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User Manual
V1.0
Version
Revision date January 26, 2010
BOM
31011782
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Safety Precautions
This manual contains the information concerning the installation and operation of Liebert ITA 16kVA/20kVA UPS
(hereinafter referred to as UPS).
Please carefully read this manual prior to installation.
The UPS must be installed, commissioned and serviced by engineers designated by the manufacturer or its
agent. Failure to observe this could result in personnel safety risk, UPS malfunction and invalidation of warranty.
The UPS has been designed for commercial and industrial use only, and is not recommended for use in life
support applications.
This is a Class A UPS product. In a residential environment, this product may nevertheless cause radio
interference, in which case, the user may be required to take additional measures.
Conformity and standards
The UPS complies with 2006/95/EC, 93/68/EEC (LV Safety) and 2004/108/EC (EMC), with Australia and New Zealand EMC
Framework (C-Tick) and with the following product standards for UPS:
* IEC62040-1-1: General and safety requirements for use in operator access area
* IEC62040-2: EMC requirements, Class C2 compliant
* IEC62040-3: Performance requirements and test methods
The UPS installation should follow the above instructions and use the accessories specified by manufacturer.
Maintainable Components
All equipment maintenance and servicing procedures involve internal should be carried out only by trained personnel.
Removal of devices behind the protective cover requires the use of a tool and is restricted to service personnel.
The UPS meets the safety requirements completely in operator access area. Only the service personnel can contact with the
hazardous voltage inside the UPS. However, the risk of contacting with these voltages is minimized as the components with
hazardous voltage may be contacted only uses a tool to remove the protective cover. No risk exists to any personnel when
operating the equipment in normal manner, following the recommended operation procedures.
Contents
Chapter 1 Product Introduction............................................................................................................................................... 1
1.1 Features ................................................................................................................................................................... 1
1.2 Model Configuration ................................................................................................................................................. 1
1.3 Appearance And Components................................................................................................................................. 2
1.3.1 Appearance................................................................................................................................................... 2
1.3.2 Components.................................................................................................................................................. 2
1.4 Operating Principle................................................................................................................................................... 3
1.5 UPS State And Operation Mode .............................................................................................................................. 3
1.5.1 Normal Mode ................................................................................................................................................ 3
1.5.2 Bypass Mode ................................................................................................................................................ 3
1.5.3 Battery Mode................................................................................................................................................. 4
1.5.4 ECO Mode (For Single System Only) .......................................................................................................... 4
1.5.5 Fault State..................................................................................................................................................... 4
1.6 Specifications ........................................................................................................................................................... 5
Chapter 2 Installation .............................................................................................................................................................. 6
2.1 Unpacking Inspection............................................................................................................................................... 6
2.2 Location .................................................................................................................................................................... 6
2.2.1 Distribution Room ......................................................................................................................................... 7
2.2.2 Battery Room ................................................................................................................................................ 7
2.2.3 Storage ......................................................................................................................................................... 7
2.3 Installation tools........................................................................................................................................................ 7
2.4 Mechanical Installation............................................................................................................................................. 8
2.4.1 Tower Installation.......................................................................................................................................... 8
2.4.2 Rack Installation ........................................................................................................................................... 9
2.5 External Protective Device ..................................................................................................................................... 10
2.5.1 Rectifier And Bypass Inputting ................................................................................................................... 10
2.5.2 Battery Input................................................................................................................................................ 11
2.5.3 UPS Output................................................................................................................................................. 11
2.6 Connecting Power Cables...................................................................................................................................... 11
2.6.1 Cables Selection......................................................................................................................................... 11
2.6.2 Connecting I/O Cables ............................................................................................................................... 12
2.6.3 Connecting Battery Cables......................................................................................................................... 17
2.7 Connecting Communication Cables ...................................................................................................................... 18
2.7.1 Connecting Dry Contact Communication Cable ........................................................................................ 18
2.7.2 Connecting USB Communication Cable .................................................................................................... 19
2.7.3 Connecting SNMP Card Communication Cable ........................................................................................ 19
2.8 Parallel System ...................................................................................................................................................... 20
1.1 Features
Liebert ITA 16kVA UPS is compatible with Liebert ITA 20kVA UPS. The UPS features include:
z Compatible with two modes: 3-phase mains output and single-phase mains output. You should check the
system wiring and conduct the panel setting manually
z Capable of parallel connection to achieve up to 3 + 1 parallel redundant power supply
z High-frequency double conversion topology structure, with high input power factor, wide input voltage range, and
output immune to grid interference, thus adaptable to areas with unstable mains supply
z High power density
z Full digital control technology based on digital signal processor (DSP) to achieve high system reliability with
self-protection and fault diagnosis functions
z Intelligent battery management to extend the battery module life
z Operation and display panel with both LCD and LED indication to help you learn about the system operation
status and operating parameters
z 3U thickness. Tower installation and rack installation are optional to meet different installation requirements
z Capable of ECO mode, which helps you save energy to the maximum extent
z Flexible network management with Emerson monitoring software
z Fan fault self-inspection and automatic recognition function
z SNMP card optional, providing network communication function
z Capable of connecting multiple battery strings, extending the power supply time of Battery mode
Model configuration
Description
UHA3R-0160L
For single and parallel 1 + 1 system, four battery modules are available; for 1 + 1 parallel system or more,
battery connection is required
UHA3R-0200L
For single and parallel 1 + 1 system, four battery modules are available; for 1 + 1 parallel system or more,
battery connection is required
Ventilation holes
Operation and
display panel
Figure 1-1
UPS appearance
Note
Non-authorized personnel are prohibited from opening the UPS chassis cover. Otherwise, electric shock may occur.
1.3.2 Components
Front panel
As shown in Figure 1-1, the UPS front panel provides the ventilation holes, operation and display panel, DIP switch
and battery cold start button (with protective cover). The operation and display panel provides LCD, menu buttons,
LED indicators and control buttons. Refer to Chapter 3 Operation And Display Panel for details.
Rear panel
As shown in Figure 1-2, the UPS rear panel provides the parallel ports, load bus synchronization (LBS) ports, dry
contact I/O port, SNMP card port, USB port, I/O terminal block and ventilation holes.
Parallel ports LBS ports
USB port
Figure 1-2
Ventilation holes
Inverter
Rectifier/PFC
Mains
Output
DC/DC charger
Battery
GND
GND
Figure 1-3
Operating principle
1. The UPS is composed of mains input, I/O filter, rectifier/PFC, DC/DC charger, inverter, bypass, battery and UPS
output.
2. When the mains is normal, the rectifier will start, and the DC/DC charger will charge the battery strings. Before
turning on the UPS, the output voltage is the bypass voltage. After turning on the UPS, the electronic transfer switch
connects the inverter to the load, and the mains supplies DC power to the inverter through the rectifier/PFC circuit.
The inverter then inverts DC power to pure sine wave AC power and supplies AC power to the load through the
electronic transfer switch.
3. When the mains is abnormal, the rectifier/PFC circuit boosts the battery voltage and supplies it to the inverter. The
inverter then converts it into pure sine wave AC power, and supplies AC power to the load through the electronic
transfer switch.
4. After the mains returns to normal state, the UPS will automatically switch to Normal mode from Battery mode, the
mains power supplies DC power to the inverter through the rectifier/PFC circuit, and then the electronic transfer
switch supplies DC power to the load.
1.6 Specifications
The UPS specifications are listed in Table 1-2.
Table 1-2
Product model
UHA3R-0160L
Rated voltage
3-phase: 380Vac
Voltage range
Input
Rated frequency
Frequency range
Rated power
14.4kW
Crest factor
3:1
Voltage harmonic
distortion
Dynamic response
recovery time
60ms
Overload capacity
Type
>93%, up to 94%
Cell No.
Rated voltage
360Vdc ~ 480Vdc
Charge power
4.5kW
InverterBypass
Noise
0ms
Synchronous transfer: 1ms
Asynchronous transfer (default): 20ms
Or 40ms, 60ms, 80ms and 100ms are available
58dB
Safety
IEC/EN62040-1-1
Conduction emission
Protection level
IP20
Operating temperature
Storage temperature
Relative humidity
WHD
Surge protection
Altitude
IEC/EN62040-2
I16AIEC/EN61000-3-3; 16A<I75A, IEC/EN61000-3-11
Immunity
Harmonic current
Weight
MainsBattery
Size
Mains efficiency
Ambient
condition
Bypass voltage
EMC
18kW
Transfer time
40Hz ~ 70Hz
0.99, at full load; 0.98, at half load
Battery
UHA3R-0200L
50Hz/60Hz
Power factor
Voltage
Output
UPS specifications
0C ~ +40C
-40C ~ +70C (battery excluded); -20C ~ +55C (battery included)
5%RH ~ 95%RH, non-condensing
<2000m; derating in accordance with GB/T3859.2 when higher than 2000m
435mm 130mm 750mm
Net weight
35kg
Gross weight
38kg
Chapter 2
Installation
Chapter 2 Installation
This chapter introduces the UPS installation. Each site has its peculiarities, so this chapter provides the guidance with
general installation procedures and methods for the installing engineer, who should conduct the installation according
to the actual conditions.
Warning: Professional Installation
The UPS equipment should be installed by a qualified engineer in accordance with the information contained in this chapter. If any
problem is found, please get in touch with Emerson local service center immediately.
Approved by the commissioning engineer, the UPS can be powered on.
2.2 Location
To extend the UPS life, the selection of the UPS location should be:
z Convenient wiring
z Adequate operator access area
z Well-ventilated location to meet heat rejection requirements
z Non-corrosive gas surrounded
z No excessive moisture and heat sources
z Free of dust
z Complied with fire-fighting requirements
z Temperature of operation environment complies with the specifications, see Table 1-2 for details
Chapter 2
Installation
2.2.3 Storage
The UPS must be stored indoors to protect against excessive moisture or over-temperature environment, when the
UPS does not need to be installed immediately. The battery requires dry and low temperature, well-ventilated
environment for storage, and the most suitable storage temperature is 20C ~ 25C.
Warning: Battery Hazards
During the battery storage period, the battery must be periodically charged according to the battery instructions. You can connect
the UPS to the mains temporarily when charging the battery, so as to activate the battery for battery charge.
Application
Cross screwdriver
EJ5100mm
Wire-pressure plier
YT-12
Diagonal plier
MTC3C
Make cables
Chapter 2
Installation
Two installation modes are available: tower installation and rack installation. You can select an appropriate installation
mode according to the actual conditions.
According to the different configuration requirements, the UPS has two configurations: battery modules excluded, and
four battery modules. For tower installation, you should prepare the battery rack and battery cabinet for installing the
battery modules; for rack installation, the battery modules and the UPS can be installed in the same rack together.
Fastening
Figure 2-1 Connecting the support base with support base extension
2. Repeat step 1 to connect another pair of support bases with a support base extension.
3. Place the UPS on the support bases and support base extensions, as shown in Figure 2-2.
Support base
UPS
Support base
Figure 2-2
Installation complete
Note
For tower installation, two pairs of support bases should be placed respectively at both sides of the UPS, as shown in Figure 2-2.
Otherwise, the UPS may be dumped.
Chapter 2
Installation
Screw (8 pcs)
Bracket (2 pcs)
Figure 2-3
Installing brackets
Note
2. Place the UPS onto the guide rails in the rack, and push it completely into the rack. Take out four M6*16 screws to
fix the UPS on the rack through brackets, as shown in Figure 2-4.
Guide rail
Rack
UPS
Bracket
Screw (4 pcs)
Figure 2-4
10
Chapter 2 Installation
UPS (1 piece)
Battery module
(4 pcs)
Chapter 2
Installation
11
The residual current circuit breaker (RCCB) must be sensitive to the DC unidirectional pulse (level A) in distribution
network, and insensitive to the transient current pulse, as shown in Figure 2-6 respectively.
When using the earth leakage current test device in bypass disconnection system or parallel system, the RCD should
be located at the upstream input distribution terminal to avoid generating the false alarm.
The earth leakage current introduced by the RFI filter in the UPS ranges from 3.5mA to 1000mA. It is recommended
to confirm the sensitivity of each differential device of the upstream input distribution and downstream distribution (to
load).
UPS rated
power (kVA)
12
when battery
380V
400V
415V
380V
400V
415V
16 (3-in 3-out)
33
33
33
24
23
22
54
16 (3-in 1-out)
33
33
33
72
70
67
54
20 (3-in 3-out)
36
36
36
30
29
28
67
20 (3-in 1-out)
36
36
36
90
87
84
67
Note:
1. The mains input current of the rectifier and bypass.
2. Non-linear load (switch mode power supply) affects the neutral cable design of output and bypass. The neutral cable current
may exceed the rated phase current, in general, 1.732 times the rated current
12
Chapter 2 Installation
1. PE line: Use the shortest wiring route when connecting the cabinet earth cable. The cross-sectional area (CSA) of
the earth cable should be selected according to the AC power fault level, cable length and protection type. According
2
to AS/IEC60950-1the CSA is 10mm (20kVA, 3-in 3-out), 25mm (20kVA, 3-in 1-out) as usual.
2. When selecting the battery cables, according to the current value shown in Table 2-2, the Max allowable voltage
drop is 4Vdc. Do not ring the cables, which can avoid increasing the EMI.
2. Terminal block
The power cables connection of the UPS should be connected through the I/O terminal block located on the UPS rear
panel. Figure 2-7 gives the terminals distribution of the I/O terminal block.
oN
oA oB oC
Note: 1. Main input: mA, mB, mC, mN; Bypass input: bA, bB, bC, bN
Output: oA, oB, oC, oN; Battery: Bat +, Bat N, Bat -; GND: PE
2. In factory, four shorted copper bars 3 have been used to short terminals between mA and bA,
mB and bB, mC and bC, mN and bN respectively
Figure 2-7
Chapter 2
Installation
13
When using the single POD options, the UPS power cables should be connected through the user terminal block of
the single POD rear panel, UPS terminal block and PE terminals. The terminal distribution of each terminal block on
the POD rear panel and the PE terminals are shown in Figure 2-8.
User terminal block
PE
PE
oN oN oA oB oC
mN bN mA bA mB bB mC bC
oN oN oA
mN bN mA bA mB bB mC bC
oB oC
PE
PE
Figure 2-8
The UPS I/O terminal block, the single POD user terminal block and the UPS terminal block all have protective cover.
Before the connection, you should remove the protective cover of each terminal block; after the connection, you
should reinstall the protective cover.
Warning
After the cables connection, you must reinstall the protective cover for each terminal block, so as to avoid the electric shock when
the UPS is in operation.
14
Chapter 2 Installation
z 3-in 1-out, common source configuration
Note
Except for the shorted copper bar 3, all the shorted copper bars mentioned in the installation procedures are the delivery
accessories.
1. Short the terminal bA, bB and bC of the single POD user terminal block using the shorted copper bar 7, short the
terminal oA, oB and oC using the shorted copper bar 5, and short mA and bA terminals using the shorted copper bar
6 and then short mN and bN terminals, two oN terminals respectively using two shorted copper bars 4, as shown in
Figure 2-9.
7
4
PE
PE
oN oN oA oB oC
mN bN mA bA mB bB mC bC
oN oN oA
mN bN mA bA mB bB mC bC
oB oC
PE
PE
Figure 2-9 Shorted copper bar connection for the single POD user terminal block
2. Connect the shorted copper bar 8 to one end of the shorted copper bar 7 (see Figure 2-9), and connect the live line
(input phase A) to the shorted copper bar 8.
3. Connect the live line (input phase B, phase C), N line and PE line respectively to mB and mC terminals of the
single POD user terminal block, shorted copper bars 4 of mN and bN terminals, and PE terminals.
4. Connect the live line (output phase A), N line and PE line respectively to the shorted copper bar 5 of the single
POD user terminal block, shorted copper bars 4 of the two oN terminals, and PE terminals.
5. Remove all the shorted copper bars 3 from the UPS I/O terminal block, and connect the UPS terminal block of the
single POD with the same silk screen terminal of the UPS I/O terminal block using the one-to-one correspondence
method.
6. As shown in Figure 2-10, you can paste the insulating film (accessory) to the shorted copper bar 10, and insert the
buckles into the corresponding holes on the shorted copper bar 10.
Shorted copper
bar 10
Insulating film
Buckle
Assembling
Figure 2-10
Completion status
7. As shown in Figure 2-11, you can short two PE terminals of the UPS I/O terminal block using the shorted copper
bar 10 with insulating film, and connect two screw holes of the shorted copper bar 10 to the PE terminals of the single
POD.
Chapter 2
Installation
15
PE
10
Figure 2-11
Shorted copper bar 10 for PE terminals of the UPS I/O terminal block
7
4
PE
PE
Figure 2-12
oN oN oA oB oC
mN bN mA bA mB bB mC bC
oN oN oA
mN bN mA bA mB bB mC bC
oB oC
PE
PE
Shorted copper bar connection for the single POD user terminal block
2. Connect the live line (main input phase A, phase B, phase C), N line and PE line respectively to terminal mA, mB
and mC of the single POD user terminal block, shorted copper bars 4 of mN and bN terminals, and PE terminals.
3. Connect the shorted copper bar 8 to one end of the shorted copper bar 7 (see Figure 2-12), and connect the live
line (bypass input phase A) to the shorted copper bar 8.
4. Connect the bypass input N line to terminal mN of the single POD user terminal block, and the shorted copper bar
4 of bN.
5. Connect the live line (output phase A), N line and PE line respectively to the shorted copper bar 5 of the single
POD user terminal block, shorted copper bars 4 of the two oN terminals, and PE terminals.
6. Remove all the shorted copper bars 3 from the UPS I/O terminal block, and connect the UPS terminal block of the
single POD with the same silk screen terminal of the UPS I/O terminal block using the one-to-one correspondence
method.
7. As shown in Figure 2-10, you can paste the insulating film (accessory) to the shorted copper bar 10, and insert the
buckles into the corresponding holes on the shorted copper bar 10.
8. As shown in Figure 2-11, you can short two PE terminals of the UPS I/O terminal block using the shorted copper
bar 10 with insulating film, and connect two screw holes of the shorted copper bar 10 to the PE terminals of the single
POD.
Self-distribution
Before carrying out the self-distribution, the protective devices such as the main input MCB, bypass input MCB,
output MCB and maintenance MCB should be prepared by the user. It is recommended to use the 63A main input
MCB, 125A bypass input MCB, and 100A output MCB.
z 3-in 3-out, common source configuration (default)
1. Connect the live line (input phase A, phase B and phase C), N line and PE line respectively to terminal mA, mB,
mC and mN of the UPS I/O terminal block, and PE terminals.
2. Connect the live line (output phase A, phase B, and phase C), N line and PE line respectively to terminal oA, oB,
oC and oN of the UPS I/O terminal block, and PE terminals.
z 3-in 3-out, split-bypass configuration
Liebert ITA 16kVA/20kVA User Manual
16
Chapter 2 Installation
1. Remove all the shorted copper bars 3 from the UPS I/O terminal block.
2. Connect the live line (main input phase A, phase B and phase C), N line and PE line respectively to terminal mA,
mB, mC and mN of the UPS I/O terminal block, and PE terminals.
3. Connect the live line (bypass input phase A, phase B and phase C), N line and PE line respectively to terminal bA,
bB, bC and bN of the UPS I/O terminal block.
4. Connect the live line (output phase A, phase B and phase C), N line and PE line respectively to terminal oA, oB,
oC and oN of the UPS I/O terminal block, and PE terminals.
z 3-in 1-out, common source configuration
1. As shown in Figure 2-10, you can paste the insulating film (accessory) to the shorted copper bar 10, and insert the
buckles into the corresponding holes on the shorted copper bar 10.
2. As shown in Figure 2-13, you can short two PE terminals of the UPS I/O terminal block using the shorted copper
bar 10 with insulating film, short the terminal bA, bB and bC using the shorted copper bar 7, short the terminal oA, oB
and oC using the shorted copper bar 5, and short mA and bA terminals using the shorted copper bar 6 and then short
mN and bN terminals, and two oN terminals using two shorted copper bars 4.
oN
oA oB oC
PE mN bN mA bA
bB
bC
7
6
4
10
Figure 2-13
Shorted copper bar connection for the UPS I/O terminal block
2. Connect the shorted copper bar 8 to one end of the shorted copper bar 7 (see Figure 2-13), and connect the live
line (input phase A) to the shorted copper bar 8.
3. Connect the live line (input phase B, phase C), N line, PE line respectively to mB and mC terminals of the UPS I/O
terminal block, shorted copper bars 4 of mN and bN terminals, and one screw hole of the shorted copper bar 10.
4. Connect the live line (output phase A), N line and PE line respectively to the shorted copper bar 5 of the UPS I/O
terminal block, shorted copper bars 4 of the two oN terminals, and the other screw hole of the shorted copper bar 10.
z 3-in 1-out, split-bypass configuration
1. As shown in Figure 2-10, you can paste the insulating film (accessory) to the shorted copper bar 10, and insert the
buckles into the corresponding holes on the shorted copper bar 10.
2. Short two PE terminals of the UPS I/O terminal block using the shorted copper bar 10 with insulating film, short the
terminal bA, bB and bC using the shorted copper bar 7, and short the terminal oA, oB and oC using the shorted
copper bar 5, and then short mN and bN terminals and two oN terminals using two shorted copper bars 4, as shown
in Figure 2-14.
oN
oA oB oC
PE mN bN
bA
bB
bC
7
4
10
Figure 2-14
Shorted copper bar connection for the UPS I/O terminal block
Chapter 2
Installation
17
3. Connect the live line (main input phase A, phase B and phase C), N line, PE line respectively to the terminal mA,
mB and mC of the UPS I/O terminal block, shorted copper bars 4 of mN and bN terminals, and one screw hole of the
shorted copper bar 10.
4. Connect the shorted copper bar 8 to one end of the shorted copper bar 7 (see Figure 2-14), and connect the live
line (bypass input phase A) to the shorted copper bar 8.
5. Connect the bypass input N line to mN of the UPS I/O terminal block, and the shorted copper bar 4 of bN.
6. Connect the live line (output phase A), N line and PE line respectively to the shorted copper bar 5 of the UPS I/O
terminal block, shorted copper bars 4 of the two oN terminals, and the other screw hole of the shorted copper bar 10.
Note
Before the commissioning engineer arrival, if the load is not ready for accepting the power supply, please take good care of the
safety insulation located at the end of the output cable.
After the I/O cables connection, you should find the label shown in Figure 2-15 on the UPS chassis protective cover
for convenient maintenance, and then tick at the right side of the AC OUTPUT and BYPASS INPUT, according
to the actual conditions.
Figure 2-15
Label
18
Chapter 2 Installation
Note
1. It is prohibited to reverse the positive pole and negative pole of the battery.
2. Before replacing the battery module and connecting the battery cables, ensure that the UPS system is in maintenance mode.
3. The length of the battery cable option is 1.5m. If you need more length cables, please consult the dealer. It is recommended that
the battery cable be shorter than 3m. Otherwise, the UPS cannot operate normally.
Silk
screen
Port name
Figure 2-16
Table 2-3
Pin NO.
Pin name
BFP_c
BFP_s
BFP_o
Epo_IN
+12V
+12V
Epo_NC
GND
On_bapass
GND
On_battery
GND
SALARM
+12V
Meaning
1.1
S_ALARM
1.2
GND
GND
2.1
ON_BATTERY
2.2
GND
GND
3.1
ON_BYPASS
3.2
GND
GND
4.1
EPO_NC
4.2
+12V
4.3
+12V
4.4
EPO_IN
5.1
BFP_O
5.2
BFP_S
5.3
BFP_C
Note*: Pin1 and pin2, or pin3 and pin4 of the dry contact port 4 reserves the corresponding terminals for configuring the EPO
function. The external EPO device also needs the shielded cable to connect to the normally open/close remote EPO switch
between the two terminals. If not necessary, you should disconnect pin3 and pin4 of the dry contact port 4, or short pin1 and pin2
of the dry contact port 4. Pin1 and pin2 of the dry contact port 4 have been shorted before delivery
Chapter 2
Installation
19
Note
The EPO action of the UPS will close the rectifier, inverter and static bypass, but it can not disconnect the UPS mains input inside.
If you want to disconnect the UPS completely, just disconnect the upstream input switch before generating the EPO,.
+9_SNMP
2
RXD_SNMP
TXD_SNMP
RXD232
TXD232
6
7
8
SNMPSIG
9
10
+9_TR
14 PIN
Figure 2-17
The pin description for each SNMP card port is shown in Table 2-4.
Table 2-4
Pin
1, 9
2
Description
GND of SNMP card
SNMP card power supply provided by DSP panel
Signal from the SNMP card, which connects with RXD of the DSP
Reserved
Selected communication signal, +9_TR is introduced into this pin after the SNMP card is plugged
10
Note
If you wish to connect the SNMP card (model: UF-SNMP810) to Emerson temperature sensor (model: RDU-A-S01T) to make it be
the battery temperature compensation, please connect the COM1 port of the SNMP card, and set the temperature sensor DIP
address to 1.
20
Chapter 2 Installation
Warning
The DIP switch on the UPS front panel (see Figure1-1) is used to set the parallel address for each UPS single in parallel system
installation. You are not required for setting the DIP switch in UPS single system installation. Set the DIP switch at will can result in
UPS fault!
UPS (2 pcs)
Figure 2-18
Chapter 2
Installation
21
Parallel 1#
ON
Parallel 3#
ON
Parallel 4#
ON
ON
DIP5
DIP5
DIP5
DIP5
Warning
The default setting for DIP switch is1, you can set the DIP switch to 2, 3 or 4. However, you should set the DIP switch position
according to the descriptions listed in Table 2-5. Otherwise, the UPS fault will be caused!
UPS2
UPS3
Parallel cable
Parallel
port 1
UPS4
Parallel cable
Parallel
port 1
Parallel
port 1
Parallel
port 1
Parallel
port 2
Parallel
port 2
Parallel cable
Parallel
port 2
Parallel
port 2
Parallel cable
Figure 2-19
Parallel cable
22
Chapter 2 Installation
1. Connection: Power off the system completely and disconnect all the battery MCBs of the UPS single, and then
connect the terminal +, N and - of the shared battery strings respectively to the terminal Bat +, Bat N and Bat -
(see Figure 2-7) of the corresponding UPS single I/O terminal block in parallel system, through each battery MCB.
2. Setting: Power on the system, set each UPS single to battery strings sharing configuration through the LCD menu
Function Settings -> Common Battery Strings Settings from each UPS single; set the LCD menu Function Settings
-> Battery Cell Settings and Battery Capacity Settings from each UPS single, and each single setting must be the
same.
Note
When the parallel system uses the battery strings sharing, the Battery Capacity of the LCD settings of each UPS single stands for
the gross capacity of battery strings, and each single can calculate the battery capacity itself automatically.
Chapter 2
Installation
23
system and/or slave system for running in Normal or Bypass mode. The typical double bus system is shown in Figure
2-20.
Bypass
Rectifier input
UPS1
Bypass
Parallel
control
cable
Rectifier input
UPS1
LBS
Parallel
control
cable
STS
Load connection
Figure 2-20
24
3.1 Introduction
The operation and display panel is located on the front door of the UPS. Through the operation and display panel,
you can conduct the UPS operation control and query all the UPS parameters, UPS and battery states, and alarm
message.
As shown in Figure 3-1, the operation and display panel provides LCD, menu buttons (F1 ~ F4HELP)LED
indicators (inverter indicator and fault indicator ), control buttons (FAULT CLEAR, ON, OFF, ALARM CLEAR, EPO).
LCD
Fault indicator
Inverter indicator
Menu buttons
Control buttons
Figure 3-1
Color
Inverter indicator
Fault indicator
Green
Red
State
Meaning
Steady green
Flashing green
Off
Flashing red
Steady red
Off
No fault
Sound
Meaning
Continuous beep
25
Silk screen
Description
EPO switch
EPO
Used to disconnect the load power, and close the rectifier, inverter, static
bypass and battery
Inverter on
ON
Inverter off
OFF
FAULT CLEAR
ALARM CLEAR
When an audible alarm is active, pushing this button silences the audible
alarm. Press this button again can restart the buzzer
F2
HOME
Escape
Key
Function 1
F4
HELP
Left
Right
Enter
Up
Down
ESC
Function 2
LCD provides you with the user-friendly interface and the 320 240 dot matrix image display. The user-friendly and
menu-driven LCD allows you to easily browse through the input, output, load and battery parameters, learn about the
current UPS status and alarm message, perform functional setting and control operation. The LCD also stores up to
512 historical alarm records that can retrieve for reference and diagnosis.
F1
F2
Figure 3-2
F3
F4
Start screen
HELP
26
1
3 3
:
:
2
0 6
ITA 020kVA
A(AB)
220
20.5
50.1
380
0.99
Vphase (V)
Iphase (A)
Freq. (Hz)
Vline (V)
P. F.
B(BC)
220
20.5
50.1
380
0.99
C(CA)
220
20.5
50.1
380
0.99
Data window
AC output
Menu window
Keypad window
ES
C
F1
F2
F3
F4
Figure 3-3
HELP
Primary screen
The current icons on top of the F1 ~ F4 and HELP menu buttons give the explanations of each key. Under any menu
in primary screen, press the F1 button can return to the AC Output menu. For details about the primary screen, refer
to 3.3 Detailed Description Of Menu Items.
ITA 020kVA
1 3 3
:
:
2 0 6
F2
F3
F4
HELP
27
Item
Explanation
ITA 020kVA
12: 30: 36
Item
L-N voltage (V)
Main input
Bypass input
AC output
Load
Parallel load
Battery data
Current records
Explanation
Phase voltage
Phase current
Frequency (Hz)
Input frequency
Line voltage
Power factor
Power factor
Phase voltage
Frequency (Hz)
Bypass frequency
Line voltage
Phase voltage
Phase current
Frequency (Hz)
Output frequency
Line voltage
Power factor
Power factor
Sout (kVA)
Pout (kW)
Qout (kVAR)
Loadlevel (%)
Crest factor
Sout (kVA)
Pout (kW)
Qout (kVAR)
Battery temperature
(C)
(Current alarm)
Display current alarm. See Table 3-8 for UPS alarm message list
Historical records
(Historical alarm)
Display all historical alarms. See Table 3-8 for UPS alarm message list
Menu language
(Language selection)
28
Function settings
System version
Item
Explanation
LCD contrast
Date format
UPS address
Communication mode
Callback times
If the communication mode of the SNMP card port is Modem, you can
set alarm callback times here
Phone No.1
If the communication mode of the SNMP card port is Modem, you can
set phone No.1 here
Phone No.2
If the communication mode of the SNMP card port is Modem, you can
set phone No.2 here
Phone No.3
If the communication mode of the SNMP card port is Modem, you can
set phone No.3 here
Command password
Battery capacity
Battery cell
Set the battery cell. The setting options include: 30-cell, 32-cell,
34-cell, 36-cell, 38-cell, 40-cell
Enabled or disenabled
Temperature
compensation
Enabled or disabled
Temperature sensor
Set each single in parallel system to share the battery group or not
Single/parallel
Parallel number
Redundant number
ECO mode
Output frequency
LBS
Battery maintenance
test
The battery maintenance test will lead to the battery being partly
discharged, for rough assessment of the battery capacity. The load
must range from 20% ~ 100%
The battery capacity test will lead to the battery being completely
discharged, for accurate assessment of the battery capacity. The load
must range from 20% ~ 100%
System test
For UPS self-test. The user actives this function, 5 seconds later, a
pop window will appear to show the result of this test
Stop testing
Manually stop the test, including maintenance test, capacity test and
system test
Forcing charge
Monitor Version
Rectifier Version
Inverter Version
Keypad window
The function of menu buttons (F1 ~ F4 and HELP) is shown in icon mode for the current display screen.
29
Prompt
Meaning
Inverter and Bypass supplies are not synchronized and any load transfer between
the supplies will cause a brief load interruption
The bypass is in abnormal state, inverter shut down will cause the load power-off
Battery maintenance test discharges the battery 100%. This prompt apears to
require your confirmation. Cancelling the test will ends the test and transfers the
UPS to Normal mode
No action required
Battery test condition is not met. Please check whether the battery is in boost
charge state and the load level is over 20%
This prompt appears when you select the forcing charge command while the
forcing charge condition is not met (such as no battery, charger failure)
After setting the menu option 3-in 3-out/3-in 1-out, you can power off the system
completely, and then power on again after the wiring is changed according to the
settings
Alarm message
Description
The CAN communication between different UPSs within a parallel system fails. 1.Check if there are
some UPSs not powered on in the parallel system. If so, power on these UPSs and check if the alarm
disappears. 2. Press the FAULT CLEAR button
Battery fault
Battery replaced
Battery low
pre-warning
Before the end of discharge, battery undervoltage pre-warning should occur. After this pre-warning,
battery should have the capacity for 3 minutes discharging with full load. The time is user-configured
from 3 minutes to 60 minutes. Shut down the load in time
Battery stop
discharge
Inverter turned off due to low battery voltage. Check the utility failure and try to recover it
Mains Voltage exceeds the upper or lower limit and results in rectifier shutdown. Check the input
line-to-neutral voltage amplitude of rectifier
Mains undervoltage
Mains voltage is undervoltage. Derate for running and check the input line voltage
Mains frequency is out of limit range and results in rectifier shutdown. Check the input frequency
Rectifier block
Rectifier overtemp.
The temperature of heat sink is too high to keep the rectifier running. The UPS can recover
automatically. Check the environment and ventilation
30
Description
Rectifier is over current
Bypass unable to
trace
This alarm is triggered by an inverter software routine when the amplitude or frequency of bypass
voltage is beyond the normal range. The amplitude threshold is fixed for 10% rating.
This alarm will automatically recover when the bypass voltage goes normal.
1. First verify that the bypass voltage and frequency displayed on the operator control and display panel
is within the selected range. Note that the rated voltage and frequency are specified by the Output
Voltage Level and Output Frequency Level respectively.
2. If the displayed voltage is abnormal, please verify the actual bypass voltage and frequency presented
to the UPS. Check the external power if it is found to be faulty
Bypass protection
This alarm is triggered by an inverter software program when the amplitude or frequency of bypass
voltage is too high or too low. The amplitude threshold is fixed for 10% rating. This alarm will
automatically recover when the bypass voltage goes normal.
1. First check if there are some relevant alarms, such as Bypass Phase Reverse, Input disconnect
Fault. If so, solve them first.
2. Then verify that the bypass voltage and frequency displayed on the LCD are within the limit. Note that
the rated voltage and frequency are specified by the Output Voltage Level and Output Frequency
Level respectively.
3. If the displayed voltage is abnormal, please verify the actual bypass voltage and frequency presented
to the UPS. Check the external power if it is found to be faulty. If the utility is likely to trigger this alarm
frequently, the bypass limit can be changed a little larger through the configuration software according to
the user feedback
Inverter asynchronous
This alarm is triggered by an inverter software program when the inverter and bypass waveforms are
misaligned by more than 6 degrees in phase. The amplitude threshold is fixed for 10% rating. This
alarm will recover automatically when the alarm condition disappears.
1. First check if the alarm Bypass Unable To Trace or Bypass Protection. If so, solve it first.
2. Verify the waveform of the bypass voltage. If it is too distorted, ask the user to verify it and seek any
possible measurement
Inverter fault
Inverter overtemp.
The temperature of the inverter heat sink is too high to keep inverter running. This alarm is triggered by
the signal from a temperature monitoring thermostat on the inverter bridge heat sink. The UPS will
recover automatically after 5 minutes delay from the disappearance of the overtemperature signal. If the
overtemperature condition is true, check the following items:
1. high ambient temperature. 2. blocked cooling airway. 3. any fan failure. 4. prolonged inverter overload
Fan fault
At least one of the static switches of inverter side is open or short circuit. This fault is locked until power
off
At least one of the static switches of bypass side is open or short circuit. This fault is locked until power
off
Operation invalid
Incorrect operation
Neighbor bypass
SSTS fail
At least one of the static switches of single bypass side in parallel systemis open or short circuit. This
fault is locked until power off
At least one inverter output fuse blowou. The inverter shuts down, the load transfers to bypass
The UPS is confirmed to be overload when the load arises above 105% nominal rating. The alarm
automatically resets once the overload condition is removed. 1. Confirm that the alarm is true by
checking the load percent indicated on the LCD to determine which phase is being overloaded. 2. If the
alarm is true, measure the actual output current to verify that the indications are valid. Disconnect
unnecessary load and ensure the safety.
Byp. abnormal
shutdown
The phase sequence direction of bypass voltage is reversed. Normally, the phase of phase B lags 120
degrees behind phase A, and the phase of phase C lags 120 degrees behind phase B.
Verify that the phase rotation of the bypass supply presented to the UPS is correct, and rectify it if it is
found to be in error
A transfer to bypass occurred due to a large step load. The UPS should recover automatically. Turn on
connected equipment in sequential order to reduce the step loading of the inverter
Transfer time-out
The load is on bypass power due to excessive number of transfers that occurred within the last hour.
The UPS will recover automatically and will transfer the load back to inverter power within an hour
Bus abnormal
DC input voltage to inverter beyond limits. Inverter shuts down. Load transfers to bypass
Description
Rectifier and inverter were shut down because DC bus voltage is too high. Check whether there is a
fault in rectifier side. If not, check whether there is an overload. After recovering the fault, restart the
inverter
Bypass current is over limit above 135% rating. The UPS just alarms and does nothing
Fault of entering
Firmware incompatibility between Monitor Board and Digital Signal Processor Board
Manual on
Manual off
EPO
Press the EPO switch directly or receive the external EPO command
Transfer confirm
Prompt to press the Enter key to acknowledge that an interrupted load transfer to bypass will happen
Transfer cancel
Prompt to press the ESC key to avoid that an interrupted load transfer to bypass will happen
Fault clear
Alarm silence
Turn on fail
Inverter failed to turn on when INVERTER ON direct access key was pressed. This may be as a result
of Invalid Operation (Maintenance bypass on) or DC bus or rectifier not ready
Bypass mode
Normal mode
Battery mode
Battery boost
charging
Battery discharging
Inverter in setting
Rectifier in setting
Battery reverse
No battery
Auto start
After UPS was shutdown at EOD, inverter auto starts when utility restore
REC FLASH
UPDATE
MONITOR FLASH
UPDATE
Note: When the alarm is caused through setting the software value by the Emerson authorized engineer, if you wish to change
the setting values, please get in touch with the Emerson local customer service center
31
32
33
2. Close the maintenance bypass switch on the single POD front panel, and the maintenance bypass can supply
power to the load.
Warning
If you wish to maintain the UPS, you should wait 10 minutes for the internal DC bus capacitance voltage discharging.
34
35
1. From the AC Output menu, press F3 or F4 (left or right arrow) to select the Settings menu.
2. Press F5 (Enter) to move the cursor to the UPS Data Window of the LCD.
3. Use F3 and F4 (up and down arrows) to select Date And Time option, then press F5 (Enter).
4. Position the cursor on the row in which the date and time are displayed, then press F5 (Enter).
5. Use F3 or F4 (up or down arrows), and enter the current time and date information.
6. Press F5 (Enter) for confirmation, and then press F2 (ESC) to return to the AC Output menu.
36
Chapter 5
Maintenance
Chapter 5 Maintenance
This chapter focuses on the UPS maintenance, including the fan maintenance, battery maintenance, UPS cleaning,
UPS state check, UPS function check.
Chapter 5
Maintenance
37
38
Appendix 1
Battery Module
Fixing screw
(6 pcs)
Protective
panel
Figure 1
Rear panel
Operation panel on the front panel of the battery module is not available. The battery module provides battery ports,
battery fuse box and ventilation holes on the rear panel, as shown in Figure 2.
Battery port 1 Battery port 2
Ventilation holes
Figure 2
Appendix 1
Battery Module
39
cover
Protective
of fuse box
Figure 3
Note
1. The battery loop and AC input are not insulated, a hazardous voltage may exist between the battery ports and ground, so it is
prohibited to touch them for avoiding electric risk.
2. The length of the standard battery cable delivered with the battery module is 0.5m. If you need more length cable, please
consult the dealer.
40
Optional part
Communication options
POD
Type
Remark
UF-SNMP810
UF-DRY320
UF-DRY310
UF-RS485
UFMOD21Z1
UF-POD3U20K10
3-in 3-out/3-in 3-in 1-out rack model 20kVA smart UPS single POD
UF-POD6U20K11
3-in 3-out/3-in 3-in 1-out rack model 20kVA smart UPS 1 + 1 parallel POD
Guide rail/rack
DMBM4.115.331
Battery module
U16-07C1
Battery cable
components
U20-24C2
U20-38C3