VOGELE Technical Training - Spray Jet

Technical Training for SUPER 1800-2 SJ with removable Spray Module
Table of Contents
1.0
1.1
Specification SUPER 1800-2 Standard

Specification SUPER 1800-2 as Spray Paver with SprayJet
2.0
2.1
2.2
2.4
Specification / Diesel Engine SUPER 1800-2 SJ

Features / Compressed Air System
Features / Changes in Mechanics
Features / Changes in Mechanics
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
Spray Technique / Spray Bar(s)

Spray Technique / Overview: Emulsion Circuit
Spray Technique / Spray Nozzles
Spray Technique / Spray Valve with Boot
Spray Technique / Angle Transmitter Pivoting Spray Bar(s)
Spray Technique / Spray Pattern: Influencing Parameters
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
Control Unit at Spray Module

Operating Interface: Spray Module / Page 1
>> Main Screen <<
Operating Interface: Spray Module / Page 1.1
>> Paving Parameters<<
>> Settings <<
Operating Interface: Spray Module / Page 1.2.1
>> Heating System <<
>> Manual <<
>> Test <<
>> Service <<
>> Language <<
Operating Interface: Spray Module / Page 1.2.3.1
>> Nozzle: Pulsing <<
>> Nozzle: Pre-select <<
Operating Interface: Spray Module / Page 1.2.4.1(2) >> IB 1 / IB 2<<
>> Parameter<<
>> Fault Messages<<
4.14
4.15
4.16
4.17
4.18
4.19
4.20
4.21
4.22
4.23
4.24
4.25
4.26
Spray Automatic at Main Console ON/Off

CAN Bus Connection Spray Module - Paver
Operation Control: Spray Module
Position: Cut-off Cock Emulsion Pump
Position: Cut-off Cock Emulsion Pump
Emulsion Pump / Emulsion Filter
Electrical Emulsion Tank Heating System
Emulsion Spray Pressure Sensor
Fuel Level Indicator Emulsion Tank
Emulsion Filler Neck
Angle Transmitter Pivoting Spray Bar(s)
Heat Pipe for Gas Burner
Spray Module: Tilting
5.0
Hydraulic Schematics
6.0
Emulsion Overview
7.0
Electric Schematics
ESP_KSFV_2098925_00_00_00.pdf
ESP_KSFVU_2102929_00_00_00.pdf
ESP_KSFVT_2091494_00_00_00.pdf
8.0
Training by Joseph Vgele AG Mannheim
Pneumatic Schematics
SJ_MSU_1182_Documentation_Eng
1.0 Specification

1.0 Specification SUPER 1800-2 Standard
Standard Tracked Paver

SUPER 1800-2
Maximum Paving Width: 10 m
(323/4)
Maximum Paving Depth: 30 cm
(11,8)
Tonnage per Hour: up to 700 metric tones

Transportation Width: 2,55 m
(83/4)
Paving Speed: up to 24 m/min
(78,7 ft/min)
Travel Speed: up to 4,5 km/h
(2.8 mi/min)
Powerful 6 Cyl. PERKINS

Diesel Engine with 129,6 kWm
(173,8 hp)
Easy Operation Concept ErgoPlus

1.1 Specification SUPER 1800-2 as Spray Finisher with SprayJet
SUPER 1800-2 as Spray Finisher with SprayJet

Consistent shot rate across the complete working width (up to 5m or 15 ft).
Regulated shot rate from 0,2 kg/m2 allows you to shoot a minimal amount
of emulsion in a very economical way.
A very low and constant spray pressure (3 bar) minimizes fumigation
and facilitates a uniform spray pattern.
Shot rates from 0,2 to 1,0 kg/m2 is independent from the
paving speed (2 m/min to 20 m/min = 6 ft/min to 60 ft/min).
Perfect spray pattern by the use of double slotted Spray Nozzles.
Easy to understand controls.
Practical, automatic functions for Spray-Start and Spray-Stop.
2.0 Features
( Comparison to SUPER 1800-2 )

2.0 Specification Diesel Engine SUPER 1800-2 SJ
Manufacturer:
Perkins
Type:
1106D - E66 TA ( PJ38703 )
Output:
130 kW ( 177 PS )
RPM:
Electric on Board:
2.000 Rpm ( 125 kW @ 1.800 Rpm )

24 V DC
With Air Compressor! 225 cm/U max. 10 bar


2.1 Feature / Compressed Air System
Compressed Air Reservoir 2x 40 Liter and 1x15 Liter

Filter / Air Dryer & integrated Pressure Control Valve 10 bar !

2.2 Feature / LS-Hydraulic Pump for Emulsion Pump Drive
Assembly LS Hydraulic Pump:

Oil supply for the
Emulsion pump drive!
Attention!
On a 11.82 this is the location
for the option High Compaction or
the option Tamper 80 Liter !
That means:
SUPER 1800-2 SJ
only with TV and TP1 Screed !!!
TP2 Not possible !

2.3 Features / Changes in Mechanics
Additional weight is standard !

(ensures safe transportation
even with full Emulsion tank ! )
Hinged tunnel plates are standard

(prevents the crawler tracks from filling with asphalt ! )
Protection Cover at the Push rollers !

(prevents the front spray bars from
fouling from above asphalt )
Hopper walls and hopper flashing extended to the

front and modified !
(avoids spilling of asphalt to the ground! )

2.4 BFeatures / Changes in Mechanics
Cover in front of the cooling air inlet !
Modified Cover Plate
Additional:
- Holes in the front of the chassis !
( through hole for Emulsion- and Air lines, front spray bar )
-Screed heating box is flush with the pavers deck plate !
( regular location is needed for spray module )
-Screed ladder moved to the left-hand side of the main screed !
( otherwise collision with Spray Module when raising the screed)
Push rollers are NOT moveable !
( final position about the necessary space for the Front Spray Bar )
3.0 Spray Technique

3.0 Spray Technique / Spray Bar(s)
5 x Spray Bars
Total: 20 Spray Nozzles!
2x lateral Spray Bars
( each with 5 Spray Nozzles )
1x Front Spray Bar
( 6 Spray Nozzles )
2 Rear Spray Bars
( each with 2 Spray Nozzles)


3.1 Spray technique / Overview Emulsion Circuit
Emulsion Tank with Fuel
Indicator and Overflow
protection
Suction Line
Internal Circulation
Container for
Spray bar return line
Emulsion Pump with 6bar
Cleaning agent
Pressure Valve
External filling /
Connector for compressed air
Drain point
for cleaning purposes
Pump down
Hand spray set
1 Cut-off cock
Connector
for filling
Pressure Gauge
0 6 bar
With internal pump
Measure Point
0 6 bar
Spray bar
return line
Emulsions
pneumatic
filter
Bypass Valve
Lower return line

upper emulsion
supply
Direction of travel
Small spray bar

rear, rh side
Small spray bar

rear, lh side
Pivoting
Spray Bar, lh side
Pivoting
Spray Bar, rh side
Font Spray bar

3.2 Spray Technique / Spray Nozzles
Spray Nozzle 2,5 mm
Emulsion Access Drilling 2,5 mm ( Spray pressure 3 bar )


Spray Nozzle 2,5 mm
Emulsion Discharge Notch, double slotted approx. 2,5 mm x 15 mm

( Discharge slot approx. 5 mm x 3 mm, Spray pressure approx.1 bar )

Available Spray Nozzles:

Nozzle Size7:
For shot rates from 200 g/m to 500 g/m
Nozzle Size 10:
Nozzle Size 16:

Spray nozzles
Currently double slotted Spray Nozzles ( 2.5 mm) are in use!
Shot rates from 0,2 kg to max. 1,5 kg are possible when paving at 0 18 m/min.
Depending to the height of the spray bar the spray cones are 110 130
Opening the nozzles is controlled by compressed air.
A boot is installed behind the nozzle .
( The boot seals the nozzle against spilling of emulsion. The boot also allows the nozzle to be easily installed, no special tools )
All Spray Nozzles can be calibrated independently in the Service Screens / Test Operation Screen. Additionally, the
nozzles can be operated manually (ON or OFF).

3.6 Spray Technique / Spray Valve with Boot
VGELE Spray Valve


3/2 Directional Valve

24 V = Boot up
= Spraying ON
0 V = Boot down = Spraying OFF
Boot
( is operated by compressed air (pneumatically)

and opens or closes the spray nozzles ! )
Attention: Wear Part ! ( Replace every 1000 hours ! )


P
24 V
( e.g.: Paving speed 12 m/min and one Dab each 40 mm = 12000 mm/min : 60 = 200 mm/s : 40 mm = 5x per Second )

3.9 Spray Technique / Angle Transmitter Pivoting Spray Bars
The operator can turn them on or off when needed (for example: when not
spraying)
Spraying:
The spray bars, located on each screed arm, are moved by a mechanical
connection to the screeds end gates. They are swivel mounted !
The degrees of the angles are measured permanently by a sensor.
The spray nozzles shoot in intervals (interrupted spraying)
The two lateral nozzles on the outside, left and right ( depending on the paving
width ), can be controlled in the screen menu (e.g. paving close to a curb).

3.10 Spray Technique / Spray Pattern: influencing Parameter
Quality of the Spray Pattern:

The Quality of the Spray Pattern can be influenced by the following
parameters or settings:
- Temperature Emulsion ( Viscosity, Desired 60 70C )
- Spray Pressure ( Reference value = 3 bar )
- Shot Rate ( 200 g 1500 g )
- Spray impulse in mm ( Desired = 30 - 50 mm )
Nozzle Throughput in kg/min ( Spray Nozzle Diameter )
Paving Speed in m/min
4.0 Application

Operating Control on the Spray Module
Spray module ON/OFF
Preset Switch on the Spray Module

Pos. 1
Pos. 2
OFF
Filling with internal Pump
( filling the Emulsion tank )
Filling with internal pump

( Draining the Emulsion tank )
Pos. 3
Pos. 4
Circulation with open Return line

Spray Automatic ( Paving )
Pos. 5
Pos. 6
Hand Spray Set ( manual spraying)

Cleaning / Service Area
Speed adjustment Emulsions pump

in Switch Position 2, 3 and 5
Manual Turn-off for the lateral Spray

nozzles
(the outside one on each side)

4.1 Operating Interface Spray Module 020100 / Page 1 >> Main Screen <<
Display:
Angle Transmitter
Display:
Angle Transmitter
Paving Speed
( based on the value
from the crawler track
speed sensors)
Lh Spray Bar
Rh Spray Bar
Display:
Emulsion pump RPM
Spray Nozzle
White = Nozzle turned off
Spray Pressure in the

Emulsion Circuit
Blue
Green
= Nozzles Standby
= Nozzles Spraying
Shot Rate
in kg/m variable from 0,2 to 1,5 kg/m
Emulsion temperature
in Emulsion Tank
Menu/Page
Sub menu
Settings
Sub menu:
Fault message
Spray Module
Sub Menu:
Paving information
Display:
Valve Settings
Bypass valve
Selected Mode at the Preset Switch

1 = Standby
2 = Emulsion tank Filling or draining
3 = Emulsion circulation
4 = Automatic Spray Mode
5 = Hand Spray Set
6 = Maintenance/Service

4.2 Operating Interface Spray Module 020100 / Page 1.1 >> Paving Information <<
Display actual
> Sprayed Distance in Meter
Symbole: Page
Paving Information
> Sprayed Area in Square Meter

> Sprayed Amount of Emulsion in Litre
( Reset when turning of the Spray
Module or turning of the ignition)
Display Job Section

> Sprayed Distance
> Sprayed Area in square meter >
Consumption of Emulsion in Litre
( can be nulled by pushing Reset)
Display Total
> Sprayed Distance
> Sprayed Area in square meter
> Consumption of Emulsion
65
152
113.4
900
32.112
3.150 112.392
1.890
44.920
Page 1.1
Paving Infornmation
192
Back to page 1
Main Screen
Display of the working hours Spray Module
(Hours are counted as long as Module is switched ON and Diesel
Engine is running.)

4.3 Operating Interface Spray Module 020100 / Page 1.2
Submenu
Heating
>> Settings <<

Submenu
Test
Submenu
Manual
Software version
of the Spray Module
Symbol for Page

Settings
Display
Processor temperature
Display
Hard printed board
temperature
Reset of the Display Temperature

(Processor and Hard printed board)
Only with Service Approval possible!
Page 1.2
Settings
Submenu Service
Only with Service Approval accessible
Submenu
Language
Back to page 1
Main Screen

4.4 Operating Interface Spray Module 020100 / Seite 1.2.1 >> Heating <<
Actual Temperature
Emulsion Pump
Page Symbol
Heating
Set Value Temperature of the

Emulsion Pump
When actuating the yellow field
(touch screen) a numeric display
appears to set the desired value of
the temperature
Actual Temperature
of Emulsion in Tank
Heating for the Emulsion Pump

Engaging
Box appears green when Pump
Heating is actuated
Set Value Temperature of the

Emulsion Tank Heating
When actuating the yellow field
(touch screen) a numeric display
appears to set the desired value of
the temperature
Page 1.2.1
Heating
Heating for the Emulsion Tank

Engaging
Box appears green when Tank
Heating is actuated
Back to Page 1.2

Settings

4.5 Operating Interface Spray Module 020100 / Page 1.2.2 >> Manual <<
Manual Mode
ON / OFF
Page Symbol
Manual
Angle sensor, right side

ON/OFF
Manual Mode
ON / OFF
Input working width, left-hand side.

Value is the extended distance of the lh
screed extension.
Angle Sensor, left side

ON/OFF
Input working width, left-hand side.

Value is the extended distance of the lh
screed extension.
Speed Sensor Crawler Track, rh

Change to Manual
Speed Sensor Crawler Track, lh

Change to Manual
Input Paving Speed in

Manual Mode.
Necessary due the failing of the
Speed sensors
Page 1.2.2
Manual
Manual Mode for the Emulsion Tank Heating.

Due the Failure of the Temperature sensors for emulsion Tank
and Pump, the automatic temperature control can be
deactivated.
Attention! Heating System doesnt switch off automatically!
Manual Mode for the Spray pump speed adjustment.

When the Pump Speed Sensor fails, the pump can be
switched to manual mode..
The Speed must be adjusted until a Spray pressure of 3
bar is available.
Back to Page 1.2

Settings

4.6 Operating Interface Spray Module 020100 / Page 1.2.3 >> Test <<
Page Symbol
Test
When engaging Nozzle Check,
The box appears green.
When engaging Nozzle Test,

the box appears green.
The Nozzle Check is testing the proper

function of each Spray Nozzle related to
the Spray Valve and the Gaiter
(see also Nozzle Control)
When activating this function all nozzles

selected under the submenu Select Nozzle
will be operated with the chosen Shot rate
setting from Submenu Pulsing
.
Submenu
Select Nozzle Pulsing
Submenu
Select Nozzle
Page 1.2.2
Test
Back to Page 1.2

Settings
The Nozzle Control checks for the correct function of

each Spray Nozzle regarding to the Spray Valve and
the Boot, see chapter Maintenance)
The Spray Check tests whether the Nozzle is working
or not.

4.7 Operating Interface Spray Module 020100 / Page 1.2.4 >> Service <<
Nozzle Calibration
1
1..
Set Function Switch of the Spray Module to

6 Service/Test .
2.
3.
Chose Submenu Settings in the Start screen.

Chose Submenu Service in Submenu Settings.
4.
Set Function Switch of the Spray Module to

4 Spray Mode Automatic .
Cut-off cocks on the emulsion pump must be
5.
Page Symbol
Service
Actual Software version
Spray Module
Service Pages IB 1 and IB 2

Attention!
Only with Service Approval accessible!
switched to Emulsion Spraying .
Note! To calibrate the system, the lateral nozzle on the lh,

pivoting Spray bar is used (Nozzle # 1 left side).
6.
7.
Weigh an appropriate Container.

Place container under the lateral, lh spray nozzle.
8.
9.
Chose Nozzle Calibration in submenu Service .

The Emulsion pump starts.
10. After building up the pressure, the spray nozzle will spray
for 20 Seconds.
11. Weigh the container with the caught emulsion.
12. Take off the container weight and multiply by 3.
13. The Shot rate per minute is determined
(= Shot Rate of ONE Nozzle).
Page 1.2.4
Service
Back to Page 1.2

Settings
Submenu
Parameter
14. Register the actual value in the display

Submenu Parameter (Page 1.2.4.3.) under
Shot Rate one Nozzle" .
15. Spray nozzles are calibrated.

4.8 Operating Interface Spray Module 020100 / Page 1.2.5 >> Language <<
Page Symbol
Language
Actual Software
version of the
Spray Module
When pushing the button

Germanor English
the menu language will change.
Page 1.2.5
Language
Back to Page 1.2

Settings

4.9 Operating Interface Spray Module 020100 / Seite 1.2.3.1 >> Pulsing <<
Page Symbol
Pulsing
Page 1.2.5
Pulsing
Back to Page 1.2

Settings
In the Submenu Pulsing the Pulse and the Break Interval for
controlling the Nozzles can be set for Service or Test
Purposes.

4.10 Operating Interface Spray Module 020100 / Page 1.2.3.2 >> Preset Nozzles <<
Execute Spray Nozzle Test
Place appropriate container underneath the Nozzles.

Nozzle Control in Submenu Test must be selected.
The Submenu Preset Nozzles appears.
Select the required Nozzles in the Submenu Preset Nozzles.
The icons of the selected Nozzles are displayed in red color.
0.5b Liters of emulsion will be sprayed through the selected nozzles.
Measure the amount of emulsion in the container.
The checked nozzles will appear in green color in the submenu Preset Nozzles .
The Spray Nozzle Test is done
IIf the amount in the container is less than the set value
either the Switch Valve ot the Gaiter is worn out.
Page 1.2.3.2
Preset Nozzles
Back to Page 1.2.3

Test

4.11 Operating Interface Spray Module 020100 / Page 1.2.4.1(2) >> IB 1 / IB 2<<
Page 1.2.4.1 Service Page IB 1 is only available

with Service Approval and only accessible to
Service Personnel of Vogele !
Page 1.2.4.2 Service Page IB 2 is only

available with Service Approval and only
accessible to Service Personnel of Vogele !

4.12 Operating Interface Spray Module 020100 / Seite 1.2.4.3 >> Parameter<<
Page Symbol
Parameter
Set point Spray Pressure

Shot Rate of one Nozzle
Spray Patch Length
in direction of motion
Page 1.2.4.3
Parameter
Shot Rate Offset
Back to Page 1.2.4

Service
Description
Unit
07- Nozzles**
07- Nozzles*
10- Nozzles
16- Nozzles
Spray Pressure
Shot Rate
1 Nozzle
Spray Patch Length
In direction of motion
* *Contact Adhesive
* Emulsion
The
The Shot
Shot Rate
Rate per
per m
m must
must be
be determined
determined regarding
regarding to
to the
the Emulsion
Emulsion or
or Contact
Contact Adhesive.
Adhesive.
The
The setting
setting is
is also
also dependent
dependent upon
upon Consistency
Consistency and
and Temperature
Temperature

4.13 Operating Interface Spray Module 020100 / Seite 0.1 >> Fault Messages<<
Fault Messages from the Spray Module are

displayed as General Fault in the Display of
the Spray Module.
Additionally, a warning buzzer will sound!
The following Messages could appear in the display:

01
02
Tank is full
Angle Transmitter lh fails
03
04
Angle Transmitter rh fails

Distance Counter lh fails
05
06
Distance Counter rh fails

Temperature measurement Tank fails
07
08
Temperature measurement Pump fails

Pressure Measurement fails
09
10
Battery defect
Tank Module Burner Failure
11
12
Tank Module 24V DC Burner fails

Temperature Measurement Tank Module defect

4.14 Spray Automatic on Main Console ON / OFF
Select Page 1.7 Spraying

Accessible with Soft key F7 from Start Screen
On this Page additional functions can be done.
Turning ON the Spray Automatic

With Soft key F2 the Automatic can be
turned ON or OFF!
Soft key F6 = SPRAYING

Job Site Joint ( Start )
Soft key F8 = SPRAYING

Job Site End ( STOP ) End of Lane

4.15 CAN Bus Connection Spray Module - Paver
Contact Description
Signal type / Characteristic
Vgele
+24V / DC (Bord net)
Turned on with ignition
+24V / DC (Bord net)
OFF after Emergency stop
0V / DC (Bord net)
Ground
Speed Sensor lh Track
Amplified by Optocoupler
Speed Sensor rh Track
Amplified by Optocoupler
CAN High >
CAN-Bus Connection Input
CAN Low >
CAN-Bus Connection Input
CAN-Busanbindung
CAN High <
CAN-Bus Connection Output
( Contact 6 to 9 )
CAN Low <
CAN-Bus Connection Output
with following Information:
10
Reserve
11
Reserve
12
Reserve
13
Reserve
14
Reserve
15
Reserve
16
Reserve
Schfer
1. Fault Signals from Module

2. Function Ahead-Spraying
3. Function After-Spraying
4. Release Emulsion Heating
5. Identifier SprayModule
6. Travel Control Handle Signal
( TMS Forward )
7. Service Approval Level 20

4.16 Spray Module Controls
Cut-off cock
Cut-off cock compressed Air
Terminal Box 8X3
Suction Line Tank /
Terminal Box 1X1
For air-cleaning of the
Controlling
External Intake
Heating Emulsion Pump
Emulsion circuits
Gauge Air Pressure
Emulsion Filter
System Pressure
Strainer size 2,5 mm
Flush bucket
For cleaning
with cleaning
agent
Gauge Spray Pressure

Emulsion
Cut-off cock
Cleaning Agent
Hand Valve Emulsion
Flow Open / Close
Bypass valve
Return Line Emulsion
Hand Valve Emulsion

Return Line Open / Close
Emulsion Pump driven
Cut-off cock
by Hydro motor with Speed

and Temperature sensor
Internal Circulation
Emulsion Flow
and pressure control valve

(DBV 6bar)

4.17 Positions Cut-off Cocks Emulsion Pump
Position 1 Cut-off cock Emulsion Pump
1. For spraying in Automatic Mode
2. For spraying with Hand set
3. For draining the Emulsion tank
by internal Emulsion Pump

1. To fill the Emulsion Tank
with internal Emulsion Pump
out of the distributor Truck

4.18 Positions Cut-off Cocks Emulsion Pump

For internal circulation of the emulsion
when not paving (for example: waiting on
trucks) or when emulsion needs to be
heated.

To clean the emulsion circuit with air and/or
cleaning agent

4.19 Emulsionspumpe / Emulsionsfilter
Heated Emulsion Pump (with DBV 6 bar )
Hydraulic Drive Motor with Speed Sensor
Emulsion Strainer ( Filter Size 2,5 mm )

4.20 Electrical Emulsion Tank Heating
The Emulsion Tank is equipped with two 7kW Heating Elements.

Based on the provided power from the generator, the elements are controlled automatically.
Additionally, the Emulsion Pump is heated by four 0.25kW Heating elements.
The set point for the Temperature is adjustable in the Display of the Spray Module.
The heating elements in the emulsion tank are equipped with safety thermostats to prevent
them from overheating. The setting is 90 C, which is equal to 194 F.

4.21 Emulsion Spray Pressure Sensor
Emulsion Pressure Sensor

( Analog Display 0 10 bar )
Spray Pressure:
A constant pressure of 3 bar ( 52 psi) is sustained in the spray circuit !
( Spray pressure at the Nozzle approx. 1 bar (14 psi)
Advantage: Minor Fumigation, less soiling ! Accurate working !
Depending on the Paving Speed and the Shot Rate, the Rpms of the
Spray Pump is controlled by the Electronics.
( Manual Engagement of the Spray Process is only necessary when
using the Hand-Spray-Lance or as an emergency mode when the
Pressure Sensor fails).

4.22 Emulsion Level Indicator on the Emulsion Tank
Upper Sensor = Max. Level

Automatic shut-down of the pump
(when filling with internal pump)
Lower Sensor = Heating Limitation

Automatic Shut-down of the Emulsion Heating
( when reaching the minimum Level)
Mechanic Level Indicator

4.23 Emulsion Filler Neck
Emulsion Filler Neck

( Top: with internal Pump ! Bottom: with external Pump )

4.24 Angle transmitter Pivoting Spray Bar(s)
Angle Transmitter
This Signal determines how far the screed is extended on the respective side.
Depending on the working width the Nozzles are controlled (ON/OFF) automatically.
Due to the failure of one of the Angle Transmitters a Fault message appears on the screen of the
Spray Module.
To run the Spray Module without the sensor and therefore without the electronic control, the
Module must be switched to Manual and the paving speed and paving width must be inputted,
then the job can be continued with minor restrictions.

4.25 Chimney for Gas Heater
Aperture for Gas Heater

If required, the emulsion can be heated
with an open Gas Flame.
Loss of Tank capacity is minor.
Inlet Aperture
Exit Port
Chimney

4.26 Tilting the Spray Module
Spray Module can be tilted 15 !
( Maintenance / Service / Repairs

at Screed Heating Box and Hydraulic Oil Filters )
Tilting:
- loosen the bolts and disassemble
- Lower the Screed
- Install Lift Bar ( Connection Screed to Spray Module )
- Raise the Screed
- Extend the Screed Locks
- Lower the Screed to the Screed Locks, Turn off Engine !
5.0 Hydraulic Schematics
6.0 Emulsion Overview
schfer-technik gmbH
Friedr.-List-Strae 45 70736 Fellbach
Tel. 0711/957930-0 Fax 0711/957930-30
Schutzvermerk DIN 34 beachten!
Refer to protection notice DIN 34!
7.0 Electric Schematics
Schaltplanhistorie der Maschine KSFV

History of the circuit diagrams for the machine KSFV
von Maschine
bis Maschine
Benennung
PC-Dateiname
part number
from machine
to machine
name
PC filename
2082825_00
KSFV 0002
KSFV 0024
ESP_KSFV_0002-0024
ESP_KSFV_2082825_00_00_00.pdf
Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.
Materialnummer
Modification
a
b
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Historie
history
Bl.:
sh.:
0
29
Bl.:
Schaltschrank Daten
data of control cabinet
Sprhfertiger 5m-Ausfhrung
Spray-Jet 5m-Version
Elektrische Kenndaten:
Aderleitungsfarben:
Kennfarben Meldeleuchten:
Mechanische Kenndaten:
electrical data:
colours of wiring:
colours of signal-lamps:
mechanical data:
Anschluspannung:
supply voltage:
schwarz
Betrieb:
grn
Schrankgre (BxHxT):
main current conductor:
black
in operation:
green
cabinet size (bxhxd):
600x600x200mm
ca. 15kW
Neutralleiter:
hellblau
Strung:
rot
Schutzart:
connected load:
ab. 15kW
neutral conductor:
light blue
failure:
red
degree of protection:
Anschlustrom:
ca. 21A
Schutzleiter:
grn/gelb
Warnung:
gelb
Lackierung:
supply current:
ab. 21A
protective conductor:
green/yellow
warning:
yellow
coulor:
max. Vorsicherung
25A
Steuerstromleiter AC:
rot
Freigabe:
grn
Hauptschalter:
control current conductor AC:
red
release:
green
main switch:
Steuerstromleiter DC+:
dunkelblau
Leitungsabgnge:
unten
frequency:
control current conductor DC+:
darkblue
outgoing feeders:
below
Motorennennspannung: ---
Steuerstromleiter DC-:
braun
Einspeisung:
Stecker
voltage of motors:
control current conductor DC-:
brown
supply:
connector
Fremdspannung:
orange
external voltage:
orange
Me- und Fhlerleitungen:
wei
measuring conductors:
white
Normen:
VDE, DIN EN
max. back up fuse

50-120Hz
Nennfrequenz:
Steuerspannung:
24VDC
control voltage:
Meldespannung:
24VDC
indicator voltage:
Ventilspannung:
24VDC
voltage of valves:
Date
IP 54
RAL 7032
---
norms:
Name
Date
Drwn. 29.01.08
c
d
Hauptstromleiter:
Anschluleistung:
Modification
a
400VAC
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Technische Daten
technical data
Bl.:
sh.:
1
29
Bl.:
Inhaltsverzeichnis / Table of content

Seite
Seitenbenennung
page
page designation
0
1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Modification
a
b
Historie
history
Technische Daten
technical data
Inhaltsverzeichnis
Table of content
Inhaltsverzeichnis
Table of content
Aufbauplan Schranktr
mech. design cabinet door
Aufbauplan Montageplatte
mech. design mount. plate
Gesamtansicht Modul
total view module
Ansicht Modul hinten
view module behind
bersicht Dsen
overview of jets
Einsp. 400VAC, Heizungen
supply 400VAC, heatings
Einsp. 24VDC, Steckverb.
supply 24VDC, connector
bersicht I/O-Bus
overview of I/O-bus
Bediengert
operator panel
CAN-Schnittstelle
CAN-interface
Drehgeber, Drucksensor
rot. transd., pressure sensor
Temperatur Tank, Pumpe
temperature tank, pump
PVE-Ventil, Reserve
PVE-valve, reserve
Impulssign. Raupenfahrz.
pulse signals tracked vehicle
Wahlschalter Steuerung
selector switch control unit
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Inhaltsverzeichnis
Table of content
Bl.:
sh.:
2
29
Bl.:

Seite
Seitenbenennung
page
page designation
20
21
22
23
24
25
26
27
28
29
Modification
a
b
Initiatoren
initiators
Steuerung Reserve
control unit reserve
Einspeisemod. dig. Ausg.
infeed module digital outputs
Magnetventile, Heizung
electr. valves, heating
Heizung Ein, Sonstiges
heating on, other
Magnetventile Dsen
electromagnetic valves jets
Magnetventile Dsen
Magnetventile Dsen
Magnetventile Dsen
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Inhaltsverzeichnis
Table of content
Bl.:
sh.:
3
29
Bl.:
11S2 11S1
11M1
13A1
21S1 21S2
Traufbauplan Schaltschrank
mechanical design of door control cabinet
Date
Name
Date
Drwn. 29.01.08
c
d
21S4 21S3
25H1
Modification
a
19S2
19S1
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Bl.:
sh.:
5
29
Bl.:
25x60x180
11F2
11F1
25x60x300
25K3
25K2
10F9
10F8
10F7
10F6
10F5
10F4
10F3
10F2
10F1
25x60x345
12A11
12A10
12A9
12A8
12A7
12A6
12A5
12A4
12A3
X1
25K1
24K1
X3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PE
PE
PE
PE
PE
PE
L1
L2
L3
N
PE
1
2
3
4
PE
5
6
7
8
PE
9
10
11
12
13
PE
25x60x240
30
25x80x240
Plattenaufbauplan Schaltschrank
mechanical design of plate control cabinet
Date
Name
Date
Drwn. 29.01.08
c
d
12A2
12A1
b
X00
25x60x210
Modification
a
24K2
17U1
11K1
11G1
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation: Aufbauplan
Montageplatte
Bl.:
sh.:
6
29
Bl.:
Schaltschrank
control cabinet
Klemmenkasten
Steuerung
Heizung
terminal box
terminal box
control unit
heating
-8X3
-1X1
-20S1
-15B3
-24Y3
-16B2
-20S3
-10R1
Date
Name
Date
Drwn. 29.01.08
c
d
Klemmenkasten
-20S2
Modification
a
gepr.
Name
Neef
-16B1
-10R2
Tankheizung 1
Tankheizung 2
tank heating 1
tank heating 2
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Gesamtansicht Modul
total view module
Bl.:
sh.:
7
29
Bl.:
-24Y2
Date
Name
Date
Drwn. 29.01.08
c
d
-24Y1
Modification
a
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:

view module behind
Bl.:
sh.:
8
29
Bl.:
Dsen links
Dsen rechts
jets left
jets right
10
10
Balken vorne
-27Y2
-27Y3
-27Y4
-29Y4
-29Y3
-29Y2
bar in front
10
10
10-pol.
2X3
Fahrtrichtung
10-pole
seitlich
1
-26Y1
-26Y2
-26Y3
-26Y4
-26Y5
bar
lateral
Drehgeber links
rotary transducer left
32-pol.
1X3
control cabinet
10-pole
3X3
5X3
-28Y5
-28Y4
-28Y3
-28Y2
-28Y1
Drehgeber rechts
rotary transducer right
32-pole
4X3
4-pol.
4-pol.
4-pole
4-pole
6X3
Balken hinten
bar behind
Date
Name
Date
Drwn. 29.01.08
c
d
10-pol.
10-pole
Balken
Modification
a
10-pol.
Schaltschrank
driving direction
gepr.
-26Y6
-27Y1
-29Y1
-28Y6
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
bersicht Dsen
Bl.:
2082825 00
Designation:
overview of jets
sh.:
9
29
Bl.:
Einspeisung
Tankheizung 1
Tankheizung 2
400VAC
(links)
(rechts)
supply
tank heating 1
tank heating 2
400VAC
(left)
(right)
Pumpenheizung 1
Pumpenheizung 2
Pumpenheizung 3
Pumpenheizung 4
pump heating 1
pump heating 2
pump heating 3
pump heating 4
L1
L2
L3
-10F1
-10F2
-10F3
-10F4
-10F5
-10F6
-10F7
-10F8
-10F9
B16A
B16A
B16A
B16A
B16A
B16A
B16A
B16A
B16A
-25K1
25.1
-25K2
25.2
-25K3
25.3
-25K4
25.4
-24K1
24.7
PE /11.0
-X1
W1
L1
L2
L3
PE
br
sw
gr
bl
PE
-X1
W2
PE
PE
-X1
W3
PE
PE
-X1
W4
lflex mit
lflex
lflex
lflex
Geflecht
5x2,5
5x2,5
7x1,5
L1
5x6
L2
L3
PE
-10X1
-10R1
32A
PE
-10R2
7kW
P1
P2
P3
PE
TB
Vorsicherung max. 25A
10
11
12
13
sw
sw
-1X1
W5
sw
sw
sw
sw
sw
sw
PE
6
PE
PE
7kW
P1
P2
P3
Einspeisung 400V/50-120Hz
Leistung ca. 15kW
TB
W6
W7
W8
...
...
...
...
3x1,5
3x1,5
3x1,5
3x1,5
-10R3
-10R4
-10R5
-10R6
0,5kW
0,5kW
0,5kW
0,5kW
supply 400V/50-120Hz
power ab. 15kW
back-up fuse max. 25A
Modification
a
b
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation: Einsp.
400VAC, Heizungen
Bl.:
sh.:
10
29
Bl.:
Einspeisung
Einspeisung
Lastspannung
Anlage
Schaltschrank-
Spannungs-
Steuerspannung
Steuerspannung
24VDC
24VDC
24VDC 2L+
Ein - Aus
lfter inTr
stabilisierung
24VDC
24VDC 1L+
Steuerung
Last
supply
supply
load voltage
plant
air fan for
voltage
control voltage
control voltage
24VDC
24VDC
24VDC 2L+
on - off
control cabinet
stabilisation
24VDC
24VDC 1L+
control unit
load
in door
24VDC
24VDC
1L+ /13.0
2L+ /23.0
-11F1
6A
-11K1
-11F2
2
10A
.5
21
31
-11S1
22
24
32
34
rt
-11K1
-11S2
gn
.5
11
12
14
-11G1
150W
V+
V+
INPUT
OUTPUT
19...36VDC
24VDC, 6.3A
PE
V-
V-
A1
-11K1
A2
M /13.0
PE /13.0
10.9/ PE
-X3
W9
PE
PE
-X00
2L+
-X00
M
+
lflex
11M1
18x1
24VDC
1L+
M
1
60.13, 24VDC
-11X1
14.0
18.0
18.7
PE
Code 1/8
Stecker
16-polig
14
12
24
22
34
32
11 .5
21 .2
31 .3
connector
16-pole
Modification
a
b
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation: Einsp.
24VDC, Steckverb.
Bl.:
sh.:
11
29
Bl.:
d
Modification
Date
Name
gepr.
Date
Drwn. 29.01.08
Neef
VGELE
21.0
22.0
HP2100
Name
DO9322
28.0
29.0
25
15
25
15
25
15
25
15
25
15
25
15
25
15
25
15
26
16
26
16
26
16
26
16
26
16
26
16
26
16
26
16
25
15
16
26
25
26
24
14
24
14
24
14
24
14
24
14
24
14
24
14
24
14
24
14
24
14
23
13
23
13
23
13
23
13
23
13
23
13
23
13
23
13
23
13
23
13
23
22
12
22
12
22
12
22
12
22
12
22
12
22
12
22
12
22
12
22
12
22
12
21
11
21
11
21
11
21
11
21
11
21
11
21
11
21
11
21
11
21
11
21
11
12 digital outputs DO9322
12 digitale Ausgnge DO9322
infeed module PS2100
Einspeisemodul PS2100
12 digital inputs DI9371
12 digitale Eingnge DI9371
2 analog outputs AO2622
2 analoge Ausgnge AO2622
2 resistor-temperature-inputs AT2222
2 Widerstand-Temperatur-Eingnge AT2222
4 analog inputs AI4622
4 analoge Eingnge AI4622
infeed module BR9300
Einspeisemodul BR9300
-12A11
26.0
27.0
DO9322
-12A10
PS2100
24.1
25.0
15
16
24
13
-12A9
23.0
DI9371
-12A8
DI9371
-12A7
DI2377
19.0
20.0
25
26
14
-12A6
AO2622
18.2
-12A5
AT2222
17.0
15
16
-12A4
16.0
AI4622
-12A3
15.0
BR9300
-12A2
13.4
-12A1
0
5
6
Machine Key Code:
Joseph Vgele AG
KSFV
Serial-No.:
KSFV 0002 - 0024
7
8
Ident-No.:
Designation:
DO9322
2082825 00
Spot:
bersicht I/O-Bus
overview of I/O-bus
Plan
Bl.:
sh.:
29
12
Bl.:
Bediengert
Bediengert
Versorgung
Versorgung
24VDC
Datenbus
Bus
Eingnge / Ausgnge
operator panel
operator panel
supply
supply
24VDC
data bus
bus
inputs / outputs
11.9/ 1L+
1L+ /14.0
-13A1
B&R
Power Panel 400
Display
W10
LiYCY
LiYCY
4x0,5
3x0,5
br
ws
SHLD
X2X\
X2X-
X2X
SHLD
CANL
3
ge
ws
X2X
gn
CLG /14.2
CLK /14.1
CHG /14.2
CHK /14.1
11.9/ M
M /14.0
PE /14.0
11.9/ PE
-12A1
11
22
21
14
15
+24VDC
BUS
+24VDC
BUS
16
24
25
+24VDC
+24VDC
26
12.1
X2X X2X- X2X\
GND
X20BR9300
Date
Name
Date
Drwn. 29.01.08
c
d
W47
Modification
a
PE
gn
CANH
POWER 24 VDC
GND
CAN
br
display
gepr.
Name
Neef
PART:
Machine Key Code:
VGELE
GND
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
1/1
Plan
2082825 00
Designation:
Bediengert
operator panel
Bl.:
sh.:
13
29
Bl.:
CAN-Bus
CAN-Bus
eingehend
ausgehend
CAN-bus
CAN-bus
incoming
outgoing
CLG /13.3
ge
LOW
CHG /13.3
gn
HIGH
CLK /13.3
ws
LOW
13.9/ M
M /15.0
PE /17.0
13.9/ PE
-X3
W9
-11X1
11.0
CAN
Modification
a
br
CHK /13.3
1L+ /15.0
HIGH
13.9/ 1L+
Date
CAN
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
CAN-Schnittstelle
CAN-interface
Bl.:
sh.:
14
29
Bl.:
1
Reserve
reserve
Drehgeber
Drehgeber
links
rechts
rotary transducer
rotary transducer
left
right
Drucksensor
Reserve
pressure sensor
reserve
14.9/ 1L+
1L+ /16.0
14.9/ M
M /17.0
-X3
W11
21
22
-X3
45
46
25
26
-X3
W16
lflex
lflex
34x0,75
12x0,75
-1X3
-1X3
25
b
12x0,75
br
bl
-5X3
W15
br
bl
W17
...
lflex
3x0,5
3x0,5
4x1
-15B2
-15B3
UA:
UA:
0...10V
0...10V
0...10V
-3X3
W12
-1X3
W11
-X3
-12A2
UA:
W13
sw
W15
-5X3
7
7
W14
-1X3
23
23
W11
-X3
43
11
12
AI+ 1I
AI+ 1U
/20.1
...
13
sw
W17
PE
PE
PE
7
7
-8X3
24
24
W16
-X3
44
21
22
AI+ 2I
AI+ 2U
23
63
14
15
AI+ 3I
AI+ 3U
16
24
25
AI+ 4I
AI+ 4U
26
12.1
AI- 1U/I
AI- 2U/I
AI- 3U/I
X20AI4622
Date
AI- 4U/I
PART:
Name
Date
Drwn. 29.01.08
c
d
W14
Modification
a
12x0,75
-15B1
X4.M /20.1
lflex
W13
26
lflex
-3X3
62
X4.1L+
-8X3
W12
61
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
1/1
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Bl.:
sh.:
15
29
Bl.:
Temperatur
Temperatur
Tank
Pumpe
temperature
temperature
tank
pump
15.9/ 1L+
1L+ /17.0
-16B1
-16B2
Pt100
Pt100
W19
Elektronik
W18
br
ws
gn
-8X3
3x0,5
-X3
-12A3
W16
53
54
55
64
65
66
21
22
23
PE
11
12
13
PE
-X3
12.2
Sensor+ 1
Sense- 1
Sensor- 1
Sensor+ 2
Date
Sense- 2
Sensor- 2
PART:
X20AT2222
Name
Date
Drwn. 29.01.08
c
d
ws
Elektronik
Modification
a
rt
2x0,5
gepr.
1/1
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:

Bl.:
sh.:
16
29
Bl.:
2
Drehzahl
Reserve
Pumpe
PVE-Ventil
reserve
speed
pump
PVE-valve
16.9/ 1L+
1L+ /18.0
-12A4
12.2
X20AO2622
AO+ 1I
AO+ 1U
11
AO- 1U/I
12
13
21
AO+ 2U
22
AO- 2U/I
23
1
+24V
Uin
+24V
-10...+10V
Uin
+24V
-10...+10V
11
Uin
-10...+10V
Kanal 1
Kanal 2
Kanal 3
channel 1
channel 2
channel 3
+6...+18V
+6...+18V
+6...+18V
0V
Uout
0V
Uout
0V
Uout
10
12
15.9/ M
M /20.0
PE /21.0
14.9/ PE
U-PVE
Date
Name
Date
Drwn. 29.01.08
c
d
AO+ 2I
1/1
-17U1
Modification
a
PART:
gepr.
Name
Neef
/24.0
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
PVE-Ventil, Reserve
PVE-valve, reserve
Bl.:
sh.:
17
29
Bl.:
Impulssignale
Impulssignal
Impulssignal
Raupenfahrzeug
Raupenfahrzeug
Raupenfahrzeug
links
rechts
pulse signals
impulse signal
impulse signal
tracked
tracked
tracked
vehicle
vehicle left
vehicle right
Reserve
reserve
17.9/ 1L+
1L+ /19.0
-X3
W9
-X3
W9
-12A5
-11X1
11.0
12
13
21
22
Date
Name
Date
Drwn. 29.01.08
gepr.
10
11
12
13
14
15
16
10
11
12
13
14
15
16
23
-11X1
DI-1
c
d
11
12.3
+24VDC
GND
DI-2
+24VDC
X20DI2377
Modification
a
PART:
Name
Neef
11.0
GND
Serial-No.:
12
13
Ident-No.:
KSFV
Joseph Vgele AG
11
14
15
16
1/1
Machine Key Code:
VGELE
10
KSFV 0002 - 0024
Spot:
Plan
Raupenfahrz.
Bl.:
2082825 00
Designation: Impulssign.
pulse signals tracked vehicle
sh.:
18
29
Bl.:
Befllen
Zirkulation
mit Pumpe
circulation
fill
with pump
Spritzen
Spritzen
Test und
Pumpe
Automatik
Hand
Ausblasen
schneller
spray
spray
test and
pump
automatic
hand
blow out
faster
18.9/ 1L+
1L+ /20.0
1 =
Aus
off
2 =
Befllen mit Pumpe

fill with pump
4 =
3 =
-19S1
oben
circulation
above =
pump faster
Spritzen Automatik
unten =
Pumpe langsamer
below =
pump more slowly
spray automatic
12
11
o-u
Pumpe schneller
-19S2
Spritzen Hand
spray hand
Test und Ausblasen

test and blow out
PL /20.0
-12A6
11
21
12
22
13
23
12.3
DI-1
DI-2
DI-3
DI-4
DI-5
DI-6
X20DI9371
Date
PART:
Name
Date
Drwn. 29.01.08
c
d
6 =
Modification
b
10
5 =
1
Zirkulation
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
1/2
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Bl.:
sh.:
19
29
Bl.:
Pumpe
Niveau Tank
Niveau Tank
Impulsgeber
langsamer
Heizgrenze
voll
Drehzahl
pump
level tank
level tank
pulse initiator
more slowly
heating limit
full
speed
Reserve
Reserve
reserve
reserve
Pumpe
pump
19.9/ 1L+
1L+ /21.0
17.9/ M
M /21.0
-X3
15.5/
56
57
71
72
X4.1L+
15.5/
X4.M
-8X3
br
W20
bl
br
W21
bl
W22
...
...
...
3x0,5
3x0,5
3x0,5
-20S1
-20S2
-20S3
sw
W20
sw
W21
br
bl
sw
W22
-8X3
-X3
-12A6
14
58
73
24
15
7
7
W16
-X3
67
-X3
25
59
-X3
16
60
26
12.3
DI-7
DI-8
DI-9
DI-10
DI-11
DI-12
X20DI9371
Date
PART:
Name
Date
Drwn. 29.01.08
c
d
19.6/ PL
Modification
a
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
2/2
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Initiatoren
initiators
Bl.:
sh.:
20
29
Bl.:
Sperre 1
Sperre 2
Sperre 1
Sperre 2
Dse
Dse
Dse
Dse
links
links
rechts
rechts
blockade 1
blockade 2
blockade 1
blockade 2
nozzle
nozzle
nozzle
nozzle
left
left
right
right
Reserve
Reserve
reserve
reserve
20.9/ 1L+
1L+ /22.0
-21S1
-21S3
1
20.9/ M
M /22.0
PE /22.0
-12A7
11
21
12
22
13
23
12.3
DI-1
DI-2
DI-3
DI-4
DI-5
DI-6
X20DI9371
Date
PART:
Name
Date
Drwn. 29.01.08
c
d
-21S4
17.9/ PE
Modification
a
-21S2
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
1/2
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Bl.:
sh.:
21
29
Bl.:
Reserve
Reserve
Reserve
Reserve
Reserve
Reserve
reserve
reserve
reserve
reserve
reserve
reserve
21.9/ 1L+
1L+ /24.0
21.9/ M
M /23.0
PE /23.0
21.9/ PE
-12A7
24
DI-7
DI-8
25
16
26
DI-9
DI-10
DI-11
DI-12
Date
PART:
Name
Date
Drwn. 29.01.08
c
d
15
X20DI9371
Modification
a
14
12.3
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
2/2
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Steuerung Reserve
Bl.:
sh.:
22
29
Bl.:
Versorgung
digitale
Ausgnge
supply
digital
outputs
11.4/ 2L+
2L+ /24.0
22.9/ M
M /24.0
PE /24.0
22.9/ PE
-12A8
25
+24VDC
+24VDC
X20PS2100
26
GND
PART:
Date
Name
Date
Drwn. 29.01.08
c
d
1/1
Modification
a
24
12.4
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation: Einspeisemod.
dig. Ausg.
infeed module digital outputs
Bl.:
sh.:
23
29
Bl.:
Magnetventil
Magnetventil
Magnetventil
PVE-Ventil
Freigabe
Pumpe
Zirkulation
PVE-Ventil
Befllen
electromagnetic valve
electromagn. valve
electromagn. valve
electromagn. valve
PVE-valve
release
pump
circulation
PVE-valve
fill
Ein
reserve
reserve
pump heating
on
2L+ /25.0
PART:
X20DO9322
.2
17.6/
DO-2
DO-3
DO-4
DO-5
1/2
DO-6
11
-24K2
Pumpenheizung
23.9/ 2L+
DO-1
12
11
14
21
12
22
13
23
U-PVE
A1
A1
-24K2
-24K1
A2
A2
23.9/ M
M /25.0
PE /25.0
23.9/ PE
-X3
69
68
-X3
70
17
18
PE
-X3
W16
-8X3
W23
W24
PE
W25
lflex
lflex
lflex
o. PE
3x1
3x1
19
20
PE
10
PE
10
PE
PE
W16
-8X3
11
11
3x1
-24Y2
24VDC
60.13, 24VDC
-24Y1
2
14
12
24
22
34
32
PE
Sig. +24V
Modification
0V
Date
Name
PE
24VDC
ESB24-40/24
PE
1
3
5
7
21
2
4
6
8
10.6
10.6
10.7
10.7
31
Drwn. 29.01.08
gepr.
-24Y3
11 .0
Date
c
d
Reserve
1L+
12.4
Reserve
22.9/ 1L+
-12A9
Magnetventil
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Bl.:
sh.:
24
29
Bl.:
Tankheizung 1
Tankheizung 2
Tankheizung 2
Tankheizung 2
Ein
Phase L1
Phase L2
Phase L3
Ein
Ein
Ein
tank heating 1
tank heating 2
tank heating 2
tank heating 2
on
phase L1
phase L2
phase L3
on
on
on
Signalhupe
Strung
alarm horn
failure
24.9/ 2L+
2L+ /26.0
-12A9
PART:
X20DO9322
12.4
DO-7
DO-8
14
24
15
DO-11
25
DO-12
16
26
3+
24VDC
A1
-25K1
A1
A1
-25K2
A2
A2
2-
A1
-25K3
-25K4
A2
A2
24.9/ M
M /26.0
PE /26.0
24.9/ PE
ESB24-40/24
1
3
5
7
E259R10-24DC LC
2 10.2
4 10.2
6 10.3
8
Date
Name
E259R10-24DC LC
2 10.4
Date
Drwn. 29.01.08
c
d
DO-10
-25H1
Modification
a
DO-9
2/2
gepr.
E259R10-24DC LC
2 10.4
2 10.5
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:

heating on, other
Bl.:
sh.:
25
29
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 1
Dse 2
Dse 3
Dse 4
Dse 5
Dse 6
links (auen)
links
links
links
links
links
nozzle 1
nozzle 2
nozzle 3
nozzle 4
nozzle 5
nozzle 6
left (outside)
left
left
left
left
left
25.9/ 2L+
2L+ /27.0
-12A10
PART:
X20DO9322
12.5
DO-1
DO-2
11
21
12
DO-5
22
DO-6
13
23
25.9/ M
M /27.0
PE /27.0
-X3
W11
-1X3
29
47
30
31
32
33
34
48
27
10
11
12
13
14
28
27
10
11
12
13
14
28
1X3.M1
W48
W12
-3X3
W26
10
lflex
W27
W28
W29
10
-4X3
W30
W31
lflex
lflex
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
-26Y1
/27.0
5x0,75
-26Y2
24VDC
24VDC
Date
Name
Drwn. 29.01.08
gepr.
-26Y3
24VDC
Date
c
d
DO-4
25.9/ PE
Modification
a
DO-3
1/2
-26Y4
24VDC
-26Y5
24VDC
Name
Neef
-26Y6
24VDC
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Magnetventile Dsen
Bl.:
sh.:
26
29
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 7
Dse 8
Dse 9
Dse 10
links
links
links
links (innen)
nozzle 7
nozzle 8
nozzle 9
nozzle 10
left
left
left
left (inside)
Reserve
Reserve
reserve
reserve
26.9/ 2L+
2L+ /28.0
-12A10
PART:
X20DO9322
12.5
DO-7
DO-8
14
25
DO-12
16
26
M /28.0
PE /28.0
-X3
W11
-1X3
35
23
49
24
25
15
29
15
1X3.M1
29
W33
W48
-4X3
W32
lflex
-2X3
W34
W35
W36
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
-27Y1
12x0,75
-27Y2
24VDC
24VDC
Date
Name
Drwn. 29.01.08
gepr.
-27Y3
24VDC
Date
c
d
15
DO-11
26.9/ M
Modification
b
24
DO-10
26.9/ PE
26.6/
DO-9
2/2
-27Y4
24VDC
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Magnetventile Dsen
Bl.:
sh.:
27
29
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 1
Dse 2
Dse 3
Dse 4
Dse 5
Dse 6
rechts (auen)
rechts
rechts
rechts
rechts
rechts
nozzle 1
nozzle 2
nozzle 3
nozzle 4
nozzle 5
nozzle 6
right (outside)
right
right
right
right
right
27.9/ 2L+
2L+ /29.0
-12A11
PART:
X20DO9322
12.5
DO-1
DO-2
11
21
12
DO-5
22
DO-6
13
23
27.9/ M
M /29.0
PE /29.0
-X3
W11
-1X3
36
50
37
38
39
40
41
51
16
30
17
18
19
20
21
31
16
30
17
18
19
20
21
31
1X3.M2
W49
W14
-5X3
W37
10
lflex
W38
W39
W40
10
-6X3
W41
W42
lflex
lflex
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
-28Y1
/29.0
5x0,75
-28Y2
24VDC
24VDC
Date
Name
Drwn. 29.01.08
gepr.
-28Y3
24VDC
Date
c
d
DO-4
27.9/ PE
Modification
a
DO-3
1/2
-28Y4
24VDC
-28Y5
24VDC
Name
Neef
-28Y6
24VDC
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Magnetventile Dsen
Bl.:
sh.:
28
29
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 7
Dse 8
Dse 9
Dse 10
rechts
rechts
rechts
rechts (innen)
nozzle 7
nozzle 8
nozzle 9
nozzle 10
right
right
right
right (inside)
Reserve
Reserve
reserve
reserve
28.9/ 2L+
2L+
-12A11
PART:
X20DO9322
12.5
DO-7
DO-8
14
24
15
DO-11
25
DO-12
16
26
28.9/ M
M
PE
-X3
W11
-1X3
28.6/
42
26
52
27
28
22
32
22
32
1X3.M2
W49
-6X3
W43
W33
-2X3
W44
W45
W46
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
-29Y1
-29Y2
24VDC
24VDC
Date
Name
Drwn. 29.01.08
gepr.
-29Y3
24VDC
Date
c
d
DO-10
28.9/ PE
Modification
a
DO-9
2/2
-29Y4
10
10
24VDC
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0002 - 0024
Spot:
Plan
2082825 00
Designation:
Magnetventile Dsen
Bl.:
sh.:
29
29
Bl.:
Schaltplanhistorie der Maschine KSFV

History of the circuit diagrams for the machine KSFV
von Maschine
bis Maschine
Benennung
PC-Dateiname
part number
from machine
to machine
name
PC filename
2082825_00
KSFV 0002
KSFV 0024
ESP_KSFV_0002-0024
ESP_KSFV_2082825_00_00_00.pdf
2098925_00
KSFV 0025
KSFV XXXX
ESP_KSFV_0025-XXXX
ESP_KSFV_2098925_00_00_00.pdf
Materialnummer
Modification
a
b
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Historie
history
Bl.:
sh.:
0
30
Bl.:
Schaltschrank Daten
Aderleitungsfarben:
electrical data:
colours of wiring:
mechanical data:
Anschluspannung:
supply voltage:
schwarz
Betrieb:
grn
Schrankgre (BxHxT):
black
in operation:
green
600x600x200mm
ca. 15kW
Neutralleiter:
hellblau
Strung:
rot
Schutzart:
connected load:
ab. 15kW
neutral conductor:
light blue
failure:
red
Anschlustrom:
ca. 21A
Schutzleiter:
grn/gelb
Warnung:
gelb
Lackierung:
supply current:
ab. 21A
green/yellow
warning:
yellow
coulor:
max. Vorsicherung
25A
rot
Freigabe:
grn
Hauptschalter:
red
release:
green
main switch:
dunkelblau
Leitungsabgnge:
unten
frequency:
darkblue
outgoing feeders:
below
braun
Einspeisung:
Stecker
voltage of motors:
brown
supply:
connector
Fremdspannung:
orange
external voltage:
orange
wei
white
Normen:
VDE, DIN EN
max. back up fuse

50-120Hz
Nennfrequenz:
Steuerspannung:
24VDC
control voltage:
Meldespannung:
24VDC
indicator voltage:
Ventilspannung:
24VDC
voltage of valves:
Date
IP 54
RAL 7032
---
norms:
Name
Date
Drwn. 29.01.08
c
d
Hauptstromleiter:
Anschluleistung:
Modification
a
400VAC
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Technische Daten
technical data
Bl.:
sh.:
1
30
Bl.:

Seite
Seitenbenennung
page
page designation
0
1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Modification
a
b
Historie
history
Technische Daten
technical data
Inhaltsverzeichnis
Table of content
Inhaltsverzeichnis
Table of content
Gesamtansicht Modul
total view module
view module behind
bersicht Dsen
overview of jets
bersicht I/O-Bus
overview of I/O-bus
Bediengert
operator panel
CAN-Schnittstelle
CAN-interface
Reserve
reserve
Reserve
reserve
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Inhaltsverzeichnis
Table of content
Bl.:
sh.:
2
30
Bl.:

Seite
Seitenbenennung
page
page designation
20
21
22
23
24
25
26
27
28
29
30
Modification
a
b
Initiatoren
initiators
Steuerung Reserve
Impulssign., PWM-Ausgang
pulse signals, PWM-output
heating on, other
Magnetventile Dsen
Magnetventile Dsen
Magnetventile Dsen
Magnetventile Dsen
Kopplung zu Tankmodul
coupling to tank module
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Inhaltsverzeichnis
Table of content
Bl.:
sh.:
3
30
Bl.:
11S2 11S1
11M1
13A1
21S1 21S2
Date
Name
Date
Drwn. 29.01.08
c
d
21S4 21S3
25H1
Modification
a
19S2
19S1
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Bl.:
sh.:
5
30
Bl.:
25x60x180
11F2
11F1
25x60x300
25K3
25K2
10F9
10F8
10F7
10F6
10F5
10F4
10F3
10F2
10F1
25x60x345
12A10
12A9
12A8
12A7
12A6
12A5
12A4
12A3
X1
25K1
24K1
X3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PE
PE
PE
PE
L1
L2
L3
N
PE
1
2
3
4
PE
5
6
7
8
PE
9
10
11
12
13
PE
25x60x240
30
25x80x240
Date
Name
Date
Drwn. 29.01.08
c
d
12A2
12A1
b
X00
25x60x210
Modification
a
24K2
11K1
11G1
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Montageplatte
Bl.:
sh.:
6
30
Bl.:
Schaltschrank
control cabinet
Klemmenkasten
Steuerung
Heizung
terminal box
terminal box
control unit
heating
-8X3
-1X1
-20S1
-15B3
-24Y3
-16B2
-20S3
-10R1
Date
Name
Date
Drwn. 29.01.08
c
d
Klemmenkasten
-20S2
Modification
a
gepr.
Name
Neef
-16B1
-10R2
Tankheizung 1
Tankheizung 2
tank heating 1
tank heating 2
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Gesamtansicht Modul
total view module
Bl.:
sh.:
7
30
Bl.:
-24Y2
Date
Name
Date
Drwn. 29.01.08
c
d
-24Y1
Modification
a
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:

view module behind
Bl.:
sh.:
8
30
Bl.:
Dsen links
Dsen rechts
jets left
jets right
10
10
Balken vorne
-27Y2
-27Y3
-27Y4
-29Y4
-29Y3
-29Y2
bar in front
10
10
10-pol.
2X3
Fahrtrichtung
10-pole
seitlich
bar
-26Y1
-26Y2
-26Y3
-26Y4
-26Y5
lateral
Drehgeber links
32-pol.
1X3
control cabinet
16-pole
Balken
5X3
Balken
5
-28Y5
-28Y4
-28Y3
-28Y2
-28Y1
seitlich
bar
lateral
Drehgeber rechts
32-pole
4X3
4-pol.
4-pol.
4-pole
4-pole
6X3
Balken hinten
Balken hinten
bar behind
Date
Name
Date
Drwn. 29.01.08
c
d
16-pol.
16-pole
3X3
Modification
a
16-pol.
Schaltschrank
driving direction
gepr.
-26Y6
-27Y1
-29Y1
-28Y6
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
bar behind
KSFV 0025 - XXXX
Spot:
Plan
bersicht Dsen
Bl.:
2098925_00
Designation:
overview of jets
sh.:
9
30
Bl.:
Einspeisung
Tankheizung 1
Tankheizung 2
400VAC
(links)
(rechts)
supply
tank heating 1
tank heating 2
400VAC
(left)
(right)
Pumpenheizung 1
Pumpenheizung 2
Pumpenheizung 3
Pumpenheizung 4
pump heating 1
pump heating 2
pump heating 3
pump heating 4
L1
L2
L3
-10F1
-10F2
-10F3
-10F4
-10F5
-10F6
-10F7
-10F8
-10F9
B16A
B16A
B16A
B16A
B16A
B16A
B16A
B16A
B16A
-25K1
25.1
-25K2
25.2
-25K3
25.3
-25K4
25.4
-24K1
24.7
PE /11.0
-X1
W1
L1
L2
L3
PE
br
sw
gr
bl
PE
-X1
W2
PE
PE
-X1
W3
PE
PE
-X1
W4
lflex mit
lflex
lflex
lflex
Geflecht
5x2,5
5x2,5
7x1,5
L1
5x6
L2
L3
PE
-10X1
-10R1
32A
PE
-10R2
7kW
P1
P2
P3
PE
TB
10
11
12
13
sw
sw
-1X1
W5
sw
sw
sw
sw
sw
sw
PE
6
PE
PE
7kW
P1
P2
P3
Leistung ca. 15kW
TB
W6
W7
W8
...
...
...
...
3x1,5
3x1,5
3x1,5
3x1,5
-10R3
-10R4
-10R5
-10R6
0,5kW
0,5kW
0,5kW
0,5kW
power ab. 15kW
Modification
a
b
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation: Einsp.
400VAC, Heizungen
Bl.:
sh.:
10
30
Bl.:
Einspeisung
Einspeisung
Lastspannung
Anlage
Schaltschrank-
Spannungs-
Steuerspannung
Steuerspannung
24VDC
24VDC
24VDC 2L+
Ein - Aus
lfter inTr
stabilisierung
24VDC
24VDC 1L+
Steuerung
Last
supply
supply
load voltage
plant
air fan for
voltage
control voltage
control voltage
24VDC
24VDC
24VDC 2L+
on - off
control cabinet
stabilisation
24VDC
24VDC 1L+
control unit
load
in door
24VDC
24VDC
1L+ /13.0
2L+ /23.0
-11F1
6A
-11K1
-11F2
2
10A
.5
21
31
-11S1
22
24
32
34
rt
-11K1
-11S2
gn
.5
11
12
14
-11G1
150W
V+
V+
INPUT
OUTPUT
19...36VDC
24VDC, 6.3A
PE
V-
V-
A1
-11K1
A2
M /13.0
PE /13.0
10.9/ PE
-X3
W9
PE
PE
-X00
2L+
-X00
M
+
lflex
11M1
18x1
24VDC
1L+
M
1
60.13, 24VDC
-11X1
14.0
23.0
23.7
PE
Code 1/8
Stecker
16-polig
14
12
24
22
34
32
11 .5
21 .2
31 .3
connector
16-pole
Modification
a
b
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation: Einsp.
24VDC, Steckverb.
Bl.:
sh.:
11
30
Bl.:
d
Modification
Date
Name
gepr.
Date
Drwn. 29.01.08
Neef
VGELE
Name
30.0
DO9322
-12A10
DO9322
28.0
29.0
15
25
15
25
15
25
15
25
15
25
15
25
15
25
15
16
26
16
26
16
26
16
26
16
26
16
26
16
26
16
25
25
26
26
15
16
24
14
24
14
24
14
24
14
24
14
24
14
24
14
24
14
24
14
24
23
13
23
13
23
13
23
13
23
13
23
13
23
13
23
13
23
13
23
13
22
12
22
12
22
12
22
12
22
12
22
12
22
12
22
12
22
12
22
12
21
11
21
11
21
11
21
11
21
11
21
11
21
11
21
11
21
11
21
11
bus transmitter with infeed module BT9100
Bussender mit Einspeisemodul BT9100
3 counter + 1 PWM-output DC2395
3 Zhler + 1 PWM-Ausgang DC2395
bus receiver with infeed module BR9300
Busempfnger mit Einspeisemodul BR9300
-12A9
26.0
27.0
DO9322
-12A8
24.1
25.0
DO9322
-12A7
DI9371
23.1
25
26
14
-12A6
21.0
22.0
DI9371
-12A5
AT2222
19.0
20.0
15
16
-12A4
16.0
AI4622
-12A3
15.0
BR9300
-12A2
13.4
-12A1
0
4
5
Joseph Vgele AG
Serial-No.:
Machine Key Code:
KSFV
KSFV 0025 - XXXX
7
8
Ident-No.:
Designation:
BT9100
2098925_00
Spot:
bersicht I/O-Bus
overview of I/O-bus
Plan
Bl.:
sh.:
30
12
Bl.:
Bediengert
Bediengert
Versorgung
Versorgung
24VDC
Datenbus
Bus
Eingnge / Ausgnge
operator panel
operator panel
supply
supply
24VDC
data bus
bus
inputs / outputs
11.9/ 1L+
1L+ /14.0
-13A1
B&R
Power Panel 400
Display
W11
LiYCY
LiYCY
4x0,5
3x0,5
bn
ws
SHLD
X2X\
X2X-
X2X
SHLD
CANL
3
ge
ws
X2X
gn
CLG /14.2
CLK /14.1
CHG /14.2
CHK /14.1
11.9/ M
M /14.0
PE /14.0
11.9/ PE
-12A1
11
22
21
14
15
+24VDC
BUS
+24VDC
BUS
16
24
25
+24VDC
+24VDC
26
12.1
X2X X2X- X2X\
GND
X20BR9300
Date
Name
Date
Drwn. 29.01.08
c
d
W10
Modification
a
PE
gn
CANH
POWER 24 VDC
GND
CAN
bn
display
gepr.
Name
Neef
PART:
Machine Key Code:
VGELE
GND
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
1/1
Plan
2098925_00
Designation:
Bediengert
operator panel
Bl.:
sh.:
13
30
Bl.:
CAN-Bus
CAN-Bus
eingehend
ausgehend
CAN-bus
CAN-bus
incoming
outgoing
CLG /13.3
ge
LOW
CHG /13.3
gn
HIGH
CLK /13.3
ws
LOW
13.9/ M
M /15.0
PE /17.0
13.9/ PE
-X3
W9
-11X1
11.0
CAN
Modification
a
br
CHK /13.3
1L+ /15.0
HIGH
13.9/ 1L+
Date
CAN
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
CAN-Schnittstelle
CAN-interface
Bl.:
sh.:
14
30
Bl.:
Drehgeber
Drehgeber
links
rechts
rotary transducer
rotary transducer
left
right
Drucksensor
Reserve
pressure sensor
reserve
14.9/ 1L+
1L+ /16.0
14.9/ M
M /17.0
-X3
W12
45
46
25
26
-X3
W17
lflex
lflex
34x0,75
12x0,75
-1X3
25
-3X3
W14
br
bl
-5X3
W16
br
bl
W18
lflex
3x0,5
3x0,5
4x1
-15B2
-15B3
UA:
UA:
0...10V
0...10V
0...10V
-3X3
W13
-1X3
W12
-X3
-12A2
UA:
W14
sw
W16
-5X3
7
7
W15
-1X3
23
23
W12
-X3
43
11
12
AI+ 1I
AI+ 1U
/23.3
...
13
sw
W18
PE
PE
PE
7
7
-8X3
24
24
W17
-X3
44
21
22
AI+ 2I
AI+ 2U
23
63
14
15
AI+ 3I
AI+ 3U
16
24
25
AI+ 4I
AI+ 4U
26
12.1
AI- 1U/I
AI- 2U/I
AI- 3U/I
X20AI4622
Date
AI- 4U/I
PART:
Name
Date
Drwn. 29.01.08
c
d
W15 lflex 18x1
Modification
a
X4.M /23.3
26
...
-15B1
62
X4.1L+
-8X3
W13 lflex 18x1
61
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
1/1
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Bl.:
sh.:
15
30
Bl.:
Temperatur
Temperatur
Tank
Pumpe
temperature
temperature
tank
pump
15.9/ 1L+
1L+ /17.0
-16B1
-16B2
Pt100
Pt100
W20
Elektronik
W19
br
ws
gn
-8X3
3x0,5
-X3
-12A3
W17
53
54
55
64
65
66
21
22
23
PE
11
12
13
PE
-X3
12.2
Sensor+ 1
Sense- 1
Sensor- 1
Sensor+ 2
Date
Sense- 2
Sensor- 2
PART:
X20AT2222
Name
Date
Drwn. 29.01.08
c
d
ws
Elektronik
Modification
a
rt
2x0,5
gepr.
1/1
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:

Bl.:
sh.:
16
30
Bl.:
16.9/ 1L+
15.9/ M
M /18.0
PE /18.0
14.9/ PE
Modification
a
1L+ /18.0
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Reserve
reserve
Bl.:
sh.:
17
30
Bl.:
17.9/ 1L+
17.9/ M
M /20.0
PE /21.0
17.9/ PE
Modification
a
1L+ /19.0
Date
Name
Date
Drwn. 29.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Reserve
reserve
Bl.:
sh.:
18
30
Bl.:
Befllen
Zirkulation
mit Pumpe
circulation
fill
with pump
Spritzen
Spritzen
Test und
Pumpe
Automatik
Hand
Ausblasen
schneller
spray
spray
test and
pump
automatic
hand
blow out
faster
18.9/ 1L+
1L+ /20.0
1 =
Aus
off
2 =
Befllen mit Pumpe

fill with pump
4 =
3 =
-19S1
oben
circulation
above =
pump faster
Spritzen Automatik
unten =
Pumpe langsamer
below =
pump more slowly
spray automatic
12
11
o-u
Pumpe schneller
-19S2
Spritzen Hand
spray hand
Test und Ausblasen

test and blow out
PL /20.0
-12A4
11
21
12
22
13
23
12.2
DI-1
DI-2
DI-3
DI-4
DI-5
DI-6
X20DI9371
Date
PART:
Name
Date
Drwn. 29.01.08
c
d
6 =
Modification
b
10
5 =
1
Zirkulation
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
1/2
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Bl.:
sh.:
19
30
Bl.:
Pumpe
Niveau Tank
Niveau Tank
langsamer
Heizgrenze
voll
pump
level tank
level tank
more slowly
heating limit
full
Reserve
Reserve
Reserve
reserve
reserve
reserve
19.9/ 1L+
1L+ /21.0
18.9/ M
M /21.0
-X3
57
br
bl
W21
...
3x0,5
3x0,5
-20S1
-20S2
sw
W21
-X3
-12A4
W22
...
72
br
bl
14
sw
W22
58
73
24
15
-X3
25
59
-X3
16
60
26
12.2
DI-7
DI-8
DI-9
DI-10
DI-11
DI-12
X20DI9371
Date
PART:
Name
Date
Drwn. 29.01.08
c
d
71
19.6/ PL
Modification
a
56
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
2/2
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Initiatoren
initiators
Bl.:
sh.:
20
30
Bl.:
Sperre 1
Sperre 2
Sperre 1
Sperre 2
Dse
Dse
Dse
Dse
links
links
rechts
rechts
blockade 1
blockade 2
blockade 1
blockade 2
nozzle
nozzle
nozzle
nozzle
left
left
right
right
Reserve
Reserve
reserve
reserve
20.9/ 1L+
1L+ /22.0
-21S1
-21S3
1
20.9/ M
M /22.0
PE /22.0
-12A5
11
21
12
22
13
23
12.3
DI-1
DI-2
DI-3
DI-4
DI-5
DI-6
X20DI9371
Date
PART:
Name
Date
Drwn. 29.01.08
c
d
-21S4
18.9/ PE
Modification
a
-21S2
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
1/2
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Bl.:
sh.:
21
30
Bl.:
Reserve
Reserve
Reserve
Reserve
Reserve
Reserve
reserve
reserve
reserve
reserve
reserve
reserve
21.9/ 1L+
1L+ /24.0
21.9/ M
M /23.0
PE /23.0
21.9/ PE
-12A5
24
DI-7
DI-8
25
16
26
DI-9
DI-10
DI-11
DI-12
Date
PART:
Name
Date
Drwn. 29.01.08
c
d
15
X20DI9371
Modification
a
14
12.3
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
2/2
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Steuerung Reserve
Bl.:
sh.:
22
30
Bl.:
Impulssignale
Impulssignal
Impulssignal
Impulsgeber
Drehzahl
Raupenfahrzeug
Raupenfahrzeug
Raupenfahrzeug
Drehzahl
Pumpe
links
rechts
Pumpe
PVE-Ventil
pulse signals
impulse signal
impulse signal
pulse initiator
speed
tracked
tracked
tracked
speed
pump
vehicle
vehicle left
vehicle right
pump
PVE-valve
Reserve
reserve
11.4/ 2L+
2L+ /24.0
15.5/
X4.1L+
15.5/
X4.M
-8X3
W23
br
bl
...
3x0,5
-23S1
U-PVE
-8X3
7
7
W17
-X3
67
22.9/ M
M /24.0
PE /24.0
22.9/ PE
-X3
W9
-X3
W9
-12A6
-11X1
11.0
11
12
13
14
15
11
12
13
14
15
16
10
11
12
13
14
15
16
-11X1
KANAL 1
(ZHLER)
KANAL 2
(ZHLER)
KANAL 3
(ZHLER)
KANAL 4
(PWM-AUSG.)
+24VDC
X20DC2395
Date
10
16
12.3
Name
Date
Drwn. 29.01.08
c
d
sw
W23
Modification
a
/24.0
gepr.
GND
PART:
Name
Neef
Serial-No.:
11
12
13
Ident-No.:
KSFV
Joseph Vgele AG
10
14
15
16
1/1
Machine Key Code:
VGELE
11.0
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation: Impulssign.,
PWM-Ausgang
Bl.:
sh.:
23
30
Bl.:
Magnetventil
Magnetventil
PVE-Ventil
Freigabe
Reserve
Reserve
Magnetventil
Reserve
Pumpenheizung
Ein
Zirkulation
PVE-Ventil
electromagn. valve
PVE-valve
release
reserve
electromagn. valve
reserve
reserve
pump heating
on
circulation
PVE-valve
22.9/ 1L+
1L+ /30.0
23.9/ 2L+
2L+ /25.0
-12A7
DO-1
.2
12
11
14
DO-4
DO-5
DO-6
21
12
22
13
23
A1
A1
-24K2
-24K1
A2
A2
23.9/ M
M /25.0
PE /25.0
23.9/ PE
-X3
69
68
-X3
70
17
18
PE
-X3
W17
-8X3
W24
W27
lflex
lflex
o. PE
3x1
19
20
PE
10
PE
10
PE
PE
W16
-8X3
11
11
3x1
-24Y3
24VDC
60.13, 24VDC
-24Y1
2
14
12
24
22
34
32
PE
Sig. +24V
0V
Date
Name
ESB24-40/24
PE
1
3
5
7
21
2
4
6
8
10.6
10.6
10.7
10.7
31
Drwn. 29.01.08
gepr.
11 .0
Date
c
d
DO-3
U-PVE
Modification
a
DO-2
1/2
11
-24K2
23.5/
PART:
X20DO9322
12.3
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Bl.:
sh.:
24
30
Bl.:
Tankheizung 1
Tankheizung 2
Tankheizung 2
Tankheizung 2
Ein
Phase L1
Phase L2
Phase L3
Ein
Ein
Ein
tank heating 1
tank heating 2
tank heating 2
tank heating 2
on
phase L1
phase L2
phase L3
on
on
on
Signalhupe
Strung
alarm horn
failure
24.9/ 2L+
2L+ /26.0
-12A7
PART:
X20DO9322
12.3
DO-7
DO-8
14
24
15
DO-11
25
DO-12
16
26
3+
24VDC
A1
-25K1
A1
A1
-25K2
A2
A2
2-
A1
-25K3
-25K4
A2
A2
24.9/ M
M /26.0
PE /26.0
24.9/ PE
ESB24-40/24
1
3
5
7
E259R10-24DC LC
2 10.2
4 10.2
6 10.3
8
Date
Name
E259R10-24DC LC
2 10.4
Date
Drwn. 29.01.08
c
d
DO-10
-25H1
Modification
a
DO-9
2/2
gepr.
E259R10-24DC LC
2 10.4
2 10.5
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:

heating on, other
Bl.:
sh.:
25
30
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 1
Dse 2
Dse 3
Dse 4
Dse 5
Dse 6
links (auen)
links
links
links
links
links
nozzle 1
nozzle 2
nozzle 3
nozzle 4
nozzle 5
nozzle 6
left (outside)
left
left
left
left
left
25.9/ 2L+
2L+ /27.0
-12A8
PART:
X20DO9322
12.4
DO-1
DO-2
11
21
12
DO-5
22
DO-6
13
23
25.9/ M
M /27.0
PE /27.0
-X3
W12
-1X3
29
47
30
31
32
33
34
48
27
10
11
12
13
14
28
27
10
11
12
13
14
28
M2 /27.0
M3 /27.1
M4 /27.3
M1 /27.4
W13
10
W34
lflex
5x0,75
-3X3
W29
W30
W31
W32
10
-4X3
W33
W35
lflex
lflex
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
-26Y1
-26Y2
24VDC
24VDC
Date
Name
Drwn. 29.01.08
gepr.
-26Y3
24VDC
Date
c
d
DO-4
25.9/ PE
Modification
a
DO-3
1/2
-26Y4
24VDC
-26Y5
24VDC
Name
Neef
-26Y6
24VDC
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Magnetventile Dsen
Bl.:
sh.:
26
30
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 7
Dse 8
Dse 9
Dse 10
links
links
links
links (innen)
nozzle 7
nozzle 8
nozzle 9
nozzle 10
left
left
left
left (inside)
Reserve
Reserve
reserve
reserve
26.9/ 2L+
2L+ /28.0
-12A8
PART:
X20DO9322
12.4
DO-7
DO-8
14
24
15
DO-11
25
DO-12
16
26
26.9/ M
M /28.0
PE /28.0
-X3
W12
-1X3
35
23
24
25
15
15
26.6/ M2
-X3
W12
-1X3
26.6/ M3
26.6/ M4
21
22
26.1/ M1
W37
W34
-4X3
W36
lflex
-2X3
W38
W39
W40
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
-27Y1
12x0,75
-27Y2
24VDC
24VDC
Date
Name
Drwn. 29.01.08
gepr.
-27Y3
24VDC
Date
c
d
DO-10
26.9/ PE
Modification
a
DO-9
2/2
-27Y4
W13
-3X3
11
13
12
13
12
24VDC
Name
Neef
11
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Magnetventile Dsen
Bl.:
sh.:
27
30
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 1
Dse 2
Dse 3
Dse 4
Dse 5
Dse 6
rechts (auen)
rechts
rechts
rechts
rechts
rechts
nozzle 1
nozzle 2
nozzle 3
nozzle 4
nozzle 5
nozzle 6
right (outside)
right
right
right
right
right
27.9/ 2L+
2L+ /29.0
-12A9
PART:
X20DO9322
12.4
DO-1
DO-2
11
21
12
DO-5
22
DO-6
13
23
27.9/ M
M /29.0
PE /29.0
-X3
W12
-1X3
36
49
37
38
39
40
41
50
16
29
17
18
19
20
21
30
16
29
17
18
19
20
21
30
M7 /29.0
M8 /29.1
M9 /29.3
M6 /29.4
W15
10
W48
lflex
5x0,75
-5X3
W43
W44
W45
W46
10
-6X3
W47
W49
lflex
lflex
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
-28Y1
-28Y2
24VDC
24VDC
Date
Name
Drwn. 29.01.08
gepr.
-28Y3
24VDC
Date
c
d
DO-4
27.9/ PE
Modification
a
DO-3
1/2
-28Y4
24VDC
-28Y5
24VDC
Name
Neef
-28Y6
24VDC
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Magnetventile Dsen
Bl.:
sh.:
28
30
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 7
Dse 8
Dse 9
Dse 10
rechts
rechts
rechts
rechts (innen)
nozzle 7
nozzle 8
nozzle 9
nozzle 10
right
right
right
right (inside)
Reserve
Reserve
reserve
reserve
28.9/ 2L+
2L+ /30.0
-12A9
PART:
X20DO9322
12.4
DO-7
DO-8
14
24
15
DO-11
25
DO-12
16
26
28.9/ M
M /30.0
PE /30.0
-X3
W12
-1X3
42
26
27
28
22
22
28.6/ M7
W48
-6X3
W50
-2X3
W51
W52
W53
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
-29Y2
24VDC
24VDC
Date
-1X3
Name
24VDC
Date
Drwn. 29.01.08
gepr.
-29Y3
-29Y4
10
10
W15
-5X3
52
31
32
31
32
11
11
13
12
13
12
24VDC
Name
Neef
51
28.1/ M6
lflex
-29Y1
W12
28.6/ M9
W37
-X3
28.6/ M8
c
d
DO-10
28.9/ PE
Modification
a
DO-9
2/2
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Magnetventile Dsen
Bl.:
sh.:
29
30
Bl.:
fr Tankmodul
digitale
(Option)
Ausgnge
data bus
supply
for tank module
digital
(option)
outputs
Reserve
Reserve
reserve
reserve
1L+
29.9/ 2L+
2L+
29.9/ M
29.9/ PE
PE
W58
bn
ws
gn
-X3
LiYCY
74
75
76
-X3
PE
77
78
79
PE
3x0,5
-12A10
11
22
21
25
26
12.5
X2X X2X- X2X\
+24VDC
X20BT9100
Date
GND
PART:
Name
Date
Drwn. 29.01.08
c
d
3
Versorgung
24.9/ 1L+
Modification
a
Datenbus
gepr.
1/1
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFV
Joseph Vgele AG
Serial-No.:
KSFV 0025 - XXXX
Spot:
Plan
2098925_00
Designation:
Bl.:
sh.:
30
30
Bl.:
Schaltplanhistorie der Maschine KSFVU

History of the circuit diagrams for the machine KSFVU
von Maschine
bis Maschine
Benennung
PC-Dateiname
part number
from machine
to machine
name
PC filename
2091493_00
KSFVU 001
KSFVU 001
ESP_KSFVU_001-001
ESP_KSFVU_2091493_00_00_00.pdf
2102929_00
KSFVU 002
KSFVU XXX
ESP_KSFVU_002-XXX
ESP_KSFVU_2102929_00_00_00.pdf
Materialnummer
Modification
a
b
Date
Name
Date
Drwn. 31.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Historie
history
Bl.:
sh.:
0
30
Bl.:
Schaltschrank Daten
Aderleitungsfarben:
electrical data:
colours of wiring:
mechanical data:
Anschluspannung:
supply voltage:
schwarz
Betrieb:
grn
Schrankgre (BxHxT):
black
in operation:
green
600x600x200mm
ca. 15kW
Neutralleiter:
hellblau
Strung:
rot
Schutzart:
connected load:
ab. 15kW
neutral conductor:
light blue
failure:
red
Anschlustrom:
ca. 21A
Schutzleiter:
grn/gelb
Warnung:
gelb
Lackierung:
supply current:
ab. 21A
green/yellow
warning:
yellow
coulor:
max. Vorsicherung
25A
rot
Freigabe:
grn
Hauptschalter:
red
release:
green
main switch:
dunkelblau
Leitungsabgnge:
unten
frequency:
darkblue
outgoing feeders:
below
braun
Einspeisung:
Stecker
voltage of motors:
brown
supply:
connector
Fremdspannung:
orange
external voltage:
orange
wei
white
Normen:
VDE, DIN EN
max. back up fuse

50-120Hz
Nennfrequenz:
Steuerspannung:
24VDC
control voltage:
Meldespannung:
24VDC
indicator voltage:
Ventilspannung:
24VDC
voltage of valves:
Date
IP 54
RAL 7032
---
norms:
Name
Date
Drwn. 31.01.08
c
d
Hauptstromleiter:
Anschluleistung:
Modification
a
400VAC
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Technische Daten
technical data
Bl.:
sh.:
1
30
Bl.:

Seite
Seitenbenennung
page
page designation
0
1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Modification
a
b
Historie
history
Technische Daten
technical data
Inhaltsverzeichnis
Table of content
Inhaltsverzeichnis
Table of content
Gesamtansicht Modul
total view module
view module behind
bersicht Dsen
overview of jets
bersicht I/O-Bus
overview of I/O-bus
Bediengert
operator panel
CAN-Schnittstelle
CAN-interface
Reserve
reserve
Reserve
reserve
Date
Name
Date
Drwn. 31.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Inhaltsverzeichnis
Table of content
Bl.:
sh.:
2
30
Bl.:

Seite
Seitenbenennung
page
page designation
20
21
22
23
24
25
26
27
28
29
30
Modification
a
b
Initiatoren
initiators
Steuerung Reserve
Impulssign., PWM-Ausgang
heating on, other
Magnetventile Dsen
Magnetventile Dsen
Magnetventile Dsen
Magnetventile Dsen
Date
Name
Date
Drwn. 31.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Inhaltsverzeichnis
Table of content
Bl.:
sh.:
3
30
Bl.:
11S2 11S1
11M1
13A1
21S1 21S2
Date
Name
Date
Drwn. 31.01.08
c
d
21S4 21S3
25H1
Modification
a
19S2
19S1
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Bl.:
sh.:
5
30
Bl.:
25x60x180
11F2
11F1
25x60x300
25K3
25K2
10F9
10F8
10F7
10F6
10F5
10F4
10F3
10F2
10F1
25x60x345
12A10
12A9
12A8
12A7
12A6
12A5
12A4
12A3
X1
25K1
24K1
X3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PE
PE
PE
PE
L1
L2
L3
N
PE
1
2
3
4
PE
5
6
7
8
PE
9
10
11
12
13
PE
25x60x240
30
25x80x240
Date
Name
Date
Drwn. 31.01.08
c
d
12A2
12A1
b
X00
25x60x210
Modification
a
24K2
11K1
11G1
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Montageplatte
Bl.:
sh.:
6
30
Bl.:
Schaltschrank
control cabinet
Klemmenkasten
Steuerung
Heizung
terminal box
terminal box
control unit
heating
-8X3
-1X1
-20S1
-15B3
-24Y3
-16B2
-20S3
-10R1
Date
Name
Date
Drwn. 31.01.08
c
d
Klemmenkasten
-20S2
Modification
a
gepr.
Name
Neef
-16B1
-10R2
Tankheizung 1
Tankheizung 2
tank heating 1
tank heating 2
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Gesamtansicht Modul
total view module
Bl.:
sh.:
7
30
Bl.:
-24Y2
Date
Name
Date
Drwn. 31.01.08
c
d
-24Y1
Modification
a
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:

view module behind
Bl.:
sh.:
8
30
Bl.:
12
11
Dsen links
Dsen rechts
jets left
jets right
10
10
Balken vorne
-27Y2
-27Y3
-27Y4
-29Y4
-29Y3
-29Y2
bar in front
10
10
11
12
10-pol.
10-pole
zu Tankmodul
10-pol.
2X3
9X3
10-pole
to tank module
Fahrtrichtung
bar lateral
12
11
-27Y6
-27Y5
-26Y1
-26Y2
-26Y3
-26Y4
-26Y5
Drehgeber links
32-pol.
1X3
control cabinet
16-pole
3X3
Balken seitlich
5X3
bar lateral
11
12
-28Y5
-28Y4
-28Y3
-28Y2
-28Y1
-29Y5
-29Y6
Drehgeber rechts
32-pole
4X3
4-pol.
4-pol.
4-pole
4-pole
6X3
Balken hinten
Balken hinten
bar behind
Date
Name
Date
Drwn. 31.01.08
c
d
16-pol.
16-pole
Balken seitlich
Modification
a
16-pol.
Schaltschrank
driving direction
gepr.
-26Y6
-27Y1
-29Y1
-28Y6
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
bar behind
KSFVU 002 - XXX
Spot:
Plan
bersicht Dsen
Bl.:
2102929_00
Designation:
overview of jets
sh.:
9
30
Bl.:
Einspeisung
Tankheizung 1
Tankheizung 2
400VAC
(links)
(rechts)
supply
tank heating 1
tank heating 2
400VAC
(left)
(right)
Pumpenheizung 1
Pumpenheizung 2
Pumpenheizung 3
Pumpenheizung 4
pump heating 1
pump heating 2
pump heating 3
pump heating 4
L1
L2
L3
-10F1
-10F2
-10F3
-10F4
-10F5
-10F6
-10F7
-10F8
-10F9
B16A
B16A
B16A
B16A
B16A
B16A
B16A
B16A
B16A
-25K1
25.1
-25K2
25.2
-25K3
25.3
-25K4
25.4
-24K1
24.7
PE /11.0
-X1
W1
L1
L2
L3
PE
br
sw
gr
bl
PE
-X1
W2
PE
PE
-X1
W3
PE
PE
-X1
W4
lflex mit
lflex
lflex
lflex
Geflecht
5x2,5
5x2,5
7x1,5
L1
5x6
L2
L3
PE
-10X1
-10R1
32A
PE
-10R2
7kW
P1
P2
P3
PE
TB
10
11
12
13
sw
sw
-1X1
W5
sw
sw
sw
sw
sw
sw
PE
6
PE
PE
7kW
P1
P2
P3
Leistung ca. 15kW
TB
W6
W7
W8
...
...
...
...
3x1,5
3x1,5
3x1,5
3x1,5
-10R3
-10R4
-10R5
-10R6
0,5kW
0,5kW
0,5kW
0,5kW
power ab. 15kW
Modification
a
b
Date
Name
Date
Drwn. 31.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation: Einsp.
400VAC, Heizungen
Bl.:
sh.:
10
30
Bl.:
Einspeisung
Einspeisung
Lastspannung
Anlage
Schaltschrank-
Spannungs-
Steuerspannung
Steuerspannung
24VDC
24VDC
24VDC 2L+
Ein - Aus
lfter inTr
stabilisierung
24VDC
24VDC 1L+
Steuerung
Last
supply
supply
load voltage
plant
air fan for
voltage
control voltage
control voltage
24VDC
24VDC
24VDC 2L+
on - off
control cabinet
stabilisation
24VDC
24VDC 1L+
control unit
load
in door
24VDC
24VDC
1L+ /13.0
2L+ /23.0
-11F1
6A
-11K1
-11F2
2
10A
.5
21
31
-11S1
22
24
32
34
rt
-11K1
-11S2
gn
.5
11
12
14
-11G1
150W
V+
V+
INPUT
OUTPUT
19...36VDC
24VDC, 6.3A
PE
V-
V-
A1
-11K1
A2
M /13.0
PE /13.0
10.9/ PE
-X3
W9
PE
PE
-X00
2L+
-X00
M
+
lflex
11M1
18x1
24VDC
1L+
M
1
60.13, 24VDC
-11X1
14.0
23.0
23.7
PE
Code 1/8
Stecker
16-polig
14
12
24
22
34
32
11 .5
21 .2
31 .3
connector
16-pole
Modification
a
b
Date
Name
Date
Drwn. 31.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation: Einsp.
24VDC, Steckverb.
Bl.:
sh.:
11
30
Bl.:
d
Modification
Date
Name
gepr.
Date
Drwn. 31.01.08
Neef
VGELE
Name
30.0
DO9322
-12A10
DO9322
28.0
29.0
15
25
15
25
15
25
15
25
15
25
15
25
15
25
15
16
26
16
26
16
26
16
26
16
26
16
26
16
26
16
25
25
26
26
15
16
24
14
24
14
24
14
24
14
24
14
24
14
24
14
24
14
24
14
24
23
13
23
13
23
13
23
13
23
13
23
13
23
13
23
13
23
13
23
13
22
12
22
12
22
12
22
12
22
12
22
12
22
12
22
12
22
12
22
12
21
11
21
11
21
11
21
11
21
11
21
11
21
11
21
11
21
11
21
11
bus transmitter with infeed module BT9100
Bussender mit Einspeisemodul BT9100
3 counter + 1 PWM-output DC2395
3 Zhler + 1 PWM-Ausgang DC2395
-12A9
26.0
27.0
DO9322
-12A8
24.1
25.0
DO9322
-12A7
DI9371
23.1
25
26
14
-12A6
21.0
22.0
DI9371
-12A5
AT2222
19.0
20.0
15
16
-12A4
16.0
AI4622
-12A3
15.0
BR9300
-12A2
13.4
-12A1
0
4
5
Joseph Vgele AG
Serial-No.:
Machine Key Code:
KSFVU
KSFVU 002 - XXX
7
8
Ident-No.:
Designation:
BT9100
2102929_00
Spot:
bersicht I/O-Bus
overview of I/O-bus
Plan
Bl.:
sh.:
30
12
Bl.:
Bediengert
Bediengert
Versorgung
Versorgung
24VDC
Datenbus
Bus
Eingnge / Ausgnge
operator panel
operator panel
supply
supply
24VDC
data bus
bus
inputs / outputs
11.9/ 1L+
1L+ /14.0
-13A1
B&R
Power Panel 400
Display
W11
LiYCY
LiYCY
4x0,5
3x0,5
bn
ws
SHLD
X2X\
X2X-
X2X
SHLD
CANL
3
ge
ws
X2X
gn
CLG /14.2
CLK /14.1
CHG /14.2
CHK /14.1
11.9/ M
M /14.0
PE /14.0
11.9/ PE
-12A1
11
22
21
14
15
+24VDC
BUS
+24VDC
BUS
16
24
25
+24VDC
+24VDC
26
12.1
X2X X2X- X2X\
GND
X20BR9300
Date
Name
Date
Drwn. 31.01.08
c
d
W10
Modification
a
PE
gn
CANH
POWER 24 VDC
GND
CAN
bn
display
gepr.
Name
Neef
PART:
Machine Key Code:
VGELE
GND
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
1/1
Plan
2102929_00
Designation:
Bediengert
operator panel
Bl.:
sh.:
13
30
Bl.:
CAN-Bus
CAN-Bus
eingehend
ausgehend
CAN-bus
CAN-bus
incoming
outgoing
CLG /13.3
ge
LOW
CHG /13.3
gn
HIGH
CLK /13.3
ws
LOW
13.9/ M
M /15.0
PE /17.0
13.9/ PE
-X3
W9
-11X1
11.0
CAN
Modification
a
br
CHK /13.3
1L+ /15.0
HIGH
13.9/ 1L+
Date
CAN
Name
Date
Drwn. 31.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
CAN-Schnittstelle
CAN-interface
Bl.:
sh.:
14
30
Bl.:
Drehgeber
Drehgeber
links
rechts
rotary transducer
rotary transducer
left
right
Drucksensor
Reserve
pressure sensor
reserve
14.9/ 1L+
1L+ /16.0
14.9/ M
M /17.0
-X3
W12
45
46
25
26
-X3
W17
lflex
lflex
34x0,75
12x0,75
-1X3
25
-3X3
W14
br
bl
-5X3
W16
br
bl
W18
lflex
3x0,5
3x0,5
4x1
-15B2
-15B3
UA:
UA:
0...10V
0...10V
0...10V
-3X3
W13
-1X3
W12
-X3
-12A2
UA:
W14
sw
W16
-5X3
7
7
W15
-1X3
23
23
W12
-X3
43
11
12
AI+ 1I
AI+ 1U
/23.3
...
13
sw
W18
PE
PE
PE
7
7
-8X3
24
24
W17
-X3
44
21
22
AI+ 2I
AI+ 2U
23
63
14
15
AI+ 3I
AI+ 3U
16
24
25
AI+ 4I
AI+ 4U
26
12.1
AI- 1U/I
AI- 2U/I
AI- 3U/I
X20AI4622
Date
AI- 4U/I
PART:
Name
Date
Drwn. 31.01.08
c
d
W15 lflex 18x1
Modification
a
X4.M /23.3
26
...
-15B1
62
X4.1L+
-8X3
W13 lflex 18x1
61
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
1/1
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Bl.:
sh.:
15
30
Bl.:
Temperatur
Temperatur
Tank
Pumpe
temperature
temperature
tank
pump
15.9/ 1L+
1L+ /17.0
-16B1
-16B2
Pt100
Pt100
W20
Elektronik
W19
br
ws
gn
-8X3
3x0,5
-X3
-12A3
W17
53
54
55
64
65
66
21
22
23
PE
11
12
13
PE
-X3
12.2
Sensor+ 1
Sense- 1
Sensor- 1
Sensor+ 2
Date
Sense- 2
Sensor- 2
PART:
X20AT2222
Name
Date
Drwn. 31.01.08
c
d
ws
Elektronik
Modification
a
rt
2x0,5
gepr.
1/1
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:

Bl.:
sh.:
16
30
Bl.:
16.9/ 1L+
15.9/ M
M /18.0
PE /18.0
14.9/ PE
Modification
a
1L+ /18.0
Date
Name
Date
Drwn. 31.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Reserve
reserve
Bl.:
sh.:
17
30
Bl.:
17.9/ 1L+
17.9/ M
M /20.0
PE /21.0
17.9/ PE
Modification
a
1L+ /19.0
Date
Name
Date
Drwn. 31.01.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Reserve
reserve
Bl.:
sh.:
18
30
Bl.:
Befllen
Zirkulation
mit Pumpe
circulation
fill
with pump
Spritzen
Spritzen
Test und
Pumpe
Automatik
Hand
Ausblasen
schneller
spray
spray
test and
pump
automatic
hand
blow out
faster
18.9/ 1L+
1L+ /20.0
1 =
Aus
off
2 =
Befllen mit Pumpe

fill with pump
4 =
3 =
-19S1
oben
circulation
above =
pump faster
Spritzen Automatik
unten =
Pumpe langsamer
below =
pump more slowly
spray automatic
12
11
o-u
Pumpe schneller
-19S2
Spritzen Hand
spray hand
Test und Ausblasen

test and blow out
PL /20.0
-12A4
11
21
12
22
13
23
12.2
DI-1
DI-2
DI-3
DI-4
DI-5
DI-6
X20DI9371
Date
PART:
Name
Date
Drwn. 31.01.08
c
d
6 =
Modification
b
10
5 =
1
Zirkulation
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
1/2
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Bl.:
sh.:
19
30
Bl.:
Pumpe
Niveau Tank
Niveau Tank
langsamer
Heizgrenze
voll
pump
level tank
level tank
more slowly
heating limit
full
Reserve
Reserve
Reserve
reserve
reserve
reserve
19.9/ 1L+
1L+ /21.0
18.9/ M
M /21.0
-X3
57
br
bl
W21
...
3x0,5
3x0,5
-20S1
-20S2
sw
W21
-X3
-12A4
W22
...
72
br
bl
14
sw
W22
58
73
24
15
-X3
25
59
-X3
16
60
26
12.2
DI-7
DI-8
DI-9
DI-10
DI-11
DI-12
X20DI9371
Date
PART:
Name
Date
Drwn. 31.01.08
c
d
71
19.6/ PL
Modification
a
56
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
2/2
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Initiatoren
initiators
Bl.:
sh.:
20
30
Bl.:
Sperre 1
Sperre 2
Sperre 1
Sperre 2
Dse
Dse
Dse
Dse
links
links
rechts
rechts
blockade 1
blockade 2
blockade 1
blockade 2
nozzle
nozzle
nozzle
nozzle
left
left
right
right
Reserve
Reserve
reserve
reserve
20.9/ 1L+
1L+ /22.0
-21S1
-21S3
1
20.9/ M
M /22.0
PE /22.0
-12A5
11
21
12
22
13
23
12.3
DI-1
DI-2
DI-3
DI-4
DI-5
DI-6
X20DI9371
Date
PART:
Name
Date
Drwn. 31.01.08
c
d
-21S4
18.9/ PE
Modification
a
-21S2
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
1/2
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Bl.:
sh.:
21
30
Bl.:
Reserve
Reserve
Reserve
Reserve
Reserve
Reserve
reserve
reserve
reserve
reserve
reserve
reserve
21.9/ 1L+
1L+ /30.0
21.9/ M
M /23.0
PE /23.0
21.9/ PE
-12A5
24
DI-7
DI-8
25
16
26
DI-9
DI-10
DI-11
DI-12
Date
PART:
Name
Date
Drwn. 31.01.08
c
d
15
X20DI9371
Modification
a
14
12.3
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
2/2
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Steuerung Reserve
Bl.:
sh.:
22
30
Bl.:
Impulssignale
Impulssignal
Impulssignal
Impulsgeber
Drehzahl
Raupenfahrzeug
Raupenfahrzeug
Raupenfahrzeug
Drehzahl
Pumpe
links
rechts
Pumpe
PVE-Ventil
pulse signals
impulse signal
impulse signal
pulse initiator
speed
tracked
tracked
tracked
speed
pump
vehicle
vehicle left
vehicle right
pump
PVE-valve
Reserve
reserve
11.4/ 2L+
2L+ /24.0
15.5/
X4.1L+
15.5/
X4.M
-8X3
W23
br
bl
...
3x0,5
-23S1
U-PVE
-8X3
7
7
W17
-X3
67
22.9/ M
M /24.0
PE /24.0
22.9/ PE
-X3
W9
-X3
W9
-12A6
-11X1
11.0
11
12
13
14
15
11
12
13
14
15
16
10
11
12
13
14
15
16
-11X1
KANAL 1
(ZHLER)
KANAL 2
(ZHLER)
KANAL 3
(ZHLER)
KANAL 4
(PWM-AUSG.)
+24VDC
X20DC2395
Date
10
16
12.3
Name
Date
Drwn. 31.01.08
c
d
sw
W23
Modification
a
/24.0
gepr.
PART:
Name
Neef
GND
Serial-No.:
11
12
13
Ident-No.:
KSFVU
Joseph Vgele AG
10
14
15
16
1/1
Machine Key Code:
VGELE
11.0
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation: Impulssign.,
PWM-Ausgang
Bl.:
sh.:
23
30
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
PVE-Ventil
Freigabe
Pumpe
Zirkulation
PVE-Ventil
Befllen
electromagn. valve
electromagn. valve
electromagn. valve
PVE-valve
release
pump
circulation
PVE-valve
fill
Reserve
Reserve
Pumpenheizung
Ein
reserve
reserve
pump heating
on
23.9/ 2L+
2L+ /25.0
11
-24K2
.2
12
14
-12A7
PART:
X20DO9322
12.3
DO-1
23.5/
U-PVE
11
21
DO-4
12
DO-5
22
DO-6
13
23
A1
A1
-24K1
A2
A2
23.9/ M
M /25.0
PE /25.0
23.9/ PE
-X3
69
68
-X3
70
17
18
PE
-X3
W17
-8X3
W24
W26
PE
W27
lflex
lflex
lflex
3x1
3x1
3x1
-24Y2
24VDC
60.13, 24VDC
-24Y1
2
14
12
24
22
34
32
PE
Sig. +24V
0V
Date
Name
20
PE
10
PE
10
PE
PE
W16
-8X3
11
11
-24Y3
2
PE
24VDC
ESB24-40/24
PE
1
3
5
7
21
2
4
6
8
10.6
10.6
10.7
10.7
31
Drwn. 31.01.08
gepr.
19
11 .0
Date
c
d
DO-3
-24K2
Modification
a
DO-2
1/2
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Bl.:
sh.:
24
30
Bl.:
Tankheizung 1
Tankheizung 2
Tankheizung 2
Tankheizung 2
Ein
Phase L1
Phase L2
Phase L3
Ein
Ein
Ein
tank heating 1
tank heating 2
tank heating 2
tank heating 2
on
phase L1
phase L2
phase L3
on
on
on
Signalhupe
Strung
alarm horn
failure
24.9/ 2L+
2L+ /26.0
-12A7
PART:
X20DO9322
12.3
DO-7
DO-8
14
24
15
DO-11
25
DO-12
16
26
3+
24VDC
A1
-25K1
A1
A1
-25K2
A2
A2
2-
A1
-25K3
-25K4
A2
A2
24.9/ M
M /26.0
PE /26.0
24.9/ PE
ESB24-40/24
1
3
5
7
E259R10-24DC LC
2 10.2
4 10.2
6 10.3
8
Date
Name
E259R10-24DC LC
2 10.4
Date
Drwn. 31.01.08
c
d
DO-10
-25H1
Modification
a
DO-9
2/2
gepr.
E259R10-24DC LC
2 10.4
2 10.5
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:

heating on, other
Bl.:
sh.:
25
30
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 1
Dse 2
Dse 3
Dse 4
Dse 5
Dse 6
links (auen)
links
links
links
links
links
nozzle 1
nozzle 2
nozzle 3
nozzle 4
nozzle 5
nozzle 6
left (outside)
left
left
left
left
left
25.9/ 2L+
2L+ /27.0
-12A8
PART:
X20DO9322
12.4
DO-1
DO-2
11
21
12
DO-5
22
DO-6
13
23
25.9/ M
M /27.0
PE /27.0
-X3
W12
-1X3
29
47
30
31
32
33
34
48
27
10
11
12
13
14
28
27
10
11
12
13
14
28
M2 /27.0
M3 /27.1
M4 /27.3
M1 /27.4
W13
10
W34
lflex
5x0,75
-3X3
W29
W30
W31
W32
10
-4X3
W33
W35
lflex
lflex
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
-26Y1
-26Y2
24VDC
24VDC
Date
Name
Drwn. 31.01.08
gepr.
-26Y3
24VDC
Date
c
d
DO-4
25.9/ PE
Modification
a
DO-3
1/2
-26Y4
24VDC
-26Y5
24VDC
Name
Neef
-26Y6
24VDC
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Magnetventile Dsen
Bl.:
sh.:
26
30
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 7
Dse 8
Dse 9
Dse 10
Zusatzdse 11
Zusatzdse 12
links
links
links
links (innen)
links
links (auen)
nozzle 7
nozzle 8
nozzle 9
nozzle 10
additional
additional
left
left
left
left (inside)
nozzle 11 left
nozzle 12 left (outside)
26.9/ 2L+
2L+ /28.0
-12A8
PART:
X20DO9322
12.4
DO-7
DO-8
14
24
15
DO-11
25
DO-12
16
26
26.9/ M
M /28.0
PE /28.0
-X3
W12
-1X3
35
23
24
25
15
15
26.6/ M2
-X3
W12
-1X3
26.6/ M3
26.6/ M4
21
22
26.1/ M1
W37
W34
-4X3
W36
lflex
12x0,75
-2X3
W38
W39
W40
W13
-3X3
W41
11
11
13
12
13
12
W42
lflex
lflex
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
-27Y1
-27Y2
24VDC
24VDC
Date
Name
Drwn. 31.01.08
gepr.
-27Y3
24VDC
Date
c
d
DO-10
26.9/ PE
Modification
a
DO-9
2/2
-27Y4
24VDC
-27Y5
24VDC
Name
Neef
-27Y6
24VDC
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Magnetventile Dsen
Bl.:
sh.:
27
30
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 1
Dse 2
Dse 3
Dse 4
Dse 5
Dse 6
rechts (auen)
rechts
rechts
rechts
rechts
rechts
nozzle 1
nozzle 2
nozzle 3
nozzle 4
nozzle 5
nozzle 6
right (outside)
right
right
right
right
right
27.9/ 2L+
2L+ /29.0
-12A9
PART:
X20DO9322
12.4
DO-1
DO-2
11
21
12
DO-5
22
DO-6
13
23
27.9/ M
M /29.0
PE /29.0
-X3
W12
-1X3
36
49
37
38
39
40
41
50
16
29
17
18
19
20
21
30
16
29
17
18
19
20
21
30
M7 /29.0
M8 /29.1
M9 /29.3
M6 /29.4
W15
10
W48
lflex
5x0,75
-5X3
W43
W44
W45
W46
10
-6X3
W47
W49
lflex
lflex
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
-28Y1
-28Y2
24VDC
24VDC
Date
Name
Drwn. 31.01.08
gepr.
-28Y3
24VDC
Date
c
d
DO-4
27.9/ PE
Modification
a
DO-3
1/2
-28Y4
24VDC
-28Y5
24VDC
Name
Neef
-28Y6
24VDC
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Magnetventile Dsen
Bl.:
sh.:
28
30
Bl.:
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Magnetventil
Dse 7
Dse 8
Dse 9
Dse 10
Zusatzdse 11
Zusatzdse 12
rechts
rechts
rechts
rechts (innen)
rechts
rechts (auen)
nozzle 7
nozzle 8
nozzle 9
nozzle 10
additional
additional
right
right
right
right (inside)
nozzle 11 right
nozzle 12 right (outside)
28.9/ 2L+
2L+ /30.0
-12A9
PART:
X20DO9322
12.4
DO-7
DO-8
14
24
15
DO-11
25
DO-12
16
26
28.9/ M
M /30.0
PE /30.0
-X3
W12
-1X3
42
26
27
28
22
22
28.6/ M7
W48
-6X3
W50
-2X3
W12
-1X3
28.6/ M9
W37
-X3
28.6/ M8
W51
W52
52
31
32
31
32
28.1/ M6
51
W53
10
10
W15
-5X3
W54
11
11
13
12
13
12
W55
lflex
lflex
lflex
lflex
lflex
lflex
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
-29Y1
-29Y2
24VDC
24VDC
Date
Name
Drwn. 31.01.08
gepr.
-29Y3
24VDC
Date
c
d
DO-10
28.9/ PE
Modification
a
DO-9
2/2
-29Y4
24VDC
-29Y5
24VDC
Name
Neef
-29Y6
24VDC
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Magnetventile Dsen
Bl.:
sh.:
29
30
Bl.:
Steuerspannung
Datenbus
fr Tankmodul
digitale
24VDC
zu Tankmodul
Ausgnge
zu Tankmodul
data bus
supply
control voltage
data bus
for tank module
digital
24VDC
to tank module
outputs
to tank module
1L+
29.9/ 2L+
2L+
29.9/ M
29.9/ PE
PE
W58
bn
ws
gn
-X3
LiYCY
3x0,5
-12A10
W56
11
22
21
25
74
75
76
PE
PE
-X3
W57
lflex
LiYCY
4x1
3x0,5
77
78
79
bn
ws
gn
PE
26
12.5
Date
Name
Date
Drwn. 31.01.08
gepr.
Name
Neef
-9X3
PE
Machine Key Code:
VGELE
Ident-No.:
KSFVU
Joseph Vgele AG
Serial-No.:
SHLD
X2X\
-9X3
X2X-
1/1
X2X
PART:
PE
X20BT9100
GND
+24VDC
2L+
X2X X2X- X2X\
c
d
Versorgung
22.9/ 1L+
Modification
a
Datenbus
1L+
KSFVU 002 - XXX
Spot:
Plan
2102929_00
Designation:
Bl.:
sh.:
30
30
Bl.:
Schaltplanhistorie der Maschine KSFVT

History of the circuit diagrams for the machine KSFVT
von Maschine
bis Maschine
Benennung
PC-Dateiname
part number
from machine
to machine
name
PC filename
2091494_00
KSFVT 001
KSFVT XXX
ESP_KSFVT_001-XXX
ESP_KSFVT_2091494_00_00_00.pdf
Materialnummer
Modification
a
b
Date
Name
Date
Drwn. 16.06.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
Historie
history
Bl.:
sh.:
0
14
Bl.:
Schaltschrank Daten
Tankmodul
tank module
Aderleitungsfarben:
electrical data:
colours of wiring:
mechanical data:
Anschluspannung:
supply voltage:
schwarz
Betrieb:
grn
Schrankgre (BxHxT):
black
in operation:
green
300x400x210mm
ca. 300W
Neutralleiter:
hellblau
Strung:
rot
Schutzart:
connected load:
ab. 300W
neutral conductor:
light blue
failure:
red
Anschlustrom:
ca. 12A
Schutzleiter:
grn/gelb
Warnung:
gelb
Lackierung:
supply current:
ab. 12A
green/yellow
warning:
yellow
coulor:
max. Vorsicherung
20A
rot
Freigabe:
grn
Hauptschalter:
red
release:
green
main switch:
dunkelblau
Leitungsabgnge:
unten
frequency:
darkblue
outgoing feeders:
below
Motorennennspannung: 24VDC
braun
Einspeisung:
Stecker
voltage of motors:
brown
supply:
connector
Fremdspannung:
orange
external voltage:
orange
wei
white
Normen:
VDE, DIN EN
max. back up fuse

---
Nennfrequenz:
Steuerspannung:
24VDC
control voltage:
Meldespannung:
24VDC
indicator voltage:
Ventilspannung:
24VDC
voltage of valves:
Date
IP 54
RAL 7035
---
norms:
Name
Date
Drwn. 16.06.08
c
d
Hauptstromleiter:
Anschluleistung:
Modification
a
24VDC
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
Technische Daten
technical data
Bl.:
sh.:
1
14
Bl.:

Seite
Seitenbenennung
page
page designation
0
1
2
5
6
10
11
12
13
14
15
16
17
18
Modification
a
b
Historie
history
Technische Daten
technical data
Inhaltsverzeichnis
Table of content
Einspeisung 24VDC
supply 24VDC
bersicht I/O-Bus
overview of I/O-bus
Datenbus
data bus
Temperatur Tank
temperature tank
Schalter Steuerung
switch control unit
Schalter, Initiatoren
switch, initiators
Meldeleuchten
signal-lamps
Magnetventile, Relais
electrom. valves, relay
lbrenner
oil burner
Date
Name
Date
Drwn. 16.06.08
c
d
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
Inhaltsverzeichnis
Table of content
Bl.:
sh.:
2
14
Bl.:
14S1
16H1
14S2
16H2
16H7
16H8
16H3
16H4
14S3
14S4
16H5
16H6
Date
Name
Date
Drwn. 16.06.08
c
d
10S1
Modification
a
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
Bl.:
sh.:
5
14
Bl.:
17K1
X00
M
M
M
1L+
1L+
1L+
2L+
2L+
25x60x90
18K3
18K2
18K1
18F1
25x60x240
11A4
11A3
1
2
3
PE
4
5
6
PE
7
8
9
PE
10
11
12
13
14
15
16
17
PE
18
19
20
21
PE
22
23
PE
24
25
PE
X3
PE
Date
Name
Date
Drwn. 16.06.08
c
d
X13
25x60x250
Modification
a
11A2
11A1
25x60x130
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Montageplatte
Bl.:
sh.:
6
14
Bl.:
Einspeisung
Steuerspannung
Steuerspannung
Notschalter
Lastspannung
24VDC
24VDC
24VDC 1L+
Aus
24VDC 2L+
Brenner
von Sprhmodul
supply
control voltage
control voltage
emergency switch
load voltage
24VDC
24VDC
24VDC 1L+
off
24VDC 2L+
burner
from spray modul
3L+ /18.0
1L+ /12.0
3M /18.0
21
11
22
12
sw
18.3
-10S1
M /12.0
PE /12.0
2
W1
bl
br
-X3
PE
W2
lflex
2x2,5
4x1,5
-10X1
+
12.0
PE
PE
-X00
-X00
1L+
2L+
PE
connector
(20A)
Date
10-pole + PE
Name
Date
Drwn. 16.06.08
gepr.
PE
von F31
10-polig + PE
c
d
Stecker
2-polig
Modification
2L+
Stecker
-10X2
1
2-pole
Einzeladern
connector
-X13
1L+
2L+ /12.0
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
Einspeisung 24VDC
supply 24VDC
Bl.:
sh.:
10
14
Bl.:
d
Modification
Date
Name
gepr.
DI9371
Date
Drwn. 16.06.08
16.0
17.0
15
25
15
25
15
16
26
16
26
16
25
25
26
26
15
16
24
14
24
14
24
14
24
14
23
13
23
13
23
13
23
13
22
12
22
12
22
12
22
12
21
11
21
11
21
11
21
11
-11A4
14.0
15.0
AT2222
-11A3
13.0
BR9300
-11A2
12.2
-11A1
0
2
3
Neef
VGELE
Name
Joseph Vgele AG
Serial-No.:
Machine Key Code:
KSFVT
KSFVT 001 - XXX
7
8
Ident-No.:
Designation:
DO9322
2091494_00
Spot:
bersicht I/O-Bus
overview of I/O-bus
Plan
Bl.:
sh.:
14
11
Bl.:
von Sprhmodul
data bus
data bus
Bus
Eingnge / Ausgnge
supply
supply
bus
inputs / outputs
10.9/ 2L+
2L+ /16.0
10.9/ M
M /15.0
PE /16.0
10.9/ PE
-X3
bn
ws
gn
PE
bn
W4
W3
ws
gn
LiYCY
3x0,5
LiYCY
3x0,5
-11A1
11
22
21
14
15
+24VDC
BUS
+24VDC
BUS
16
24
25
+24VDC
+24VDC
26
11.1
-10X2
X2X X2X- X2X\
10.3
GND
Date
GND
PART:
1/1
X2X\
X2X-
X20BR9300
Name
Date
Drwn. 16.06.08
c
d
7
Versorgung
1L+ /13.0
Modification
b
Versorgung
10.9/ 1L+
X2X
from spray modul
Datenbus
Datenbus
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
Datenbus
data bus
Bl.:
sh.:
12
14
Bl.:
Temperatur
Reserve
Tank
temperature
tank
12.9/ 1L+
1L+ /14.0
-13B1
Pt100
W5
ws
gn
11
12
13
LiYCY
3x0,5
-X3
-11A2
Sensor+ 1
Sense- 1
Sensor- 1
21
Sensor+ 2
X20AT2222
22
23
Date
Sense- 2
Sensor- 2
PART:
Name
Date
Drwn. 16.06.08
c
d
PE
11.1
Modification
a
br
gepr.
1/1
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
Temperatur Tank
Bl.:
2091494_00
Designation:
temperature tank
sh.:
13
14
Bl.:
Reserve
Hydraulikpumpe
Hydraulikpumpe
Heizung
Heizung
Umfllen
Umfllen
Ein
Aus
Ein
Aus
Betriebsart
Betriebsart
Hand Ein
Automatik Ein
reserve
hydraulic pump
hydraulic pump
heating
heating
decanting
decanting
on
off
on
off
control
control
mode hand on
mode automatic on
13.9/ 1L+
1L+ /15.0
Ein
oben
Ein
oben
Ein
oben
above =
on
above =
on
above =
on
above =
on
unten =
Aus
unten =
Aus
unten =
Aus
unten =
Aus
below =
off
below =
off
below =
off
below =
off
oben
o-u
o-u
-14S1
o-u
-14S3
3
-11A3
Ein
-14S4
3
11
21
12
22
13
23
11.2
DI-1
DI-2
DI-3
DI-4
DI-5
X20DI9371
Date
DI-6
PART:
Name
Date
Drwn. 16.06.08
c
d
o-u
AUS /15.0
Modification
b
-14S2
3
gepr.
Name
Neef
1/2
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
Schalter Steuerung
switch control unit
Bl.:
sh.:
14
14
Bl.:
Umfllen
Brenner
Niveau Tank
Niveau Tank
Versorgung 24VDC
Aus
Strung
leer
Heizgrenze
Brenner
decanting
burner
level tank
level tank
supply 24VDC
off
failure
empty
heating limit
burner
Reserve
vorhanden
reserve
stock-on
14.9/ 1L+
1L+ /16.0
12.9/ M
M /16.0
-X3
W6
-18K2
18.6
22
W7
3x0,5
-15S1
-15S2
13
15
br
bl
-18K1
18.1
24
sw
24
W7
11
12
14
sw
11
14
15
25
16
26
11.2
DI-7
DI-8
DI-9
DI-10
DI-11
X20DI9371
Date
DI-12
PART:
Name
Date
Drwn. 16.06.08
c
d
bl
3x0,5
-X3
14
br
...
14.6/ AUS
-11A3
12
...
W6
Modification
a
21
10
gepr.
Name
Neef
2/2
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
Schalter, Initiatoren
switch, initiators
Bl.:
sh.:
15
14
Bl.:
Meldeleuchte
Meldeleuchte
Meldeleuchte
Meldeleuchte
Meldeleuchte
Meldeleuchte
Meldeleuchte
Meldeleuchte
Hydraulikpumpe
Heizung
Umfllen
Umfllen
Umfllen
Zirkulation
Brenner
Brenner
Ein
Ein
Hand Ein
Automatik Ein
aktiv
aktiv
Betrieb
Strung
signal-lamp
signal-lamp
signal-lamp
signal-lamp
signal-lamp
signal-lamp
signal-lamp
signal-lamp
hydraulic pump
heating
decanting
decanting
decanting
circulation
burner
burner
on
on
hand on
automatic on
active
active
in operation
failure
15.9/ 1L+
1L+ /17.0
12.9/ 2L+
2L+ /17.0
-18K2
18.6
-11A4
X20DO9322
11.2
DO-2
DO-3
DO-4
DO-5
22
13
23
18.6
12
14
-16H2
-16H3
-16H4
-16H5
-16H6
-16H7
-16H8
gn
gn
gn
gn
gn
gn
gn
rt
15.9/ M
M /17.0
PE /17.0
12.9/ PE
Date
Name
Date
Drwn. 16.06.08
c
d
12
14
11
-16H1
Modification
b
21
12
DO-6
-18K3
11
11
1/2
PART:
DO-1
gepr.
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
Meldeleuchten
signal-lamps
Bl.:
sh.:
16
14
Bl.:
Magnetventil
Brenner
Blinklicht
Umfllen
Ein
leer
electromagnetic
burner
flashlight
valve
on
empty
Reserve
Reserve
Reserve
reserve
reserve
reserve
decanting
16.9/ 1L+
1L+
16.9/ 2L+
2L+
-11A4
PART:
X20DO9322
11.2
DO-7
DO-8
14
24
15
DO-11
25
DO-12
16
26
A1
A2
16.9/ M
16.9/ PE
PE /18.0
-X3
W8
16
17
PE
PE
-X3
W12
lflex
24
25
PE
PE
lflex
3x0,75
3x0,75
60.13, 24VDC
-17Y1
24VDC
Date
PE
14
12
24
22
34
32
Name
11 18.4
-17H1
21
24VDC
Drwn. 16.06.08
gepr.
PE
31
Date
c
d
DO-10
-17K1
Modification
a
DO-9
2/2
Name
Neef
Machine Key Code:
VGELE
Ident-No.:
KSFVT
Joseph Vgele AG
Serial-No.:
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
Magnetventile, Relais
electrom. valves, relay
Bl.:
sh.:
17
14
Bl.:
Versorgung 24VDC
lbrenner
Versorgung 24VDC
Brenner
Notschalter
Brenner
Brenner
Brenner
Brenner
Sicherheits-
Aus
Ein
Strung
Strung
Betrieb
thermostat
burner
burner
burner
burner
safety
on
failure
failure
in operation
thermostat
vorhanden
Brenner
supply 24VDC
oil burner
supply 24VDC
burner
stock-on
burner
10.1/ 3L+
-10S1
10.7
12
6A
17.2
11
12
14
A1
A1
-18K1
-18K2
A2
A1
-18K3
A2
A2
10.1/ 3M
17.9/ PE
PE
-X13
W9
PE
1+2
3+4
PE
-X3
W10
lflex
lflex
5x2,5
5x1
18
19
20
21
PE
PE
14
12
24
22
34
32
W11
11 15.4
24VDC
11,5A
21
PE
4
Ein
PE
Strung
24VDC
31
Name
lbrenner, 1-stufig
RIELLO BURNERS
siehe auch Montage- und
RIELLO 40
Bedienungsanleitung Nr. 3452736
Modell G20 D.C., Typ 705M
Date
Drwn. 16.06.08
gepr.
Name
Neef
23
PE
PE
14
12
24
22
34
32
11 16.7
21 15.1
31
60.13, 24VDC
14
12
24
22
34
32
Machine Key Code:
VGELE
22
3x1
60.13, 24VDC
-18D1
Date
-X3
lflex
60.13, 24VDC
c
d
-18F1
-17K1
Modification
a
11
Serial-No.:
11 16.6
21
31
Ident-No.:
KSFVT
Joseph Vgele AG
PE
-18S1
KSFVT 001 - XXX
Spot:
Plan
2091494_00
Designation:
lbrenner
oil burner
Bl.:
sh.:
18
14
Bl.:
8.0 Pneumatic Schematics

VOGELE Technical Training - Spray Jet

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VOGELE Technical Training - Spray Jet

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Technical Training for SUPER 1800-2 SJ with removable Spray Module

Specification SUPER 1800-2 Standard

Specification / Diesel Engine SUPER 1800-2 SJ

Spray Technique / Spray Bar(s)

Control Unit at Spray Module

Spray Automatic at Main Console ON/Off

Training by Joseph Vgele AG Mannheim

Technical Training for SUPER 1800-2 SJ with removable Spray Module

Training by Joseph Vgele AG Mannheim

Technical Training for SUPER 1800-2 SJ with removable Spray Module

Standard Tracked Paver

Maximum Paving Depth: 30 cm

Tonnage per Hour: up to 700 metric tones

Paving Speed: up to 24 m/min

Travel Speed: up to 4,5 km/h

Powerful 6 Cyl. PERKINS

Easy Operation Concept ErgoPlus

Training by Joseph Vgele AG Mannheim

Technical Training for SUPER 1800-2 SJ with removable Spray Module

SUPER 1800-2 as Spray Finisher with SprayJet

Training by Joseph Vgele AG Mannheim

Technical Training for SUPER 1800-2 SJ with removable Spray Module

Training by Joseph Vgele AG Mannheim

Technical Training for SUPER 1800-2 SJ with removable Spray Module

1106D - E66 TA ( PJ38703 )

2.000 Rpm ( 125 kW @ 1.800 Rpm )

With Air Compressor! 225 cm/U max. 10 bar

Technical Training for SUPER 1800-2 SJ with removable Spray Module

Compressed Air Reservoir 2x 40 Liter and 1x15 Liter

Technical Training for SUPER 1800-2 SJ with removable Spray Module

Assembly LS Hydraulic Pump:

Training by Joseph Vgele AG Mannheim

Technical Training for SUPER 1800-2 SJ with removable Spray Module

Additional weight is standard !

Hinged tunnel plates are standard

Protection Cover at the Push rollers !

Hopper walls and hopper flashing extended to the

Training by Joseph Vgele AG Mannheim

Technical Training for SUPER 1800-2 SJ with removable Spray Module

Cover in front of the cooling air inlet !

Modified Cover Plate

Training by Joseph Vgele AG Mannheim

Technical Training for SUPER 1800-2 SJ with removable Spray Module

3.0 Spray Technique

Training by Joseph Vgele AG Mannheim

Technical Training for SUPER 1800-2 SJ with removable Spray Module

( each with 5 Spray Nozzles )

1x Front Spray Bar

2 Rear Spray Bars

( each with 2 Spray Nozzles)

Technical Training for SUPER 1800-2 SJ with removable Spray Module

Spray bar return line

Emulsion Pump with 6bar

Connector for compressed air

for cleaning purposes

With internal pump

Lower return line

Small spray bar

Small spray bar

Training by Joseph Vgele AG Mannheim

Technical Training for SUPER 1800-2 SJ with removable Spray Module

Spray Nozzle 2,5 mm

Emulsion Access Drilling 2,5 mm ( Spray pressure 3 bar )

Technical Training for SUPER 1800-2 SJ with removable Spray Module