURE CONTROLS

OUTFAN4

GND
+5V
B
A

27B
LPS1

22A
23A

LPS2

22B
23B

SEE TABLE IN SHEET 2 OF 2 FOR


DIP SWITCH SETTINGS DETAILS

TO ATB
OUTDOOR SENSOR 1

DUCT SENSOR (OPTIONAL)


INDOOR SENSOR 1

OUTDOOR SENSOR 2

INDOOR SENSOR 2

HEATER CONNECTIONS DETAILS (OPTIONAL)


CONN. A
TO HVTB

TO HVTB

TO HVTB

TO 3PH POWER SUPPLY


T2

TO 3PH POWER SUPPLY

T3

T1

T2

OHT

OHT

FL

OHT

OHT

FL
FL

HC1

HC2

73B

72B

71B

TYPE-I

HC1

HC2

TOTAL KW CONN.

HEATER2
(Stg. 2 Heating)

HEATER1

HEATER3

(Stg. 1 Heating)

HEATER2

T3I

T2I

T1I

T3H

T2H

T1H

T3G

T2G

T1G

T3F

T2F

T1F

T3H

T2H

T1H

T3F

T2F

T1F

HEATER1

FL

HEATER4

(Stg. 2 Heating)

TYPE-I I
HEATER DATA TABLE
STAGE1
STAGE2
5KW
7.5KW
10KW

20

A
A
A

5KW
7.5KW
10KW

25

12.5KW

12.5KW

30
40
50

A
B
B

15KW
10KW+10KW
12.5KW+12.5KW

15KW
10KW+10KW
12.5KW+12.5KW

60

15KW+15KW

15KW+15KW

10
15

(Stg. 1 Heating)

FL

CB12

73A

72A

CB11
71A

73B

72B

CB12
71B

73A

72A

71A

CB11

T3

L3

L2

L1

L3

L2

L1

L3

L1

T1

L2

(SEE NOTE 7)
HEATER BOX CONNECTION TYPES

CONN. B

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

19

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 380-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY240 - PMY600 (with scroll compressor)
: PMY360 - PMY840 (with semi-hermetic compressor)
CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : STANDARD

12
13

2
FMC2

FM1
T.O.P

13
FM1
T.O.P

FM2
T.O.P

FMC2

101

103

105

101

102

**
2

FM2
T.O.P
2

37D

36D

35D

36B

35B

37B

FMC1

13C

FM4
T.O.P

13B

13

**

FM3
T.O.P

12B

12

FMC2

2
FMC2

13

FM1
T.O.P

(SEE NOTE BELOW)

FMC3

13C

12A

FM4
FMC1

12

TO ECB
OUTFAN 3

FM3
T.O.P
2

FM2

TO ECB
OUTFAN 1

FMC2A-1

FMC1

35C

37A

36A

35A

37C

36C

35C

37B

36B

FM3

FMC3

FMC1A-1 12A

FMC2

13B

13

FMC2

FM1

FM3

FMC1

12B

12

FMC1

102

100

100

TO ECB
OUTFAN 3

13B

13

12

FMC3

FM2

TO ECB
OUTFAN 1

FMC1

12B

FM2
T.O.P

35B

FM1

FMC1

12

101

100
TO ECB
OUTFAN 1
TO ECB
OUTFAN 3

102

101

FM2

CB7
104

CB6

FMC2

37A

35A

36A

FMC1

37B

36B

35B

FM1

(SEE NOTE BELOW)

102

100

101

102

100

101

100

102

FMC2

37A

36A

35A

FMC1

PMY 480~600
4-FAN MOTOR LAYOUT

CB6

CB6

**

HVTB
L1 L2 L3

CONTROL
PANEL

3-FAN MOTOR LAYOUT


CONTROL
PANEL

CONTROL
PANEL

HVTB
L1 L2 L3

PMY 360~420

HVTB
L1 L2 L3

37C

PMY 240~300
2-FAN MOTOR LAYOUT

36C

HVTB
L1 L2 L3

2
FMC2

13D

(SEE NOTE BELOW)

PMY 720

6-FAN MOTOR LAYOUT


CONTROL
PANEL

CONTROL
PANEL

105

104

103

101

102

100

104

105

103

104

105

103

101

100

102

FM3

FM1

FM1
T.O.P

12B

12
FM2
T.O.P
13

FM5
T.O.P

13D

FM2
T.O.P

FMC2
2

13

37D

36D

35D

FM5
T.O.P

13C

FM4
T.O.P

13B

37B

36B

35B

37E

FMC2

FM3
T.O.P

12B

12

FMC3

13E

12A

FM6

13

FM1
T.O.P

FM4

FMC1

12

TO ECB
OUTFAN 3

**

FMC1

FM2

FM5

TO ECB
OUTFAN 1

FMC2A-1

13C

36E

35E

37C

36C

35C

36A

35A

37E

36E

35E

37D

37B

37A

FM3

FMC3

(SEE NOTE BELOW)

FM4
T.O.P

13B

FM1

FM5
FMC1A-1 12A

FMC2

FM3
T.O.P

FMC3

FM4

13

TO ECB
OUTFAN 3

36D

FM2
FMC1

12

TO ECB
OUTFAN 1

35D

36B

35B

37C

36C

FMC2

35C

37A

36A

FMC1

35A

FMC2

FMC1

(SEE NOTE BELOW)

CB7

CB6

**

CB7

37F

CB6

PMY 840

HVTB
L1 L2 L3

HVTB
L1 L2 L3

5-FAN MOTOR LAYOUT

36F

HVTB
L1 L2 L3

35F

HVTB
L1 L2 L3

FMC1

13E

FM6
T.O.P

13D

2
FMC2

13F

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : WITH FAN CYCLING OPTION
HVTB
L1 L2 L3

101

FMC2A-1

FCS2

FMC2

FM2
T.O.P

13B

13
HVTB
L1 L2 L3

TO ECB
OUTFAN 3

13

FM2

(SEE NOTE BELOW)

FM1
T.O.P

12
FM2
T.O.P
13

12B

13B

FM3
T.O.P

FM4
T.O.P

13C

105

101

103

37D
2

FMC4
2

12B
FM3
T.O.P

FMC2
2

12A

103

104

103

105

35D

FM4

13

TO ECB
OUTFAN 3

FMC4

FM6

FM2

FMC1
FMC3

FCS2

FM1
T.O.P

12

FMC2

37F

35C

FM3

12

TO ECB
OUTFAN 1

( SEE NOTE BELOW)

FMC3

36D

35D

37B

36B

35B

37C

35C

102

101

101

FM5

FMC3

FCS1 12A

13E

13D

PMY 840

FMC3

37E

36E

35E

37A

FM1

13A

**
FM5
T.O.P
13A

13D

13A

FMC2

CB7

102

100
FCS2

36A

35A

36E

35E

37D

FMC2A-1

13B

HVTB
L1 L2 L3

FMC1

FM5
FCS1

FMC4

6-FAN MOTOR LAYOUT

FMC3

FMC1A-1 12A

FMC1

FM4
T.O.P

CB6

FMC2

13

CONTROL
PANEL

**

37A

(SEE NOTE BELOW)

2
FMC3

5-FAN MOTOR LAYOUT

FM4

FMC1
2

36D

35D

37B

36B

35B

37C

FM3

12

13C

12A

FM2
T.O.P

FMC1

HVTB
L1 L2 L3

105

104

103

101

100

FM1

TO ECB
OUTFAN 1

12B

12

**

FCS2 13A
P

FM1
T.O.P

FM3
T.O.P
2

FMC2

36C

35C

37A

36A

FMC1

35A

CB7

102

CB6

13A

FMC2

PMY 720
CONTROL
PANEL

HVTB
L1 L2 L3

FMC3

FMC2

13

2
FMC3

**

(SEE NOTE BELOW)

13C

100

FM3
T.O.P

FMC1

FM4

104

12

2
FMC2

13B

13

12B

37C

FM2
T.O.P

FM2

TO ECB
OUTFAN 3

FMC1

12
FCS1 12A

FM1
T.O.P

FMC1

12B

12

36C

FM1
T.O.P

FM3

TO ECB
OUTFAN 1

37B

FMC2

37E

(SEE NOTE BELOW)

FMC3

13A

36B

13

**

36A

35A

37C

36C

35C

37B
1

102

102

100

102

101
36B
2

FCS1

FMC4

105

13

FM1

FM3

FMC1A-1 12A

FCS2

37D

TO ECB
OUTFAN 3

FM2

FMC1

FMC2

36D

12

FMC3

36F

TO ECB
OUTFAN 1

FMC1

FMC3

35F

12

TO ECB
OUTFAN 3

35B

FM1

FMC1

FCS1
12A

100

100
FM2

CB7
104

CB6

FMC2

37A

35A

36A

FMC1

37B

36B

35B

FM1

TO ECB
OUTFAN 1

102

101

100

101

102

100

101

100

102

FMC2

37A

36A

35A

FMC1

4-FAN MOTOR LAYOUT

CB6

CB6

PMY 480~600

HVTB
L1 L2 L3

CONTROL
PANEL

3-FAN MOTOR LAYOUT


CONTROL
PANEL

CONTROL
PANEL

PMY 360~420

HVTB
L1 L2 L3

36C

PMY 240~300
2-FAN MOTOR LAYOUT

35B

HVTB
L1 L2 L3

13A

FMC2
2
FMC4

FM5
T.O.P

13C

13E

FM2
T.O.P

FMC1
2

13

13B

FM4
T.O.P

FMC3
2

13A

FM6
T.O.P

13D

13F

FMC2
2

FMC4
2

** NOTE:

FM CONTROL CONNECTION APPLICABLE ONLY FOR MOTOR WITH THERMAL CONTACT (T.O.P) FOR OVERLOAD PROTECTION.

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

20

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 380-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY240 - PMY600 (with scroll compressor)
: PMY360 - PMY840 (with semi-hermetic compressor)
COMP. SSPS CONNECTION(AS APPLICABLE)
SSPS1
M2/14

L1/MP/L

L2/R/N

C.HTR1

100A

CC2A-1B

C.HTR2

101A

COMP. 2:

L1

C.HTR1

L2

L2

C.HTR2

L3

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)


1

OPS1

CC1A-1A

28A

CC2A-1A

(REMOVE JP5)
OPS2
28B

25A

240

CB1

25B

26B

OPS2-1

L1

UVM

(REMOVE JP1)

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)

LPS3

NO

LPS4

NC

NO

UL2

5B

LPS6
C

NO

UNIT STATUS (VFC) INDICATION CONNECTION (OPTIONAL)

AR1-1A

BM

UNIT TRIP
FR1-1

FR2-1

44A

44

UNIT TRIP

FAILURE TO FOLLOW THESE INSTRUCTIONS


MAY RESULT IN COMPRESSOR DAMAGE.

INDIVIDUAL COMP. ON/OFF/TRIP


COMP 1

TO ECB
X1

41A

FR1

CC1A-2B

56

57

5. COMPRESSORS ARE PROVIDED WITH SSPS OR


INTERNAL LINE BREAK THERMAL OVERLOAD
PROTECTION.

58

COMP1 ON
COMP1 0FF
COMP1 TRIP
FR2
41B

6. IF PDS IS FACTORY INSTALLED, PLEASE READ


BROKEN LINES AS CONTINUOUS LINES.

FR2-2A
FR2-2B

CC2A-2B

59
CC2A-2A

60

4. FUSED DISCONNECT SWITCH OR CIRCUIT


BREAKER TO BE PROVIDED BY CONSUMER
WITH RATING AS RECOMMENDED BY ZAMIL.

54
CC1A-2A

55

TO ECB
X2

FR1-2A
FR1-2B

COMP 2

FIELD WIRING

3. POWER MUST BE SUPPLIED TO CRANKCASE


HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM.

47

UNIT OFF

UNIT ON
43

UNDER VOLTAGE MONITOR

1. ANY WIRE REPLACEMENT SHOULD BE OF 900C


OR ITS EQUIVALENT.

2
AR1-1B

46

UVM

2. USE COPPER CONDUCTOR WIRES ONLY.

UNIT ON/OFF
AR1

LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL TERMINAL BLOCK
OVER LOAD RELAY
OIL PRESSURE SWITCH
PRESSURE
PUMP DOWN SOLENOID
SOLID STATE PROTECTION SYSTEM
FM THERMAL OVERLOAD PROTECTION
COMP. UNLOADER SOLENOID

NOTES

UL4

6B
NC

L2
L3
LPS
LUG
NTB
OLR
OPS
P
PDS
SSPS
TOP
UL

SPLICE-CLOSED END

OLR

P
NOTE
UL3 & UL 4 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS
CAPACITY UNLOADING.

AIR HANDLING UNIT


AIR FLOW SWITCH
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CC AUXILIARY CONTACT
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
ELECTRONIC CONTROL BOARD
FUSE
FAN CYCLING SWITCH
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1

TERMINAL BLOCK OR TERMINATION POINT


BMC

NC

S8

AHU
AFS
AR
ATB
BM
BMC
CC
CCA
CB
C. HTR
COMP
ECB
F
FCS
FM
FMC
FR
HPS
HVTB
JP
L1

___

L3C

UL3

6A
P

28B

2
CB

NO

L2C

LPS5
C

TO ATB
28B

UL1

5A
NC

L1C

28A

TO HVTB
L1 L2 L3

68

TO ATB
28A

45

COMP

BM. WITH CB CONNECTION (OPTIONAL)

COMP 2

COMP

TO ATB 1A

COMP 1

CC2
OLR2

T3A

T1A

L3

L2
UVM-1 8

CC1
OLR1

70

TO ATB

L3

T2A

UVM CONNECTION (OPTIONAL)


L2

CB2

240

(REMOVE JP6)
L1

TO HVTB
L1 L2 L3

TO HVTB
L1 L2 L3

26A

OPS1-1

COMP 2

COMP. WITH CB CONNECTION (OPTIONAL)

69

COMP 1

ON= HEAT PUMP


OFF=COOLING/HEATING MODE
ON=WITH PDS
OFF=WITHOUT PDS
OFF/OFF=NO HEATER
S3/S4
OFF/ON=ONE HEATER
ON/ON=TWO HEATER
ON=LCD PANEL SENSOR CONTROL
S5
OFF=DUCT SENSOR CONTROL
S6
OFF=1.0 STAGE DIFFERENTIAL TEMP.
ON=1.5 STAGE DIFFERENTIAL TEMP.
S7
OFF=WITHOUT AUTO MODE
ON=WITH AUTO MODE
S8
ON=IDS 1 & 2 ENABLED
OFF=IDS 1 & 2 DISABLED
FACTORY SETTINGS OF DIP SWITCHES
S1
S2
S3
S4
S5
S6
S7
DIP SWITCH #
OFF
ON
NOTE: Please refer to above table for applicable setting of dip switches S2 to S4
as per unit's requirement.

B. SCROLL COMP.
COMP. 1:

290 15

L3B

COMP. 2:

360 15

190 10

L2B

CC1A-1B

450 10

FCS1 & 2

S1
S2

A. SEMI-HERMETIC RECIP. COMP. (BITZER)


1

HPS1 & 2

DIP SWITCH SETTINGS

CRANKCASE HTR CONNECTION(AS APPLICABLE)


COMP. 1:

55

L2/R/N

(REMOVE JP4)

(SEE NOTE 3)

50 5
45

65

L1B

L1/MP/L

25B

25 5
55

LPS5 & 6

T3B

(REMOVE JP3)
SSPS2
M2/14

LEGEND
CLOSE (PSIG)

LPS1 & 2
LPS3 & 4

T2B

M1/11

T1B

24B

OPEN (PSIG)

L3A

COMP. 2:

PRESSURE SWITCH SETTINGS


NAME

25A

L2A

M1/11

L1A

COMP. 1:
24A

61

62

7. IF HEATERS ARE FACTORY INSTALLED,


PLEASE READ BROKEN LINES AS CONTINUOUS
LINES.

63

COMP2 ON
COMP2 0FF
COMP2 TRIP

21

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 460-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY240 - PMY600 (with scroll compressor)
: PMY360 - PMY840 (with semi-hermetic compressor)
HVTB
L1

TO FUSED
DISCONNECT
SWITCH OR CB

L2
L3

(SEE NOTE-4)

PLEASE REFER TO
SHEET 2 OF 2 FOR
CONDENSER FAN MOTOR
POWER CONNECTIONS.

COMP
1

TO HVTB
L1
ATB
JP1

1A

F3

1B

70

BM

TRANS
460V

TO HVTB
L3

F4

ATB

F2

69

68

COMP
2

F1

JP2

T3B

BMC
OLR

T2B

CC2
OLR2

T1B

CC1
OLR1

T3A

T2A

T1A

LUG

230V
30
29

SEE OPTIONAL VFC CONNECTION

14

HC2

AFS
28

HC1
BMC

PLEASE REFER TO FAN MOTOR


CONTROL CONNECTION, (SHEET 2 of 2)

(SEE NOTE7)

OLR-1

19

PDS2
(SEE NOTE 6)

PDS1

CC2

3A
COMP2
ON

COMP1
ON

4A

3B
PDS1
(P1)

PDS2
(P2)

INFAN

HEATER1

4WV1

HEATER2

4B

41A

4WV2

OUTFAN2 OUTFAN1

COMP1
TRIP(X1)

OUTFAN3

COMP2
TRIP(X2)

41B

CC1

THERMOSTAT

GND
+5V
B
A

F1 3.15A/250V

87654321

ON

DIP SWITCH

CN4

21A

OLR1-1
24A

(SSPS1)
(OPS1)
JP3 25A JP5 26A

HPS1

(SSPS2)
(OPS2)
JP4 25B JP6 26B

HPS2

27A
21B

LP2

DS2 DS1
NEUTRAL

HP1 ON/OFF

LIVE

ECB

OLR2-1
24B

HP2

LOW/HIGH PRESSURE CONTROLS

CN1

LP1

OUTFAN4

GND
+5V
B
A

27B
LPS1

22A
23A

LPS2

22B
23B

SEE TABLE IN SHEET 2 OF 2 FOR


DIP SWITCH SETTINGS DETAILS

TO ATB
OUTDOOR SENSOR 1

DUCT SENSOR (OPTIONAL)


INDOOR SENSOR 1

OUTDOOR SENSOR 2

INDOOR SENSOR 2

HEATER CONNECTIONS DETAILS (OPTIONAL)


CONN. A
TO HVTB

TO HVTB

TO HVTB

TO 3PH POWER SUPPLY


T2

TO 3PH POWER SUPPLY

T3

T1

T2

OHT

OHT

FL

OHT

OHT

FL
FL

HEATER1
(Stg. 1 Heating)

HEATER2
(Stg. 2 Heating)

TYPE-I

73B

72B

71B
HEATER3

HEATER2

(Stg. 1 Heating)

T3I

TOTAL KW CONN.

T2I

T3H

T2H

T1H

T3G

T2G

T1G

HC2

T1I

72A

73A
T3F

T2F

HEATER1

FL
FL

CB12

HC1

T1F

T3H

T2H

HC2

T1H

T3F

T2F

T1F

HC1

CB11
71A

73B

72B

CB12
71B

73A

72A

71A

CB11

T3

L3

L2

L1

L1

L3

L2

L3

L1

T1

L2

(SEE NOTE 7)
HEATER BOX CONNECTION TYPES

CONN. B

HEATER4

(Stg. 2 Heating)

TYPE-I I
HEATER DATA TABLE
STAGE1
STAGE2

10
15

A
A

5KW
7.5KW

5KW
7.5KW

20

10KW

10KW

25

12.5KW

12.5KW

30
40

A
B

15KW
10KW+10KW

15KW
10KW+10KW

50

12.5KW+12.5KW

12.5KW+12.5KW

60

15KW+15KW

15KW+15KW

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

22

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 460-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY240 - PMY600 (with scroll compressor)
: PMY360 - PMY840 (with semi-hermetic compressor)
CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : STANDARD

13

2
FMC2

FM1
T.O.P

TO ECB
OUTFAN 3

13
FM1
T.O.P

FM2
T.O.P

FMC2
13

101

100

103

105

101

102

102

FMC2

FMC2

**
2

FMC2

37D

36D

35D

37B

FMC1

13C

FM4
T.O.P

13B

13

**

2
FMC2

FM3
T.O.P

12B

12
FM2
T.O.P

36B

37C

FM1
T.O.P

( SEE NOTE BELOW)

FMC3

13C

12A

FM4
FMC1

13

TO ECB
OUTFAN 3

FM3
T.O.P
2

FM2

12

TO ECB
OUTFAN 1

FMC2A-1

FMC1

35C

FM3

FM1
FMC3

FMC1A-1 12A

37A

36A

35A

37C

36C

35C

37B

36B

13B

FMC1

FM3

FMC1

12B

12

13B

13

12

FMC3

FM2

TO ECB
OUTFAN 1

FMC1

12B

FM2
T.O.P

35B

FM1

FMC1

12

101

100
TO ECB
OUTFAN 3

102

100

101

FM2

12

CB7
104

CB6

FMC2

37A

35A

36A

FMC1

37B

36B

35B

FM1

TO ECB
OUTFAN 1

(SEE NOTE BELOW)

102

100

101

102

100

101

100

102

FMC2

37A

36A

35A

FMC1

PMY 480~600
4-FAN MOTOR LAYOUT

CB6

CB6

**

HVTB
L1 L2 L3

CONTROL
PANEL

3-FAN MOTOR LAYOUT


CONTROL
PANEL

CONTROL
PANEL

HVTB
L1 L2 L3

PMY 360~420

HVTB
L1 L2 L3

36C

PMY 240~300
2-FAN MOTOR LAYOUT

35B

HVTB
L1 L2 L3

2
FMC2

13D

(SEE NOTE BELOW)

HVTB
L1 L2 L3

PMY 720
1

CONTROL
PANEL

105

104

103

101

102

100

104

105

103

FMC2

12B

12
FM2
T.O.P

FM5
T.O.P

FM2
T.O.P

FMC2

13D

37D

36D

35D

FM5
T.O.P

13C

FM4
T.O.P

13B

13

37B

36B

35B

37E

FMC2

FM3
T.O.P

12B

12

FMC3

13E

12A

FM6

13

FM1
T.O.P

FM4

FMC1

12

TO ECB
OUTFAN 3

**

FMC1

FM2

FM5

TO ECB
OUTFAN 1

FMC2A-1

13C

36E

35E

37C

36C

35C

36A

35A

37E

36E

35E

37D

37A

FM3

FMC3

(SEE NOTE BELOW)

FM4
T.O.P

13B

13

FM1

FM5
FMC1A-1 12A

FMC2

FM3
T.O.P

FMC3

FM4

13
FM1
T.O.P

36D

FM2
FMC1

12

TO ECB
OUTFAN 3

37B

36B

FM3

FM1

TO ECB
OUTFAN 1

35D

35B

37C

36C

35C

FMC2

37F

104

105

103

101

102

100

36A

37A

35A

CB7

FMC1
FMC1

(SEE NOTE BELOW)

CB7
CB6

**

36F

6-FAN MOTOR LAYOUT

35F

CB6

PMY 840

HVTB
L1 L2 L3

HVTB
L1 L2 L3

5-FAN MOTOR LAYOUT


CONTROL
PANEL

HVTB
L1 L2 L3

13D

FMC1

13E

FM6
T.O.P

2
FMC2

13F

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : WITH FAN CYCLING OPTION
HVTB
L1 L2 L3

101

FMC2

FCS2

103

13B

13
HVTB
L1 L2 L3

**

TO ECB
OUTFAN 3

13

(SEE NOTE BELOW)

(SEE NOTE BELOW)

FM1
T.O.P

12
FM2
T.O.P
13

12B

13B

FM3
T.O.P

FM4
T.O.P

13C

FM1

13A

13D

FCS1

FM1
T.O.P

12

FMC3
2

12B
FM3
T.O.P

FMC2
2

12A

37D

36D

35D
103

105

104

FM2

FMC1

35D

FMC4

FM6

FM4

TO ECB
OUTFAN 3

13

FMC3

FCS2

13E

2
FMC4

FMC2

37F

35C
12A

103

101
36E

37E

FM3

12

TO ECB
OUTFAN 1

(SEE NOTE BELOW)

13A

13D

PMY 840

FMC3

FM5

FMC3

**
FM5
T.O.P

13A

FMC2

CB7

102

100
FCS2

37A

104

FMC2A-1

36A

35A

36E

37D

35E

FM5
FCS1

FMC1

13B

HVTB
L1 L2 L3

FMC1

FMC3

FMC1A-1 12A

FMC4

6-FAN MOTOR LAYOUT

**

FM4
T.O.P

CONTROL
PANEL

FMC2

13

CB6

FM4

FM2

FMC1
2

36D

35D

37B

36B

35B

37C

FM3

12

13C

12A

2
FMC3

HVTB
L1 L2 L3

105

103

FM1

TO ECB
OUTFAN 1

12

FM2
T.O.P

FMC1

5-FAN MOTOR LAYOUT

FMC2

36C

35C

37A

36A

FMC1

35A

CB7

102

101

100

CB6

12B

FM3
T.O.P

PMY 720
CONTROL
PANEL

HVTB
L1 L2 L3

13A

FMC2

13A

FM1
T.O.P

37B

(SEE NOTE BELOW)

FMC2

13
FCS2

104

FM2
T.O.P

FMC3

**

FMC3

13C

101

13B

13

12

FM4

12A

102

2
FMC2

FM3
T.O.P

FMC1

100

FM2
T.O.P

12B

37C

12

FM1
T.O.P

FMC1

12B

36C

FM1
T.O.P

37E

(SEE NOTE BELOW)

37B

35C

**

36B

FM2

TO ECB
OUTFAN 3

FMC1

12
FCS1

36B

FMC2

35B

13

35E

TO ECB
OUTFAN 3

FCS2

105

101

102
37A

36A

35A

FMC2A-1

FM3

TO ECB
OUTFAN 1

105

FMC3

13A

35B

100

102
37C

36C

35C

FCS1

37D

13

FM1

FM3

FMC1A-1 12A

12A

FMC4

36D

12

TO ECB
OUTFAN 3

FM2

FMC1

FMC2

36F

FCS1

TO ECB
OUTFAN 1

FMC3

35F

FMC1

FMC1

FMC3

37B

36B

35B

FM1

12

102

101

100

100
FM2

CB7
104

CB6

FMC2

37A

35A

36A

FMC1

37B

36B

35B

FM1

TO ECB
OUTFAN 1

102

101

100

101

102

100

101

100

102

FMC2

37A

36A

35A

FMC1

4-FAN MOTOR LAYOUT

CB6

CB6

PMY 480~600

HVTB
L1 L2 L3

HVTB
L1 L2 L3

CONTROL
PANEL

CONTROL
PANEL

CONTROL
PANEL

PMY 360~420
3-FAN MOTOR LAYOUT

37C

PMY 240~300
2-FAN MOTOR LAYOUT

36C

HVTB
L1 L2 L3

13A

FMC2
2
FMC4

FM5
T.O.P

13C

13E

FM2
T.O.P

FMC1
2

13

13B

FM4
T.O.P

FMC3
2

13A

FM6
T.O.P

13D

13F

FMC2
2

FMC4
2

** NOTE:

FM CONTROL CONNECTION APPLICABLE ONLY FOR MOTOR WITH THERMAL CONTACT (T.O.P) FOR OVERLOAD PROTECTION.

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

23

SCHEMATIC WIRING DIAGRAM


POWER SUPPLY : 460-3-60 (Dual compressor units)
APPLICABLE ON MODELS: PMY240 - PMY600 (with scroll compressor)
: PMY360 - PMY840 (with semi-hermetic compressor)
PRESSURE SWITCH SETTINGS

COMP. SSPS CONNECTION(AS APPLICABLE)

(REMOVE JP3)
SSPS2
M2/14
M1/11

A. SEMI-HERMETIC RECIP. COMP. (BITZER)


CC1A-1B

COMP. 2:

C.HTR1

100A

CC2A-1B

C.HTR2

101A

B. SCROLL COMP.
COMP. 1:

COMP. 2:

L1

C.HTR1

L2

L2

C.HTR2

L3

OPS1

28A

CC1A-1A

25A

CB2

240

25B

CB1

L1A

OPS2

28B

TO HVTB
L1 L2 L3

TO HVTB
L1 L2 L3

26A

(REMOVE JP5)
CC2A-1A

FACTORY SETTINGS OF DIP SWITCHES


DIP SWITCH #
S1
S2
S3
S4
S5
S6
S7
OFF
ON
NOTE: Please refer to above table for applicable setting of dip switches S2 to S4
as per unit's requirement.

240

OPS1-1

COMP 2

OFF=COOLING/HEATING MODE
ON= HEAT PUMP
OFF=WITHOUT PDS
ON=WITH PDS
OFF/OFF=NO HEATER
S3/S4
OFF/ON=ONE HEATER
ON/ON=TWO HEATER
ON=LCD PANEL SENSOR CONTROL
S5
OFF=DUCT SENSOR CONTROL
ON=1.5 STAGE DIFFERENTIAL TEMP.
S6
OFF=1.0 STAGE DIFFERENTIAL TEMP.
ON=WITH AUTO MODE
S7
OFF=WITHOUT AUTO MODE
ON=IDS 1 & 2 ENABLED
S8
OFF=IDS 1 & 2 DISABLED

COMP. WITH CB CONNECTION (OPTIONAL)

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)


COMP 1

290 15

DIP SWITCH SETTINGS


S1
S2

L2/R/N

CRANKCASE HTR CONNECTION(AS APPLICABLE)


1

360 15

190 10

25B

(REMOVE JP4)

COMP. 1:

55

450 10

FCS1 & 2

L3B

L1/MP/L

65

HPS1 & 2

L2B

1
(SEE NOTE 3)

LPS5 & 6

L3A

24B

50 5
45

L2A

COMP. 2:

26B
T1A

OPS2-1
(REMOVE JP6)

CC1

CC2

OLR1

OLR2

UVM CONNECTION (OPTIONAL)


L1

L2

L1

TO ATB

L3

L2
1

L3

COMP

COMP

BM. WITHCB CONNECTION (OPTIONAL)


UVM

UVM-1 8

TO HVTB
L1 L2 L3

1
(REMOVE JP1)

TO ATB
28B

28B

BMC
UL2

5B

NC

UNIT STATUS (VFC) INDICATION CONNECTION


(OPTIONAL)
UNIT ON/OFF
AR1

AR1-1A

45

UNIT ON
FR1-1

47

FR2-1

41A

FR1

FR1-2A
FR1-2B

FAILURE TO FOLLOW THESE INSTRUCTIONS


MAY RESULT IN COMPRESSOR DAMAGE.

CC1A-2B

54
CC1A-2A

55

56

57

4. FUSED DISCONNECT SWITCH OR CIRCUIT


BREAKER TO BE PROVIDED BY CONSUMER
WITH RATING AS RECOMMENDED BY ZAMIL.

58

COMP1 ON
COMP1 0FF
COMP1 TRIP
TO ECB
X2

41B

FR2

5. COMPRESSORS ARE PROVIDED WITH SSPS OR


INTERNAL LINE BREAK THERMAL OVERLOAD
PROTECTION.

FR2-2A
FR2-2B

CC2A-2B

60

6. IF PDS IS FACTORY INSTALLED, PLEASE READ


BROKEN LINES AS CONTINUOUS LINES.

59
CC2A-2A

COMP 2

61

62

FIELD WIRING

3. POWER MUST BE SUPPLIED TO CRANKCASE


HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM.

44

UNIT TRIP

TO ECB
X1

UNDER VOLTAGE MONITOR

2. USE COPPER CONDUCTOR WIRES ONLY.

INDIVIDUAL COMP. ON/OFF/TRIP


COMP 1

UVM

1. ANY WIRE REPLACEMENT SHOULD BE OF 900C


OR ITS EQUIVALENT.

UNIT OFF

44A

LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL TERMINAL BLOCK
OVER LOAD RELAY
OIL PRESSURE SWITCH
PRESSURE
PUMP DOWN SOLENOID
SOLID STATE PROTECTION SYSTEM
FM THERMAL OVERLOAD PROTECTION
COMP. UNLOADER SOLENOID

NOTES

BM

UNIT TRIP
43

L2
L3
LPS
LUG
NTB
OLR
OPS
P
PDS
SSPS
TOP
UL

SPLICE-CLOSED END

2
AR1-1B

46

AIR HANDLING UNIT


AIR FLOW SWITCH
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CC AUXILIARY CONTACT
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
ELECTRONIC CONTROL BOARD
FUSE
FAN CYCLING SWITCH
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1

TERMINAL BLOCK OR TERMINATION POINT

OLR

NO

S8

AHU
AFS
AR
ATB
BM
BMC
CC
CCA
CB
C. HTR
COMP
ECB
F
FCS
FM
FMC
FR
HPS
HVTB
JP
L1

___

70

LPS4
COMP 2

UL1

5A
NC

69

28A

CB

68

COMP 1

NO

L3C

LPS3

TO ATB
28A

L2C

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)

L1C

TO ATB 1A

LEGEND

CLOSE (PSIG)

25 5
55

L1B

L2/R/N

LPS1 & 2
LPS3 & 4

T3B

L1/MP/L

25A

T2B

M2/14

T1B

M1/11

T3A

OPEN (PSIG)

NAME

SSPS1

T2A

COMP. 1:
24A

7. IF HEATERS ARE FACTORY INSTALLED,


PLEASE READ BROKEN LINES AS CONTINUOUS
LINES.

63

COMP2 ON
COMP2 0FF
COMP2 TRIP

24

TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS


TO POWER SUPPLY
[REFER UNIT NAME PLATE]
L1 L2 L3

N (FOR 380V-3PH-60HZ ONLY)

CB OR FUSED
DISCONNECT SWITCH

UNIT CONTROL PANEL

ECB

HEATER2
HEATER1
IN FAN

TB

GND
+5V
B
A

THERMOSTAT
(NOTE 1)

TB

NTB

L1
L2 HVTB
L3

LEGEND
CB
ETB
ECB
HVTB
N
NTB
TB

CN4

GND
+5V
B
A

CIRCUIT BREAKER
EARTH TERMINAL BLOCK
ELECTRONIC CONTROL BOARD
HIGH VOLTAGE TERMINAL BLOCK
NEUTRAL LINE
NEUTRAL TERMINAL BLOCK
TERMINAL BLOCK
FIELD WIRING
GROUNDING

DUCT SENSOR (OPTIONAL)


(NOTE 2)

INDOOR SENSOR 1
INDOOR SENSOR 2

ETB

NOTE:
1. THERMOSTAT IS SUPPLIED ALONG WITH THE UNIT.
2. DUCT SENSOR IS REQUIRED ONLY IF SELECTED TO SENSE TEMPERATURE FOR UNIT'S
THERMOSTAT OPERATIONS. PLEASE REFER TO THE DIP SWITCH SETTING DETAILS IN THE UNIT'S
WIRING DIAGRAM FOR THIS SELECTION.

25

ADVANCED MICROPROCESSOR CONTROLLER: OPERATION & FUNCTIONS

LCD display: a) Room temperature display


b) Mode of operation (Cool/Heat/Auto/Fan system control)
c) Real time clock
d) Set temperature
e) Compressor Status - ON/OFF/FAULT
f) Energy saving
g) Error Codes
1. ON/OFF: Press the ON/OFF button & the unit shall be switched ON. A status Led adjacent to this button shall light up
indicating the unit is switched ON. To shut off the unit, press this button again.
2. MODE: Press the mode button to select the desired mode. On selection the corresponding icon shall be displayed on the LCD display panel.
3. TEMPERATURE RANGE AND SETTING: The operating temperature range is 610F to 860F (160C to 300C), both
inclusive. Press the UP or DN button to select the desired temperature. The temperature setting is effective only for
the Cool, Heat and Auto modes.
4. 7-DAYS PROGRAMMABLE TIMER: The unit can be programmed to be switched ON and OFF based on the selection for the entire week. This timer can be overridden by the ON/OFF pressing.
5. INDOOR (EVAPORATOR) FAN: In cool mode, indoor fan can be set running continuously or operating on/off along
with the compressor. Pressing the fan button on the LCD panel will indicate "high fan speed" symbol, which will enable
the fan motor to run continuously; or "Auto" to enable the fan motor to run along with the compressor.
6. COOL MODE: Whenever the unit is started in cool mode (without Pump Down Solenoid-PDS), the compressors will
be turned on one by one depending on the load requirement of the unit.
7. HEAT MODE (HEATER MODEL): Whenever the unit is started in heat mode, the heaters shall be switched ON one
by one to meet the load requirement.
8. LEAD/LAG OPERATION: Whenever a compressor needs to be on, the controller will turn on the compressor with the
shorter accumulated run time provided its 3 minutes minimum off time has lapsed. Otherwise the other compressor
will on first. Similarly, the compressor with the longer accumulated run time will be the first one to be cut off. This is to
load the compressors evenly over long run period.
26

9. AUTO MODE: In Auto mode, operating mode will be selected automatically between Heat and Cool mode, depending
on the Room Temperature and Set Temperature.
10. ENERGY SAVING: When SAVE (press SAVE button) is active, the room temperature will be maintained at comfort sleep environment. To cancel, press the button again.
11. KEY LOCK: This feature protects the control from being tampered by children or unauthorized person. To activate this function,
press the "MINUTE" key 3 times consecutively. To cancel, press the "MINUTE" key 3 times again.
12. ERROR CODE:
Error code is displayed on the LCD panel. When system on and error code is shown, the ON/OFF LED on the LCD panel will blink.
When system off, error code is still display for thermistor error but the ON/OFF LED will be off.
E01

Manual reset required

E02

Compressor 1 high temperature

E03

Compressor 2 high temperature

E06

Compressor 1 HP/OP/OLR trip

E07

Compressor 2 HP/OP/OLR trip

E10

Compressor 1 low pressure trip

E11

Compressor 2 low pressure trip

E14

Compressor 1 trip (or low refrigerant)

E15

Compressor 2 trip (or low refrigerant)

E18

Room sensor short

E19

Room sensor open

E20

Indoor coil sensor 1 short

E21

Indoor coil sensor 2 short

E24

Indoor coil sensor 1 open

E25

Indoor coil sensor 2 open

E28

Outdoor coil sensor 1 short

E29

Outdoor coil sensor 2 short

E32

Outdoor coil sensor 1 open

E33

Outdoor coil sensor 2 open

E36

Compressor 1 deice

E37

Compressor 2 deice

27

INSTALLATION INSTRUCTIONS
GENERAL
The complete shipment should be inspected for damage. Any damage, visible or concealed, should be reported immediately to the delivery man or driver. Any damage visible at the time of delivery should be noted on the shipment invoice.
These units are shipped completely assembled and wired. These units does not require any refrigerant tube installation
at the field. Units require external power, thermostat wiring, condensate drain piping and ducting as applicable.
Size of unit for an installation should be based on a heat gain calculation made according to applicable standards. Units
must also be installed in accordance with regulations of the "National Fire Protection Association" and local electrical
codes. Where local regulations vary with instruction furnished, installer should adhere to local standards.
Prepare your concrete pad or steel stand as applicable. Remove shipping protective covers and wooden crating and lift
unit from base and place in position with necessary applicable vibration isolators.
Equipment must be installed so as to allow for service access and air circulation in accordance with these instructions
and other Zamil publications for the specific equipment being installed.
LOCATION OF UNIT
When selecting the location for the unit, the following points should be kept in mind:
1. Provisions for a concrete slab which will allow for minimum clearance from building or structures
2. That the terrain allows for drainage away from the unit.
3. If the unit is to be roof mounted, inspect the roof for load bearing capacity. The roof should have sufficient structural
strength to carry the weight of the unit.
4. Availability of electric power.
5. Position the unit to provide for unrestricted air circulation and to prevent any possibility of air recirculation.
6. Check minimum clearances required for your unit, with regard to walls, or other obstructions.
7. Air cooled equipment should not be installed under low structural overhangs which can cause condenser air recirculation or restriction.
8. Care should be taken to prevent air from other sources from entering condenser, if this air is at a high temperature.
WIRING
All wiring must comply with the "National Electric Code" and local electrical standards. The power supply, voltage,
frequency and phase must coincide with the unit nameplate.
Power wiring to the equipment must be adequately sized for maximum ampacity as shown on unit name plate. The unit
wiring diagram, completely illustrates the internal wiring and field connection needed for power supply and control wiring.
The power supply should be run through the sized shielded cable or rigid conduit and through a separate fused disconnect switch/circuit breaker. For control wiring, use approved thermostat wire (minimum 18 gauge). Never use telephone
wire for this purpose. A sized circuit breaker/fused disconnect switch should be located adjacent to the unit for safety &
servicing purposes.
Wiring connection to the unit must have insulation suitable for temperatures of a minimum of 600C.
Minimum circuit ampacity for each model is shown on the name plate and product catalog. Equipment wiring diagram
should be examined and thoroughly understood before field wiring connections are made.
Power supply should be checked to be certain that supply voltage agrees with equipment nameplate. Serious damage to
compressors and motors can occur, if improper voltage is applied.
START-UP INSPECTION & CHECK LIST
After the installation is completed in all respect, the following points should be covered before the system is switched on
for operation.
1. Remove or loosen shipping retainers under motor compressors. Make sure the hold down nuts on spring mounted
compressors are not touching the compressor feet.
2. Make sure all electrical fasteners/connections are tight and clean.
3. All controls are set according to manufacturer's instructions (low & high pressure switch, pump down pressure switch,
fan cycling switch, etc...)
4. Make sure all valves are open (compressor suction & discharge service valves, liquid line, etc.).
5. Follow all the instructions from the warning tags and stickers.
28

6. Compressor crankcase heater should be energized for 24 hours (special attention should be taken to disable compressor contactor before energizing the unit fitted with pump down controls. If not, compressor may operate for few
minutes to pumpdown the system, even the thermostat is OFF).
7. Thorough inspection on evaporator coil, condenser coil and other components for any physical damage.
8. Expansion valve bulb is strapped properly at correct location.
9. Circuit breaker/fused disconnect switch.
10. Blower fan belt is properly tightened and pulleys are properly aligned.
11. Blower fan & condenser fans are at correct rotation and their mountings are properly tightened.
12. All refrigerant service valve caps are installed.
13. All piping, piping insulation and piping supports are properly installed.
14. Thermostat is the right one and installed properly.
15. Duct work and accessories (check the following list and select whichever applicable to each jobs).

Flexible Connection
Air Filters Clean
Air Filter Access Door Gasket
Sound Attenuators (If Applicable)
Fresh Air Intake
Ductwork Caulking Inside/Outside Building
Ductwork Supports Inside/Outside Building
Duct Leakage Inside/Outside Building
Volume Dampers
Volume Damper Access Doors
Fire Dampers
Fire Damper Access Doors
Transfer Grilles/Door Grilles
Duct Insulation/Liner
Diffusers/Grilles
Duct Humidistat
Filter flag

CHECK-OUT & OPERATIONAL START-UP PROCEDURE


After the completion of inspection and check list, the following points should be covered before system is placed in operation.
1. Connect the manifold gauge to suction & discharge line service valves. Prepare recommended instruments for checking Voltage, Amps, RPM, CFM, static pressure, etc.
2. Start the blower fan and condenser fan. Check the amperage against the nameplate ampere.
3. Start the compressor and observe the following points (on multiple compressor units, it is highly recommended to start
the compressors one by one to achieve careful observation for each compressor).
(a) Check compressor discharge and suction pressures. If not within system design limits, determine why and take
corrective action.
(b) Check liquid line sight glass and expansion valve operation. If there are indications that more refrigerant is required, leak test all connections and system components and repair any leaks before adding refrigerant.
(c) Observe oil level in compressor crankcase sight glass (if available) and add oil as necessary to bring to recommended oil level.
29

All compressors are charged with somewhat greater than the normal oil level required for adequate lubrication, in order
to provide some allowance for oil which will be circulating in the system during operation. Depending on the system
design, the amount of oil in the system at the time of compressor installation, oil lost due to leakage, etc., it may be
necessary either to add or remove oil from a system any time it is first placed in operation with a different compressor.
An abnormally low oil level may result in a loss of lubrication; while an excessively high oil level may result in oil
slugging and possible damage to the compressor valves or excessive oil circulation. The oil level may vary considerably on initial start-up if liquid refrigerant is present in the crankcase, and the oil level should be checked with the
compressor running after having reached a stabilized condition.
(d) Thermostatic expansion valves must be checked for proper superheat settings. Recommended superheat is 150F
to 200F.
(e) Using suitable instruments, carefully check line voltage and amperage at the compressor terminals. Voltage must
be within 10% of that indicated on the compressor nameplate. If high or low voltage is indicated, notify the power
company. The current normally should not exceed 110% of the nameplate rating. If amperage draw is excessive,
immediately determine the cause and take corrective action. On three phase compressor motors, check to see
that a balanced load is drawn by each phase.
(f) Carry out any necessary tests, recording airflow rates, entering/leaving temperatures, sound levels, outdoor temperatures, supply airflow rates in occupied spaces and any other specified parameters.
BELT TENSION TESTING PROCEDURE INSTRUCTION
To determine the lbs. force required to tension a drive, you simply do the following:
1. Measure the Belt span as shown.
2. Divide belt span by 64 to get belt deflection needed to check tension.
3. Set large "0" ring on span scale at required belt deflection. This scale is in 1/16" increments.
4. Set small "0" ring at zero on the "Force Scale" (plunger).
5. Place the larger end of the tension checker squarely on one belt at the center of the belt span. Apply force on the
plunger until the bottom of the large "0" ring is even with the top of the next belt or with the bottom of a straight edge
laid across the sheaves.
6. Read the force scale under the small "0" ring to determine force required to give the needed deflection.
7. Compare the force scale reading with the correct value for the belt style and cross section used, as given in table on
next page. The force should be between the minimum and maximum values shown.
8. If there is too little deflection force, the belts should be tightened. If there is too much defection force, the belts
should be loosened.
EXAMPLE
1. Belt Span 64" (Small Sheave is 3.0 P.D. with "A" type belt.
2. 64 = 1" Deflection needed.
64
3. Set large "0" ring at 1" on span scale.
4. Set small "0" ring at zero plunger.
5. Check the force lbs. required for a 1" deflection of the belt.
6. Press down on plunger until the bottom of the large "0" ring is even with top of the next belt in the set or with the bottom
of a straight edge.
7. 'A' type belts table shows an "A" belt with 3.0" P.D. Small sheave should have a deflection force between 1-1/2 lbs.
and 2-1/8 lbs.
8. Increase or decrease the tension on belts until the deflection force is between 1-1/2 lbs. 2-1/8 lbs.
NOTE:
Tension new drives at the maximum deflection force recommended. Check the tension at least two times during the first
day's operation as there normally will be a rapid decrease in belt tension until belts have run in. Check the tension
periodically after the first day's operation and keep tension in recommended area. The correct operating tension for a
V-belt drive is the lowest tension at which the belts will not slip under the peak load conditions. Shafts must be adequate
for the tensions required.
30

BELT TENSION TESTING PROCEDURE

DEFLECTION =

BELT SPAN
64

FORCE SCALE
SMALL
"0"
RING

BELT SPAN

LARGE
"0"
RING

SPAN SCALE

BELT TENSION CHECKER

MEASURE THE BELT DEFLECTION FORCE

BELTS
BELT
CROSS
SECTION

SMALL
PULLEY PITCH DIA. (P.D.)
RANGE

MINIMUM

MAXIMUM

3L

1.25 1.75
2 2.25
2.5 3

1/2
5/8
3/4

5/8
7/8
1-1/8

4L

2.1 2.8
3 3.5
3.7 5

1-1/8
1-1/2
1-7/8

1-5/8
2-1/8
2-5/8

5L

3 4.2
4.5 5.2

2
2-3/8

2-7/8
3-3/8

BELT TYPE

31

DEFLECTION FORCE - LBS.

ELECTRICAL
ELECTRIC POWER SUPPLY
All wiring should be in accordance with National Electric Code and local standards.
Before making an installation, check the electric power supply. The power supply must be of the same characteristics as
that on the nameplate.
Normally the wire size used establishes the circuits maximum permissible load. For example a number 12 wire circuit is
considered to be a 20 ampere circuit and is protected by a 20 ampere fuse. The unit amperage nameplate rating should
not exceed 80% of the circuit rating, 16 amperes.
When identifying electrical trouble in any unit, check the power supply at the main disconnect switch and the unit. A high
or low voltage condition may prevent the unit from starting, or if the unit is running, compressor can cut-off automatically
on the motor overload. On some installations, the voltage may be entirely adequate when tested, but may drop or surge
some time later due to increase or decrease of load on the power line. This condition may be repeated daily at the same
hour. When this condition is suspected, make arrangements with the local power supplier to place a recording voltmeter
on the line to check and correct the erratic voltage conditions.
The voltage drop should not be more or less than 10% of the units rated voltage. If the voltage at the meter is correct, but
the voltage at the unit fluctuates 10% or more, the branch circuit is not adequate.
UNBALANCED VOLTAGE
Unbalanced voltage on a three phase circuit may be the source of electrical trouble. If balanced supply voltages are not
always maintained, so with the three line currents will not be equal. Unbalanced voltage on a three phase compressor
motor may overheat and trip the motor on external or internal current sensing motor protector, whichever one is provided.
To determine that an unbalanced voltage condition exists, the supply voltage at the main disconnect switch and at the
unit disconnect switch should be measured. Voltage unbalance is calculated as follows.
The percentage of voltage unbalance equals one hundred times the ratio of the Maximum Voltage Deviation from the
Average Voltage, and the Average Voltage.

Voltage unbalance, % = 100 x

Maximum voltage deviation from average voltage


Average voltage

The percentage increase in temperature rise in a phase winding resulting from voltage unbalance will be approximately
two times the square of the voltage unbalance.
Because of the unbalanced voltage condition in a three phase circuit, it is possible that one phase winding in the compressor motor may be over-heated while the other have a temperature within normal limits. Where unbalanced voltage on
a three phase circuit exists, the power company should be notified of such unbalance to determine, if the situation can be
corrected.
A common source of unbalanced voltage on a three phase circuit is a single phase load between two of the three phases.
A large lighting or heating circuit connection to one phase of a three phase circuit can easily cause sufficient variations in
motor currents to endanger the motor. Interchange the single phase loads to equally divide the entire loads among the
three phases. Balance the supply voltage as evenly as possible.
Unless the unbalanced voltage condition can be corrected, the only way to insure motor safety is to be sure that the
protectors are in the high current phase when using two leg protection, or to use protectors in all three legs.
32

FAN MOTOR
The condenser fan motor is a single speed 3 phase electrical motor with ball bearings, protected with an automatic reset
internal overload. The motor is totally enclosed and permanently lubricated.
CRANKCASE HEATERS
The function of the crankcase heater is to hold the compressor oil reservoir at a temperature higher than the coldest part
of the system. The low wattage heaters are energize continuously and it is not necessary to have them de-energize when
the compressor is operating.
Power must be supplied to crankcase heater for minimum of 12 hours prior to system start up. If power is off 6 hours or
more, crankcase heater must be on for 12 hours before operating the system. Failure to follow these instructions may
result in compressor damage.
Crankcase heaters are effective to retard migration of liquid refrigerant to the crankcase during off cycle. But they are not
a remedy for slugging or flood back due to liquid refrigerant accumulating in a trapped suction line, improper piping
practice, over feeding to the evaporator, leaking solenoid valve, etc.
In some cases where migration of refrigerant to the crankcase occurred due to long storage time, shutdown period,
defective components, etc. The crankcase heater may be ineffective. Such cases may be easily observed by high oil
level and cold crankcase. In these cases, it is highly recommended to front seat or close both suction and discharge
service valves of the compressor and release all liquid refrigerant from the compressor.
The liquid refrigerant dilutes the oil in the crankcase and the refrigerant rich oil will be pumped to the rods and the
bearings through the crankshaft. As the refrigerant boils off, there will not be enough oil for sufficient lubrication at the
bearings furthest from the oil pump. The center and rear bearings may seize or may wear enough to allow the rotor to
drop and drag on the stator causing it to short. Also the liquid refrigerant washes the oil off the pistons and cylinders
during the suction stroke causing them to wear during the compression stroke.
When the crankcase is filled with liquid refrigerant and the compressor starts severe agitation, oil foaming etc. will cause
major damage to the compressor.
Periodic checking for proper operation of crankcase heater is highly recommended.
LUBE OIL PROTECTION CONTROL
Pressure lubricated refrigeration compressors require a pressure protector in the event of an oil pressure failure. The
lube oil pressure protection control is factory set to conform with compressor manufacturers specifications and should
not be changed.
The control measures the net oil pressure available to circulate oil through the lubrication system. The positive displacement oil pump circulates the refrigerant oil through the lubrication system. Since the oil pump is connected directly to the
compressor crankcase, the inlet pressure to the oil pump will always be the crankcase pressure. The oil pump outlet
pressure will be the crankcase pressure plus the oil pump pressure. Therefore, net oil pump pressure will always be the
pump outlet pressure minus the crankcase pressure.
The control contains a built-in time delay switch that is a trip-free expansion rod device actuated by a resistance heater.
The control is factory set to cut-in at 18 PSIG and cut out at 9 PSIG. When the compressor starts the resistance heater
of the time delay becomes energized. If the net oil pressure does not build to 18 PSIG or above within 120 seconds, the
time delay trips to stop the compressor. If the net oil pressure drops below 18 PSIG, but not below 9 PSIG during a
running cycle, the time delay resistance heater becomes energized and unless the net oil pressure returns to 18 PSIG or
above during the 120 seconds safety time period, the compressor will shut down. The compressor will shut down whenever the net oil pressure drops below 9 PSIG, and will never run for more than the predetermined 120 seconds on
abnormal oil pressure.
33

OIL PUMP
OUTLET PRESSURE

78

CRANKCASE
PRESSURE

60

NET OIL
PRESSURE

18

New series of solid state lube oil protection controls with modern pressure transducers are replacing the old type mechanical expansion rod-resistance heater type oil protection controls.
FEATURES:

An entirely new control concept. This unique design incorporates a modern pressure transducer to monitor oil pressure.

Control's solid state circuitry is completely encapsulated to protect the components from the harmful effects of vibration, dirt or moisture.

Controls reset instantaneously, thanks to the precise solid state timing circuit. No annoying wait for old-fashioned timer
heater to cool down.

Control module is interchangeable with the old type conventional oil protection and with competitive brands of oil
protection controls. An exact replacement from a mounting, wiring and logic function standpoint.

Control maintains timing over the full voltage range of 102 to 264 VAC. Voltage selection is not necessary.

Last, but not least, it has enlarged the reset button to a new "thumb-sized" dimension. The reset button is slightly
recessed to protect it from damage.

Each control reflects improved calibration stability over the control's entire pressure range.
Controls boast truly accurate timing despite ambient temperature and voltage variations.
All electronic components are purposely "over-sized" and computer-matched to provide the greatest safety factor and
dependable service life.

Unit is not position sensitive.


Users are offered a choice of controls with or without cover, a handy mounting bracket and other options.
"Logic" circuitry in the module monitors oil pressure pulses during marginal operation and integrates them resulting in
a longer span of time before lock-out occurs.

VOLTAGE MONITOR
This device protects the motors in the unit from faults such as; under or over voltage, unbalance & phase reversal of the
power supply. When the device sensed such faults, it will cut-off the supply in the control circuit thereby cutting off power
to the motors. The voltage monitor will re-set automatically when power is brought back to its normal conditions.
LINE VOLTAGE
RANGE
190 - 480 VAC

TRIP & RE-SET VOLTAGE (% OF SET POINT)


UNDER VOLTAGE

OVER VOLTAGE

PHASE IMBALANCE

TRIP

RE-SET

TRIP

RE-SET

TRIP

RE-SET

90%

93%

110%

107%

6%

4.5%

34

REFRIGERATION
COMPRESSOR
Dual scroll compressors are used as standard for models PMY240 - PMY600 and dual semi-hermetic reciprocating
compressors are standard for models PMY720 & above. As an option, single semi-hermetic reciprocating compressors
may be provided for models PMY240 - PMY300 and dual semi-hermetic reciprocating compressors for all other models.
All compressors are conforming to ARI 540. The compressors are equipped with internal motor protection; factory
installed crankcase heater and rubber vibration isolators for quiet and efficient operation. As an option, semi-hermetic
compressor can be fixed on anti vibration mounting (spring type) along with suction & discharge line vibration eliminators.
Oil pressure control is provided on units with semi-hermetic compressor only. Each compressor has lock-out devices to
protect it from short cycling when tripped by safety controls. The compressor motors conform to NEMA MG-1 & MG-2.
Scroll Compressors are used in some of these units. The major benefits being:
1. Low Sound Level: Quieter operation because of no dynamic suction and discharge valves action.
2. Low vibration and discharge pulses.
3. High Energy Efficiency: Because of high volumetric efficiency it minimize pressure and heat transfer losses.
4. High Capacity: Due to its high mass flow and high compression ratios.
5. High Durability: With its robust design, few moving parts, low motor strains, large internal volume for liquid handling
makes this compressor highly reliable.
6. High Charge Limit: Therefore, lower applied costs as no suction accumulator required, no need for pump down
system and check valve in discharge line.
Low capacity can be caused by inefficient compressor, that is, the compressor does not pump sufficient quantity of
refrigerant, even though a full charge is available in the system.
Electrical and mechanical tests should be performed to determine if the compressor is defective. If the compressor is found
to be all right but the electrical components are defective, remove and replace the defective electrical components only.
Below are some tests that should be performed on the compressor to determine, if the compressor is defective.
1. Test compressor motor winding for ground.
2. Test compressor motor windings for continuity.
3. Test that compressor motor will run both without a load and under a load.
4. Test the current or ampere drawn.
5. Observe sound level of compressor.
To establish that the compressor suction and discharge valves are operating and holding properly, attach gauges to the
liquid and suction service valves. "Front seat" the liquid service valve.
Start the compressor, allowing it to operate long enough to pump down to approximately 1 PSIG. Shut the compressor off
and observe the compound gauge. The gauge pressure may build rapidly. Repeat the pump down process several times
observing the gauge pressure each time after the compressor stops. If the gauge pressure builds rapidly each time after
the compressor stops, it indicates that the compressor discharge valves are not holding and refrigerant is leaking from
the high side to the low side of the compressor.
To check the suction valves, assuming that the discharge valves are holding, allow the compressor to operate long
enough to pump down the system to approximately 10 inches of vacuum. If the compressor required longer time to
accomplish this, then the suction valves are not holding and the compressor should be changed out as it is defective.
MOTOR COMPRESSOR BURN OUT PROCEDURE
The extent of the contamination in a system will indicate the amount of clean-up necessary. If a compressor had burned
out, the following method of clean-up is recommended:
1. Discharge the refrigerant from the system.
2. Replace the inoperative compressor.
3. Clean up the system thoroughly and remove all the contaminations.
4. Install a system cleaner or filter drier in the suction line and replace the liquid line filter drier.
5. Connect a vacuum pump to both the low and the high side of the system to remove air and other non-condensables
from the system.
6. Allow the vacuum pump to operate until a pressure of 500 microns is achieved.
7. Recharge the system and allow it to operate 8 to 12 hours.
8. Take an oil sample and test for acidity.
35

If the first acidity test shows that the acid content is below the safe level, as indicated in the test kit instructions, and the
oil is clean, the clean-out system can be removed. If an in-line suction filter drier was used, it can remain in the system
provided the pressure drop through the filter does not exceed the manufacturers listed pressure drop. For a badly
contaminated system that indicates acid in the oil after 8 to 12 hours of operation, change the suction and liquid line filterdriers and check the system after 24 hours of operation.
There are instances where contaminants are discovered in a refrigeration system with the compressor still operational.
The same procedure applies, when cleaning these systems, as on a compressor burn-out.
SOURCE OF CONTAMINATION
There are many ways in which a refrigerant system can become contaminated. The most common of these are as
follows:
1. Improper or inadequate dehydration.
2. Wet refrigerant.
3. Wet oil (caution: It is best to purchase oil in small containers and use as needed. Open containers will absorb moisture).
4. Refrigerant leaks (allowing system to operate in a vacuum).
5. Failure to remove oil and moisture after having opened the system for repair.
6. Higher than normal operating temperatures and pressures will cause a breakdown of the oil and refrigerant.
7. Using oil other than specified (Sunoco 3G is recommended).
8. Improper use of soldering or brazing flux.
HIGH PRESSURE SWITCH
A high pressure switch is located in the discharge line and senses the discharge pressure. Should the discharge pressure
exceed 450 psig, the control will open turning off the compressor. The control is designed to protect against excessive
discharge temperatures and pressures which can cause compressor overheating and damage to the motor windings or
valves.
Should the control open, it will remain open until the pressure in the system is lowered to 360 psig. Tripping of the high
pressure control is normally due to:
1. Restricted condenser coil.
2. Overcharge of refrigerant.
3. Defective fan motor or fan capacitor.
4. Incorrect fan blade.
5. Fan motor internal overload tripping due to lack of lubrication or defective bearings.
To test the high pressure control: Install a high pressure gauge to the access valve or the liquid line valve. Disconnect the
condenser fan motor. Turn on the unit and observe the pressure on the gauge when the compressor trip off. The pressure
should be 450 10 psig. Allow the system to remain off, until the gauge pressure drop to approximately 360 15 psig and
reconnect the condenser fan motor. Reset the unit by putting off the thermostat and if the high pressure control has
closed, the compressor will restart.
LOW PRESSURE SWITCH
To provide protection for the compressor in the event of refrigerant loss, a low pressure control is installed in the suction
line.
The control is preset to open when the suction pressure is 25 psig. The contacts of the control will close when the suction
pressure rises to 50 psig. To test the control for the correct pressure setting, install a compound gauge to the gauge port
on the suction service valve. "Front seat" the liquid valve and start the unit. Note the gauge pressure, when the compressor stops.
To determine the cut-in pressure, allow the suction pressure to build slowly and observe the gauge pressure at the time
when contact closes. A good functional low pressure switch must have both cut-out and cut-in pressure within 2 psig.
36

PUMP DOWN CONTROL


A pump down control is a solenoid type valve installed in the liquid line to prevent the flow of refrigerant into the evaporator during the off cycle. The valve is mounted in the liquid line refrigerant stream or at other suitable location in the liquid
line, but ahead of metering device.
The thermostat and other controls are used in conjunction with the solenoid valve to control the operation. A pump down
pressure switch is used to stop the compressor at pre-determine evaporator pressure.
The thermostat is wired through the controls to energize the liquid line solenoid valve when the room temperature calls for
cooling, its contacts closes and through the controls it energize the solenoid valve. The opened solenoid valve allows
refrigerant to flow to the evaporator coil - causing the evaporator pressure to rise, the low pressure control contacts to
close and the compressor to start.
When the thermostat is satisfied, the solenoid valve closes and the compressor continues to run until a substantial
portion of the refrigerant has been pumped out from the evaporator. When the pump down pressure switch cut-out
setting is achieved, power to the control circuit is interrupted and the compressor stops.
A pump down control may be necessary on an installation where additional protection for the compressor is required to
prevent slugging of oil or liquid refrigerant.
Below are some conditions which may exist in an installation where additional protection is required:
1. Migration of refrigerant to the compressor during the off cycle.
2. Flooding, at start-up, due to improperly trapped lines or coil.
3. Suction line in slab or beneath ground forming a large trap.
4. Suction line in cool area causing refrigerant to condense during off cycle.
5. Where condensing unit is installed using existing coils and copper lines, or on a new installation where the above said
conditions exist that cannot be avoided, which could result in compressor damage.

37

TROUBLE SHOOTING CHART


SYMPTOM

CAUSES

CHECK & CORRECTIVE MEASURE

Compressor will not start no


hum.

1. Line disconnect switch open.

1. Close start or disconnect switch.

2. Fuse removed or blown.

2. Replace fuse.

3. Overload protector tripped.

3. Refer to electrical section.

4. Control stuck in open position.

4. Repair or replace control.


5. Relocate control.
6. Check wiring against diagram.
7. Replace or relocate.
8. Trace control circuit with wiring diagram and repair.
9. Replace the compressor with all precautions.

5. Control off due to cold location.


6. Wiring improper or loose.
7. Thermostat defective or improperly
installed.
8. Control circuit open.
9. Burned/open circuit motor winding.
Compressor will not start
hums but trips on overload
protector.

1. Improperly wired.
2. Low voltage to unit.
3. Compressor motor has a winding
open or shorted.
4. Internal mechanical trouble in compressor.
5. Liquid refrigerant in compressor.
6. High discharge pressure.

1. Check wiring against diagram.


2. Determine reason and correct.
3. Replace compressor.
4. Replace compressor.
5. Check crankcase heater.
6. Unequilized pressure in the system.

Compressor starts and runs,


but short cycles on overload
protector.

1. Additional current passing through


overload protector.
2. Low voltage to unit (or unbalanced if
three phase).
3. Overload protector defective.
4. Excessive discharge pressure.
5. Suction pressure too high.
6. Compressor too hot - return gas hot.

1. Check wiring diagram. Check for


added fan motors, pumps, etc. connected to wrong side of protector.
2. Determine the reason and correct.
3. Check current, replace protector.
4. Check airflow across the condenser
coil, restrictions in refrigeration system.
5. Check for possibility of misapplication. Use stronger unit.
6. Check refrigerant charge (fix leak),
add if necessary.

Space temperature too high.

1. Control setting too high.


2. Expansion valve too small.
3. Cooling coils too small.
4. Inadequate air circulation.

1. Reset control.
2. Use larger valve.
3. Add surface or replace.
4. Improve air movement.

Suction line frosted or sweating.

1. Expansion valve passing excess refrigerant or is oversized.


2. Expansion valve stuck open.
3. Evaporator fan not running.
4. Overcharge of refrigerant.

1. Re-adjust valve or replace with smaller valve.


2. Clean valve of foreign particles, replace if necessary.
3. Determine reason and correct.
4. Correct charge.

Liquid line frosted or sweating.

1. Restriction in dehydrator or strainer.


2. Liquid shut-off valve partially closed.

1. Replace part.
2. Open valve fully.

38

TROUBLE SHOOTING CHART


SYMPTOM

CAUSES

CHECK & CORRECTIVE MEASURE

Units runs OK, but short


cycles on.

1. Overload protector.
2. Thermostat.
3. High pressure cut-out due to:
(a) Insufficient air.
(b) Overcharge.
(c) Air in system.
4. Low pressure cut-out due to:
(a) Undercharge.
(b) Restriction in expansion device.

1. Check the cause.


2. Differential set too close - widen.
3. (a) Check airflow to the condenser
correct.
(b) Reduce refrigerant charge.
(c) Purge.
4. (a) Fix leak, add refrigerant.
(b) Replace device.

Unit operates long or continuously.

1. Shortage of refrigerant.
2. Control contacts stuck or frozen
closed.
3. Refrigerated or air conditioned space
has excessive load or poor insulation.
4. System inadequate to handle load.
5. Evaporator coil iced.
6. Restriction in refrigeration system.
7. Dirty condenser.
8. Filter dirty.

1. Fix leak, add charge.


2. Clean contacts or replace control.
3. Determine the fault and correct.
4. Replace with larger system.
5. Defrost.
6. Determine location and remove.
7. Clean condenser.
8. Clean or replace.

Evaporator ices up.

1. Restricted airflow.
2. Dirty air filter.
3. Short of refrigerant.
4. Low air volume.
5. Restricted distributor tube.
6. Restricted liquid line/low liquid line
pressure.

1. Check for dirt or lint on coil.


2. Clean or replace. Advice customer
on periodic cleaning of filter.
3. Check system pressure. Take superheat reading. Add refrigerant.
4. Check for dirty air filter or loose belt.
5. Check for warm distributor tube.
6. Check for restriction in lines/improve
liquid line pressure by proper charging or installing fan cycle switch, etc.

Head pressure too high.

1. Refrigerant overcharge.
2. Air in system.
3. Dirty condenser.
4. Malfunction of condenser fan (aircooled).
5. Excessive air temperature entering
condenser.
6. Restriction in discharge line.

1. Correct the refrigerant charge.


2. Recharge the system after a thorough
triple evacuation.
3. Clean.
4. Check and correct or replace.
5. Check for short circuiting of condenser discharge air, correct it.
6. Correct it.

Head pressure too low.

1.Low ambient temperatures (aircooled).


2. Refrigerant shortage.
3. Damaged valves in compressor.

1. Install fan cycling switch, if not provided. Check the setting and operation, if provided.
2. Correct the refrigerant charge after
leak testing.
3. Repair/replace the compressor.

39

TROUBLE SHOOTING CHART


SYMPTOM

CAUSES

CHECK & CORRECTIVE MEASURE

High suction pressure.

1. High load on evaporator. Load in excess of design conditions.


2. Unbalanced system. Oversized air handling unit matched with under sized
condensing unit.
3. Compressor discharge valve leaking.
4. Expansion valve widely open.
5. Improper bulb location or installation.

1. Check the design.


2. Follow manufacturer's guide line and
correct it.
3. Repair/replace compressor.
4. Check and adjust the superheat accordingly.
5. Check the expansion valve bulb is
properly tighten at correct location.

Loss of oil pressure.

1. Loss of oil from compressor due to:


(a) Oil trapping in system.
(b) Compressor short cycling.
(c) Insufficient oil in system.
(d) Operation at excessively low suction
pressure.
2. Excessive liquid refrigerant returning to
compressor.
3. Malfunctioning oil pump.
4. Restriction in oil pump inlet screen.

1. (a) Correct the system piping.


(b) Trace out the wiring/defective controls/components, etc. and correct it.
(c) Add oil.
(d) Check the superheat of expansion
valve and other possible causes
like clogged filter, low CFM, iced
evaporator etc. & correct it.
2. Check the system for correct superheat & other possible causes like
clogged filter, low CFM, iced evaporator, etc. and correct it.
3. Repair or replace it.
4. Clean/replace it (oil change recommended).

Relay defective or burned out.

1. Incorrect relay.
2. Incorrect mounting angle.
3. Line voltage too high or too low.
4. Excessive short cycling.
5. Relay being influenced by loose mounting.

1. Check and replace.


2. Remount relay in correct position.
3. Determine reason and correct.
4. Determine reason and correct.
5. Remount rigidly.

Unit noisy.

1. Loose parts or mountings.


2. Tubing rattle.
3. Bent fan blade causing vibration.
4. Fan motor bearings worn.

1. Find and tighten.


2. Tighten the pipe support.
3. Replace blade.
4. Replace motor.

40

PARTS LIST
MODEL NUMBER

PMY240H

PMY240M

PMY240F

PMY300H

PMY300M

PMY300F

PMY360H

PMY360M

PMY360F

COMPRESSOR, SCROLL

800-674-36

800-674-37

800-674-38

800-674-17

800-674-18

800-674-19

800-674-70

800-674-71

800-674-72

CONTACTOR, SCROLL

800-098-65

800-098-61

800-098-59

800-098-65

800-098-61

800-098-59

800-098-65

800-098-63

800-098-61

COMPRESSOR, Semi-hermetic

800-677-13

800-677-14

800-677-15

800-690-10

800-690-11

800-690-12

800-690-04

800-690-05

800-690-06

COMP., Semi-hermetic with unloader

800-677-53

800-677-54

800-677-55

800-690-10

800-690-11

800-690-12

800-690-04

800-690-05

800-690-06

CAPACITY UNLOADER KITS

800-577-00

800-577-00

800-577-00

800-577-02

800-577-02

800-577-02

800-577-02

800-577-02

800-577-02

CONTACTOR, Semi-hermetic

800-098-68

800-098-63

800-098-61

800-098-68

800-098-65

800-098-63

800-098-67

800-098-63

800-098-61

CONDENSER FAN MOTOR

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

CONTACTOR, FAN MOTOR

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

CONDENSER (30") FAN GUARD

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

CONDENSER FAN

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

MOTOR MOUNT

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

FILTER DRYER

800-531-05

800-531-05

800-531-05

800-531-05

800-531-05

800-531-05

800-531-05

800-531-05

800-531-05

SIGHT GLASS

800-200-00

800-200-00

800-200-00

800-200-00

800-200-00

800-200-00

800-200-00

800-200-00

800-200-00

HIGH PRESSURE CONTROL

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

LOW PRESSURE CONTROL

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

EXPANSION VALVE

800-185-00 (Scroll)
800-184-81 (S.H.)

800-185-00 (Scroll)
800-184-81 (S.H.)

800-185-00 (Scroll)
800-184-81 (S.H.)

800-184-79 (Scroll)
800-184-82 (S.H.)

800-184-79 (Scroll)
800-184-82 (S.H.)

800-184-79 (Scroll)
800-184-82 (S.H.)

800-184-79

800-184-79

800-184-79

PUMP DOWN SOLENOID VALVE

800-705-20

800-705-20

800-705-20

800-705-20

800-705-20

800-705-20

800-705-20

800-705-20

800-705-20

ADJ. HIGH PRESSURE SWITCH

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

ADJ. LOW PRESSURE SWITCH

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

MODEL NUMBER

PMY420H

PMY420M

PMY420F

PMY480H

PMY480M

PMY480F

PMY540H

PMY540M

PMY540F

800-674-82

800-674-83

800-674-84

800-093-41

800-098-65

800-098-63

800-093-41
800-097-54

800-677-13

800-677-14

800-677-15

800-690-10

OPTIONAL ITEM

COMPRESSOR, SCROLL
CONTACTOR, SCROLL
COMPRESSOR, Semi-hermetic

800-674-70 & 82 800-674-71 & 83 800-674-72 & 84


800-098-65
800-093-41

800-690-07

800-098-63 & 65 800-098-61 & 63


800-690-08

800-690-09

800-674-82 & 85 800-674-83 & 86 800-674-84 & 87


800-098-65 & 67 800-098-63 & 65
800-690-11

800-690-12

COMP., Semi-hermetic with unloader

800-690-07

800-690-08

800-690-09

800-677-53

800-677-54

800-677-55

800-690-10

800-690-11

800-690-12

CAPACITY UNLOADER KITS

800-577-02

800-577-02

800-577-02

800-577-00

800-577-00

800-577-00

800-577-02

800-577-02

800-577-02

CONTACTOR, Semi-hermetic

800-098-67

800-098-63

800-098-61

800-098-68

800-098-63

800-098-61

800-098-68

800-098-65

800-098-63

CONDENSER FAN MOTOR

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

CONTACTOR, FAN MOTOR

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

CONDENSER (30") FAN GUARD

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

CONDENSER FAN

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

MOTOR MOUNT

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

FILTER DRYER

800-531-03

800-531-03

800-531-03

800-531-03

800-531-03

800-531-03

800-531-00

800-531-00

800-531-00

SIGHT GLASS

800-200-01

800-200-01

800-200-01

800-200-01

800-200-01

800-200-01

800-200-01

800-200-01

800-200-01

HIGH PRESSURE CONTROL

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

LOW PRESSURE CONTROL

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

EXPANSION VALVE

800-184-81

800-184-81

800-184-81

800-184-81

800-184-81

800-184-81 800-184-81 & 82 800-184-81 & 82 800-184-81 & 82

OPTIONAL ITEM
PUMP DOWN SOLENOID VALVE

800-705-21

800-705-21

800-705-21

800-705-21

800-705-21

800-705-21

800-705-21

800-705-21

800-705-21

ADJ. HIGH PRESSURE SWITCH

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

ADJ. LOW PRESSURE SWITCH

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

41

PARTS LIST
MODEL NUMBER

PMY600H

PMY600M

PMY600F

PMY720H

PMY720M

PMY720F

PMY840H

PMY840M

PMY840F

COMPRESSOR, SCROLL

800-674-85

800-674-86

800-674-87

NIL

NIL

NIL

NIL

NIL

NIL

CONTACTOR, SCROLL

800-097-54

800-098-67

800-098-65

NIL

NIL

NIL

NIL

NIL

NIL

COMPRESSOR, Semi-hermetic

800-690-22

800-690-23

800-690-24

800-677-25

800-677-26

800-677-27

800-690-25

800-690-26

800-690-27

COMP., Semi-hermetic with unloader

800-690-22

800-690-23

800-690-24

800-677-65

800-677-66

800-677-67

800-690-25

800-690-26

800-690-27

800-577-02

800-577-02

800-577-02

800-577-00

CAPACITY UNLOADER KITS


CONTACTOR, Semi-hermetic

800-098-67 & 61 800-098-65

800-577-00

800-577-00

800-577-02

800-577-02

800-577-02

800-098-65 800-098-65 & 65 800-098-67

800-098-65

800-093-41
800-098-63

800-098-68

800-098-67

CONDENSER FAN MOTOR

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

800-555-06

CONTACTOR, FAN MOTOR

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

800-098-51

CONDENSER (30") FAN GUARD

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

800-625-38

CONDENSER FAN

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

800-224-28

MOTOR MOUNT

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

800-154-20

FILTER DRYER

800-531-00

800-531-00

800-531-00

800-531-01

800-531-01

800-531-01

800-531-01

800-531-01

800-531-01

SIGHT GLASS

800-200-01

800-200-01

800-200-01

800-200-01

800-200-01

800-200-01

800-200-01

800-200-01

800-200-01

HIGH PRESSURE CONTROL

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

800-558-00

LOW PRESSURE CONTROL

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

800-557-00

EXPANSION VALVE

800-184-82

800-184-82

800-184-82

800-184-82

800-184-82

800-184-82

800-187-34

800-187-34

800-187-34

PUMP DOWN SOLENOID VALVE

800-705-21

800-705-21

800-705-21

800-705-08

800-705-08

800-705-08

800-705-08

800-705-08

800-705-08

ADJ. HIGH PRESSURE SWITCH

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

800-557-30

ADJ. LOW PRESSURE SWITCH

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

800-557-29

OPTIONAL ITEM

PARTS LIST: HEATER GROUP


KILOWATTS
7.5

10

15

20

25

30

40

50

60

VOLTAGE (V-Ph-Hz)

CONTACTOR

HEATER

208/230-3-60

800-098-51

800-320-03

460-3-60

800-098-51

800-320-23

380-3-60

800-098-51

800-320-13

208/230-3-60

800-098-51

800-320-04

460-3-60

800-098-51

800-320-24

380-3-60

800-098-51

800-320-14

208/230-3-60

800-098-51

800-320-06

460-3-60

800-098-51

800-320-26

380-3-60

800-098-51

800-320-16

208/230-3-60

800-098-55

460-3-60

800-098-51

380-3-60

800-098-51

208/230-3-60

800-098-57

800-320-05 (12.5 kW)

460-3-60

800-098-51

800-320-25 (12.5 kW)

380-3-60

800-098-51

800-320-15 (12.5 kW)

208/230-3-60

800-098-57

460-3-60

800-098-51

380-3-60

800-098-55

208/230-3-60

800-098-55

460-3-60

800-098-55

380-3-60

800-098-57

208/230-3-60

800-098-57

460-3-60

800-098-57

380-3-60

800-098-57

208/230-3-60
460-3-60
380-3-60

800-098-57
800-098-59
800-098-57

42

PARTS LIST: BLOWER MOTOR GROUP


ODP MOTORS (STANDARD)
HP

7.5

10

15

20

25

VOLTAGE (V-Ph-Hz)

MOTOR

CONTACTOR

OVERLOAD RELAY

208/230-3-60

800-544-73

800-098-59

800-098-91

460-3-60

800-544-73

800-098-55

800-098-88

380-3-60

800-544-65

800-098-55

800-098-89

208/230-3-60

800-544-74

800-098-61

800-098-91

460-3-60

800-544-74

800-098-57

800-098-89

380-3-60

800-544-66

800-098-57

800-098-89

208/230-3-60

800-544-75

800-098-63

800-098-93

460-3-60

800-544-75

800-098-59

800-098-91

380-3-60

800-544-67

800-098-59

800-098-91

208/230-3-60

800-775-00

800-098-67

800-098-94

460-3-60

800-775-00

800-098-61

800-098-91

380-3-60

800-783-40

800-098-63

800-098-93

208/230-3-60

800-776-07

800-098-68

800-098-95

460-3-60

800-776-07

800-098-63

800-098-93

380-3-60

800-783-52

800-098-65

800-098-93

VOLTAGE (V-Ph-Hz)

MOTOR

CONTACTOR

OVERLOAD RELAY

208/230-3-60

800-772-19

800-098-59

800-098-91

460-3-60

800-772-19

800-098-55

800-098-88

TEFC MOTORS (OPTIONAL)


HP

7.5

10

15

20

25

380-3-60

800-876-09

800-098-55

800-098-89

208/230-3-60

800-773-19

800-098-61

800-098-91

460-3-60

800-773-19

800-098-57

800-098-89

380-3-60

800-876-13

800-098-57

800-098-89

208/230-3-60

800-774-19

800-098-63

800-098-93

460-3-60

800-774-19

800-098-59

800-098-91

380-3-60

800-876-17

800-098-59

800-098-91

208/230-3-60

800-775-19

800-098-67

800-098-94

460-3-60

800-775-19

800-098-61

800-098-91

380-3-60

800-876-21

800-098-63

800-098-93

208/230-3-60

800-776-19

800-098-68

800-098-95

460-3-60

800-776-19

800-098-63

800-098-93

380-3-60

800-876-25

800-098-65

800-098-93

43

RECOMMENDED SPARE PARTS


PERCENTAGE OF SPARE PARTS
ITEM

ONE YEAR SUPPLY

TWO YEAR SUPPLY

100 UNITS

1000 UNITS

100 UNITS

1000 UNITS

2%

1%

3%

2%

Capacitor

Condenser fan motor

Evaporator blower motor

0.5

Belt

Contactor compressor

Contactor heater

Contactor fan motors

HPS/LPS/other controls

Expansion valve

0.5

Filter drier

Electric heater

0.5

Fuse link, heater

Transformer (24V secondary)

0.5

Propeller fan

0.5

Blower Wheel

0.5

0.25

0.5

Bearing-blower

Thermostat (Wall)

Heater-crankcase

Filter

Compressor

NOTE : When ordering spare parts, please quote the complete model number on the unit nameplate.

44

PREVENTIVE MAINTENANCE SCHEDULE


FREQUENCY OF MAINTENANCE, MONTHS

ITEM

1
Clean air filters & replace if required.

12

Clean evaporator coil, drain pan & drain line.

Clean condenser coil.

Check blower belt/tension/wear/crack and replace it, if required.

X
X

Lubricate blower motor/condenser motor.


Check alignment of pulleys.

Check/clean electrical connections, controls & control box.

X
X

Check motors, blower bearings & lubricate it.


Check all electrical control components, wiring terminals etc. for spark,
overheating & loose connections. Replace/correct as necessary.

X
X

Check all damper operation. Repair/replace as required.

Check insulation flanking. Repair/replace as required.


Check loose bolts/screws & tight as necessary.

Check for rusted/dented/damaged body parts & repair/repaint as necessary.

Check mountings (spring isolator/rubber pads). Repair/replace as necessary.

X
X

Check flexible canvas connections & duct work. Repair/replace as required.


Run test all motors and check the amperage, abnormality etc.
Run test compressors and check the amperage, noise, oil level, pressure
etc. and correct them accordingly.
Check the thermostat/control devices for correct operation, calibrate/
re-adjust as required.

X
X
X

Apply corrosion inhibitor/contact cleaner as required.

Check all pressures/temperatures as applicable and satisfy the operation &


performance.

NOTE: Always observe for abnormal noise or vibration.

MAINTENANCE TOOLS/EQUIPMENT REQUIRED


STANDARD : Screw drivers (Slot & Phillips), adjustable wrenches, pliers, refrigeration wrenches & socket set wrenches,
pulley puller, etc.
SPECIAL

: Manifold gauge set, R-22 charging cylinder, belt tension checker, leak detector, vacuum pump with electronic gauges, thermometer & hook type ammeter/voltmeter/ohmmeter.

45

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