Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Sepuluh Nopember Institute of Technology, Kampus ITS Keputih Sukolilo, Surabaya 60111, Indonesia
b
Petra Christian University, Jl. Siwalankerto 121-131, Surabaya 60236, Indonesia
Abstract
Literature has widely reported the increase of firms competitive advantage resulted from better product quality.
However, in some industries product quality does not escalate competitive advantage significantly. Competitive
priority stemmed from product quality is presumed to be the driving factor of Total Quality Management (TQM)
implementation. This study investigates how product quality as competitive priority influences the implementation
of TQM. The results explain the divergence of TQM implementation among manufacturing firms. Empirical data
from 152 manufacturing firms in Indonesia are analyzed using structural equation modeling (SEM). The results
indicate that product quality as competitive priority affects TQM implementation positively. In addition, the
structural model shows that the relationship between product quality as competitive priority and firm performance
is fully mediated by Total Quality Management. The contribution of this study is providing explanation why some
firms are more receptive toward Total Quality Management than the others. The strong positive relationship
between Total Quality Management and firm performance suggests that, whether the manufacturing firms have
product quality as their competitive priority or not, they need to recognize the impact of Total Quality
Management on firm performance.
Keywords: product quality as competitive priority, total quality management, firm performance, structural equation modeling,
manufacturing, Indonesia, empirical study
1. Introduction
Many authors have identified the role of product quality as competitive advantage (Calingo, 1996;
Kroll et al., 1999; Lakhal, 2009; Shetty, 1987). Calingo (1996) argues that product quality has stronger
impact on market share compared to price. Kroll et al. (1999) identify that product quality indirectly
improves returns and at the same time it reduces variance in returns. Lakhal (2009) claims that higher
product quality has direct impact on competitive advantage, which in turn results in better
organizational performance. Shetty (1987) reports that product quality improves profitability by
reducing costs, boosting sales, and elevating firms competitiveness. However, Porter (2008) identifies
some situations where product quality does not have much impact on competitive advantage. Therefore,
the incentive of implementing TQM is abolished. While many manufacturing firms implement TQM in
order to obtain better competitive advantage, little is known about the impact of product quality as
competitive priority on TQM implementation. This study aims to confirm the relationship between
product quality as competitive priority and the TQM implementation. This knowledge is important to
explain the differences in level of TQM implementation among Indonesias manufacturing firms. A
survey on 152 managers and directors of manufacturing firms in Indonesia is conducted to explore this
relationship. A two-step structural equation modeling proposed by Anderson & Gerbing (1988) was
utilized. The remaining of this paper is structured as follows. In the next section we provide literature
review on total quality management, product quality as competitive priority, firm performance and the
relationship among them that leads to the development of our research hypotheses. The third section
describes the research design in this study. The data analysis and discussions of results are presented in
the fourth section. Finally, conclusions, limitations, implications, and recommendation for future
research are provided in the last section.
2. Literature Review
2.1. Total Quality Management
The history of TQM in US is triggered by the flood of Japanese automotive and electronics products
in US market (American Society for Quality, 2012). Japan's economic revival, caused by their
industries ability to offer high quality products at cheaper price (Flynn, 1992), gives a serious
challenge to the dominance of US firms (Ahire et al., 1996b). TQM implementation by Japanese
companies is claimed to generate this competitive advantage (Powell, 1995). To reclaim its economic
dominance that is captured by Japanese firms, US companies start to adopt TQM (Ahire et al., 1996b;
Choi & Eboch, 1998). Since then, TQM has been considered as a part of strategy implementation
(Dean & Bowen, 1994), a competitive advantage-providing management model (Prajogo & Sohal,
2004), and one of the most renowned and most frequently recommended efficiency and
competitiveness-improving approaches (Kumar et al., 2009). In addition, TQM is identified to improve
various performance measures such as operational performance (Salaheldin, 2009; Tari et al., 2010),
quality performance (Kaynak & Hartley, 2008; Su et al., 2008), financial performance (Tari et al.,
2010; Wang et al., 2012), sales performance, customer satisfaction (Tari et al., 2010; Wang et al.,
2012), employee satisfaction (Jun et al., 2006; Tari et al., 2010), R&D performance (Prajogo & Hong,
2008; Su et al., 2008), innovation performance (Hung et al., 2010; Martnez-Costa & Martnez-Lorente,
2008), and overall business performance (Sharma & Gadenne, 2008; Su et al., 2008). Not only that
TQM creates competitive advantage but it also generates sustainability (Reed et al., 2000).
Many authors offer definitions for TQM. TQM is described as a set of systematic activities (Deming
Prize, 2011), management philosophy (Ahire, 1997; Yusof & Aspinwall, 2000), and strategy (Dean &
Bowen, 1994; Montgomery, 2009). Thus, it can be summarized that TQM is a management philosophy
and systematic continuous improvement activities across the organization to provide quality products
and services that satisfy customers. However, there is still disagreement in what TQM constitutes of.
Some authors argue that TQM is unidimensional (Davidson & Stern, 2004; Joiner, 2007; Kull &
Wacker, 2010; Yeung, 2008), while most authors consider it to be multidimensional (Ahire et al., 1995;
Flynn et al., 1995; Madu et al., 1996; Phan et al., 2011). Several studies to develop TQM constructs
come up with different number of constructs. Flynn et al. (1994) and Grandzol & Gershon (1998)
propose seven constructs. Powell (1995) come up with eight constructs, while Black & Porter (1996),
Zhang et al. (2000), and Saraph et al. (1989) identify ten, eleven, and twelve constructs, respectively.
TQM framework developed by Samson & Terziovski (1999) are adopted in this study. It has six
constructs as in the MBNQA, i.e. leadership, strategic planning, customer focus, information and
analysis, people management, and process management. However, supplier relationship is augmented
to this framework because these seven practices are the most widely studied along with continuous
improvement (Wahjudi et al., 2011). These seven constructs satisfy the following criteria
recommended by Arumugam et al. (2008):
Have been identified as the core practices in manufacturing and service sectors
Include both hard and soft quality management practices
Incorporate reputable quality award criteria such as MBNQA and European Quality Award.
However, continuous improvement is not measured separately in this study because it is the spirit of
TQM and should be demonstrated by all practices as stated by Black & Porter (1996), Flynn et al.
(1994), Powell (1995), and Saraph et al. (1989). The seven constructs in our study are leadership,
strategic planning, customer focus, information and analysis, supplier relationship, people
management, and process management. The description of each construct is given as follows.
Leadership measures the clarity of vision (National Institute of Standards and Technology, 2011),
establishment of quality objectives (Saraph et al., 1989), allocation of resources for quality
improvement (Ahire et al., 1996a), commitment and creation of continuous learning culture
(National Institute of Standards and Technology, 2011), management evaluation based on quality
performance (Saraph et al., 1989), and creation of trusting, involving, and committing culture to
achieve best practice (Samson & Terziovski, 1999).
Strategic planning evaluates how companies develop and communicate mission statement, develop
quality-oriented long term and short term plans, measure their progress toward those objectives, and
incorporate needs of stakeholders in developing plans, policies and objectives (Samson &
Terziovski, 1999).
Customer focus emphasizes on utilization of customer requirements to develop new products,
effective dissemination and understanding of customer requirements by all employees, development
of effective procedure to solve customer complaints, utilization of customer complaints to improve
current process, systematically and regularly measure external customer satisfaction, and
commitment to improve customer satisfaction (Samson & Terziovski, 1999).
Information and analysis focuses on management of data/information to support quality
improvement effort (Ahire et al., 1996a; Black & Porter, 1996), accuracy and reliability of all
information and communication (Black & Porter, 1996), information display of quality performance
for employees (Flynn et al., 1994), information display of productivity for employees (Flynn et al.,
1994), and calculation of quality costs to support improvement priority (Ahire et al., 1996a; Black &
Porter, 1996).
Supplier relationship examines the establishment of long term partnerships with suppliers (Flynn et
al., 1994), emphasis on quality in supplier selection rather than price or schedule (Flynn et al., 1994;
Saraph et al., 1989), provision of training and technical assistance to suppliers (Ahire et al., 1996a;
Saraph et al., 1989), regular evaluation of suppliers (Ahire et al., 1996a), and supplier involvement
in new product design (Flynn et al., 1994).
People management focuses on provision of training on quality for supervisors and managers
(Saraph et al., 1989), provision of problem-solving skills and basic statistical techniques to all
employees (Powell, 1995; Saraph et al., 1989), provision of incentives for quality improvement
ideas (Flynn et al., 1994), recognition and reward for superior quality performance (Saraph et al.,
1989), team formation to solve problems (Flynn et al., 1994), ability to work in a team as a criterion
in employee selection (Flynn et al., 1994), regular measurement of employee satisfaction (Samson
& Terziovski, 1999), and effective topdown and bottomup communication processes (Samson
& Terziovski, 1999).
Process management evaluates design and management of process to provide quality product
(National Institute of Standards and Technology, 2011), attention to producibility during product
development (Saraph et al., 1989), employees responsibility to inspect their own work (Saraph et
al., 1989), development of attitude that prevents defective products (Saraph et al., 1989), site-wide
standardized and documented operating procedures (Samson & Terziovski, 1999), and emphasis on
continuous improvement on product, service, and process (Powell, 1995).
2.2. Product quality as competitive priority
As market becomes more global, the need for competitive advantage is increasingly critical.
Competitive advantage is defined as the ability of an organization to create a sustainable defensible
position over its competitors through value creation for its customers (Flynn et al., 1995; Porter, 1985).
Reed et al. (2000) identify two competitive advantage models, the market-based model and the
resource-based model. In the market-based model, by choosing either the cost leadership or
differentiations strategy, firms excel in the competition because they are efficient or able to offer
products for which consumers are willing to pay at a higher price. The second model emphasizes on the
firm's unique resources that give operational excellence or allow the firms to be in the prime market
position.
Many companies improve the quality of their products and services in order to gain competitive
advantage and to enhance their organizational performance. In addition to product quality, firms rely
on innovation, distribution, price, flexibility, product variety, and delivery to increase their competitive
advantage (Golob & Podnar, 2007; Lakhal, 2009; Tracey et al., 1999). Product quality is widely
reported as the direct outcome of Total Quality Management (TQM) implementation, which in turn
generates superior firm performance (Su et al., 2008). However, there are situations in which high
product quality does not provide competitive advantage. Porter (2008) argues that product quality loses
its competitive advantage when the product is undifferentiated. This applies to both industrial
customers and individual consumers. Industrial customers will be very price sensitive if the product
they purchase does not affect the quality of their own product (Porter, 2008). Similarly, if it deals with
commodity products, individual customers make their decisions based solely on price (Hill, 2009).
They consider product quality has little impact on its usage. Moreover, Hill (2009) claims that this
situation occurs not only to commodity products but also to high added value products.
2.3. Research hypotheses
From the above conflicting situations we define product quality as competitive priority to be the
leveraging effect of product quality on the competitive advantage of an enterprise. While literature
identifies firms implementing TQM to improve product quality and other organizational performance
measures (Lakhal, 2009), we argue that product quality as competitive priority (PQCP) plays as the
driving factor of TQM implementation. In other words, if the level of product quality as competitive
priority is high, then firms will implement TQM more intensively. In this case, there are three
hypotheses that we want to examine. The three hypotheses are described as follows.
H1: Product quality as competitive priority is positively correlated with TQM implementation.
H2: Product quality as competitive priority is positively correlated with firm performance.
H3: TQM implementation mediates the relationship between product quality as competitive priority
and firm performance.
The theoretical framework is given in Fig. 1 below.
Product Quality as
Competitive Priority
Total Quality
Management
Firm Performance
Fig. 1 Theoretical framework of relationship among product quality as competitive priority, TQM, and firm performance
Previous studies link product quality as competitive priority to market position/market share
(Phillips et al., 1983; Shetty, 1987; Calingo, 1996; Kroll et al., 1999), price (Phillips et al., 1983),
profitability (Shetty, 1987; Kroll et al., 1999; Cho & Pucik, 2005), and market value (Cho & Pucik,
2005). In this study we measured product quality as competitive priority by its ability to improve
market share, price, profitability, and market value.
Several studies report the use of perceptual data as their research limitation especially on firm
performance. To cope with this problem we followed the recommendation from Agus et al. (Agus et
al., 2000) and Tari et al. (Tari et al., 2010) that suggests the use of relative company's performance
compared to its competitors. Realizing that only financial performance and sales performance are
available for public use, we utilized return on assets (RoA), earnings before interest, taxes,
depreciation, and amortization (EBITDA), sales growth, and market share as firm performance
indicators in this study.
3. Methodology
3.1. Sample and Procedures
Our survey was conducted on managers and directors of manufacturing firms in Indonesia. Lack of
access to Indonesian manufacturing database prompted us to adopt purposive sampling. We invited
prospective respondents to participate via emails. Google Docs application was used to administer the
online survey. Every email was monitored to ensure one company was represented by only one
respondent. Managerial level staffs were selected to ensure they were knowledgeable about the subject.
Unit of analysis was at strategic business level, in which a firm with more than one location would be
considered as one unit.
505 prospective respondents were invited, but only 152 respondents completed the survey, resulting
in a response rate of 30%. Out of 20 standard industrial classification (SIC) classes assigned to
manufacturing industry (North American Industry Classification System Association, 2012), all classes
were represented in the survey. The top four represented classes were food industry (19.1%), chemicals
industry (17.8%), rubber & plastic industry (11.8%), and fabricated metal industry (10.5%).
Demography of participating firms and their respective respondents is given in Table 1. More than 90%
of respondents represented mediumsized (51-250 employees) and large-sized firms (more than 250
employees). A little over 50% of the surveyed firms served only domestic market, while the remaining
firms supplied overseas and both overseas and domestic markets. Almost 90% of firms had at least one
quality program in place. Nearly 70% of them had applied quality programs for 3 years or longer.
About 50% of respondents were president directors, directors, general managers, or plant managers.
The remaining served as QA managers, finance managers, production managers, or PPIC managers.
Around 60% of respondents worked in the company at least 5 years. Only 10% of respondents just
joined the company in less than one year. This lack of long service was compensated by high position
they served, which required quick adaptation to the new work environment.
3.2. The questionnaire
The questionnaire consisted of four parts. The first part contained inquiry about company profile
and respondent profile. The second part consisted of the seven TQM constructs described in the
literature review section. The third and fourth parts included indicators of firm performance and
product quality as competitive priority. Some academia in the operations management field and
practitioners were invited to participate in pre-testing the questionnaire. Academia provided feedback
about the format, clarity of guideline, and clarity of questions, while practitioners gave feedback about
format, clarity of questions, ease of answering questions, existence of sensitive questions, and time
length to complete the survey. Five-point Likert scale was used for all 52 indicators of TQM
constructs, firm performance, and product quality as competitive priority, where 1 = strongly disagree
and 5 = strongly agree.
Table 1 Demography of the surveyed firms and respondents
Frequency
Frequency
Percentage
9.2%
33.6%
57.2%
Main market:
Domestic
Overseas
Domestic and overseas
80
12
60
52.6%
7.9%
39.5%
19
97
36
12.5%
63.8%
23.7%
26
22
104
17.1%
14.5%
68.4%
8
25
11
42
9
57
5.3%
16.4%
7.2%
27.6%
5.9%
37.5%
Duration of employment:
Less than 1year
1-5 years
5-10 years
More than 10 years
16
45
34
57
10.5%
29.6%
22.4%
37.5%
Firm size:
Less than 50 employees
51-250 employees
More than 250 employees
14
51
87
Quality program:
None
Only one program
More than one program
Respondents title:
President Director/CEO
Director
General Manager
Plant/ Operations Manager
Quality Assurance Manager
Others
Percentage
step, we developed structural models to examine the relationship among product quality as competitive
priority, TQM, and firm performance.
4.1. Measurement model
Measurement models of the seven TQM practices, firm performance, and product quality as
competitive priority exhibited good results. Scale validity and reliability for the seven TQM practices,
firm performance, and product quality as competitive priority are provided in Table 2. All constructs
satisfied the requirement for good validity and reliability recommended by (Hair et al., 2010), that is
factor loadings greater than 0.45 and Cronbachs values at least 0.7. Model fits also satisfied the
requirement recommended by (Hair et al., 2010), that is models with number of indicators 12 and
number of observations < 250 should have CMIN/DF 3, CFI 0.97 and value of RMSEA 0.08.
Next, we developed second-order measurement model using factor scores to reduce the number of
variables of TQM. Factor scores were used in the second-order model because it represented all
variable loadings in the factor (Hair et al., 2010). The second-order measurement model of TQM is
shown in Fig. 2. The model satisfied the recommended fit indices with CMIN/DF = 1.665, CFI =
0.989, and RMSEA = 0.068.
Table 2 Scale validity and reliability for TQM constructs, firm performance, and product quality as
competitive priority
Scales
Leadership
Items
le_1
Loading
Cronbachs
0.68
le_3
le_4
le_5
le_6
le_7
Strategic Planning
sp_1
sp_2
sp_3
sp_4
sp_5
Information & Analysis ia_1
ia_2
ia_3
ia_4
ia_5
Supplier Relationship sr_1
sr_2
sr_3
sr_4
sr_5
ds_2
Product quality as
competitive priority
ds_3
0.61
0.83
0.83
0.75
0.80
0.71
0.84
0.59
0.68
0.70
0.71
0.63
0.86
0.87
0.66
0.49
0.51
0.68
0.62
0.72
ds_4
0.76
0.892
People Management
0.828
0.868
Process Management
0.761
Firm Performance
0.61
1.00
Scales
Customer Focus
0.826
Items
Loading
cf_1
0.65
cf_2
cf_3
cf_4
cf_5
cf_6
pem_1
pem_2
pem_3
pem_4
pem_5
pem_6
pem_7
pem_8
prm_1
prm_2
prm_3
prm_4
prm_6
prm_7
fp_1
fp_2
0.79
0.62
0.74
0.62
0.82
0.72
0.75
0.71
0.75
0.76
0.64
0.77
0.79
0.74
0.70
0.55
0.79
0.53
0.79
0.83
fp_3
0.80
fp_3
0.71
0.97
Cronbachs
0.864
0.906
0.851
0.913
between PQCP and firm performance that was initially significant became insignificant in the presence
of TQM. Meanwhile, the indirect relationship of PQCP and firm performance through TQM was
significant with p < 0.01. Table 3 shows that the relationship of PQCP and firm performance is fully
mediated by TQM. Therefore, the third hypothesis was confirmed.
Fig. 4 Path Diagram of product quality as competitive priority (PQCP), TQM, and firm performance
Table 3 Summary of structural relationship analysis among PQCP, TQM, and firm performance
Path
Indirect effect
PQCP TQM FP
0.178*
0.033 (ns)
0.144**
* = significant at p < 0.05, ** = significant at p < 0.01, *** = significant at p < 0.001
Conclusion
Fully mediated
we cannot confirm the causal relationship among variables. The fourth limitation is due to the use of
purposive sampling to select our respondents. We recommend future research to confirm findings of
this study by conducting case studies. Thus, the causal relationship can be explored.
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