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TECHNICAL BROCHURE

BAQUABII

* Available up to 100 GPM systems

Aquavar ABII
VARIABLE SPEED CONSTANT PRESSURE SYSTEMS

Goulds Water Technology


Residential and Commercial Water Systems
FEATURES
The AB2 variable speed pump controller and complete booster package kits, provide an
economical answer for municipal water district customers with low water pressure. Both domestic and light commercial applications can benefit. As water use increases, the controller
changes pump speed to maintain pressure. Large supply tanks are eliminated and less wear
and tear on your pump and motor.
Think of it as Cruise Control for your pump! The AB2 is available with a range of flow rates
to handle homes with up to four baths, irrigation, filtration and fire suppression systems.
Light commercial applications up to 100 GPM at 45 PSI boost. The AB2 is available as either
a separate controller or as part of a complete pump package with everything you need to
plumb it to a domestic water line.

Tested to UL 778 and


CSA 22.2 108 Standards
By Canadian Standards
Association
File #LR38549

US

The AquaBoost Advantage


+

Pressure

Pressure

UL

Flow

+ 0

Typical home water pressure


drops when demand is high.

PAGE 2

Flow

The AquaBoost makes up the


pressure difference at peak demand
for constant home water pressure.

Goulds Water Technology


Residential and Commercial Water Systems
INPUT AND OUTPUT POWER (VOLTAGE AND PHASE)
All 1AB2 and 2AB2 require single-phase input power
o All will work on 1, 208-230V input power
o 1151AB2s will work on 1, 115V input power

All controllers output three-phase, 230 Volt power


All pumps are equipped with three-phase motors

*1AB2 Controller (1151AB2 for 115V)

2AB22HM1F2E0

4.2 Amp, 208-230 V, single phase input


1 HP variable speed controller
Wall mount set Transducer Pre-wired
Pump and tank not included

2 HP controller Wall mount kit 208-230 V input


HMS stainless steel pump Transducer
V6P (2 gallon) tank, pressure gauge and discharge
pipe tee
Controller is pre-wired. Flows to 30 GPM.

2AB2 Controller
6.9 Amp, 208-230 V, single phase input
2 HP variable speed controller
Wall mount set Transducer Pre-wired
Pump and tank not included

*1AB2LB1035
1 HP controller Wall mount set
LB stainless steel jet pump Transducer
Discharge tee V6P tank, pressure gauge
Controller is pre-wired to the pump.
Flows to 15 GPM.

2AB21MC1F2B2
2 HP controller Wall mount set 208-230 V input
MCC cast iron / stainless steel pump
Transducer V6P (2 gallon) tank and pressure gauge
Controller is pre-wired. Flows to 27 GPM.

2AB21MC1G2A2
2 HP controller Wall mount kit 208-230 V input
MCC cast iron / stainless steel pump
Transducer V6P (2 gallon) tank and pressure gauge
Controller is pre-wired. Flows to 32 GPM.

*1AB21HM1E2D0
1 HP controller Wall mount kit 208-230 V input
HMS stainless steel pump Transducer
V6P (2 gallon) tank and discharge pipe tee
Controller is pre-wired. Flows to 20 GPM.

*1AB22HM1E2D0

**3AB2LCB1H2D0
3 HP controller Wall mount kit 208-230 V input
LCB stainless steel pump Transducer
Pressure gauge and discharge pipe tee
Controller is pre-wired. Flows to 50 GPM.

**2AB22MC1G2D2
2 HP controller Wall mount kit 208-230 V input
MCC cast iron/stainless steel impeller pump
Pressure transducer
Pressure gauge, 1" bronze discharge tank tee
Controller and motor are pre-wired. Flows to 80
GPM.

**5AB22MC1J2K2
5 HP controller Wall mount 208-230 V input
MCC cast iron/stainless impeller pump
Pressure transducer
Pressure gauge, 1" bronze tank tee
Controller and motor are pre-wired. Flows to 100
GPM.

**5AB2LCC1J2D0
5 HP controller Wall mount 208-230 V input
LCC stainless steel pump Pressure transducer
Pressure gauge, 1" bronze tank tee
Controller and motor are pre-wired. Flows to 70
GPM.
* 1 HP available in 115 input volt models, add a 115 prefix
to order number; ex. 1151AB2LB1035.
** Tank not included, order separately.

1 HP controller Wall mount kit 208-230 V input


HMS stainless steel pump Transducer
V6P (2 gallon) tank, pressure gauge and discharge
pipe tee
Controller is pre-wired. Flows to 30 GPM.
PAGE 3

Goulds Water Technology


Residential and Commercial Water Systems
SYSTEM SELECTION
PSI
2-10 20
30
40
50
60
70
80
90
100

BOOST GPM GPM GPM GPM GPM GPM GPM GPM GPM GPM
20

10

10

25

10

10

10

30

10

10

10

10

10

35

10

10

10

10

10

40

10

10

10

10

10

45

10

10

10

10

10

50

10

10

10

10

55

10

10

60

65

70

75

80

*1 1AB2LB1035 (1 HP, stainless steel pump, 1" discharge, 1" suction)


*2 1AB21HM1E2D0 (1 HP, stainless steel pump, 1" discharge, 1" suction)
*3 1AB22HM1E2D0 (1 HP, stainless steel pump, 1" discharge, 1" suction)
4 2AB22HM1F2E0 (1 HP, stainless steel pump, 1" discharge, 1" suction)
5 2AB21MC1F2B2 (1 HP, cast iron pump, 1" discharge, 1" suction)
6 2AB21MC1G2A2 (2 HP, cast iron pump, 1" discharge, 1" suction)
7 3AB2LCB1H2D0 (3 HP, stainless steel pump, 1" discharge, 1" suction)
8 5AB2LCC1J2D0 (5 HP, stainless steel pump, 1" discharge, 1" suction)
9 2AB22MC1G2D2 (2 HP, cast iron pump, 1" discharge, 1" suction)
10 5AB22MC1J2K2 (5 HP, cast iron pump, 1" discharge, 1" suction)
* 1 HP available in 115 volt input models. See Price Pages.
Items 7 thru 10 do not include tank. Recommend bladder tank, sized to 10% of pump flow (gpm).
NOTE: PSI is boosting pressure, NOT total system pressure.

PAGE 4

Goulds Water Technology


Residential and Commercial Water Systems
(114.30)
4.50

AQUAVAR ABII CONTROLLER FEATURES


(8.38)
.33

(57.15)
Power*
208-230V
2.25

Input
(controller only)

1AB2
2AB2

15%, single phase

(114.30)
4.50

(135.36)
5.33

(57.15)
2.25

(8.38)
.33

Output Power Up to 230V three phase (based on


input voltage). Motor rated for 208-230V, 10%.
Maximum Output Current 4.2 amps 1AB2 (1 HP)

6.9 amps 2AB2 (2 HP)
(242.04)
9.53

Input Controls Up and down buttons to set pressure.


(259.08)

(237.06)
9.33

10.20

(232.56)
9.16

Signal Lights Power on, pump running, inverter


stopped, pump stopped, standby, faults/errors.

(114.30)
(242.04)
4.50 9.53

Electrical Efficiency Over 95% at full load

(8.38)
.33

Protection Against Short circuit, under voltage, overload, motor temperature, dead heading, run out, suction loss, sensor fault, bound pump,
over voltage, static
(16.51)
discharge. Note: Suction loss/run.65
out is set for minimum
(12.07)
10 psi at discharge!
.48
(81.28)
3.20

(25
10

(232.56)
9.16

(135
5.3

(57.15)
2.25

(16.51)
.65

(157.90)
6.22

Ambient Temperature 34 F to 104 F

(81.28)
3.20
(259.08)
10.20

Maximum Humidity 95% at 104 F, non-condensing


(242.04)
9.53

(232.56)
9.16

(237.06)
9.33

Air Pollution Avoid mounting in areas with excessive


dust, acids, corrosives and salts.
Approvals

UL

US

(114.30)
4.50

Tested to UL 778 and


CSA 22.2 108 Standards
By Canadian Standards
Association
File #LR38549

Controller Enclosure Outdoor, NEMA


3R, IP 43
(8.38)
.33
(Rain-tight)

(135.36)
5.33

(57.15)
2.25

(16.51)
.65

Mounting Wall mount with mounting hardware.


Cooling Convection with cast aluminum heat sink.

3 HP, 5 HP with temperature fan

(12.07)
.48

(81.28)
3.20

Transducer 0.5 - 4.5 VDC with 5 VDC power supply,


100 psi range, 10-foot 3-wire shielded(242.04)
cable.(232.56)
9.53

(99.06)
3.90

9.16

(157.90
6.22

(237.06)
9.33

(259.08)
10.20

Input Wire 5 feet of 14, 10 or 8 gauge cable. Depending on size, cable is pre-wired to controller and motor
conduit box.
Output Wire 10 feet of 14 gauge cable. Cable is prewired to controller and pump motor (when provided).

(16.51)
.65

*Low input voltage may affect motor operation.


(81.28)
3.20

"
Liquid
Tight

(12.07)
.48
(157.90)
6.22

PRESSURE RANGE
(99.06)
3.90

Nominal Range Field adjustable from 20 - 85 psi, total system pressure.

WARNING DO NOT SET REQUIRED SYSTEM PRESSURE ABOVE 85 PSI. SEVERE DAMAGE TO PLUMBING COULD RESULT. PLUMB RELIEF VALVE OUTSIDE OR TO A DRAIN.

PAGE 5

Goulds Water Technology


Residential and Commercial Water Systems
SUGGESTED AB2 INSTALLATION FOR MUNICIPAL WATER SYSTEM
Home Supply

Water Main
Check Valve
Isolation Valves

AquaBoost
Controller

Circuit
Breaker

Unions
Transducer
Gauge
Relief
Tank
Valve

Disconnect

Check Valve

Figure 1

To Drain

Motor/Pump

SUGGESTED AQUABOOST INSTALLATION FOR WELL PUMP SYSTEM


Well Supply

Home Supply
Check Valve
Isolation Valves

AquaBoost
Controller

Circuit
Breaker
Disconnect

Unions
Transducer
Gauge
Relief
Tank
Valve
Check Valve

Figure 2
PAGE 6

To Drain
Motor/Pump

Isolation
Valve

Atmospheric
Storage Tank

Goulds Water Technology


Residential and Commercial Water Systems

Model MCC / 1MC Size 1 x 1-6


1MC1F2B0, 1MC1G1A0 VARIABLE SPEED
FEET
Performance Range at 0 Suction, Max. Imp. Dia. 61/8"

METERS

150

140
40

1MC1G2A0

130
120

1MC1F2B0

110
TOTAL DYNAMIC HEAD H

MAX.
(61/8")

100

30

90
80
70

20

60
50

Indicates
1MC1F2B0
pump with
5 diameter
impeller.

40
10

30

MIN

20
10
0

0
1

METERS

TOTAL DYNAMIC HEAD (H)

20

25

4
CAPACITY

160

60

140

U.S. GPM

m3/hr

Model LB / Size 1 x 1
LB1035 VARIABLE SPEED
Performance Range at 0 Suction
Impeller Diameter 5"

180

70

30

PSI FEET
80

50

15

10

40
50
30

120

MAX

100
40
80

20

30
60
20

NOTE:
Operation
beyond
pictured range,
may overload
controller and
cause
shutdown.

40

10
10

MIN

20
0

0
0

6
1

10
2

12

14

3
CAPACITY (Q)

16

18
4

22 U.S. GPM

20
5

m3/hr
PAGE 7

Goulds Water Technology


PSI

90

FEET
300

60
2HMS

TOTAL DYNAMIC HEAD

80
70
60

250

70

40

60
50

20
10
0

200

80

50

30

1HM1E2D0, 2HM1E2D0 and


2HM1F2E0
Performance Range
at 0 Suction

100
90

40

150

100

1
2

30
20

50

10
0

0
0

10

5
1

20

15
3

Curve represents pump model 1HM1E2D0.


Curve represents pump model 2HM1E2DO.
Curve represents pump model 2HM1F2E0.

30

25
5

CAPACITY

PAGE 8

40

1HMS

35

40 US GPM

9 m3/ hr 10

20
MAXIMUM SPEED

METERS

EFF. %

Residential and Commercial Water Systems

Goulds Water Technology


Residential and Commercial Water Systems

FEET
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0

LC Stainless Steel Variable Speed


Constant Pressure System
MODEL: 3AB2LCB1H2D0
2 STAGE PUMP
5.19" DIAM. IMP.

3550 RPM

TOTAL DYNAMIC HEAD (TDH)

3150
EFF.
52.2%
2625

1775

FEET
92
88
84
80
76
72
68
64
60
56
52
48
44
40
36
32
28
24
20
16
12
8
4

12

16

20

24

28
32
CAPACITY

36

44

48

62

56

60 US GPM

MCC Cast Iron / SS Variable Speed


Constant Pressure System
MODEL: 2AB22MC1G2D2
SINGLE STAGE PUMP
4.62" DIAM. IMP.

3550 RPM

3150

TOTAL DYNAMIC HEAD (TDH)

40

EFF.
60.4%

2625

1775

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 US GPM


CAPACITY

NOTE: Curves indicate boost pressure.

PAGE 9

Goulds Water Technology


Residential and Commercial Water Systems

FEET

MCC Cast Iron / SS Variable Speed


Constant Pressure System
MODEL: 5AB22MC1J2K2
SINGLE STAGE PUMP
6.12" DIAM. IMP.

3550 RPM

140
130
TOTAL DYNAMIC HEAD (TDH)

120

EFF.

3150

110

59.3%

100
90
2625

80
70
60
50
40

1775

30
20
10
0

FEET
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0

10

20

30

40

60

70
80
CAPACITY

90

100

110

120

130

US GPM

LC Stainless Steel Variable Speed


Constant Pressure System
MODEL: 5AB2LCC1J2D0
2 STAGE PUMP
5.19" DIAM. IMP.

3550 RPM

3150

EFF.
52.7%

HEAD

2625

1775

10

15

20

25

30

NOTE: Curves indicate boost pressure.

PAGE 10

50

35

40

45

50 55 60
CAPACITY

65

70

75

80

85

90

95 100

US GPM

Goulds Water Technology


Residential and Commercial Water Systems
DIMENSIONS (For Reference Only - Do not use for construction purposes)
LB PUMP (LB1035) WITH TANK AND TEE
Capacities

Pipe Connections 1 x 114 NPT

to 15 GPM

Rotation Right hand clockwise,


Maximum Temperature of Water 120 F

viewed from motor end
NOTE: Tank Liquid Temperature Limit is 120 F

Pump Liquid Temperature Limit is 140 F
Materials

304 stainless steel casing


Noryl impeller

Maximum System Working Pressure 85 psi

Motor

1 HP, ODP, Three Phase,


208-230/460V

Seal Carbon / Silicon Carbide / EPR

Overload protection, starters, heaters not required.


Dimensions are in inches.

2.78

14.93

PRESSURE GAUGE
PORT " NPT

" NPT PLUG

V6P TANK
" NPT

TRANSDUCER
PORT " NPT

DISCHARGE
1 NPT MALE
NPT FEMALE

18.43

SUCTION
1 NPT
FEMALE

- 14 NPSM CONDUIT
CONNECTION ODP MOTORS
14.31

8.75

6.31

6.50
4.25
REF

1.00
8.09

.10 (12 GA)


7.00

6.75

Approximate Packaged Shipping Weight 55 lbs.


Add the Check Valve dimension to this Reference Dimension

PAGE 11

Goulds Water Technology


Residential and Commercial Water Systems
DIMENSIONS (For Reference Only - Do not use for construction purposes)
MCC PUMP (1MC1G2A2 AND 1MC1F2B2) WITH TANK AND TEE
Capacity to 32 GPM (1MC1G2A2)
Pipe Connections 1 x 114 NPT

to 27 GPM (1MC1F2B2)
Rotation Right hand clockwise,
Maximum Temperature of Water 120 F
viewed from motor end
NOTE: Tank Liquid Temperature Limit is 120 F

Pump Liquid Temperature Limit is 212 F
Materials Cast iron casing
316 stainless steel impeller

Maximum System Working Pressure 85 psi

Motor

Seal Carbon / Silicon Carbide / EPR

112 HP, ODP, Three Phase, 208-230/460V


2 HP, ODP, Three Phase, 208-230/460V

Overload protection, starters, heaters not required.


Dimensions are in inches.

" NPT PLUG

PRESSURE GAUGE
PORT " NPT

2.00

V6P TANK
" NPT

TRANSDUCER
PORT " NPT

DISCHARGE
1 NPT MALE
NPT FEMALE

12.22
19.87

6.25

- 14 NPSM CONDUIT
CONNECTION ODP MOTORS

SUCTION
1 NPT
FEMALE
15.75

6.31

4.50

" NPT
DRAIN PLUG
6.75

Approximate Packaged Shipping Weight 75 lbs.


Add the Check Valve dimension to this Reference Dimension

PAGE 12

.75
4.58

.10 (12 GA)


6.75

4 SLOTS LENGTHWISE
.34 X .50 LONG

Goulds Water Technology


Residential and Commercial Water Systems
DIMENSIONS (For Reference Only - Do not use for construction purposes)
HMS PUMPS (1HM1E2D0, 2HM1E2D0)
Capacities to 20 GPM (1HM)
to 38 GPM (2HM4/2HM5)

Pipe Connections 1 x 114 NPT

Materials 316L stainless steel for all liquid


handling components

Maximum System Working Pressure 85 psi

Maximum Temperature of Water 120 F


NOTE: Tank Liquid Temperature Limit is 120 F
Rotation Right hand clockwise,
Pump Liquid Temperature Limit is 212 F
viewed from motor end

Motor

Seal Carbon / Silicon Carbide / EPR

1 HP, ODP, Three Phase,208-230/460V (1HM/2HM4)


1.5 HP, ODP, Three Phase,208-230/460V (2HMS5)

Overload protection, starters, heaters not required. Dimensions are in inches.

3.19

C
PRESSURE GAUGE
PORT " NPT
V6P TANK
" NPT

" NPT
PLUG

TRANSDUCER
PORT " NPT

1" NPT

16.75
MAX

DISCHARGE
1 NPT MALE
NPT FEMALE
FILL PLUG

12.12
.50
2.19
6.53
MAX
4.94

4.12

5.50
6.75

L
1" NPT
SUCTION

4.94
7.25

- 14 NPSM
CONDUIT
CONNECTION
ODP MOTORS
4 SLOTS LENGTHWISE
.34 X .72 ON CENTER

DRAIN PLUG

AQUABOOST
A
L
C MOUNTING
1AB22HM1E2D0 5.75 10.75 11.62
View B
Approximate Packaged Shipping Weight 55 lbs.
1AB21HM1E2D0 5.75 10.75 11.12
View A
2AB22HM1F2E0 6.73 11.75 11.62
View B
Add the Check Valve dimension to this Reference Dimension
PAGE 13

Goulds Water Technology


Residential and Commercial Water Systems
ALTERNATE PUMP MODELS FOR USE WITH 1AB2 CONTROLLER
MCC 12, 34, 1 HP, 3 ph, ODP or TEFC motor versions
3642 13, 12, 1 HP, 3 ph, ODP or TEFC motor versions
GT073, GT103 3 ph, ODP or TEFC motor versions
HSC07, HSC10 3 ph, ODP or TEFC motor versions
HMS 12, 34, 1 HP, 3 ph, ODP or TEFC motor versions
5GB, 7GB 12, 34, 1 HP, 3 ph, ODP or TEFC motor versions
NPE 12, 34, 1 HP, 3 ph, ODP or TEFC motor versions
NPO 12, 34, 1 HP, 3 ph, ODP or TEFC motor versions
MCS 12, 34, 1 HP, 3 ph, ODP or TEFC motor versions
ICS 2, 4, 1 HP, 3 ph, ODP or TEFC motor versions
1

LB 12 and 34 HP, 3 ph, ODP or TEFC motor versions

Note: These pumps are not currently


offered as a packaged kit, from Goulds
Water Technology.
All units require three phase motors.
Size pumps and controllers according to
service factor amps of the motor.

ALTERNATE PUMP MODELS FOR USE WITH 2AB2 CONTROLLER


3642 112, 2 HP, 3 ph, ODP or TEFC motor versions
GT 112, 2 HP, 3 ph, ODP or TEFC motor versions
HSC 112, 2 HP, 3 ph, ODP or TEFC motor versions
HMS 112 HP, 3 ph, ODP or TEFC motor versions
10GB 112, 2 HP, 3 ph, ODP or TEFC motor versions
NPE 112, 2 HP, 3 ph, ODP or TEFC motor versions
NPO 112, 2 HP, 3 ph, ODP or TEFC motor versions
MCS 1 2, 2 HP, 3 ph, ODP or TEFC motor versions
1

ICS 112, 2 HP, 3 ph, ODP or TEFC motor versions

Note: These pumps are not currently


offered as a packaged kit, from Goulds
Water Technology.
All units require three phase motors.
Size pumps and controllers according to
service factor amps of the motor.

SUBMERSIBLE PUMPS
Use Aquavar SOLO or S-Drive controllers for submersible applications,
they have filters built-in and are programmed for submersibles.

PAGE 14

Goulds Water Technology


Residential and Commercial Water Systems
PACKAGED HARDWARE WITHOUT PUMP AND MOTOR (SEE PRICING PAGE)
Part Number 15K40
KIT INCLUDES:
1)
2)
3)
4)

Tank V6P (2 gallons)


1" Bronze Discharge Tee AV20-6
Pipe Plug 12", 6K68
Pressure Gauge AG5 (1 100 PSI)

PAGE 15

Xylem, Inc.
2881 East Bayard Street Ext., Suite A
Seneca Falls, NY 13148
Phone: (866) 325-4210
Fax: (888) 322-5877
www.xyleminc.com/brands/gouldswatertechnology
Goulds is a registered trademark of Goulds Pumps, Inc. and is used under license.
AquaBoost is a trademark of Xylem Inc. or one of its subsidiaries.
2012 Xylem Inc.

BAQUABII

March 2012

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