Projectt Name: SER

RC

Title:
AIC:

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es

Docum
ment Nr-Rev:

5002
21179 -0.0

Hitachi Zo
osen Inova AG
G

Table of
o conten
nts
1

Introducttion ................................................................................................................................. 4

1.1
1.2
1.3
1.4
1.5

Intention of the doc

cument ..... ................................................ .................................... 4
Definition
ns and abb
breviations ................................................ .................................... 4
Norms an
nd standarrds ............ ................................................ .................................... 5
Supplierss engineeriing ........... ................................................ .................................... 5
Manufactturer ......................... ................................................ .................................... 5

Technicall requiremeents ............................................................................................................. 6

2.1

General ................................. ................................................ .................................... 6

2.1.1
2.1.1.1
2.1.1.2
2.1.2
2.1.3
2.1.3.1

2.2
2.2.1
2.2.2

2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.3.7
2.3.8
2.3.9
2.3.10
2.3.11

2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.4.7
2.4.8
2.4.9
2.4.10
2.4.11
2.4.12
2.4.13
2.4.14
2.4.15
2.4.16
2.4.17
2.4.18
2.4.19
2.4.20

Ambient conditions ................................................................................ ............................................ 6

Conditio
ons for indoo
or installation
n (process arrea) ................................. ............................................ 6
Conditio
ons for outdo
oor installatio
on ....................................................... ............................................ 6
Ex Zone
es (ATEX) .................................................................................. ............................................ 7
Overall size ........................................................................................... ............................................ 7
Dimensions ........................................................................................... ............................................ 7

External characteris
c
stics ......... ................................................ .................................... 7
Degree of protection
n ............................................................................. ............................................ 7
Painting
g ................................................................................................. ............................................ 8

Construcctive Implem
mentation. ................................................ .................................... 8
General requiremen
nts ........................................................................... ............................................ 8
Base ....................................................................................................... ............................................ 8
Lifting gear
g
............................................................................................ ............................................ 9
Doors...................................................................................................... ............................................ 9
Lock........................................................................................................ ............................................ 9
Screws, bolts, and nuts
n ......................................................................... ............................................ 9
Partition
ns ............................................................................................... ............................................ 9
Spare space
s
.......................................................................................... ............................................ 9
Cooling .................................................................................................. .......................................... 10
Docume
ent pocket .................................................................................. .......................................... 10
Wiring colours
c
....................................................................................... .......................................... 10

Electrical Implemen
ntation ...... ................................................ .................................. 10
General requiremen
nts ........................................................................... .......................................... 10
Voltage levels ........................................................................................ .......................................... 11
Short circuit withstand ........................................................................... .......................................... 11
Insulatio
on ............................................................................................... .......................................... 11
Individu
ual circuit con
nfiguration ............................................................... .......................................... 11
Mains supply
s
isolatio
on ........................................................................... .......................................... 11
Control supply ....................................................................................... .......................................... 12
Miniaturre Circuit Bre
eakers MCB............................................................ .......................................... 12
Air circu
uit breakers ................................................................................ .......................................... 12
Fuses ..................................................................................................... .......................................... 12
Isolator switches ................................................................................... .......................................... 13
Motor sttarters ........................................................................................ .......................................... 13
Relays and timers ................................................................................. .......................................... 13
E-stops .................................................................................................. .......................................... 13
LEDs ...................................................................................................... .......................................... 13
Auxiliaryy switches .................................................................................. .......................................... 14
Wiring ..................................................................................................... .......................................... 14
Termina
als .............................................................................................. .......................................... 15
Cable entry
e
............................................................................................ .......................................... 16
Cable seal ............................................................................................. .......................................... 16

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2.4.21
2.4.22
2.4.23
2.4.24
2.4.25
2.4.26

2.5
2.6
2.6.1
2.6.2
2.6.3

170000

TII 15.02.0
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Cable fixing ........................................................................................... .......................................... 16

Cable shielding...................................................................................... .......................................... 16
Earthing
g ................................................................................................. .......................................... 16
Internal lighting ...................................................................................... .......................................... 16
Socket outlet ......................................................................................... .......................................... 17
Anti-con
ndensation heater
h
...................................................................... .......................................... 17

Labelling and marking ........... ................................................ .................................. 17

Protective
e measure
es ............. ................................................ .................................. 18
Equipottential bondin
ng ........................................................................... .......................................... 18
Insulatio
on ............................................................................................... .......................................... 18
Earthing
g ................................................................................................. .......................................... 18

Quality in
nspections and commiissioning ................................................................................ 19

Documen
ntation .......................................................................................................................... 20

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Projectt Name: SER

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Title:
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170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es
5002
21179 -0.0

Docum
ment Nr-Rev:

Introdu
uction

1.1

Intentio
on of the docume
ent

Hitachi Zo
osen Inova AG
G

This Tech
hnical Implementation IInstruction (TII)
(
specifies the requuirements fo
or electrical and
control en
nclosures and cabinetss of standalone system
ms, installedd outside of
o electrical and
control roo
oms; but th
hese specififications ma
ay also be applied
a
to ooverall plan
nt systems, and
systems in
nside electrrical and con
ntrol rooms
s for the projject Severnnside.

1.2

Definitions and abbrevia

ations
Table 1: Abbreviatio
ons
Short term

Lo
ong term

HZI

Co
ompany Hita
achi Zosen Inova AG, purchaser

Supplier

HZ
ZI's contracttor

Sub-conttractor

Su
upplier of w
works and pllant section
ns who is noot a contrac
ctor/supplie
er of
HZ
ZI

TII

HZ
ZI Technica
al Implemen
ntation Instru
uction: geneeral technic
cal information,
such as corro
osion protec
ction, steel structures
s
eetc.

TSD

Te
echnical Sp
pecification Documentt: specific technical information for
ea
ach lot

PED

Project Execu
ution Docum
ment

EIC

Ele
ectrical and
d Control

BS

British standa
ard

DIN

De
eutsches Insstitut fr No
ormung (German Standdardisation Institute)

EN

Eu
uropean No rm

IEC

Intternational E
Electrotechnical Comm
mission

MCB

Miniature Circcuit Breakerrs

MCCB

Mo
oulded Cas e Circuit Brreakers

Ex

Ex
xplosion

RAL

Co
olour match ing system

AC3

Th
he category of the contactor for sq
quirrel cage motors

KKS

Po
ower plant cclassification
n system

BIL

Ba
asic insulatio
on level

PCS

Process contrrol system

HRC

Hig
gh rapturing
g capacity

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1.3

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TII 15.02.0
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Norms and stan

ndards
The equip
pment, systtems, and work supp
plied shall comply
c
withh the requiirements off the
documentts PED EIC Stand
dards and
d regulatio
ons with the docu
ument num
mber
50021204
4 and TII 16
6.02 Regula
ations and standards
s
with
w the doccument num
mber 50021202.

1.4

Supplie
ers engin
neering
The engin
neering is to be done
e in accord
dance with the requirrements off the docum
ment
PED EIC Suppliers engineering
e
g with the document
d
number 500221205.
plier is to design,
d
sup
pply and in
nstall all ca
abinet systeems and enclosures.
e
The
The supp
equipment shall be complete in all respects
s and shall include all iitems which
h are necesssary
nd proper operation an
nd maintena
ance.
for safe an

1.5

Manufa
acturer
The list off approved suppliers
s
ca
an be found
d in the doc
cument PE D EIC List of productss and
suppliers with the do
ocument nu mber 50021203.

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Title:
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170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es
5002
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Technical req
quirements

2.1

General

2.1.1

Ambientt condition
ns

Hitachi Zo
osen Inova AG
G

The electtrical cabin

nets and e
enclosures must withs
stand all fooreseeable environme
ental
conditionss inside the
e plant. Add
ditional info
ormation reg
garding thee site can be
b found in
n the
documentt TII 16.01 General Infformation with
w the doc
cument num
mber 500212
201.
For outdoo
or installatio
on, direct exxposure to sunlight and exposuree to firedamp environm
ments
must be avoided.
a
Ap
ppropriate p
protective co
ontainers or enclosurees must be installed where
w
necessaryy.
2.1.1.1 Condition
ns for indoor installattion (proce
ess area)
Ambient te
emperature
e:

+5 C tto +50 C

Ambient te
emperature
e (short-time
e maximum)

+55 C
C

Ambient te
emperature
e (24 h averrage as per EN 60204)

C
+40 C

The temp
perature dis
stribution i n the boile
er house is extremelly uneven and is larrgely
determine
ed by the the
ermal condiitions in the
e open boile
er house struucture.
Parts of th
he plant whiich come in
nto direct or indirect con
ntact with thhe combusttion processs are
exposed to considera
able heat ra
adiation in some circum
mstances.
e case at tthe loading hopper, be
elow and addjacent to the combusstion
This is esspecially the
grate, at th
he slag hop
pper and at the apron conveyor
c
for slag remooval.
Parts of th
he plant wh
hich are in contact witth the wate
er/steam cirrcuit also ge
enerate a lo
ot of
heat. Thiss applies in particular to
o the boiler drum.

Po
osition:
Am
mbient humiidity:
Vib
bration/oscillation:
Atm
mosphere:
Exx classification:
Exxposure to water:
w

wa ll-mounted or free-stan
nding
ma
ax. 98 % relative humid
dity
n/a
a
dussty and agg
gressive
Ex zone definition
drip
pping waterr, water spra
ay

Exposure to water att floor level due to maintenance and

a cleaninng work mus
st be taken
n into
consideration at all elevations. D
Dripping watter and water spray aree likewise possible.
p
ns for outdoor installa
ation
2.1.1.2 Condition

Am
mbient temp
perature (24
4 h average
e as per EN 60204)
+35 C
Am
mbient temp
perature:
-25 C to +35 C
Dirrect exposu
ure to sunlig
ght in particu
ular must be
e avoided w
with outdoorr installation
n.
Po
osition:
wa ll-mounted or free-stan
nding
Am
mbient humiidity:
ma
ax. 95 % relative humid
dity
Vib
bration/oscillation: n/a
a
Atm
mosphere:
dussty and agg
gressive
Exx classification:
as per Ex zone definition
Exxposure to water:
w
gro
oundwater, dripping wa
ater, water sspray, rainw
water

d enclosuress installed outdoors

o
must be chossen in acco
ordance with
h the
Cabinet syystems and
Ex zone plan for th
he corresp onding zon
ne and the
e Ex apprroval proce
edure mustt be
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TII 15.02.0
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implemented accordiingly. There

e must be a clear sep
paration beetween the Ex and non Ex
zone.
Applicable
e Ex regulattions and gu
uidelines must
m
be obse
erved.

2.1.2

Ex Zones
s (ATEX)
The local control and
d junction bo
oxes shall be
b selected and implem
mented in accordance
a
with
the Ex zon
ne plan.
The cabinets/boxes must be constructe
ed according to the valid Ex standards and
regulations which inc
clude the se
eparation of Ex zones, and
a non Exx zones.
afe circuitryy is routed from
f
a haza
ardous areaa to a safe area
a
instrum
ment
Where intrinsically sa
panel, it shall
s
be connected thrrough Zene
er Barriers located in the safe area (instrum
ment
panel) of suitable ratting and mo
ounted on an
a insulated
d earthing bbusbar hav
ving facilities for
connection of a separate dedica
ated outgoin
ng cable to a "clean earrth" system.

2.1.3

Overall size
s

2.1.3.1 Dimensio
ons
Approval is
i required from the em
mployer for any other dimensionss and generral arrangem
ment
than those
e shown below:
eight x Width
h x Depth (iin mm)
He
2000 x 1000 x 800
2000 x 800 x 800
2000 x 600 x 600
port: Maximu
um width allowable for transport 11000 mm
Separation for transp

2.2

Externa
al charac
cteristics
s

2.2.1

Degree of
o protectiion
The IPratings should comply witth the follow
wing ratings when the ddoors are closed, electtrical
equipment mounted, and cabless glanded offf:

osed, dust ffree electric

cal room or container
In totally enclo
In plant area
utdoors and
d indoors su
ubject to water spray orr heavy conndensation:
Ou
If subjected
s
to
o occasiona
al submersio
on:

IP31
IP54
IP55W
IP68

The enclo
osure classification of m
main and auxiliary cab
ble boxes w
with the cable(s) termin
nated
shall not be
b less than
n that of the
e associated
d equipmen
nt, subject tto a minimu
um classifica
ation
of IP54.
d to the attmosphere they must be
Note: In instances where encclosures arre exposed
blown sand..
protected against ingress of dusst and windb

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TII 15.02.0
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es

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osen Inova AG
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Painting
The corrossion protecttion shall be
e according
g to the document TII 16.04 Corro
osion protecction
with the do
ocument nu
umber 5002
21972.
Refer alsso to the document
d
oncept witth the doc
cument num
mber
TII 16.10 Colour co
50021981. Unless otherwise spe
ecified the colour
c
shall be RAL 70035.
Approval shall
s
be obttained for th
he colours to be used.

2.3

Constru
uctive Im
mplementtation

2.3.1

General requireme
ents
Cabinets and
a enclosu
ures shall b
be constructted from she
eet steel, m
minimum thic
ckness 1.6 mm,
folded and
d braced as
s necessaryy to ensure rigidity.
r
Dependen
nt on the ov
verall dimen
nsions, cabin
nets and en
nclosures m
may be eithe
er wall moun
nting
type, complete with fiixing lugs o r free stand
ding.
ompartments shall be accessible from the fro
ont or rear aas applicab
ble using hin
nged
Cabinet co
doors. Do
oors shall be provided with sealin
ng gaskets and shall bbe secured by square key,
operated catches.
c
Low voltag
ge switchbo
oards, for b
both AC and
d DC system
ms, shall bee of the air insulated metal
m
clad type to Form 4B
B Type 7 fo
or incomers
s and Form 4B Type 5 for tiers housing
h
fee
eders
with more
e than one feeder perr level (cable terminals
s shall be pprotected by
b suitable rigid
covers pre
eventing ina
advertent acccess to live
e terminals, rubber booots will not be
b accepted
d).
Where vents need to
o be provide
ed for cooling, or relea
ase of gassses, they shall be covvered
with a messh robust and dense e
enough to:

pre
event the in
ngress of inssects
access to live componen
nts
ury to the operator
inju

Furthermo
ore, the ven
nts should direct gase
es away fro
om an operrator and should not allow
a
dripping water
w
to ente
er the cabin
nets and enclosures.
All outdoo
or kiosks, pa
anels, cabin
nets and enclosures mu
ust have suun/rain shad
des.

2.3.2

Base
Where the
e control eq
quipment ccomprises two or more
e cabinets or enclosures a moun
nting
frame sha
all be provided beneath
h the cabine
et or enclosu
ures
If a base is required then
t
it shou
uld comply with
w the follo
owing speciifications:

ase height
Ba
Ma
aximum ove
erall cabinett height

200 mm
2200 mm

Note: All locally insta

alled cabine
ets and encllosures plac
ced on conccrete area have
h
a 100 mm
concrete base.
b
When configurin
ng the conttrols, the co
ombined heeights of th
he cabinet base
b
and the co
oncrete bas
se provided by the clien
nt shall be taken into a ccount.

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Title:
AIC:

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es

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osen Inova AG
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Airr extraction

2000
Controls

Air intake

Approx.
1300

Cable entrry at the side in

n
cabinet base

200
100

Con
ncrete base

2.3.3

Lifting ge
ear
Cabinets and
a enclosu
ures over 12
200 mm in height must be fitted w
with removable eyebolts.

2.3.4

Doors
Cabinets and
a enclosu
ures over 8
800 mm in width
w
must be fitted witth double doors
d
which
h can
be opened
d by 180.

2.3.5

Lock
Ergoform--S with doub
ble-bit key, 3 mm

2.3.6

Screws, bolts, and

d nuts
Unless ottherwise ag
greed, all sscrews, bo
olts and nu
uts shall bee hexagonal, ISO me
etric,
commercial standards and shall be rust pro
oof.
or surface of
o control pa
anels shall bbe domed and
a chrome
ed or
Nuts protrruding from the exterio
cadmium plated.
ng screws shall
s
not be utilised for any purpos
se.
Self-tappin
Removablle covers sh
hall be equiipped with captive
c
scre
ews.

2.3.7

Partition
ns
Cabinets and
a enclosu
ures must h
have partitio
ons between
n individual cabinets an
nd enclosurres

2.3.8

Spare sp
pace
Minimum 20 %

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2.3.9

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Cooling
Cabinets and
a enclosu
ures not in air conditio
oned rooms must have anti-conde
ensation hea
ating
devices with
w a circula
ating fan; a
and a forced
d air, or airr-conditioneer, cooling system
s
whicch is
dust and vermin pro
oof. The inte
erior cabine
et temperature must bbe maintain
ned at betw
ween
+5 C and
d +35 C.
In genera
al all contro
ol panels m
must be de
esigned with
h a naturall air circula
ation ventila
ation
system.
s are install ed in dusty
y area or in an area of high ambie
ent temperature,
If local control panels
ent types off cooling me
ethods are allowed, if required; annd depend on the abiliity of
two differe
the heat trransfer capabilities of tthe cabinet, the heat generation
g
oof the equip
pment inside
e the
cabinets, and
a the surrrounding am
mbient cond
ditions.

IP6
65 cabinet with
w heat si nks inside and
a outside
e and circulaating fan
IP6
65 cabinet with
w split airr conditione
er

2.3.10 Document pocket

Mounted on
o inside off door of cab
binet (or enclosure)

2.3.11 Wiring colours

The wiring
g colours should
s
com
mply with the requirements of thee documentt TII 15.0
02.02
Cable trayys and cabliing with the
e documentt number 50
0021175.

2.4

Electric
cal Imple
ementatio
on

2.4.1

General requireme
ents
All electriccal compon
nents shall be adequa
ately rated for their m
most onerou
us duty and
d the
specified ambient tem
mperature. When equipment is mounted
m
in panels, cabinets etc., due
en of any he
eat generate
ed by the eq
quipment thherein and the
t compon
nents
account shall be take
shall be appropriatel
a
y selected,, rated or de-rated
d
as necessaryy to suit the
e most one
erous
operating temperaturres within th
he enclosure
e.
ng part of the equipm
ment shall be
b capablee of carrying its site rated
r
Every currrent carryin
current co
ontinuously under the ssite ambien
nt conditions as speciffied and shall not be rated
r
on the ba
asis of air conditione d rooms even
e
when these are specified. The maxim
mum
continuous operating temperaturre of the eq
quipment ma
ay not be exxceeded.
hboards shall be eithe r single-pole and neutrral, or triplee pole and neutral
n
type
e and
The switch
shall be eq
quipped witth means to
o provide ov
ver-current protection
p
too each circuit.
Switchbbo
oards for us
se on directt current sy
ystems shall be doublee pole types
s equipped with
adequately rated fuse
es.
cted on the incoming sside of a dis
stribution board
Switch fusse units or disconnect ors connec
shall be mechanically attached
d to the board
b
with solid coppper electric
cal connecttions
between the units.
oing circuits of the ca
abinet and enclosure shall be m
mounted on withdraw
wable
The outgo
carriages unless othe
erwise agre
eed with the purchase
er. The withhdrawable units
u
must have
h
the followiing characte
eristics:

Th
he withdraw
wable unit syystem comp
prises the components
c
s permanen
ntly mounted on
the
e frame, the
e withdrawa
able units themselves and
a the conttacting elem
ments.

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2.4.2

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A multifunctio
onal wall sshall be in
nstalled between the bus bar and equipm
ment
compartments
s. This sha
all house the
e metal enc
closed multti-terminal bus
b bars, which
w
are
e sealed offf from the e
equipment compartme
c
nt with mullti-terminal bus bar covvers,
ensuring touc
ch protection
n.
Th
he contact openings in the multi-terminal bus bar ccovers hav
ve to meett the
req
quirements for protecti on IP20 and
d must be safe
s
to toucch.
Th
he withdrawable units sshall be con
nnected on the incominng and outg
going side using
u
plu
ug connecto
ors (primaryy and auxilia
ary electric circuits).

Voltage levels
l
The voltag
ge levels are specified
d in the doc
cument TIII 16.01 Genneral Inform
mation with
h the
documentt number 50
0021201. Th
he system frequency
f
is
s 50 Hz.
The contro
ol voltage in
n the panelss must be 24
2 VDC or 230
2 VAC L/ N/PE from UPS. It sha
all be
approved by HZI.
All electriccal equipme
ent shall, exxcept wherre otherwise
e specified, be capable of continu
uous
operation at a voltage
e with a freq
quency in th
he range of 47 to 51 Hzz.
n the switch
hgear mustt be designe
ed for a voltage level of 0.85 and
d 1.1 x Un; and
In addition
must have
e the capability to ride tthrough a 1.5 sec 70 % voltage diip.
The switcchboard over voltage withstand capability must be teested in accordance with
EN 61439
9 and must be designe
ed to withsttand the short time oveervoltages required byy the
applicable
e regulations
s and stand
dards.

2.4.3

Short cirrcuit withs

stand
Cabinets and enclos
sures must be capable
e of withsta
anding withhout injury the mechanical
and electrrical stresse
es set up byy the maxim
mum prospe
ective fault ccurrent for twice
t
the pe
eriod
required to
o disconnec
ct such faultt on any cirrcuit.

2.4.4

Insulatio
on
The equip
pment rating
gs, and cle
earances, shall be rate
ed, designeed and teste
ed to withsstand
the expeccted BIL and
d SWIL exp
pected. The
e required test
t
voltagees, ratings, and clearan
nces
are speciffied in EN 60439.

2.4.5

Individua
al circuit configurat
c
tion
The switcchgear insid
de the cab
binet and enclosures shall be ccomprised of type te
ested
assemblie
es (TTA); be
b of a w
well proven design; and designeed for S1 (IEC 6003
34-1)
continuous operation
n, and in g
general AC
C3 (IEC 60
0947-4-1) ssquirrel cag
ge starting and
stopping.
ations and componen
nts for speecific types
s and size
es of
The particular circuit configura
nsumers are
e specified in the doc
cument with
h the namee TII 15.02
2.01 LV Driives
drives/con
with the document nu
umber 5002
21189, and also the do
ocument witth the name
e TII 16.25 EUUV-EM Fu
unction Typicals with tthe docume
ent number 50021198. The require
ements in th
hese
documentts must be complied
c
wiith.

2.4.6

Mains su
upply isola
ation
The mainss supply sh
hall be conn
nected to th
he control equipment
e
vvia an isola
ating switch and
shall be mechanicall
m
y interlocke
ed with the equipment door to prrevent open
ning of the door
osition.
until the sw
witch is in the "OFF po

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Page 11 of
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Projectt Name: SER

RC

Title:
AIC:

2.4.7

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es

Docum
ment Nr-Rev:

5002
21179 -0.0

Hitachi Zo
osen Inova AG
G

Control supply
s
The contrrol voltage used for th
he switchge
ear shall be
e 230 VAC
C UPS. All PCS Input and
output sig
gnals, interlo
ocks and s afety circuits, and insttrumentatio n, and any
y control circuits
leaving the
e cabinet must
m
be 24 V
VDC.
The contro
ol supply fo
or each set o
of equipment shall be provided byy one single
e phase, do
ouble
wound, co
opper, naturral air coole
ed transform
mer, with one leg solidlyy earthed (n
neutral).
The transsformer inpu
ut and outp
put circuits,, shall be protected
p
bby suitable rated minia
ature
circuit breakers (MCB
Bs).

2.4.8

Miniature
e Circuit Breakers
B
M
MCB
MCBs sha
all be confin
ned to auxil iary circuits
s such as co
ontrol and inndication.
All miniature circuit breakerss (MCBs) shall be of the hhigh speed
d fault lim
miting
thermal/m
magnetic type from 0 to 63 A.
All moulde
ed case circ
cuit breakerrs (MCCBs) shall be of
o the manu ally operate
ed trip-free type
with therm
mal or magn
netic overlo ad protectio
on and with
h instantaneeous-magne
etic short ciircuit
trips in ea
ach pole frrom 63 to 2500 A. MCBs and MCCBs
M
maay be used subject to
o the
protection grading sa
atisfactorily w
with other circuit
c
break
kers and fusses.
nd MCCBs shall be equipped with quick
k make annd quick break
b
trip free
MCBs an
mechanisms that prevent the bre
eaker being
g held in aga
ainst overlooads or faults.
a
ts shall be ssuch as to ensure
e
simu
ultaneous oopening of all
a phases.
Tripping arrangemen
The actua
ator shall ha
ave two po
ositions on, off for MCBs,
M
threee positions,, "on", "off" and
"tripped" for
f MCCBs. To reset ffrom the "trripped" pos
sition the acctuator shall first pass into
the "off" position.
p
MC
CBs on the main switch
hboard shall have facillities for loc
cking in the "off"
position. This
T
particular point wil l be fixed during the de
etailed engiineering perriod.
The ruptu
uring capac
city of the MCB and
d MCCBs shall not bbe less than that off the
switchboa
ard itself, or if this is nott the case back
b
up fuse
es must be included.

2.4.9

Air circu
uit breakerrs
Air circuit breakers must
m
be used
d for income
ers and feeders abovee 630 A.

2.4.10 Fuses
MCBs and
d MCCBs shall
s
be use
ed in preferrence to fus
ses. The em
mployers prior
p
approvval is
required, stating
s
the justification
j
for the use
e of fuses.
Where fusses are used they mustt comply with the follow
wing:

Co
omposite fuse and sw itch equipm
ment may comprise
c
eitther fuse-sw
witch units with
integral fuses, or switch-ffuse units in which the
e air break sswitch and the
t connecttions
fro
fuse shall be
om it to the associated
a
b so designed as to m
minimise the
e possibilityy of a
fau
ult. The equ
uipment sha
all comply with
w the req
quirements of EN 6094
47-2, 3, or 4 as
applicable.
he fuse swittch operatin
ng mechanism shall be
e of the sprring-loaded type, such that
Th
the
e speed of operation
o
ca
annot be co
ontrolled by the operatoor.
Fu
ull closing orr opening o
of the switch
h shall not depend
d
upoon the opera
ator pushing
g the
operating han
ndle fully ho
ome. In the
e event of a spring fai lure it shalll be possible to
open the switc
ch without e
endangering
g the opera
ator.

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Projectt Name: SER

RC

Title:
AIC:

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es

Docum
ment Nr-Rev:

5002
21179 -0.0

Hitachi Zo
osen Inova AG
G

Wh
here fuse switches
s
are
e mounted above busbar chambeers, close fitting
f
shield
ds of
inssulating ma
aterial shalll be provid
ded to prevent objectts falling in
nto the bu
usbar
chambers.
Pa
arts that re
emain alive
e when co
overs are opened shhall be shrrouded aga
ainst
accidental con
ntact with to
ools. Units shall
s
be scrreened to ppermit work in safety on
n the
loa
ad side of any circuit w
with adjacent circuits "liv
ve".
Fu
use switche
es for cubiccle mountin
ng shall ha
ave provisioon for ope
erating auxiliary
sw
witches for control and
d interlock purposes. Provision foor locking switches in
n the
open position shall be prrovided
use and link
k carriers an
nd bases sh
hall be of an approvedd manufactu
ure and of such
s
Fu
forrm and matterial so as to protect persons
p
from shock annd burns in normal serrvice
and maintena
ance. Furthe
ermore, fuse links, fuse
e contacts aand fixed co
ontacts sha
all be
shielded to prevent
p
ina dvertent co
ontact with live metall whilst the
e fuse is being
b
insserted or withdrawn.
Fu
uses shall be
e of the non
n-deterioratting HRC ca
artridge typee. Fuse hold
ders shall be
b so
designed as to
t permit de
etection of fuse
f
rupturin
ng without rremoving th
he bridge. "Z
Zed"
n type fuse s shall nott be permittted exceptt with the approval
a
off the
and screw in
Em
mployer.
Te
est links in current
c
transsformer circ
cuits shall be of the bollted or plug in type.
Th
he labelling of fuses, ca
arriers and bases shalll comply witth the applicable stand
dard.
d to panels, boards and desks for fuses and links shall
Ide
entification labels fixed
ge and ratin
describe theirr duty, voltag
ng.
use and link carriers an
nd bases shall be colou
ur coded as required by
y the Emplo
oyer
Fu
Fu
use holders shall be o
of an appro
oved non hy
ygroscopic insulation suitable forr the
recceipt of HRC
C fuses

2.4.11 Isolator switches

s
All isolatin
ng switches shall be off the fault make/load
m
break
b
type w
with mechanical ON-O
OFF
indication and manua
al actuating mechanism
ms and early
y break auxxiliary conta
act.

2.4.12 Motor starters

All motor starters shall be airr break contactor typ
pe for frequuent duty to specifica
ation
IEC 6094
satisfying Class I, Category AC
47-1, with contactors
c
C-3 rating of specifica
ation
IEC 60947
7-4.
Circuit bre
eakers and contactors should be selected
s
to comply
c
withh full type 2 coordinatio
on.

a
timers
s
2.4.13 Relays and
Plug-in typ
pes are preferred, com
mplete with screw
s
type terminals
t
onn the base.

2.4.14 E-stops
3-pole, fail safe, switc
ches shall b
be used for E-stops

2.4.15 LEDs
Visual ind
dication mu
ust be don e with multi-chip light emitting diode (LED
D). The usse of
conventional filamentt or neon la mps is not permitted.
nce of 100000 hours and
a
be ablle to
The light emitting diiodes mustt have a liffe expectan
ervoltage.
withstand a 20 % ove

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Projectt Name: SER

RC

Title:
AIC:

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es
5002
21179 -0.0

Docum
ment Nr-Rev:

Hitachi Zo
osen Inova AG
G

The LED covers sha

all be in the
e standard colours,
c
red
d, green, bllue, white and
a amber. The
colour sha
all be in the glass and n
not an applied coating. Transpareent synthetic
c materials may
be used in
nstead of glass subjectt to the approval of HZI.
Where illu
uminated pu
ushbuttons are used fo
or control purposes,
p
thhe illuminated pushbutttons
shall be engraved with a clear in
nstruction such
s
as 'pus
sh to open' or 'push to
o close', and
d the
lamp shalll illuminate
e in accorda
ance with the
t
above colour codee after the instruction has
been carrried out and
d the devicce has ope
erated. In case
c
of usee of LEDs, the associiated
colours must be linke
ed with the sstatus of the
e non-illuminated pushhbutton.
herwise agrreed with th
he purchase
er all LED colours
c
shaall conform to the follow
wing
Unless oth
practice:

sed or operrative positio

on
Grreen energis
Re
ed de energ
gised or inop
perative pos
sition
Am
mber fault or abnormal condition
Wh
hite healthy
y or normal condition
Blu
ue other purposes, to b
be used with descriptiv
ve label

LED test facilities

f
are
e not require
ed.
Indication circuits sha
all be fused or protecte
ed.

2.4.16 Auxiliary
y switches
s
Auxiliary switches
s
sh
hall be of ap
pproved sta
andard and contacts shhall have a positive wiiping
action whe
en closing.

2.4.17 Wiring
Where busbars are used
u
in the constructio
on of the pa
anels, thesee shall be hard
h
drawn high
conductiviity (HDHC) copper. Th e maximum
m current de
ensity shall bbe 1.66 A/ mm.
m
Busbars shall
s
be of HDHC
H
copp
per supporte
ed on non-tracking insuulators and be designe
ed to
withstand the dynam
mic forces occurring under
u
the specified
s
s hort circuit conditionss. All
busbars bolts
b
shall be high tenssile steel. Other
O
power conductorss shall be stranded
s
copper
conductorr, PVC insullated of 600
0 V/1000 V grade.
Control an
nd instrumentation wirin
e carried out in 600 V ggrade insula
ated cable.
ng, shall be
The wiring
g insulation
n shall be sselected to ensure com
mpliance w
with requirem
ments for fllame
retardation
n, reduced propagation
moke and ha
alogen/acidd emission for
f the cablle as
n or low sm
a whole, as
a specified.
Conductorrs shall be multi-strand
m
ded, copperr; the minimum size shaall be 1 mm
m.
Wiring colours for diffferent voltag
ge levels an
nd applications and cirrcuits must be differentt and
the colourrs need to be
b approved
d by the employer.
Wiring sha
all be supp
ported on tra
ated accordding to voltage levels, and
ays and to be segrega
also according to AC
C and DC vvoltage. If approval
a
is obtained frrom the em
mployer trun
nking
may be used
u
howev
ver the vo ltage levels
s shall be segregatedd and the bunched cross
c
sectional area of wiring shall no
ot exceed 45
4 % of the
e cross secttional area of the trunkking.
Where thiss is not pos
ssible due to
o the applic
cation then wiring may be run in neat
n
and ord
derly
loomed patterns,
p
su
uitably stra
apped with
h approved proprietarry strappin
ng materials, if
approved by the emp
ployer.
oming and outgoing ca
able cores shall
s
be lab
belled as sppares, and terminated,
t
with
Spare inco
enough le
ength to be moved
m
anyw
where in the
e enclosure
e.
All panel wiring
w
shall be terminatted, using suitably
s
size
ed compresssion crimp lugs or pinss.
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Projectt Name: SER

RC

Title:
AIC:

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es

Docum
ment Nr-Rev:

5002
21179 -0.0

Hitachi Zo
osen Inova AG
G

Where wirre wrap and terminal point conne

ections hav
ve been term
minated witth the aid of
o an
accepted semi-autom
matic or au
utomatic, po
ower tool such tools sshall be pro
ovided with
h the
enclosure.
s
within
n desks and
d panels sha
all be set att an angle tto afford ea
asy identifica
ation
Terminal strips
and accesss.
All interna
al wiring to
o terminal blocks for the connection of ouutgoing or interconneccting
nals from one side only
circuits sh
hall approac
ch the termin
y.
Electrical equipment mounted iin or on sw
witchgear, panels
p
and desks, sha
all have readily
accessible
e connectio
ons and sha
all be wired
d to termina
al blocks foor the recep
ption of exte
ernal
cabling.
g shall comply with the
e appropriatte standard and shall bbe capable of withstan
nding
The wiring
without de
eterioration the conditio
ons at Site, due allowance being m
made for su
uch tempera
ature
conditionss as may arise within
n any encllosure. The
e insulatingg material shall be fllame
retardant.
All wiring shall be of
o adequatte cross se
ectional are
ea to carryy prospectiv
ve short ciircuit
currents without
w
risk of
o damage to conducto
ors, insulatio
on or joints
All cables shall be te
erminated b
by crimp-on ferrules an
nd connecteed to screw
w terminals. The
section off the termin
e equal or higher than
nals shall be
n one and a half time
e the conne
ected
wire sectio
ons.
Connectio
ons to app
paratus mo
ounted on doors or between ppoints subjject to rela
ative
movement shall be arranged so that they are subjected
d to torsion rather than
n bending.
All auxiliary switches
s, whether i n service or
o not in the
e first instannce, shall be
b wired up to a
terminal board
b
and sh
hall be arra nged in the
e same sequ
uence on si milar equipment.
Panel secctions accom
mmodating equipment at voltages
s higher thaan 125 V (no
ominal) sha
all be
partitioned
d off and the
e voltage cllearly labelled. Adjacen
nt terminalss to which wires
w
of diffe
erent
voltage, polarity
p
or phase are connected shall be separated
s
bby a protru
uding insula
ating
barrier. Th
his requirem
ment also a
applies to te
erminals ca
arrying wirees of the sa
ame voltage
e but
originating
g from differrent sourcess.
Where an overall screen is used
d, this shall be a metallic screen oor low resisttance tape, with
w
as above. When two lengths of screen
ned cable aare to be connected at a
a drain wire
terminal block
b
(e.g. junction boxx) a separa
ate terminal shall be prrovided to maintain
m
sccreen
continuity..
Please allso refer to
o the docu
ument TII 15.02.02 Cable traays and ca
abling with the
documentt number 50
0021175.

2.4.18 Terminalls
Low voltag
ge switchbo
oards, for b
both AC and
d DC system
ms, shall bee of the air insulated metal
m
clad type to Form 4B Type 7 ffor incomerrs and bus sections, F
Form 4 B Type
T
6 for tiers
housing fe
eeders where there is o
only one fee
eder per lev
vel (plastic covers shall be installe
ed to
prevent in
nadvertent access
a
to livve terminals
s) and Form
m 4B Type 5 for tiers housing
h
fee
eders
with more
e than one feeder perr level (cable terminals
s shall be pprotected by
b suitable rigid
covers pre
eventing ina
advertent acccess to live
e terminals, rubber booots will not be
b accepted
d).
Sufficient terminals shall be p
provided to
o permit all cores onn multi-core
e cables to
o be
terminated
d. Terminals
s for spare cores shall be numberred and be located at such
s
positio
on as
will provid
de the max
ximum leng
gth of spare
e core. At least 10 % spare terminals shall be
provided in all cases.

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Projectt Name: SER

RC

Title:
AIC:

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es

Docum
ment Nr-Rev:

5002
21179 -0.0

Hitachi Zo
osen Inova AG
G

Terminal boards
b
shall be mountted vertically, not less than 150 m
mm above th
he gland pla
ates,
and space
ed not less
s than 100m
mm apart, on the side
e of the ennclosure an
nd set obliq
quely
towards th
he rear doors.
The cabin
nets and enclosures
e
e separate terminals for interna
al and exte
ernal
must have
connections, and nott more than
n one wire shall
s
be con
nnected to each terminal. Wires shall
be groupe
ed on the terminal acco
ording to the
eir functions
s.
Access to terminals shall
s
not be obstructed by equipment.
al blocks sh
hall provide a degree of
o protection
n of not lesss than IP2X
X when correctly
All termina
installed, either
e
inherently or by provision off insulating covers.
Conductorr up to 35 mm
m
Terminal strips shall be of the rail mountted box typ
pe with a ppressure pa
ad between
n the
conductorr and the cla
amping scre
ews.
Conductorr sizes exce
eeding 35 m
mm
Terminalss shall be off the stud tyype to acce
ept crimped cable lugs.. Complete with separa
ating
barriers an
nd protectiv
ve covers.

2.4.19 Cable en
ntry
Enclosure
es and cabin
nets mounte
ed above th
he floor mus
st have botttom cable entry.
Floor mou
unted cabine
ets may havve cable en
ntry from below and/or sside of base.
Removablle, undrilled
d cable glan
nd plates, with
w a minimum gauge oof 4 mm, sh
hall be provvided
and be so located that ample
e internal space is allowed for tthe satisfac
ctory entry and
terminating of cables

2.4.20 Cable se
eal
According
g to BS. Ple
ease also re
efer to the document
d
TII 15.02.0 2 Cable tra
ays and cab
bling
with the do
ocument nu
umber 5002
21175.

2.4.21 Cable fix

xing
Cable gua
ard rail for strain relief

2.4.22 Cable sh
hielding
Shielding bus with cla
amping bra cket > 180. A shieldin
ng bus with screw term
minals will no
ot be
accepted.

2.4.23 Earthing
g
Each cabiinet shall be
e complete with an earth bar secu
urely bondeed to the ca
abinet steelw
work
for accep
pting an ea
arth conducctor. Earth busbars, shall
s
be HD
DHC copper and havve a
minimum cross secttional area of 150 mm
m2. Each ca
abinet doorr shall be earthed to this
cabinet ea
arth bar.
Each cabiinet must be connecte
ed to the ea
arthing syste
em via the equipotential bonding rails
or to the earthing
e
cab
ble or the m
main cable conduit. Minimum crosss-section sh
hall be 35 mm.
m

2.4.24 Internal lighting

l
The cabinet must hav
ve a door op
ernal light according too BS.
perated inte

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Page 16 of
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Projectt Name: SER

RC

Title:
AIC:

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es

Docum
ment Nr-Rev:

5002
21179 -0.0

Hitachi Zo
osen Inova AG
G

2.4.25 Socket outlet

o
The cabin
net must ha
ave a switcched socke
et outlet prrotected byy a residual current ciircuit
breaker acccording to BS.

2.4.26 Anti-con
ndensation
n heater
Anti-conde
ensation he
eaters shall be supplied
d for local control paneels to preven
nt condensa
ation.
The appa
aratus so protected
p
sh
hall be des
signed so that the m
maximum pe
ermitted risse in
temperatu
ure is not ex
xceeded if th
he heaters are energis
sed while th e apparatus
s is in opera
ation.
The switcchboard antti condensa
ation heate
ers shall be
e fed from an LV sin
ngle phase and
neutral supply, manually switche
ed by a two
o pole switch
h with red laamp, mounted on the back
b
of the boa
ard, panel or cubicle an
nd bus wired through th
he board. LLabels shall be provide
ed on
the switch
h stating "He
eater Suppl y". Heater terminals
t
sh
hall be shroouded and la
abelled "He
eater

2.5

Labellin
ng and marking
m
The labellling must co
omply with the docum
ment TII 15.02.08 Idenntification an
nd marking EIC
componen
nts with the
e documentt number 50
0021275.
All labels shall
s
be in English.
E
Marking shall
s
be ap
pproved by the HZI and
a
indicate
ed on the mechanical and electtrical
drawing. Dual
D
design
nations are fforbidden.
When a wire
w
numbe
ering system
m is used, it should be in accoordance with a recogn
nised
marking system or wiith a functio
onal marking
g system orr as specifieed elsewherre
pment shall have pote
ential risk off electrical shock warrning plates
s as require
ed by
The equip
the regula
ations, and as
a necessa
ary, includin
ng on the co
ontrol cabinnet. Remova
able coverss and
rear doorss giving acc
cess to live e
equipment shall be pro
ovided with a notice ins
scribed "Danger
- Live Equ
uipment".
Each cubicle and ite
em of equip
pment and componentt, must havve a durablle label of noncorrodible
e material e.g. stainlesss steel or tra
afollite (or similar), indeelibly stamp
ped or engra
aved,
and legibly marked with
w the equ
uipment ite
em number and descri ption, corre
espond with
h the
drawings and documentation. Th
he labels sh
hall have bllack characcters at leas
st 6 mm high on
a white background.
b
. These lab
bels shall be
b trafollite and not bbe of the plastic strip type
Labels sh
hall be affixed by mea
ans of mach
hine screws
s, and prom
minently dis
splayed. La
abels
shall be fixed to all equipme nt, prior to
o despatch
h. The labeels shall not
n be fixed to
componen
nts but sha
all be posittioned adjacent to the
e componennt such tha
at they are
e not
nt. In all cas
obscured by any othe
er equipmen
ses the labe
el should bee positioned
d so as to le
eave
no doubt as
a the item to which it rrefers.
All the pan
nels must be
b labelled a
at the front,, and rear, of
o the fixed part, using the KKS ciircuit
designatio
on as speciffied on the project sing
gle line diag
gram or loopp diagram. The
T informa
ation
conveyed shall includ
de a descrip
ption, conne
ected equip
pment numbber, and the
e function of
o the
equipment.
All wiring and cores in control a
and instrument cables shall be ideentified in accordance
a
with
the associated schem
matic and/o r wiring diagrams eithe
er by meanss of discrette wire num
mbers
or wire colours, except when an automatic or proprieta
ary system oof wiring is used, e.g. point
p
to point wiring
w
on a mother
m
boa
ard. Each end of every
y core shall be identifie
ed using plastic
interlockin
ng cable ferrules, ferrul es to match
h the type of
o terminal, iindelibly ma
arked with black
b
characterss. Each core shall be id
dentified by
y colour and
d terminal bblock identiffication toge
ether
with an id
dentification
n tracer perr bundle. Heat
H
shrink marking ssleeves may be used,, but
adhesive markers arre not acce
eptable. Split or clip-on
n ferrules sshall not be
e utilised. Spare

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ast saved 24.09.13

Page 17 of
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Projectt Name: SER

RC

Title:
AIC:

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es

Docum
ment Nr-Rev:

5002
21179 -0.0

Hitachi Zo
osen Inova AG
G

incoming and outgo

oing cable cores shall be labelle
ed as spa res, and te
erminated, with
enough le
ength to be moved anyywhere in th
he enclosurre. Where i nstruments
s are termin
nated
in a plug and
a socket type conne
ection both the plug an
nd the sockket shall have permane
ently
attached identifying la
abels. Wirin
ng which is permanentlly connecteed to plugs or
o sockets need
n
not be ide
entified.

2.6

Protecttive meas
sures
The insta
allation and
d equipmen
nt supplied
d must comply with the requirrements of the
documentt TII 15.02.03 Earthin
ng, lightning
g protection
n and equippotential bo
onding with
h the
documentt number 50
0021130.

2.6.1

Equipote
ential bonding
All expose
ed conductiive parts off equipmentt shall be bonded to thhe local earrth bar, and
d the
power sup
pply protective earth co
onductor.

2.6.2

Insulatio
on
Physical protective measure sshall be ap
pplied to prevent inaddvertent co
ontact with live
componen
nts e.g. The contacts of all conttrol and sellector switcches shall be
b shroude
ed to
minimise the
t ingress of dust and
d accidentall contact.

2.6.3

Earthing
g
The local control stattion must h ave separa
ate earth ba
ars for the ssignal cable
e earths and
d the
protective earth (pow
wer supply).
e armouring
g may be u
used as the
e protective
e earth; hoowever, if th
he local co
ontrol
The cable
box/station contains switchgear , or is used
d for distribu
uting powerr, it must be earthed via
v a
dedicated earth wire connected to the elec
ctrical earthing system. The spare core inside
e the
cable can be used for this purpo
ose.
All doors with electriical compo nents mustt have be connected
c
w
o the
with an earth strap to
protective earth bar.

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ast saved 24.09.13

Page 18 of
o 20

Projectt Name: SER

RC

Title:
AIC:

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es

Docum
ment Nr-Rev:

5002
21179 -0.0

Hitachi Zo
osen Inova AG
G

Quality
y inspec
ctions a
and com
mmissio
oning
The quality inspectio
ons and co
ommissioning must comply withh the requirements off the
documentt PED EIC Suppliers e
engineering with the do
ocument nuumber 5002
21205.

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La
ast saved 24.09.13

Page 19 of
o 20

Projectt Name: SER

RC

Title:
AIC:

170000

TII 15.02.0
06 Cabinet systems and
a
enclosure
es

Docum
ment Nr-Rev:

5002
21179 -0.0

Hitachi Zo
osen Inova AG
G

Docum
mentatio
on
The docu
umentation must com
mply with the requirements of tthe docum
ment PED EIC
Suppliers engineering
g with the d
document number
n
500
021205.

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ast saved 24.09.13

Page 20 of
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