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FOREWORD
The Iranian Petroleum Standards (IPS) reflect the
views of the Iranian Ministry of Petroleum and are
intended for use in the oil and gas production
facilities,
oil
refineries,
chemical
and
petrochemical plants, gas handling and processing
installations and other such facilities.
IPS are based on internationally acceptable
standards and include selections from the items
stipulated in the referenced standards. They are
also supplemented by additional requirements
and/or modifications based on the experience
acquired by the Iranian Petroleum Industry and
the local market availability. The options which
are not specified in the text of the standards are
itemized in data sheet/s, so that, the user can select
his appropriate preferences therein.
The IPS standards are therefore expected to be
sufficiently flexible so that the users can adapt
these standards to their requirements. However,
they may not cover every requirement of each
project. For such cases, an addendum to IPS
Standard shall be prepared by the user which
elaborates the particular requirements of the user.
This addendum together with the relevant IPS
shall form the job specification for the specific
project or work.
The IPS is reviewed and up-dated approximately
every five years. Each standards are subject to
amendment or withdrawal, if required, thus the
latest edition of IPS shall be applicable
The users of IPS are therefore requested to send
their views and comments, including any
addendum prepared for particular cases to the
following address. These comments and
recommendations will be reviewed by the relevant
technical committee and in case of approval will
be incorporated in the next revision of the
standard.
Standards and Research department
No.19, Street14, North kheradmand
Karimkhan Avenue, Tehran, Iran .
Postal Code- 1585886851
Tel: 88810459-60 & 66153055
Fax: 88810457
Email: Standards @nioc.org
( IPS )
.
/ .
.
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19
1585886851 :
66153055 88810459 - 60 :
88810462 :
Standards @nioc.org
:
General Definitions:
Throughout this Standard
definitions shall apply.
:
the
following
Company :
Refers to one of the related and/or affiliated
companies of the Iranian Ministry of Petroleum
such as National Iranian Oil Company, National
Iranian
Gas
Company,
and
National
Petrochemical Company etc.
Purchaser :
Means the "Company" Where this standard is
part of direct purchaser order by the "Company",
and the "Contractor" where this Standard is a part
of contract documents.
Vendor And Supplier:
Refers to firm or person who will supply and/or
fabricate the equipment or material.
Contractor:
Refers to the persons, firm or company whose
tender has been accepted by the company.
Executor :
Executor is the party which carries out all or part
of construction and/or commissioning for the
project.
Inspector :
The Inspector referred to in this Standard is a
person/persons or a body appointed in writing by
the company for the inspection of fabrication and
installation work
Shall:
Is used where a provision is mandatory.
Should
Is used where a provision is advisory only.
Will:
Is normally used in connection with the action by
the Company rather than by a contractor,
supplier or vendor.
May:
Is used where a provision is completely
discretionary.
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IPS-G-PI-230(1)
GENERAL STANDARD
FOR
STRAINERS AND FILTERS
FIRST REVISION
JANUARY 2010
1388
. .
( )
.
Page
No
IPS-G-PI-230(1)
:
1. SCOPE ..........................................................................3
3 ................................................................... -1
1.1 CONFLICTING REQUIREMENTS ...........3
3 ...................................................... 1-1
2. REFERENCES ..........................................................3
3 ............................................................................. -2
3. DEFINITIONS AND TERMINOLOGY ...........6
6 ........................................................... -3
3.1 Strainer ..................................................................8
6 ....................................................................... 1-3
3.2 Filter .......................................................................6
6 ....................................................................... 2-3
3.3 Basket or Element ..............................................6
6 .......................................................... 3-3
3.4 Engineer.................................................................6
6 ...................................................... 4-3
4. UNITS ...........................................................................6
6 ........................................................................... -4
5. GENERAL REQUIREMENTS ............................7
7 .............................................................. -5
6. STRAINER AND FILTER DESIGN,
FABRICATION AND ASSEMBLY .....................9
9 ........................ -6
7. MATERIAL AND DIMENSIONS ......................12
12 .................................................................... -7
8. OIL BURNER STRAINER....................................13
13 ............................................... -8
9. INSPECTION .............................................................15
15 .......................................................................... -9
9.1 Normal Inspection ..............................................17
15 ........................................................ 1-9
9.2 Additional Inspection ........................................15
15 ........................................................ 2-9
10. TESTS .........................................................................16
16 ..................................................................... -10
10.1 General ................................................................18
16 ................................................................... 1-10
10.2 Deformation and External Leakage
(Tightening Test) .................................................16
2-10
16 ........................................ ()
IPS-G-PI-230(1)
3-10
16 ......................................................
10.4 Clogging Test of Strainers for Oil
Burners ..................................................................17
17 ........ 4-10
10.5 Mercurous Nitrate Immersion Test ...........17
17 ................... 5-10
10.6 Fire and Thermal Shock Test.......................17
17 ............................. 6-10
10.7 Vibration Test ...................................................17
17 .................................................... 7-10
10.8 Shock Test...........................................................17
17 ....................................................... 8-10
10.9 Cold-Temperature Test ..................................17
17 ............................................... 9-10
10.10 Hydrostatic-Strength Test...........................17
17 ................................. 10-10
11. RESPONSIBILITIES ............................................17
17 ................................................................. -11
12. PAINTING AND PROTECTION .....................17
17 ................................................ -12
13. IDENTIFICATION AND MARKING ............18
18 .......................................... -13
14. PACKING AND SHIPMENT .............................19
19 ............................................ -14
15. GUARANTEE ..........................................................19
19 ......................................................................... -15
16. INSURANCE ............................................................20
20 .............................................................................. -16
17. DATA SUPPLIED ..................................................20
20 ...................................................... -17
18. MANUFACTURE CERTIFICATE..................21
21 ....................................................... -18
IPS-G-PI-230(1)
-1
1. SCOPE
1-1
. : -
. : -
. : -
.
.
:1
Note 1:
1379
1
. 142
:2
Note 2:
1388
(0) .( 1)
.
:3
Note 3:
In case of conflict between Farsi and English
languages, English language shall govern.
2. REFERENCES
Throughout this Standard the following dated and
undated standards/codes are referred to. These
referenced documents shall, to the extent specified
herein, form a part of this standard. For dated
references, the edition cited applies. The
applicability of changes in dated references that
occur after the cited date shall be mutually agreed
upon by the Company and the Vendor. For
undated references, the latest edition of the
referenced documents (including any supplements
and amendments) applies.
-2
.
.
.
.
3
IPS-G-PI-230(1)
( ) IPS
" IPS-M-PI-150
"
" IPS-D-PI-113 *
"Y
" IPS-D-PI-114
"T
" IPS-D-PI-116
"
" IPS-D-PI-117
"
" IPS-D-PI-118 *
"
IPS-E-TP-100 "Engineering
for Paints"
( ) ISO
( ) ASTM
FOR
A-370
"Test
Method
and
Definitions for Mechanical
Testing of Steel Products"
"
"
E-94-2004
"Standard
Guide
Radiographic
Examination"
for
"
"
E-94-2004
E-125-63(2008)
"Standard
Reference
Photographs for Magnetic
Particle Indications on
Ferrous Casting"
"
"
E-125-63(2008)
E-165-2002
"
"
E-165-2002
E-396-1997
"
"
( ) ASME
FOR
I VIII ASME
"Valves-Flanged, Threaded,
and Welding Ends"
ASME B-31.3
"Process Piping"
(UNDERWRITERS
INC)
E-396-1997
" E-446-98(2004)e1
2) 51
"(
E-446-98(2004)e1 "Standard
Referenced
Radiographs for Steel
Casting up to 51 mm (2")
in Thickness"
ASME
(AMERICAN
SOCIETY
MECHANICAL ENGINEERS)
A-370
" E-186-98(2004)e1
14 51]
" [( 4/5 2)
E-186-98(2004)e1 "Standard
Reference
Radiographs for Heavywalled [51 to 14 mm (2
to 4 in.)] Steel Casting"
UL
IPS-G-PI-230(1)
"
"
ASME B-16.34
""
ASME B-31.3
( ) UL
LABORATORIES
SIS
IPS-G-PI-230(1)
UL 1105 (2006)
"
"
UL 1105 (2006)
UL 1193 (1998)
"
"
UL 1193 (1998)
(SWEDISH
INSTITUTION
STANDARDS)
SIS 05 5900
( ) SIS
OF
"
"
"Swedish
Standards
Institution
Practice
Surface
Preparation
Standard for Painting
Steel Surface"
SIS 05 5900
-3
1-3
3.1 Strainer
150
.
2-3
3.2 Filter
A device designed to remove particle size 500
down to one micron, from fluids.
500
.
3-3
.
.
3.4 Engineer
4-3
.
-4
4. UNITS
(SI)
IPS-E-GN-100
.
IPS-G-PI-230(1)
-5
5. GENERAL REQUIREMENTS
5.1 Strainer and filters bodies shall have an arrow
raised on the body itself, indicating the direction
of flow.
1-5
2-5
3-5
.
4-5
.
5-5
6-5
7-5
.
.
.
8-5
.
9-5
:
1-9-5
IPS-D-PI-116 .
.
2-9-5
IPS-D-PI-117
.
7
IPS-G-PI-230(1)
"T" 3-9-5
. IPS-D-PI-114
. 3 2 " T"
"Y" 4-9-5
. IPS-D-PI-113
5-9-5
( 4 )
.
." Y"
( ) 6-9-5
) (
.(5 ).
( ) 7-9-5
1-7-9-5
2-7-9-5
6
.
.
IPS-G-PI-230(1)
3-7-9-5
.
4-7-9-5
)
(
)
.(7
-6
1 VIII ASME
.
1-6
2-6
.
0/5
.
3-6
.
.
4-6
.
5-6
100) 0/01
.(
6-6
.
7-6
IPS-G-PI-230(1)
.
.(1 )
8-6
.
.
9-6
IPS-D-PI-118
.
10-6
.
11-6
.
20 12-6
13-6
14-6
.
.
.
" T" 15-6
. IPS-D-PI-114
16-6
17-6
18-6
10
IPS-G-PI-230(1)
.
19-6
.
20-6
) (
.
21-6
.
.
22-6
23-6
24-6
25-6
.
.
.
.
26-6
11
IPS-G-PI-230(1)
27-6
6.27 Closure
6.27.1 The strainer closure should be of quick
opening type.
. 1-27-6
2-27-6
.
-7
) 1-7
2-7
3-7
4-7
0/008 5-7
. (
.
.316 13 11
5-7
.
( 0/0003)
( 0/0005) 0/013
. ( 0/00015) 0/0038
6-7
7-7
60
60
.
.
8-7
. 1
12
IPS-G-PI-230(1)
9-7
10-7
11-7
12-7
13-7
. 2
. 3
. 4
.
.
.
-8
1-8
11 9 . ( 0/264)
.
2-8
.
11 9
.
3-8
.
13
IPS-G-PI-230(1)
. 4-8
6-8 5-8
.
. 6-10 5-10
5-8
.
.
:
(1-ND) ( 1-nd ) =
:
Where:
N = Number of wires in warp per unit
length
= N
= n
= D
= d
6-8
7-8
5-8
. 6-8
8-8
)
(
6/9 )51/8
. (
14
IPS-G-PI-230(1)
-9
9. INSPECTION
9.1 Normal Inspection
1-9
: .
(
.
. (
. (
c) Dimentional inspection.
. (
d) Assembly inspection.
2-9
.
:
1-2-9
:
ASME B 31.3
.
: 2-2-9
(3 2 1 ) 8
.
. ASME B 16.34
ASTM E- 94, E-186 and E-446
.
3-2-9
15
IPS-G-PI-230(1)
ASME B.16.34 C
.
. ASTM E-125
4-2-9
.
. ASTM E-165
D
. ASME B.16-34,
5-2-9
( V )
.
. ASTM A 370 ISO 148
-10
10. TESTS
1-10
10.1 General
10.1.1
Except
as
otherwise
indicated,
representative samples of a filter or strainer are to
be subjected to the tests described in this
Standard.
1-1-10
2-1-10
.
.
.
3-1-10
10.2 Deformation
(Tightening Test)
)2-10
and
External
Leakage
. ANSI/UL 331 11
3-10
. ANSI/UL 331 14
16
IPS-G-PI-230(1)
4-10
ANSI/UL 331 15
.
5-10
16
. ANSI/UL 331
6-10
. UL 1105 16
7-10
. UL 1105 12
8-10
. UL 1105
9-10
-30
. UL 1193
. 8-10
10-10
. ANSI/UL 331 12
-11
11. RESPONSIBILITIES
Testing performed in the presence of purchasers
representative shall not relieve the manufacturers
of their own responsibilities and guarantees and
any further contractual obligations.
.
-12
1-12
1
2
Sa 2
IPS-E-TP-100
.
17
IPS-G-PI-230(1)
2-12
) ( 3-12
4-12
)(
.
.
.
-13
1-13
: 2-13
a) Manufacturers name;
c) Date of manufacture;
( )
(
(
h) Pressure rating;
i) Body and element material;
. (
: 3-13
.
. (
18
IPS-G-PI-230(1)
d)
)(
.
.
.
(
.
-14
1-14
.
.
2-14
.
-15
15. GUARANTEE
1-15
7
12
18
.
.
.
19
IPS-G-PI-230(1)
2-15
3-15
12
. 18
.
.
4-15
15
.
.
.
-16
16. INSURANCE
Supplier shall be noticed of any insurance
facilities and rates in case where the safety of the
strainers and filters to be shipped or boarded
deemed essential.
.
-17
showing
. 1-17
2-17
.
.( ) 3-17
4-17
20
IPS-G-PI-230(1)
. 5-17
-18
TABLE 1 MESH SIZE AND ELEMENT MATERIAL FOR PUMP SUCTION STRAINERS
-1
PUMPS
STRAINER
TYPE
PIPE OR
FLANGE SIZE
DN (NPS)
( )
80 (3) and under
Centrifugal:
:
horizontal single stage vertical in-line
Horizontal multi stage vertical
deepwell
( 3)80
Temporary
100 to 150 (4 to 6)
(6 4) 150 100
Temporary
Reciprocating
Controlled volume
Rotary and turbine pumps
External flush oil systems
for mechanical seals
MESH(1) SIZE
OR OPENING
25.4 mm
(1)
MATERIAL FOR
STRAINER
ELEMENT
25/4
55
33
13 mm (")
(6)150
( 0/5) 13
( 6)150
Temporary
All sizes
2-7
See Clause 7.2
20 20
2-7
55
2-7
Permanent
All sizes
Note (2)
(2 )
304
Temporary
All sizes
20 20 Note (3)
(3 )
2-7
Permanent
used in main
header
21
304
20 20
IPS-G-PI-230(1)
:
Notes:
1) Mesh size (or opening) as listed, are the usual
maximums for normal operation.
( ) ( 1
( 2
.
. ) (
.
.
( 3
22
IPS-G-PI-230(1)
TABLE 2 - MESH SIZE AND ELEMENT MATERIAL FOR COMPRESSOR SUCTION STRAINERS
-2
COMPRESSOR
SERVICE
PIPE OR
FLANGE
SIZE
DN (NPS)
STRAINER
TYPE
MESH SIZE
OR
OPENING
25.4 mm
25/4
MATERIAL
FOR STRAINER
ELEMENT
Air suction
Permanent
Note (1) Gas
Suction
Centrifugal
( 1)
Temporary
304
Permanent
Permanent
Air suction
Perm. Filter
All sizes
Temporary
Flushing
Permanent
Air suction
Permanent
Rotary Screw
Gas suction
All sizes
Temporary
Buffer seal
Permanent
Air suction
Gas suction
304
80 80
--20 20
80 80
All sizes
Buffer seal
Temporary
Permanent
Washing
Permanent
Monel
304
Monel
20 20
20 20
304
100 100
Permanent
screen on dry
Filter
Axial
100 100
Flushing
304
5 5 (2)
Buffer seal
Gas suction
All sizes
Reciprocating
33
304
5 5 (2)
100 100
80 80
Notes:
1) Suction service for centrifugal compressors
includes side stream suctions.
( 1
2) Wire
mesh
screens
for
centrifugal
compressors, gas suction service, shall be
reinforced with perforated plate or heavier
mesh and steel bars.
( 2
.
.
23
IPS-G-PI-230(1)
TABLE 3 - MESH SIZE AND ELEMENT MATERIAL FOR TURBINE SUCTION STRAINERS
-3
TURBINES
SERVICE
PIPE OR
FLANGE
SIZE
DN (NPS)
STRAINLER
TYPE
MESH SIZE
OR OPENING
25.4 mm
25/4
MATERIAL
FOR
STRAINER
ELEMENTS
Gas Turbines
Permanent
screen on dry
Filter
Inlet air
All sizes
55
Type 304
stainless Steel
Washing
Permanent
304
80 80
3 mm (1/8")
Steam turbines(1)
(1)
Inlet
All sizes
3
1
()
8
Permanent
Monel
Note:
. (1 ) 1/5
16
-4
SCREEN
PERFORATED PLATE
OPENING
MESHES
PER 25 mm (LINEAR INCH)
25
ARRANGE OPENING
WIDTH
WIRE DIAM
mm
inch
100
80
20
5
3
mm
0.102
0.140
0.406
1.6
1.6
inch
()
100
80
20
5
3
mm
0.004
0.0055
0.016
0.063
0.063
0.15
0.18
0.85
3.5
6.9
24
inch
0.006
0.007
0.033
0.137
0.272
1.5
3.0
13
1/16
1/8
)IPS-G-PI-230(1
-1
-2 " "T
25
)IPS-G-PI-230(1
-3
26
-4
( )-5
27
IPS-G-PI-230(1)
BRUSH MODEL
SCREW MODEL
IPS-G-PI-230(1)
brushes.
-6
-7
28
IPS-G-PI-230(1)
Where, due to shape of piece or location of
the piece to be radiographed , it is deemed
to have radiographic films of doubtful or
poor interpretation, test P.S.2 shall be done.
. P.S.2
. :2 1
3: Seat of filtering element.
:3
FLANGED STRAINER
Note:
"Y" -8
29
)IPS-G-PI-230(1
-9 1
ASTM D 396-1997
1 : = 6/45
1 = 3/79
-10 2
ASTM D 396-1997
1 : = 6/45
1 = 3/79
30
)IPS-G-PI-230(1
-11 5 4 6
ASTM D 396-1997
1 : = 6/45
1 = 3/79
31