Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Date:- 12/12/2016
To
M/S Indian Ion Exchange &
Chemicals Ltd
Ref:- IIECL/STP-2/200KLD
Date:-12/12/2016
To,
Indian Ion Exchange & Chemicals Ltd
D-64,Diamond Park,G.I.D.C.,Naroda,
Ahmedabad-382330,Gujarat (india).
Kindly Attand: Mr.Tushar Shah Sir (G.M.-Technical),
Subject:- Offer for 200 KLD Prefabricated Sewage Treatment Plant (STP)
(Complete design,manufacture,supply,erection & commissioning
regards)
In regards of Civil Drawing Drawing Structure providing by you;on that basis
only 80 KLD STP will be possible. As per mention in your mail & End User
requirement we are pleased to submit our techno commercial proposal for
your kind perusal.
The following annexure from part of our offer
Annexure-1 :- Design basis & Treatment Philosophy
Annexure-2 :- Technical detail & IIECL Scope of Supply
Annexure-3 :- Exclusive (Customer) Scope of Supply
Annexure-4 :- Operation & Maintenance Cost
Annexure-5 :- Rate Quotation
We trust the above would meet your & end user requirement & should you
require any further Clarification,please feel to free to contact us.
Regards;
Rajdeepsinh Rol
7573018523
Annexure-1
Design Basis & Treatment
Philosophy
The Sewage Treatment Plant is design to treat 10 m3/hr (200 m3/Day) feed
flow rate.
A.DESIGN EFFLUENT WATER ANALYSIS:The following design is considering for designing the Sewage treatment plant
Inlet parameter value as mention below.
Parameter
pH
Colour
COD in ppm
BOD in ppm
TSS in ppm
Raw Effluent
6.5 - 7.5
Light Greenish/Yellow
< 400 ppm (Max.)
< 300 ppm
< 300 ppm
B.Description of Treatment Steps:The Proposed Sewage Treatment Plant will have the following steps of
Treatment Process:
Sewage Collection
System
Rotary Drum Screen
Oil & Grease Removal
System
Equalization Tank
Aeration
Sludge Storage Tank
Clarifier
Flash Mixture
De Watering
System
(Filter Press)
Flouculator
Treated Water
Leach ate collection
Tank
Tank
(PSF & ACF Feed
Tank)
Pressure Sand
Filter
Activated Carbon
Filter
6. Description of Chemical Treatment (Flash Mixer & Floucultor):Suitable quantity of Hypochloride & PAC are dosing into flash
mixer.Flash mixer tank is provided with agitator mechanism to mix the
coagulant chemicals & incoming effluent from clarifier.The Flash mixed
effluent is then discharged into Flouculator & poly electrolyte is dosing
for flocculation,followed by Lamella Tube Settler for water clarification.
Here Hypochloride act as disinfectant as well as coagulant & additional
requirement,we add Poly Aluminium Chloride (PAC).
14. Leach ate collection Tank:- In this tank water remove from filter
press will storge & send back to Equilization Tank for reuse purpose.
D.Treated Water Outlet Parameter:The following design is considering for designing the Sewage
treatment plant Outlet
parameter value as mention below.
Parameter
pH
Colour
COD in ppm
BOD in ppm
TSS in ppm
Operation
Hours
Raw Effluent
7 - 7.5
Colour Less
< 10 ppm
< 5 ppm
Nil
20 Hrs
Annexure-2
:- 2 nos (1W+1S)
:- C.I.
:- Viraj Pump or equal
:- 15.0 m3/hr
:- 2.2 KW
:- 30 M
:- MCVSV2
:- Single
:- Submersible
:- 01 no
:- M.S & Epoxy (Special Coated)
:- 10.0 m3/hr
3. Oil Skimmer
Quantity
MOC
Capacity
Motor
Size
4. Blower
Quantity
MOC
Make
Capacity
Model No
Motor
Type
:- 02 (01W+01S)
:- C.I.
:- TMVT
:- 450 m3/hr
:- 3MTL-80
:- 10 KW
:- Tri Loop
:- 1 no
:- MS
:- 30,000 Ltr (5%)
:- 2.5m 4m3m 0.5MFB,5mm
:- 1 nos
:- MSRL
:- 1700 Ltr ( 5%)
:- 0.7 KW
:- 1.5 (D)1.0 (H),5 mm Thickness
Quantity
MOC
Capacity
Gear Box
Size
:- 1
:- MSRL
:- 5000 Ltr ( 5%)
:- 1.0 KW
:- 2.5 (D)1.0 (H),5 mm Thickness
:- 1no
:- HDPE
:- Sintex
:- 5 m3
Make
:- Viraj Pump or equal
Capacity
:- 7 m3/hr
Motor
:- 1 KW
Head
:- 30 M
Model No
:- MCVSV2
Mechanical Seal
:- Single
Type
:- Centrifugal
16. Filter Press Assembly
Quantity
:- 1
MOC
:- MS-CI & PP
Make
:- Jay Co Industries
Plate Size
:- 2424
Qnty
:- 25 nos
Wet Cake Capacity
:- 240Liter (5%)/press
Type
:- Hydraulic
17. Treated Water Tank (PSF & ACF Feed Tank)
Quantity
:- 1
MOC
:- MS
Capacity
:- 12 m3
Size
:-2m2m3m
18. PSF & ACF Feed Pump
Quantity
:- 2 nos (1W+1S)
MOC
:- C.I.
Make
:- Viraj Pump or equal
Capacity
:- 15.0 m3/hr
Motor
:- 2.2 KW
Head
:- 30 M
Model No
:- MCVSV2
Mechanical Seal
:- Single
Type
:- Centrifugal
19. Pressure Sand Filter
Quantity
:- 1 no
MOC
:- MS Epoxy
Capacity
:- 15 m3
Size
:-1.0m (D) 1.5m (H)
20. Activated Carbon Filter
Quantity
:- 1 no
MOC
:- MS Epoxy
Capacity
:- 15 m3
Size
:- 0.6 m (D)1.0m (H)
Description
MOC/Make
Qnty
CI
MS Epoxy
SS
CI
PP
MS
SS 304
MSRL
MSRL
HDPE
PP & SS
SS 304
MSRL
HDPE
CI
MS,CI & PP
MS
02
01
02
02
25 m3
01
02
01
01
03
04
02
01
01
02
01
01
CI
MS
MS Epoxy
HDPE/PP
02
01
01
01 lot
MS Coating
01
SS316
01
Chemicals
Hypo
PAC
Poly Electrolyte
Qty
Kgs/day
6.0
2
0.4
Rate (Rs/Kg)
Amount (Rs.)
6
38
375
36
76
150
Feed Pump
Flow
(m3/hr
)
Unit
Absorbed
Installed
15
KW
1.6
2.2
KW
0.28
0.37
Oil Skimmer
KW
0.28
0.37
KW
0.6
KW
0.6
15
KW
1.6
2.2
Air Blower
450
KW
6.5
10
KW
0.56
0.7
Flocculate Motor
KW
0.6
10
KW
0.28
0.37
11
0.1
KW
0.28
0.37
12
0.1
KW
0.28
0.37
13
0.1
KW
0.28
0.37
14
15
KW
1.6
2.2
15.34
22.52
Total
Description
Chemicals
Electrical ( 306.8 KW 7.5)
Solid waste Disposal ( 150
Kgs1650 )
Operating Labor Cost
Cost Rs/200 KLD
Cost Rs/KL
Cost Rs/Ltr.
Cost (Rs.)
262
2301
247.5
1600
4410.5
22.05
0.022
Note:1. Utility & Operation costs like chemicals,electrical power & Solid waste are
calculated with present water quality & quantity.
2. If quality or quantity may differ with same respect cost also will be
change.
Description
Qnty
Rate/Unit
Cost
02
01
40,000/4,00,000/-
80,000/4,00,000/-
3
4
5
6
7
8
9
10
Clarifier System
Sludge Recycle Pump
Flash Mixer System
Floculator System
Chemical Preparation Tank
System
Hypo & PAC Dosing Pump
Poly Electrolyte Dosing Pump
Lamellar Settling Tank
Sludge Storage Tank
Filter Press Feed Pump
Filter Press Assembly
Treated Water Tank (PSF &
ACF Feed Tank)
PSF & ACF Feed Pump
Pressure Sand Filter
Activated Carbon Filter
Internal Pipe Line Connection
& Valves
Electrical Pannel Board
Flow Meter
(Except MBBR Floating
Media)
11
12
13
14
15
16
17
18
19
20
21
22
23
Tota
l
02
02
25
m3
01
02
01
01
03
50,000/2,00,000/-
1,00,000/4,00,000/-
4,50,000/30,000/70,000/1,15,000/10,000/-
4,50,000/60,000/70,000/1,15,000/30,000/-
04
02
01
01
02
01
01
40,000/40,000/5,60,000/60,000/50,000/2,50,000/1,70,000/-
1,60,000/80,000/5,60,000/60,000/1,00,000/2,50,000/1,70,000/-
02
01
01
01
lot
01
01
50,000/65,000/85,000/1,00,000
50,000/65,000/85,000/1,00,000
1,20,000/35,000/-
1,20,000/35,000/35,40,000
/-