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TECHNICAL SPECIFICATIONS
Section-VI-D
Page - 1 / 88
TECHNICAL SPECIFICATIONS
Section-VI-D
Page - 2 / 88
Bearing ............................................................................................................ 2
Enclosure and Ventilation................................................................................ 2
Routine Tests .................................................................................................. 2
Auxiliary Panels ............................................................................................... 2
Scope .............................................................................................................. 2
Codes & Standards ......................................................................................... 2
Sheet Metal Work ............................................................................................ 2
Painting ........................................................................................................... 2
Constructional Features .................................................................................. 2
Control, Annunciation & Metering panel .......................................................... 2
Relay and Protection Panel ............................................................................. 2
Excitation- AVR Panel ..................................................................................... 2
Neutral Grounding Resistance Panel .............................................................. 2
Synchronising Panel........................................................................................ 2
Alternator Breaker Panel ................................................................................. 2
Codes and Standards...................................................................................... 2
Constructional Features .................................................................................. 2
Painting ........................................................................................................... 2
Safety Interlocks .............................................................................................. 2
Main Busbars .................................................................................................. 2
Circuit Breakers ............................................................................................... 2
General............................................................................................................ 2
Operating Mechanism ..................................................................................... 2
Spring Operated Mechanism........................................................................... 2
Operating Mechanism Control......................................................................... 2
Earthing ........................................................................................................... 2
Cubicle Module Accessories and Wiring ......................................................... 2
Cable Termination Compartment .................................................................... 2
Instrument Transformers ................................................................................. 2
Miscellaneous Accessories ............................................................................. 2
One 110 V Battery Charger and DC DB ....................................................... 2
Scope .............................................................................................................. 2
Code & Standards ........................................................................................... 2
Type ................................................................................................................ 2
Rating .............................................................................................................. 2
Charger Cubicle & Wiring ................................................................................ 2
Accessories ..................................................................................................... 2
Indication & Protection .................................................................................... 2
Following Protections shall be provided .......................................................... 2
Performance.................................................................................................... 2
Tests................................................................................................................ 2
Set 110 V, 200 AH Battery .............................................................................. 2
Scope .............................................................................................................. 2
Codes and Standards...................................................................................... 2
Construction .................................................................................................... 2
Battery Racks .................................................................................................. 2
Ventilation........................................................................................................ 2
TECHNICAL SPECIFICATIONS
Section-VI-D
Page - 3 / 88
Capacity .......................................................................................................... 2
Charging.......................................................................................................... 2
Life................................................................................................................... 2
Identification .................................................................................................... 2
Tests................................................................................................................ 2
Lot Electrical Motors and Panels for TA, EOT Crane, Cooling Tower and
Compressor Comprising of Motors, Motor Control Centre (MCC), HT/LT
Cables, Earthing, Drives, PB Station etc. ........................................................ 2
General............................................................................................................ 2
Induction Motors .............................................................................................. 2
Low Voltage (LV) Panels ................................................................................. 2
Technical Specifications For LV Cables .......................................................... 2
Scope .............................................................................................................. 2
Construction .................................................................................................... 2
Tests................................................................................................................ 2
Technical Specifications for Earthing Equipment ............................................ 2
Illumination ...................................................................................................... 2
Commissioning Spares.................................................................................... 2
Spares ............................................................................................................. 2
Special tools and tackles ................................................................................. 2
H.P/L.P STEAM PIPING ................................................................................. 2
66 bar (a) Pressure Steam .............................................................................. 2
8 bar (a) Pressure Steam ................................................................................ 2
2.6 bar (a) Pressure Steam ............................................................................. 2
0.14 bar (a) Pressure Steam ........................................................................... 2
Piping, valves and fittings ................................................................................ 2
Materials ......................................................................................................... 2
Hangers and supports ..................................................................................... 2
Valves............................................................................................................. 2
Construction .................................................................................................... 2
Preparation for site assembly .......................................................................... 2
Flanges and Fasteners.................................................................................... 2
Steam Traps .................................................................................................... 2
Gaskets ........................................................................................................... 2
Pipe testing...................................................................................................... 2
Pipe Quantities ................................................................................................ 2
Material of Construction .................................................................................. 2
Condensate Piping ......................................................................................... 2
Lot Thermal Insulation and Lagging ................................................................ 2
Drain Water ..................................................................................................... 2
STEAM DISTRIBUTION PLANT .................................................................... 2
De-superheater for 8 bar (a) steam 3 Nos.................................................... 2
De-superheater for 2.6 bar (a) steam 3 Nos................................................. 2
EOT CRANE FOR CO-GENERATION POWER HOUSE ............................... 2
Specifications .................................................................................................. 2
Spares ............................................................................................................. 2
COOLING TOWERS AND AUXILIARIES....................................................... 2
TECHNICAL SPECIFICATIONS
Section-VI-D
Page - 4 / 88
TECHNICAL SPECIFICATIONS
Section-VI-D
Page - 5 / 88
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 6 / 88
1.1
General
This specification is intended to cover the design, manufacture, supply, erection,
testing and commissioning of three (3) Nos. of turbo alternator units with gear box,
surface steam condenser and all other auxiliaries, with a nominal power output of 40
MW (or best at given steam flow parameters) at the alternator terminals at the site
conditions with 45 0C ambient (maximum temperature) and at 0.8 PF, 11 kV and 50
Hz. The units will be operated in parallel with the National Electricity Grid. The steam
turbine shall be a double extraction cum condensing type with uncontrolled extraction
at 8 bar (a) and controlled extraction at 2.6 bar (a).
This specification is also intended to cover the design, manufacture, delivery,
erection, testing and commissioning of H.P/M.P/L.P steam piping, Compressors,
60/20 ton EOT crane, Cooling tower with pumps.
Supplies and services shall be rendered in conformity with proven engineering
principles, taking into account the current state of the art technology. The
requirements of the bid must be fulfilled in its entirety.
The supplies and services within the scope shall be rendered inclusive of all
appliances and interconnecting arrangements with other supplies necessary for
installation of all accessories for satisfactory operation and maintenance.
The scope of supply and services shall include all necessary work and supply of
equipment and material whether mentioned in these specifications or not, but which
are necessary for the satisfactory, reliable and safe operation and maintenance and
required for achieving guaranteed performance of the plant.
Any equipment, device or material even if not included in the original bid but found
necessary for the safe and satisfactory functioning of the units under the bid shall be
supplied, erected and commissioned by the Bidder at no extra cost to the Employer
as if such equipment, material or work were originally specified and formed part of
the scope of work.
Schedule of equipment included in the scope of supply are listed hereunder. Each
equipment bears identification Equipment code number, which must be used by the
Bidder in his entire document.
Equipment
Number
Quantity
Description
2401-1
Three
Three
Lot
Three
Steam turbine
Governing system
Lubrication oil system and turbine control oil system
Emergency supply DC system
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 7 / 88
Equipment
Number
Quantity
Description
Three
Lot
Lot
Condensing system
Instrumentation and controls for turbine
Thermal insulation and lagging
2401-2
Three
2401-3
Three
2104
1300
Lot
Six
Piping- HP/MP/ LP
De-Superheaters.
2421
One
1828 &
1829
2423
Two
Lot
Price of spares for 2 years normal operation shall be quoted separately along with list
of spares and unit rate for spare parts included.
For location of the Power Generation Plant, following drawings are enclosed :
(a)
General layout of Plant and Machinery for Milling Option, Drawing No. 4LO1926
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 8 / 88
General layout of Plant and Machinery for Diffuser Option, Drawing No. 4LO1927
General layout of Power House, Drawing No. 2LO-2006.
List of all the drawings along with above three is enclosed under Section-VI-J.
1.2
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 9 / 88
Performance test
After completion of erection, the plant shall be trial operated and performance tested
as detailed in the relevant sections of the specifications. The Bidder may note that
the performance parameters guaranteed shall be considered in the bid evaluation.
The Bidder shall furnish these and other parameters as required in the performance
data sheets.
1.4
Work schedule
The earliest feasible schedule to be given by the bidder, along with the bar chart
indicating major activities for supply, erection and commissioning. The quality
assurance plan for the major equipment shall be furnished.
1.5
1.6
Conditions of service
a.
All the three steam turbine sets will be installed in a same power house.
b.
The turbine control shall be located in the control room whereas important
indicating instruments shall be provided near by the turbine in the local gauge
board and local panel, in addition to the control room instruments. Emergency
stop arrangements shall be provided in the local panel.
Design basis
The turbo alternator and the auxiliary equipment covered under this specification
shall be designed to achieve maximum power generation as per normal steam flow
rates from the double extraction cum condensing set.
It is proposed that the plant will generate a nominal power output of 40 MWe at the
alternator terminals at 11 kV.
Note: All power generation figures in this bid document are indicative. Bidder can
give his best steam rates, higher than those indicated.
Part of this generated power will be fed to the sugar plant, irrigation pump house and
the rest will be exported to the National Electricity Grid, after stepping up the voltage
to 230 kV and transporting the power through transmission lines to the nearby
Ethiopian Electricity and Power Corporation (EEPCO) grid. The extractions from the
turbine provides the sources for the medium and low pressure steam for the use in
the sugar plant and de-aerator.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 10 / 88
Mode B:
Mode C:
When sugar factory is operating but grid is off due to some reason.
Turbo-alternator shall be running at reduced load during this mode.
Factory shall be operating in this mode for about 110.2 hrs in a year.
For the power generation plant two options are considered for operating inline with
two options of Sugar factory requirement I.e. One for Milling and other for Diffuser.
The installed capacity of TA sets for both the options are same, but steam inlet and
extraction and power generation figures are varying for both the cases.
Steam supply to each turbo-alternators and amount of extraction steam required by
sugar factory for both options during above modes is presented in enclosed flow
diagram.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 11 / 88
2.0
3.0
4.0
5.0
6.0
7.0
8.0
- For Milling,
Option -2
Option -1
Description
Unit
- For Diffuser
Mode A
Mode B
64
500 + 0,
-5
205
64
64
500 + 0, 500 + 0,
-5
-5
75
159
t/h
Process-sugar factory
t/h
Steam jet ejector
0
Steam temperature
C
Second extraction steam @
2.6 bar (a) pressure
26..5
*
*
15
*
*
0.00
*
*
Process-sugar factory
Steam temperature
Power available at alternator
terminal
Condenser
operating
pressure
Condensing cooling water
inlet temperature
Condenser sizing
Condenser
outlet
water
temperature
Alternator
- Generation voltage
- Power factor,
- Parallel operation
with grid
- Grid voltage
- System frequency
Ambient conditions
Atmospheric
conditions
prevalent in the plant
Duty requirements
t/h
0
C
MW
157.5
*
*
94
*
*
53.5
*
*
bar (a)
0.14
0.14
0.14
32.0
32.0
32.0
kV
11.0
0.8 lagging
Required with grid
kV
230
50 5 %
As specified in bid document
Dusty
Altitude 350 m
Continuous 8000 hrs in a year
C
C
Mode C
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 12 / 88
Sr.
No.
9.0
10.0
11.0
12.0
Description
Unit
Mode A
mm/sec
[db(A)]
Below 2.8
85
15
Mode B
Mode C
Turbo-alternators shall be designed for maximum inlet steam flow of 205 t/h
at 65 bar (a) and 510 + 5 0C temperatures.
Condenser shall be designed for maximum steam flow of 55 t/h and pressure
of 0.14 bar (a)
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 13 / 88
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
Description
Unit
Mode A
Mode B
64
64
500 + 0, 500 + 0,
-5
-5
166.87
214
Mode C
64
500 + 0,
-5
69.69
t/h
Process-sugar factory
t/h
Steam jet ejector
0
Steam temperature
C
Second extraction steam @ 2.6 bar
(a) pressure
27.8
*
*
15.75
*
*
0.00
*
*
t/h
Process-sugar factory
0
Steam temperature
C
Power available at alternator MW
terminal
Condenser operating pressure
bar (a)
Condensing cooling water inlet 0C
temperature
Condenser sizing
Condenser outlet water temperature 0C
163.45
*
*
103.16
*
*
47.16
*
*
0.14
32.0
0.14
32.0
0.14
32.0
Alternator
- Generation voltage
- Power factor,
- Parallel operation with grid
- Grid voltage
- System frequency
Ambient conditions
Atmospheric conditions prevalent in
the plant
Duty requirements
The economical steam rate required
at percentage load at 80 % and 100
%
Vibrations
kV
11.0
0.8 lagging
Required with grid
230
50 5 %
As specified in bid document
Dusty
Altitude 350 m
Continuous 8000 hrs in a year
*
mm/sec
Below 2.8
kV
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 14 / 88
Sr.
No.
11.0
12.0
Description
Unit
Mode A
Mode B
Mode C
85
15
Turbo-alternators shall be designed for maximum inlet steam flow of 214 t/h
at 64 bar (a) and 500 + 0, -5 0C temperatures.
Condenser shall be designed for maximum steam flow of 55 t/h and pressure
of 0.14 bar (a)
For both option-1 and option -2, 40 MWe is nominal rating of the each turboalternator set. Bidder shall inform and guarantee Maximum Continuous Rating (MCR)
at alternator terminals based on above conditions.
The turbo-alternator sets shall be part of a bagasse based co-generation plant in
sugar factory where surplus power generated shall be exported to national Grid,
hence maximum power generation shall be one of the main criteria for selection.
The turbo-alternator shall be suitable for synchronizing with grid, diesel engine and
another turbo-alternator in future.
The turbine shall be double extraction machine. The design shall also ensure highest
possible efficiency, reliability and availability. Inlet steam flow to turbine shall be
through a main stop valve and control valve and three or more control valve.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 15 / 88
3 Nos.
Capacity
Type
1st extraction
2nd extraction
Condenser Pressure
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 16 / 88
The turbine shall be complete in all respects, including but not limited to turbine
casing, fully bladed rotor, combined stop and emergency valve (CSEV), control
valves, quick acting non-return valve (QCNRV) for both extractions, gland box with
sealing system, barring gear, bearings with housing, Electronic Governing System,
PRDs if any.
The Bidder may incorporate additional features and improvements to enhance the
efficiency and reliability of the system.
1.1
Turbine Casing
The turbine casing shall be of symmetrical design, with an internal and external
envelope, to reduce the thermal stress to a minimum during load variations or
temperature fluctuations.
The turbine shall be supported directly by the casing in order to allow free internal
expansion and to absorb a maximum of steam temperature variation. The casing
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 17 / 88
Turbine Rotor
Rotor, balance piston and disks shall be made from a single forging. Steam wetted
areas of rotor, blades shall be ground and have mirror like finish. Complete rotor
assembly shall be preferably dynamically balanced at operating speed under
vacuum. After balancing, fully bladed rotor shall be subjected to an over speed test at
120 % of normal speed under vacuum. Critical speeds of the rotor shall not fall within
20 % range of operating speed.
The turbo alternator controls with unit responsibility shall analyse the complete
couple train for both lateral and torsion vibrations, and ensure proper separation
margins. The rotor design shall provide for protection from accidental contact with
labyrinths by sleeves of other similar device.
Adequate shock loading values shall be taken for the design of the gearbox and the
alternator rotor. The Bidder shall clearly describe in his offer the construction of the
rotor, the heat treatment proposed and the procedure for inspecting the shaft to
ensure soundness and homogeneity of the material. The material of construction
shall be consistent with proven practices and standards.
The blading shall be designed to withstand all vibrations, thermal shocks and other
loading that may be experienced during service and system disturbances. The
blades shall be machined from forge bars or die forged and the materials shall be
chromium steels consistent with proven reliability and standards. Any blade coating
used to improve performance or resistance to erosion shall be described.
The Bidder shall clearly indicate the type of fastening of the blades on to the wheels
and also give the specific advantages of the particular fastening method. The rotating
blades are either shrouded or tied with lacing wires depending on the stresses and
the excitation frequencies and the offer shall indicate the arrangement. The details of
the seal strips used to control the steam leakages shall also be indicated.
1.3
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 18 / 88
1.4.1
1.4.2
Safety Valves
Three safety valves shall be provided, one for 8 bar (a) extraction steam and two for
2.6 bar (a) extraction steam. These valves shall be fitted on the extraction steam
piping between the turbine outlet and de-superheaters of respective lines of 8 bar (a)
and 2.6 bar (a) pressure extraction steam. The outlet of safety valves shall be taken
outside the powerhouse to safe elevation.
1.5
1.6
Bearing
The turbine shall be provided with liberally rated hydrodynamic radial and thrust
bearings. The radial bearings shall be spilt for ease of assembly, and of the sleeve of
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 19 / 88
Barring Gear
1.8
The turbine shall be provided with a barring gear of mechanical type driven by an
A.C. motor, to rotate the turbine and alternator after shutdown to prevent thermal
distortion of the rotor. The barring gear shall be capable of starting the rotor from rest
and run it continuously at low speeds. The barring gear shall be interlocked with the
lubrication system to prevent its operation without lubrication.
Base Plate
Suitable base plate either individual or combined with gearbox shall be provided for
mounting the turbine. The base plate should be rigid in construction and suitable for
the application. The base plate shall be complete with mounting pad/ grouting pads,
sole plates, foundation and holding down bolts with nuts, adjusting shims etc.
Suitable openings shall be provided to pour the grout.
1.9
Governing System
The turbine governing system shall be electro-hydraulic designed for high accuracy,
speed and sensitivity of response. All components used shall be well proven to
assure overall system reliability and shall be designed for easy and quick
replacement when necessary. The governor shall be configurable in the field. The
turbines shall be equipped with a digital microprocessor based programmable
governing system. The system shall operate with very high governing accuracy with
response to parametric changes better than NEMA D. Signal provided by the digital
control system will act on electro hydraulic actuators, which operate the control
valves for extraction steam at 2.6 bar (a) and inlet steam valve in MODES B and
C
The speed governor shall permit the turbine to start from rest and run up to the
selected nominal speed (max. possible being the trip speed) under the control of the
speed-adjusting device and shall be within the limits as specified in IEC
Recommendations Publication 45. The governor shall have a derivative action in
order to limit the frequency increase during partial or total load rejection. The
governor shall be suitable to synchronize with grid and other TA set / DG set (for
start-up). The governor shall have drooping speed v/s kW load characteristics and
facility to adjust the same from remote location. The governor shall be capable of
changing the operating modes operation automatically without causing disturbance in
the controlled parameters.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 20 / 88
2.
b.
Low-pressure (L.P) steam at 2.6 bar (a): Extraction at 2.6 bar (a)
pressure shall be controlled extraction. Extraction pressure controller
shall operate only on LP control valve by sensing downstream
pressure and inlet control valve opening shall not be affected.
Extraction steam flow limiting control with adjustable set point shall be
provided.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 21 / 88
Load control: Load controller shall control speed during start-up, isolated
operation and during load throw off condition as per the load demand. In this
mode of operation the speed governor will regulate inlet steam flow through
turbine.
b.
Extraction pressure controller (L.P) at 2.6 bar (a): Extraction at 2.6 bar (a)
shall be controlled extraction. Extraction pressure controller shall operate only
on LP control valve by sensing downstream pressure and inlet control valve
opening shall be adjusted to maintain load demand.
c.
The governor shall include as minimum, but not limited to following additional
features:
-
Bump less transfer of control from extraction pressure control mode to load
control during Mode C on grid failure.
Acceleration control
Extraction steam flow limiting controls
KW limiter
The governor shall include as minimum, but not limited to following remote set point
adjustments for
-
Speed
Inlet pressure steam
Load
Emergency and control valve lift
Control fluid pressure
Journal bearing metal temperature
Thrust pad metal temperature
Axial position of thrust collar relative to its own housing
Differential expansion between shaft and casing at any critical point
Trip and start
Axial expansion of casing from anchor point
Shaft eccentricity
Bearing pedestal or shaft vibration
Extraction steam maximum flow set points for both extractions.
kW limiter
Contacts for annunciators and alarms, as required
On sudden load throw off from rated load to no load, the speed shall remain below
tripping speed as per NEMA Class D Standard.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 22 / 88
Safety trips of the turbo-alternator shall include, but not limited to following:
1.10
Set
A pressure lubrication and control oil system shall be furnished for the turbo
alternator units to supply oil at the required pressure to the steam turbine, gearbox,
alternator and governing system. The lubrication oil system shall supply oil to the
turbine alternator under all the load conditions, including the turning gear operation.
The oil system of the turbo alternator shall be designed with adequate redundancy
and emergency provisions such that a failure of a single active component will not
prevent the safe operation or a safe shutdown of the turbo alternator. Oil in the
reservoir shall be maintained at an appropriate temperature when the TA set is idle
by providing suitable electric heaters and temperature controls if required.
For the hottest ambient conditions to be encountered at the site the oil outlet
temperature at any bearing shall neither exceed the maximum permissible
temperature for the bearing metal nor the maximum safe operational temperature of
the oil.
The system shall be complete with following parts and all necessary interconnecting
pipes and fittings for the oil supply system:
-
Oil tank, complete with all fittings like oil level indicator, filter (in the
discharge pipe) and lube oil vapour extractor. Inside of the tank shall
be de-salted and rust proof with permanent coating. Reservoirs with
top mounted equipment shall have sufficient rigidity. All openings in
the tank shall be dust and waterproof. The oil reservoir shall be so
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 23 / 88
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 24 / 88
Oil filters, each for 100% capacity, with in-situ changeover valve
while turbine is running. The filters and the coolers shall be arranged
with continuous flow transfer valves. Filter size shall be 10 microns
nominal for the lube oil. Filter cartridges shall have a minimum
collapsing differential pressure of 3.5 kg/cm2 (g). The minimum design
pressure for the filters shall be the maximum discharge pressure of
the oil pumps. Differential pressure gauge with alarm shall be
provided across the filters.
The filters shall be either common or separate for the lube and control
oil. The filter grade for the control oil shall be 10 microns nominal. If a
common filter is used for lube and control oil, the filter grade shall be
10 microns nominal.
Lot
Oil centrifuge
Common to three T/A sets
Provided for the removal of water, sediments and other oxidation
products. The centrifuge shall be a separate complete package,
mounted on a skid, complete by itself with drive motor, piping valves
and fittings. The capacity of the centrifuge shall be at least two percent
of the rate of normal flow through the reservoir. Feed to the centrifuge
shall be from the drain end of the reservoir and its operation shall be
independent of the oil system.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 25 / 88
Speed control system with locally and remotely operated set value
adjustment, speed adjustable between 0 and over speed trip
speed variable proportional band.
The auxiliary oil pumps and the emergency oil pumps shall be arranged to have
flooded suction.
All necessary piping, valves and fittings for the complete oil system shall be provided.
The piping from the outlet of the filters and up to the user point shall be of stainless
steel. The piping from the reservoir to the filters and the return oil piping shall be of
carbon steel. The complete piping shall meet the requirements of API 614 or
equivalent. Supply of the flushing oil and the first fill up of lube oil for the turbine and
accessories shall be preferably from the local market. Bidder shall draw all his
cooling water requirements from cooling water pumps (installed at cooling tower
pump house) piping, fitting, valves, strainer shall be all in the Bidders scope of
supply. The complete cooling water circulation system for the turbo alternator is
included in the Bidders scope.
1.11
Condensing Plant
Condensing plant shall consist of shell and tube type water-cooled condenser, air
ejector vacuum system, condensate extraction pump with condensate control system
to maintain hot well level. The condenser shall be of divided water box type complete
with following
-
1
1
2
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 26 / 88
2
1
1
1
1
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 27 / 88
Base plate
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 28 / 88
Capacity
m3/h
* Bidder to specify
Head
* Bidder to specify
Suitable to pump feed water condenser
outlet to Employers boiler hot well
Liquid to be pumped
- Specific gravity
- Temperature
- Viscosity
1.12
water
0
0.95 - 1
Bidder to decide
As water
Suction
Casings, end covers,
Wear plate
*
Cast iron
Impeller
Stainless steel
Shaft
Carbon steel
Shaft sleeve
Stainless steel
Gland
Flanged
Instrumentation
The Bidder shall provide electronic instrumentation controls for automatic and remote
control of the turbo-alternator. A master control console for the control of the turboalternator from the control room shall be provided. The indicators and controls shall
be displayed on computer screen and the controls shall be actuated by the
microprocessor.
The control room operator should be able to observe and control various parameters
either through Bidders PC or DCS system.
Sensing elements like transmitters shall be electronic type with 4 to 20 mA output.
All controls, except actuators, shall be solid-state electronic type. Actuators shall be
pneumatic. All controls and actuators shall interface with the control system through
I/P converters. The master controller shall be a microprocessor interfacing with the
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 29 / 88
speed
load
emergency and control valve lift
control oil pressure
journal bearing metal temperature
thrust pad metal temperature
axial position of thrust collar relative to its own housing
differential expansion between shaft and casing at any critical point
axial expansion of casing from anchor point
shaft eccentricity
bearing pedestal or shaft vibration
appropriate steam and metal temperatures and their differentials,
especially with a view to ensure safety during starting operations and
under transient conditions
annunciators and alarms, wherever required
turbine accessories Interlock and Protections
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 30 / 88
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 31 / 88
1.12.5 Lot
Control room
Recording
Recording
Recording-Integrating
Recording
Recording
Recording-Integrating
Recording
Recording
Recording-Integrating
Recording
Recording
Recording
Recording-Integrating
Recording
Recording-Integrating
Integrating
Recording-Integrating
b)
1.12.6 System Integration between Turbine Control Systems and plant DCS
The turbine Bidder shall include the turbine control systems as listed in the para
1.12.1 and 1.12.2 along with the vibration monitoring system (Bentley Nevada or
equivalent) in his scope.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 32 / 88
Lot
1.14
Motor List
Description
Auxiliary lubrication oil pump
Emergency lubrication oil pump
Condensate Extraction pump
Oil vapour extractor
Oil centrifuge
Barring gear
1.15
Quantity
1 Nos.
1 Nos.
2 Nos.
1 Nos.
1 Nos.
1 Nos.
Type
AC Motor
DC Motor
AC motor
AC motor
AC motor
AC Motor
RPM
*
*
*
*
*
*
Rating
*
*
*
*
*
*
Pump List
Description
Auxiliary lubrication oil pump
Emergency
lubrication
oil
pump
Condensate Extraction pump
Quantity
1 Nos.
1 Nos.
Type
Centrifugal
Centrifugal
Discharge Head
*
*
*
*
2 Nos.
Vertical
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 33 / 88
General
A speed reduction gear box shall be provided to reduce the turbine speed to drive the
alternator at 1500 rpm.
The reduction gearbox between the turbine and the alternator shall be of proven
design preferably of double helical arrangement with an acceptable service factor of
minimum 1.3. It shall be capable of transmitting the maximum rating of the set and be
able to withstand 20% over speed over a period of minimum five minutes. The
gearbox shall also be designed for the short circuit condition of the alternator. All
bearings of the gearbox shall be readily renewable and shall be possible to inspect
the bearings and the gears readily without disturbing the shaft alignment. Illuminated
sight glasses shall be provided to inspect lube oil drain from each individual bearing.
The gearbox shall be as per the requirements of AGMA. Gearbox shall be complete
with following:
-
Reduction gear
Coupling between turbine and gear and between gear and alternator
Shaft vibration monitoring
Bearing temperature monitoring
The gear box shall be of double helical design mounted on Common base plate with
turbine.
The coupling between turbine and gear shall be flexible and membrane type to allow
free expansion and misalignment.
The coupling between gear and alternator shall be rigidly bolted.
The coupling shall be designed to withstand torque developed during wrong
synchronisation with other machines or the grid
Suitable base plate either individual or combined with gearbox shall be provided for
mounting the turbine. The base plate should be rigid in construction and suitable for
the application. The base plate shall be complete with mounting pad/ grouting pads,
sole plates, foundation and holding down bolts with nuts, adjusting shims etc.
Suitable openings shall be provided to pour the grout.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 34 / 88
General
The alternator and Exciter shall comply with IS 4691 / 4722 / 5422, IEC-34, and
designed to operate within the specified temperature rises and to withstand all
normal operating conditions including suddenly applied loads, switching surges and
short circuits external to the alternator.
The alternator shall be totally enclosed, revolving field, brush less type provided with
fully interconnected damper winding in the rotor faces. Excitation shall comprise of
directly coupled overhung exciter armature with shaft mounted rotating rectifier
assembly, Permanent Magnetic Generator with surge suppressors. The alternators
shall be fitted with suitable surge capacitor for protection from switching and other
surges.
Alternator of 50000 KVA / 40000 kW at 0.8 Power Factor with class F insulation and
temperature rise to restricted to class B, suitable for 45 C ambient temperature and
32C cooling water. IP-54, 4 pole synchronous alternator complete with
-
3.2
Alternator Parameters
Sr.
No.
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
Description
Rating & Performance
Applicable code
Nominal Output
Duty
Rated Voltage
Voltage variation
Rated Power Factor
Rated Current
Rated Frequency
Frequency variation
Rated Speed
Rotation viewed from NDE
No. of phases
Type of connection
No. of line connections
Unit
KVA
V
%
Lag
Amps
Hz
%
rpm
Details
IS 4722/IEC 34
50000
Continuous
11000
10
0.8
*
50
5
1500
*
Three
Star
Three
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 35 / 88
Sr.
No.
1.15
1.16
1.17
1.18
1.19
1.20
1.21
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.30
1.31
1.32
1.33
1.34
1.35
1.36
1.37
1.38
1.39
1.40
1.41
1.42
1.43
1.43a
1.43b
1.44
1.45
1.46
1.47
1.48
Description
No. of Neutral connections
Enclosure Alternator
Enclosure Exciter
Cooling System-Alternator
Excitation System
Short circuit ratio
Design Ambient Temperature
Max. Permissible capacitive Loading
Unit
C
KVAR
P.F. Lead
Max. Permissible inductive Loading
KVAR
P.F. Lag
Steady state 3 phase S.C. Current
kA
Max. Initial S.C. current (peak)
kA
3 Phase S.C. withstand time
Sec
Max. Continuous negative sequence %
current withstand
Max. Deviation from sine wave
Synchronous Impedance
Ohms
Max. Noise level at 1 M from equipment Db
within IS limits
Max. Permissible impact load
MW
Mode of earthing
Ohm
Insulation class
Stator
Rotor
Main Exciter armature
Main exciter field
Temperature rise limited to class
Stator
Rotor
Type of winding treatment
Stator
Rotor
Max. Vibration
Max. Harmonic content in output
%
Overload capacity- 50 %
Sec
Overload capacity- 10% in every 12 hour Hour
interval
Efficiency at rated Power Factor
100% load
75% load
50% load
25% load
Critical speed of Alternator
rpm
Details
Three
IP 54
IP 23
CACW
Brush less
*
45
*
*
*
*
*
*
3
Min. 10 %
*
*
*
*
*/ NGR
F
F
F
F
B
B
VPI
Roll impregnation
*
Less than 5
30
1
*
*
*
*
*
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 36 / 88
Sr.
No.
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
3.0
3.1
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
4.19
4.20
4.21
4.22
4.23
4.24
4.25
4.26
4.27
Description
Reactances
Base MVA
X d (Sat)
X d (UnSat)
X d (Sat)
X d (UnSat)
X d (Sat)
X d (UnSat)
X 2 (Sat)
X 2 (UnSat)
X 0 (Sat)
X 0 (UnSat)
Inertia Constant
Moment of Inertia (GD2)
Alternator
Excitation System
Excitation system type
Excitation supply
Initial flash excitation equipment
Short circuit excitation equipment
Field Breaker
Discharge resistance rating
Redundant Thyrister circuits
Parallel Diodes
Diode Failure compensation
Quadrature Droop compensation
Exciter rating
Exciter nominal response
PMG rating
PMG Voltage
PMG frequency
AVR make
AVR type, sensitivity, burden
AVR steady state voltage accuracy
AVR response time
Voltage change for 100% load change
Alternator voltage regulation
AVR make
AVR type, sensitivity, burden
AVR steady state voltage accuracy
AVR response time
Voltage change for 100% load change
Alternator voltage regulation
Unit
Details
MVA
%
%
%
%
%
%
%
%
%
%
*
*
*
*
*
*
*
*
*
*
*
Kg M2
*
KW
KVA
V
HZ
%
ms
%
%
%
ms
%
%
Brushless
*
*
*
*
*
Required
Required
*Required
*Required
*
>1
15
230
50
*
*
0.5
<100
<15
Less than 0.5
*
*
*
*
*
Less than 0.5
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 37 / 88
Sr.
No.
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6.0
6.1
6.2
6.3
6.4
6.5
7.0
7.1
7.2
7.3
7.4
7.5
7.6
8.0
8.1
8.2
9.0
10.0
10.14
10.2
10.3
10.4
Description
Cooling system
Type of cooler
Mounting
No. of coolers/ Sections
Capacity of cooler/ section
Cooling water requirement
Redundancy in cooling system
Arrangement of cooler tubes
Material of cooling tubes
Cooler tube side design pressure
Bearing
Type of Bearing for DE, NDE
Mounting
Lubrication
Type of lubrication
Quantity of oil required
RTDs
Per Phase
Each Bearing
Cooling system
Inlet
Outlet
Microprocessor
based
Multipoint
Temperature scanner with Min. 2 spare
channels and separate output contacts for
Alarm and Trip for each channel
Space Heater
Alternator
Exciter
Terminal Box
Total weight of alternator
Total weight of Stator
Total weight of Rotor
Total weight of Exciter
Heaviest lift
Unit
Details
kg/ cm2
CACW
*
*
*
*
Required
*
Admiralty Brass
*
LPM
*
*
*
*
*
No.
No.
2
1
%
LPM
As required
As required
Reputed make
Kg
Kg
Kg
Kg
Kg
As Required
As Required
Suitable for Cu 11
kV, UE, XLPE
cable termination
*
*
*
*
*
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 38 / 88
Earth Terminals
Machine shall be provided with means for connecting a protective conductor or an
earth conductor, such means being identified by the appropriate symbol or legend.
3.2.2
Exciter
The static accuracy of the alternator voltage shall be better than 0.5 % at all
symmetrical loads from no-load to rated load. The voltage level shall be set
steplessly with 10 % of the rated voltage. The alternator shall have drooping speed
v/s kVAR load characteristics and facility to adjust the same from remote location.
3.2.3
Neutral Earthing
The Alternator shall be suitable for continuous operation with the Neutral at or near
Earth potential. It shall also be suitable for operation on Unearthed systems with one
line at earth potential for infrequent periods of short duration for e.g. as required for
normal fault clearance.
The insulation for Neutral and Line shall be uniform.
3.2.4
3.2.5
Over speed
The Alternator shall withstand an over speed not less than 1.2 times the Max. rated
speed for min. 2 minute.
3.2.6
Power Factor
Unless and otherwise specified the alternator design Power factor is 0.8 Lag. The
alternator must be capable of delivering rated load at designed power factor. The
same power factor shall be considered for overload conditions.
3.2.7
Reference Standard/Code
The Manufacturers name
The manufacturers serial number and identification mark and year of
manufacturer
Frame reference as per IS 1231 or equivalent
Type of machine
The class of rating or the duty type as per IS 12842 or equivalent
Rated Voltage
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 39 / 88
Rated current
Rated frequency
Rated power factor
No. of phases
Winding connection with symbol
Rated excitation current and voltage at rated output
Rated output in kW, kVA
Rate speed
Permissible over speed
Class of insulation
Temperature rise permitted
Max. ambient temperature (Considered) 45 0C
Max. water temperature (Considered) 32 0C
Designed Altitude considered if exceeding 1000 m
Total Mass of machine in kg.
Base Plate
The alternator shall be built on a fabricated rectangular steel base plate, which forms
the main constructional member and provides locations for all the other components.
3.2.9
Bearing
There shall be two sleeve bearings, each mounted in a short pedestal on a stool,
bolted to the base plate.
Each bearing liner may be made from steel lined with white metal and split on the
centre line.
A low-pressure oil supply shall be taken from the turbine oil system. Each bearing
shall have a sump and an oil ring for lubrication during run-down.
Both bearing pedestals shall be insulated from the base plate. A removable link shall
be provided to earth the drive and bearing and to facilitate testing of the bearing
insulation.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 40 / 88
3.3
Auxiliary Panels
3.3.1
Scope
This specification covers the design, material, construction features, manufacture,
inspection and testing, delivery to site and performance testing of metal enclosed Low
Voltage Switchgear of voltage not exceeding 1000 V AC.
Set of panels consisting of
-
3.3.2
3.3.3
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 41 / 88
Painting
All the panels shall have suitable 7 tank process treatment. Powder coated paint shade
shall be light gray exterior & bright white interior.
3.3.5
Constructional Features
Switchgear shall be
i)
ii)
iii)
iv)
v)
vi)
Provided with a metal steel frame made of structural steel channel section
properly drilled for mounting the switchgear along with necessary mounting
hardware. Hardware shall be zinc plated and passivated.
vii)
Provided with labels on the front and rear indicating the switchgear designation.
viii)
xi)
x)
xi)
Provided with gaskets all round the perimeter of adjacent panels, panel and
base frame, removable covers and doors.
xii)
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 42 / 88
Ammeter (individual)
Voltmeter with selector switch
Integrating type kWh meter with reverse lock
KW meter
KVAR meter
KVA meter
Power factor meter
Frequency meter
Running hour meter
Audio-visual alarm annunciation with different tone and having Amber Indication for
Alarm and Red Indication for Trip faults for the following:
-
DC failure trip
Winding temperature high Alarm
Winding temperature Very high Alarm
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 43 / 88
All the relays shall have suitable contact multiplication and Trip arrangement. Except
those relays, which are not being, manufactured all the relays shall be digital,
Microprocessor based. All relays shall be suitable for communicating with Distributed
Control System (DCS). The relays shall be provided with windows based software.
The Contractor shall submit Electrical Fault Action- Alarm- CB and/or Turbine trip
Logic diagram for all the protections provided.
3.3.8
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 44 / 88
Turbo-alternator Incomers CBs. (52 G1, 52 G2, 52 G3), Bus Couplers and DG.
set circuit breakers as shown in SLD.
The required PT. signals, Governor, AVR remote set point shall be brought and
controlled from this panel. The panel shall be provided with required CB. Selection
switches, Local/Remote switches and Discrepancy switches for each CB.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 45 / 88
3.4.1
3.4.2
Constructional Features
Metal-clad switchgear and control gear shall comprise metal-enclosed switchgear and
control gear in which components are arranged in separate compartments with
metal-enclosures intended to be earthed.
The metal-clad switchgear and control gear shall have separate compartments for the
following components:
i)
ii)
iii)
iv)
v)
Cable chamber suitable for heat shrinkable or push on type cable termination of
cables as indicated in single line diagram.
vi)
The partitions of fore listed compartments shall have the following degrees of
protection:
Complete protection against approach to live parts or contact with internal moving
parts i.e. IP 54 class for all the above compartments except for item (a) i.e. each set
of bus bars. Compartments of each set of bus bars shall be provided with protection
against approach to live parts or contact with internal parts, by tools, wires or similar
objects of thickness greater than 2.5 mm.
Switchgear shall comprise 11 kV indoor, metal-clad, Draw out type circuit breakers.
Switchgear shall be dust, moisture and vermin-proof.
All doors, panels, removable covers shall be gasketted all around with neoprene
gaskets. All louvers shall have screens and filters. Vent openings shall be covered
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 46 / 88
Painting
All sheet steel work shall be phosphated in accordance with relevant standards for
phosphating iron and steel.
3.4.4
Safety Interlocks
Switchgear shall be provided with following interlocks:
Breaker shall not be drawn out unless the associated circuit breaker is in the open
position.
Compartment door of a breaker shall not open unless the breaker is in open position.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 47 / 88
Main Busbars
Main busbars shall be of Copper and non-segregated type.
Busbars shall be located in air insulated enclosures and segregated from all other
compartments of the cubicle. Direct access or accidental contact with busbars and
primary connections shall not be possible. To provide a seal between adjacent
cubicles, busbars shall be taken through seal-off bushings or insulating pads.
Busbars shall be rated in accordance with the service conditions and the rated
continuous and short time current ratings specified
in Data Sheet enclosed.
Maximum temperature of the busbars and bus bar connections, under operating
conditions, when carrying rated normal current at rated frequency shall not exceed 85
0
C
Busbars shall not be painted and all performance characteristics specified shall be
obtained with unpainted busbars.
3.5
Circuit Breakers
3.5.1
General
Circuit breakers shall be of 11 kV SF6 / VCB type. These shall conform to relevant
standards specified and shall be of draw out type. Circuit breakers shall comprise
three separate identical single pole units operated through a common shaft by the
operating mechanism.
SF-6 circuit breaker shall have completely sealed interrupting units for interruption of
arc inside the SF6 gas chamber. It shall be possible to isolate easily the SF6
interrupter unit from the breaker operating mechanism for mechanical testing of the
interrupter to check loss of SF6 gas.
The SF6/VCB breaker shall be complete with surge arrestors to provide protection to
the equipment controlled by the breaker, against switching surges.
3.5.2
Operating Mechanism
Circuit breaker shall be power operated, by a motor charged spring operated
mechanism. Main poles of the breakers shall be such that unless otherwise specified,
the maximum difference between instants of contacts touching during closing shall not
exceed half cycle of rated frequency.
Operating mechanism shall be provided with non-pumping feature, electrically and
mechanically. Electrical anti pumping feature shall be obtained by means of an
auxiliary relay.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 48 / 88
ii)
iii)
Breaker operation shall be independent of the motor, which shall be used solely
for compressing the closing spring.
iv)
Closing action of the circuit breaker shall compress the opening spring ready
for tripping.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 49 / 88
3.5.4
3.5.5
v)
When closing springs are discharged, after closing a breaker, closing springs
shall automatically be charged for the next operation.
vi)
Motor shall be such that it requires only about 30 sec. for fully charging the
closing spring. Motors shall be rated for or 230V AC and shall operate
satisfactorily at all values of voltage from 80% to 110% of rated voltage.
vii)
The closing and tripping control shall be by a control switch mounted on the
cubicle door.
ii)
The mechanical trip and close devices shall be provided on the breakers in
addition to above.
Earthing
An earthing bus shall be provided and extended throughout the length of the
switchgear. It shall be bolted/brazed to the framework of each unit and each breaker
earthing contact bar.
The earth bus shall have sufficient cross section to carry the momentary short circuit
and short time fault current for 3 second.
All non-current carrying metal work of the switch-board shall be effectively bonded to
the earth bus.
Hinged doors shall be earthed through flexible earthing lead.
3.5.6
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 50 / 88
3.5.8
Instrument Transformers
The current transformers (CT) and voltage transformers (VT) shall conform to the
requirements stipulated in relevant standards specified.
The CTs and VTs shall be of cast resin type (insulation Class 'F') and shall be able to
withstand the thermal and mechanical stress resulting from the maximum short circuit
and momentary current ratings of the switchgear. These shall be completely
encapsulated.
CTs shall have polarity marks indelibly marked on each transformer and at the
associated terminal block. Facility shall be provided for short circuiting and earthing the
CT secondary at the terminal blocks.
VTs shall be protected on their primary sides by current limiting HRC fuses with
interrupting ratings corresponding to breaker rating and on secondary side with MCBs.
Provision shall be made such that the primary fuses can be handled only in the deenergised position.
3.5.9
Miscellaneous Accessories
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 51 / 88
Scope
This specification covers requirement of 110 V DC Float and Float cum Boost
(FCBC) Battery charger equipment comprising of SCRs, SCR transformer, DC
Distribution Board and auxiliary equipment.
3.6.2
3.6.3
The design, manufacture and performance of equipment shall comply with all
currently applicable statues, regulations and safety codes. Nothing in the
specification shall be construed to relieve the Bidder of his responsibilities. Unless
otherwise mentioned specified, equipment shall conform to latest applicable
standards.
Type
The battery charger shall be static type with SCR connected in three-phase full wave
bridge circuit. The SCR transformer shall be indoor dry type double wound with
adequate no. of primary and secondary taps.
The charger shall be Float and Float Cum Boost Charge type.
3.6.4
Rating
The charger shall be suitable for charging 200 Ah substation batteries continuously.
The Float Cum Boost Charger shall be designed for supplying the boost charging
current requirement of the batteries. It shall be responsibility of the Bidder to
coordinate with the battery manufacturer and ascertain the float and boost charging
currents and voltages required by the battery.
3.6.5
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 52 / 88
Accessories
Each charger shall include the following:
One Set
One Set
One Set
One Set
Two Set
Two set
One Set
Set
One set
Set
3.6.7
SCR rectifiers connected in three phase full wave bridge circuit with
ripple filtering device.
Double wound dry type main transformer of suitable rating with
adequate primary and secondary taps for the charger output voltage
control.
Transformer for Float Cum Boost charger (FCBC)
Transformer or Float charger
Automatic voltage regulator unit
Coarse and fine control knobs for Manual control.
Selector switch for Mode selection.
Separate DC Voltmeters and Ammeters for Float and FCBC mode
Incoming TPN MCB of required rating.
output two pole MCBs and Distribution Board for DC Loads. Min. 15
outgoing MCBs shall be provided.
3.6.8
3.6.9
Performance
The automatic voltage regulator shall regulate the DC Voltage within 1 % of the set
value from No load to Full load under the supply voltage and frequency variation of
10 % and 5 % respectively. The charger shall have built-in current limiting feature
to drop the output voltage on currents more than 110% of rated current. Suitable
ripple filtering circuits shall be provided to give smooth DC output. The ripple content
shall be limited to less than 5%.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 53 / 88
3.7.1
Scope
This specification covers requirement of stationary lead acid storage batteries
complete with battery racks, intercell and inter tier connectors and all other
accessories.
3.7.2
3.7.3
Construction
The batteries offered should be lead acid sealed in type. The battery shall be suitable
for indoor type installation.
The battery shall be complete with accessories and devices including but not limited
to following:
(i)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
Battery racks
Porcelain insulators, rubber pads etc.
Set of inter-cell, inter-row and inter-bank connectors, cables up to battery
charger as required for the complete installation.
Electrolyte for first filling and 10% extra
Stand insulators PVC sheets
Spanner
Accessories for testing and maintenance
-One
-One
-One
-Three
-Two
-Two
-Four
-Two
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 54 / 88
3.7.4
Rubber siphon
Terminals & cable boxes with glands for connecting cables as
required. Spare connectors, Spare Vent plugs, Spare Nuts and
bolts, Suitable set of spanners and PVC spill trays under the
battery cells.
Battery Racks
Battery racks shall be constructed from good quality teak wood and painted with two
coats of approved acid resisting paint. The construction of the racks shall be suitable
for fixing to a flat concrete floor. The racks shall be rigid, freestanding type and free
from warp and twists. The completed racks shall be suitable for being bolted and to
form a continuous row.
3.7.5
Ventilation
The shall indicate in the tender the requirement of ventilation in the battery room.
The battery shall operate satisfactorily over the entire range of temperature indicated
without affecting the its normal life. If any special ventilation is required the same
shall be included in the scope of supply.
3.7.6
Capacity
The standard ampere hour capacity at ten hour rate of discharge of the battery has
been based on the requirement of the loads. shall guarantee that the capacity of the
battery offered is adequate for the duty specified It may be assumed that the battery
is fully charged at the start of the cycle and is discharged to a voltage of 1.85 V /cell
at the end of the cycle.
3.7.7
Charging
The battery shall be suitable for Float and Float Cum Boost Charge type of charging.
3.7.8
Life
The Contractor shall quote in the offer the guaranteed life of the battery.
3.7.9
Identification
Each cell shall be marked in a permanent manner to indicate the following
information:
(i)
(ii)
(iii)
(iv)
(v)
(vi)
Cell Number
Type of positive plate
Ah capacity at 10 Hour rate
Type of container
Manufacturers name
Month & year of manufacture
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 55 / 88
Visual Inspection
Dimensional check
Capacity check
Retention of charge test
3.8
Lot
Electrical Motors and Panels for TA, EOT Crane, Cooling Tower and
Compressor Comprising of Motors, Motor Control Centre (MCC), HT/LT
Cables, Earthing, Drives, PB Station etc.
3.8.1
General
All electrical equipment included in the scope of these specifications shall be suitable
for Rated voltage 10 %, 50 Hz 5 %, and 3-phase power supply to be feed from
MCC`s. For control, instrumentation, plant lighting and any single-phase equipment,
the single phase 230 V shall be made available In MCC. Design, manufacture and
testing should comply with latest edition of relevant IS or equivalent international
standard.
3.8.2
Induction Motors
i)
ii)
iii)
Insulation
10%
5%
10%
Construction
Bearing shall permit running of motor in either direction.
If oil lubricated type bearings are provided, a drain plug and oil level sight
glass shall be provided.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 56 / 88
Painting
External parts shall be finished and painted to produce neat and durable to
prevent rusting and corrosion.
vi)
Tests
The shall conduct all the routine and type tests as per IS or other equivalent
international standards
vii)
Documents
After the award of contract, G A drawings, Schematic drawings, Bill of
material shall be furnished for clients approval.
3.8.3
ii)
Painting
Painting shall be of Synthetic Enamel / Powder coated. For painting seven
tanks method shall be followed. Shade shall be 631 of IS 5. (Light grey & Bright
white as exterior and interior respectively)
iii)
Constructional Features
IP-5X construction shall be provided with power connections to the equipment
mounted on withdraw able mounting plate of the bolted type.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 57 / 88
Bus Bars
Switchgear shall be provided with E-91 grade, 50 kA for 1 Second three phase
or three phase and neutral bus bars with temperature range of 0 Deg. C to 90
Deg. C. for Main and Auxiliary bus bars.
v)
Circuit Breakers
Circuit breakers shall be air break draw-out type (EDO), 400 Volt, 50 kA,
Motorised in operation. Closing and tripping shall be possible with 85 % to 110
% of rated voltage and 50 % to 110 % of rated voltage respectively.
Microprocessor based release shall be used.
vi)
vii)
Motor Starters
Motor Protection Circuit Breakers or direct on-line starters of suitable size for
Class AC 3 shall be provided. Automatic star-Delta starters shall comprise
three sets of contactors of AC 3 duty. Reversing starters shall be suitable for
Class AC 4 duty.
viii)
ix)
x)
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 58 / 88
Relays
The relays shall be static / microprocessor type. Electromagnetic relays may be
considered for those type of relays which are not being manufactured as static
/ microprocessor type.
xii)
xiii)
xiv
Indicating Lamps
Indicating lamps shall be LED type and of low watt consumption and easily
replaceable from the front.
xv)
xvi)
Push Buttons
Push buttons shall be of momentary contact, push to actuate type rated to
carry 10 A at 230 V AC, 1A (inductive breaking) at 110 V DC. Emergency
Stop' push buttons shall be Mushroom head type.
xvii)
xviii)
xix)
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 59 / 88
Internal Wiring
Switchgear internal wiring shall be carried out with 1100 V grade, PVC, flexible,
stranded, insulated copper conductor wires. For power circuits is 4 Sq. mm.
and for control circuits 2.5 sq. mm. shall be used.
xxi)
Terminal Blocks
Terminal blocks for CT and VT circuits shall be of finely threaded pairs of brass
studs. Minimum rating of the terminal block is 10 A.
xxii)
Labels
All labels shall comprise black letters of Min. 10 mm height on a white
background and shall be properly fixed.
xxiii)
Earthing
Suitable size earth busbar running along the entire length of the board shall be
provided.
xxiv)
Inspection
Stage and Final Inspection of L V Switchgear Assembly will be carried out at
the s Works as per need to be assessed from time to time.
xxv)
Tests
The shall conduct all the routine tests as per IS or equivalent and listed below
without any extra charge. The shall furnish valid Type test certificate for
equipment at no extra cost.
xxvi)
I)
Type Tests
II)
Routine Tests
Documents
After the award of contract, G A drawings, Schematic drawings, Bill of material
shall be furnished for clients approval.
3.9
3.9.1
Scope
This specification covers requirement of Design, Manufacturing, Supply and Delivery
of 1100 V grade cables and accessories like termination etc.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 60 / 88
Construction
The cables shall be of XLPE copper conductor with maximum conductor
temperature of 90 deg. C. For selection of cable 20 % deration factor shall be
considered.
For Three and Half core cables the current carrying capacity if the neutral conductor
shall be 50% of that of the main phase conductors.
3.9.3
Tests
Following tests shall be conducted on cable length of each rating in the presence of
Employers representative free of cost:
i)
ii)
iii)
iv)
v)
3.10
3.11
Duration of fault
Earth conductor
2 Nos. separate
50 x 10 mm G I strip,
25 x 10 mm G I strip
2.64 sq. mm Bare Copper wire
Illumination
Scope
Has to design and give required illumination at different locations in Mill house,
Control room, walkways, platforms, basement etc.
3.12
Commissioning Spares
Bidder shall supply the commissioning spares. List of commissioning spares to be
supplied shall be submitted.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 61 / 88
Spares
Bidder shall supply the spares parts List and unit rates for spare parts shall be
submitted.
The spares for two years normal operation for each turbine shall include, but not
limited to following:
a)
Turbine
1)
2)
3)
b)
4)
5)
6)
7)
8)
9)
Gear box
1)
1 set of bearing
c)
Alternator
1)
2)
3)
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 62 / 88
2104
1.1
b.
1.2
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 63 / 88
1.4
1.5
The design of the piping system shall be based on the ANSI B 31.1 or
equivalent code. In addition the statutory requirements of the Boiler
Regulation shall also be taken care of wherever required.
Flexibility and stress analysis shall be made for all piping systems with
operating temperatures above 100 0C.
The correct locations of hangers and supports, with as applicable spring
stiffness, shall be considered for the flexibility analysis.
Suitable expansion loops restraints and anchors shall be provided so as to
ensure compliance with the applicable codes and to limit the stress and
reactions to within the allowable values.
b.
c.
:
:
:
35 to 40 m/sec
20 to 35 m/sec
Upto 3 m/sec
Drains at all low points and vents at all high point shall be provided. All the
drains shall be connected to common drain line.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 64 / 88
Materials
Pipe materials for various services and materials for fittings, flanges, fasteners shall
not be inferior to the specifications given below.
All piping except for cooling water, raw water and air services shall be of seam less
steel. For cooling water and raw water and air applications the piping could be ERW.
1.7
a.
b.
Other services Carbon steel piping as per ASTM A -106 Grade B or ASTM A
-53 or equivalent
c.
d.
For cooling water and raw water applications the piping material shall be IS:
1239 Black Medium Class or equivalent.
e.
For services air applications the piping shall be IS:1239 Black Medium
Class or equivalent.
f.
g.
The fittings for ERW applications shall be as per IS:1239 Part II or equivalent.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 65 / 88
The Bidder shall design, fabrication and furnish fabrication drawings for all
hangers, anchors, guides, clamps, stops and supports, auxiliary structures,
etc required for the proper installation and support of the piping.
b.
c.
d.
1.8
Valves
a.
All valves shall be suitable for the service conditions i.e. flow, temperature
and pressure under which they are required to operate and those performing
similar duties shall be interchangeable with one another unless otherwise
approved.
b.
All gate valves shall be of the full wage type and unless otherwise approved
and when in the full open position the bore of the valve shall not be
obstructed by any part of the gate.
c.
Globe valves shall have curved or spherical seating and the discs shall be
free to revolve on the spindle.
d.
All non-return valves shall have an arrow cast or embossed on the side of the
valve body to indicate the direction of the flow.
For severe service conditions cushioned check valves are preferred to
prevent valve chatter. In case of swing check valves the body seat shall be
inclined at such an angle to the vertical as will facilitate closing and prevent
chatter.
e.
The internal diameter of all valve ends to be connected to pipes shall be the
same as the internal diameter of the pipe to which they are joined so as to
minimise use of reducers/expanders.
f.
Where applicable valves shall be of the outside screw and yoke type.
g.
All the important valves shall be fitted with indicators so that percentage of
valve opening can be readily determined locally and in the control room.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 66 / 88
Steam valves shall not be fitted in an inverted position. Eye bolts shall be
provided where necessary to facilitate handling heavy valve or part of valves.
i.
Special attention shall be given to operating mechanism for large size valves
with a view to obtaining quick and easy operation and to ensure that
minimum of maintenance is required.
For valves of size 250 mm and above either bevel or spur gearing shall be
provided to facilitate manual operation.
j.
The materials, design and construction of all types of valves shall be subject
to the approval of the Employer.
k.
All sampling and root valves furnished shall be of integral body bonnet type.
l.
Valves shall be installed so that any plant item may be isolated from the service and
process lines and to allow tanks and vessels to be drained and vented.
The piping shall be complete including, but not limited to valves, traps/collecting tank
with automatic level control wherever applicable, fittings, drains, vents, bends, Tees,
etc.
1.9
Construction
Where steel pipe work is to be welded it shall be carried at by the electric arc
process and shall conform to relevant BS or equivalent standards. Welding shall only
be carried at by suitably qualified welders who shall hold a current welding certificate
in accordance with the appropriate British Standards or equivalent.
All the shop welds or site welds for steam piping shall be subjected to x-ray
examination as per latest BS standards or equivalents.
The Bidder shall be responsible for determining the locations of site butt welds to
break the piping runs into separate sections for the purpose of shipment to site, and
for properly and clearly designating each section for correct site assembly.
All welding elbows shall have a mean radius of 1.5 times the diameter of pipe where
possible short radius elbows may be used only where space requirements dictate.
All welded fittings shall be as strong as the pipe to which they are welded.
Welded branch connections and special welded fabricated fittings shall be fitted and
reinforced as required by the latest relevant piping code.
A change in the line size on horizontal runs is to be made only through eccentric
reducers with the flat at the bottom.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 67 / 88
1.11
1.12
Steam Traps
For all steam piping, steam distribution header, suitable steam traps with by-pass
arrangement shall be provided as required. Drain pockets shall be provided at each
trap point.
1.13
Gaskets
The Bidder shall include for supply of gaskets required for jointing of pipe flanges.
For H.P. steam piping of 66 bar (a) pressure and 5100C temperature. Spiral wound
metallic type gaskets with smooth finish (63-125 micron AARH) shall be used.
For L.P. steam piping Non-metallic Compressed Non Asbestos Fibre (CNAF) type
gaskets with serrated finish gasket (125-250 micron AARH) shall be used.
1.14
Pipe testing
Prior to application of any insulation each section of completed piping system shall
be subjected to hydraulic test.
The required test pressure will be held for minimum 8 hrs during which time an
inspection will be made of all joints and connections.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 68 / 88
Pipe Quantities
Bidder to provide unit prices of each item. This is to arrive at exact cost after detail
engineering.
Bidder has to give unit rate / meter for all the pipe line sizes. This is required so as to
compensate the supplies for any additional length of work carried out by him.
Sr.
No
a
b
c
d
e
f
g
h
g
h
i
j
k
1.16
Description
Pipe line from steam header to turbine inlet
Pipe line from turbine uncontrolled extraction
to inlet of desuperheater
Pipe line from M.P. desuperheater outlet
nozzle to header
M.P Header
Pipe line from turbine controlled extraction to
inlet of desuperheater
Pipe line from L.P. desuperheater outlet
nozzle to header
L.P. Header
One isolating valve, at steam distribution
header for line supplying to co-generation
turbo-alternator. Size and class to be specified
by Bidder.
Expansion loops or bellows for steam piping,
as required included in scope of supply
Support structure as required for steam piping
included in scope of supply
Hydraulic testing equipment one unit, included
in scope
Insulation, cladding etc. as required, included
in scope
All steam piping supply, erection and testing
within battery limits is in battery limits is
included in supply.
Size in
Inch NB
300
150
Unit Price/
meter (US$)
*
*
350
350
1400
*
*
1400
2500
Lot
*
*
lot
lot
One set
lot
*
*
Material of Construction
Steam header
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 69 / 88
1.17
Insulation
Valves
Condensate Piping
a.
b.
Condensate from gland steam condenser and ejector shall be piped back to turbine
condenser hot well. The complete piping along with pumps, valves, fittings etc, is in
the Bidders scope of supply.
The arrangement is shown schematically in drawing 2 FD - 934
1.18
Lot
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 70 / 88
1.19
1)
All the piping with valves, fitting, steam traps, drains are in the
Bidders scope.
2)
3)
4)
All steam piping shall be as per ASME B31.1 Standard and Bidder to
get the piping drawings authenticated by concerned authorities in
Ethiopia.
5)
The flow diagrams are indicative for the system envisaged. However,
Bidder to provide all the necessary piping, valves, instrumentation for
efficient operation of the system
Drain Water
Bidder shall divide drain water in two streams, one stream for the re-circulation water
for bearing cooling, second stream for once through usage such as for washing,
gland cooling, etc.
Bidder shall provide piping, fittings etc to the re-circulation water system. Drain water
shall be connected to nearest drain water system outside the power house building.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 71 / 88
1301
1302
2421
1.1
Specifications
One number three motion electrically operated overhead travelling (EOT) crane
indoor duty conforming to BS 466 :1984 specifications OR equivalent Class II as per
IS 3177 (1977) and IS 807 having one crab of 60 t SWL capacity and one crab of 20
t SWL capacity with independent trolley mounted on same gantry bridge. Crane
Gantry Bridge shall be double girder box type construction.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 72 / 88
Length of building
84
Operation
Indoor
The crane travel shall cover the entire length of the Powerhouse building.
The crane shall be electrically operated, bridge type fabricated construction and shall
be complete with all accessories including main girder, rails, cables, panels, gearbox
rope, drum with wire etc. Access walkways with hand railing shall be provided along
the full span length on either side of the bridge girders. Suitable buffers shall be
provided on the trolley and bridge structural frames at suitable places to absorb the
shock of impact without transferring to the structural frame. Bridge and trolley track
wheels shall be of forged steel and shall be double flanged with cylindrical straight
tread and shall have hardness not less than 250 BHN.
Hooks shall be swivelling type and solid forged heat-treated alloy or carbon steel
suitable for the duty. The swivels shall operate on ball or roller thrust bearings with
hardened races. Locks to prevent hooks from swivelling shall be furnished. The lifting
hooks shall comply with the requirements of BS: 2093 or BS: 3017 or equivalent and
if required, shall have a safety latch to prevent rope coming off the hook.
Hoist ropes shall be of extra flexible, and out of plough steel rope with well lubricated
hemp core and having minimum six strands of 37 wires per strand with an ultimate
tensile strength of 160/180 kg/mm2.
Hand operated grease lubrication shall be provided for all bearings.
All the drive motors shall be of crane duty. Totally enclosed, suitable for operation
on a 400 V, 3 phase, 50 Hz AC. Motor winding insulation shall be Class F with the
temperature rise restricted to Class B.
For hoisting, long and cross travels of the crane as well as auxiliary hoist, motors
shall be of high starting torque Class D characteristics.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 73 / 88
Vertical lift
Longitudinal travel
Cross travel
meters/minute
meters/minute
meters/minute
0.75
8.00
8.00
Vertical lift
Other speeds
meters/minute
meters/minute
4.00
same as above
Main hoist motor should be squirrel cage TEFC and long travel and cross travel
motors should be slip ring TEFC. All motors should be of crane duty.
Drive
Type of motor
kW
Rating
Hoisting drum
1 hour
Long travel
1/2 hour
Cross travel
1/2 hour
Auxiliary hoist
1/2 hour
All gear boxes shall be totally enclosed, dust proof, helical type conforming to BS
436 and with designed service factor of 2. All couplings shall be of flexible gear type
/ centrifugal type. All brakes shall be of Electro-hydraulic thruster operated type.
Crane should be provided with a creep speed facility while hoisting at maximum
capacity to allow the heavier loads to be slowly and carefully handled. The crane
operation shall be from ground floor through pendent push button station moving
along with the crab.
The Bidder shall provide the loading data, span details, head room requirement, etc.,
to enable the Employer to arrange suitable design columns for the crane.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 74 / 88
Spares
List of spares for two year operation and maintenance, with unit price shall be
furnished for the EOT crane.
1828
1.1
Seven cells, each cell of 1800 m3/hr cooling tower of 10800 m3/hr total
capacity.
b.
c.
d.
e.
f.
g.
All civil works such as RCC basin, cooling tower RCC structure, staircase
with handrails, access doors, foundations, pump house etc are excluded from
scope of Bidder. However Bidder shall provide all relevant data, designs, and
drawings to the Employer for civil and structural construction.
Design requirement
The equipment offered shall be capable of cooling the rated capacity of water
through the specified range at the design wet bulb temperature.
The range of cooling tower shall be 12 deg C from 42 to 30 deg C. The approach of
cooling tower shall be 5 deg C maximum.
Each cell shall be identical with the other cells of the tower in all respects. The total
heat load and flow shall be equally shared amongst the number of operating cells.
The structure shall be designed for wind and other loads as per IS: 1893 or
equivalent.
The equipment shall be designed for the continuous operation throughout the year.
The specified design wet bulb temperature of 25 0C includes the necessary recirculation allowance. Hence Bidder shall design his cooling towers based on this
design wet bulb temperature without considering further re-circulation allowance.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 75 / 88
Maintenance requirement
Suitable access shall be provided for maintenance of drift eliminators.
Suitable access door shall be provided on each side for approach to the inside of the
tower. Fan stack shall also be provided with inspection door.
All isolation valve shall be easily accessible.
Suitable handling facility shall be provided for handling mechanical equipment (i.e.
fan and other accessories). The handling equipment shall be a part of the cooling
tower and shall be self contained including all necessary hoist, chains etc., to
erect/dismantle mechanical/electrical equipment and transport them from fan stack to
ground and vice versa. Bidder shall demonstrate use of this handling facility
immediately after completion of tower erection.
1.3
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 76 / 88
Bidders scope shall include routine tests on all the motors and furnishing type test
certificates conducted on similar motors.
1.4
Features of construction
The cooling tower shall be complete with tower, basin foundation and mechanical
equipment as described below, the tower shall be of double inlet flow type of
construction. The tower shall be of induced draft type with the fans located on top of
the tower. Bidder should give all relevant data, drawings, design to Employer for civil
construction. If Bidder, is bidding for any other type of cooling tower, he should
furnish full details of the same along with drawings, literature, etc.
a.
Casing
Casing of field erected towers shall be of RCC. External casing as well as
partition walls in between cells shall be provided with air tight access doors.
b.
Inlet Louvers
The water loss in the louver openings shall be prevented with proper slope,
width, spacing and tightness of louvers. RCC louvers must be properly
designed to give uniform distribution of air with minimum pressure drop and
must be able to withstand corrosive atmosphere. Slip fit type louvers may be
provided for access to interior of tower.
c.
d.
Supporting Structure
RCC supporting structure shall be designed to withstand the wind or
earthquake loads, dead load such as weight of the tower and circulating
water and line load and live load.
e.
Drift Eliminators
The drift eliminators shall be designed to keep the drift loss to a maximum of
0.14 % of the circulation rate. The air pressure drop across the eliminators
shall be kept to a minimum by providing a proper number of air flow direction
change across the eliminators, the water collected in the eliminators shall be
returned to the tower basin and shall not mix with the discharge air stream,
eliminators shall be multi-pass herringbone type or angular honey comb
arrangement.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 77 / 88
g.
Recovery Stack
h.
Recovery stack shall be of proper shape to improve the fan performance. The
height of the stack shall be sufficient to recover the velocity and discharge the
humid air at a sufficiently high level to minimise re-circulation. The minimum
clearance between the stack and fan blades shall be maintained along with
entire periphery of the stack to prevent the rubbing of fan blades while
rotating.
Fan Deck
The fan deck should be sturdy in construction to transmit the live loads to the
frame to support a stack and act as an access platform for the mechanical
equipment and distribution system.
i.
Internal Walkways
Walkways with platform and suitable hand rails shall be provided inside the
towers. The draft eliminators shall be easily accessible from these walkways.
j.
Hardware
The hardware used shall be a combination of hot dip galvanised steel, naval
brass, phosphor bronze, silicon bronze and stainless steel. Generally all
hardware material above fan deck level shall be hot dip galvanised steel and
rails shall be SS 304 and nails shall be screw shank type. All hardware item
to be SS: 304.
1.5
Mechanical equipment
1.5.1
Fans
Fans shall be of open type, multi blade construction with the blades of aerofoil
section. Fan blade shall be of cast or moulded construction. These shall be of easily
removable and adjustable pitch type. Blade shanks and hubs shall be suitably
insulated to prevent electrolyte corrosion.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 78 / 88
b)
The drive shafts shall have flexible coupling at both driving and non driving
ends. This shall be of hollow hot dip galvanised carbon steel. The flexible
coupling bushing shall be rubber. Drive shafts shall be dynamically balanced.
c)
All exposed moving parts of the drive shall have metallic safety guards.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 79 / 88
1.7
1.8
Materials of construction
All materials of construction shall be of tested quality. These shall be free from any
defects and imperfections, and shall be of latest manufacture having certified quality
for physical and chemical properties. Materials shall be of IS, ASTM, BS or any
equivalent standard. Liberal factor of safety shall be used in selecting the materials.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 80 / 88
1.9.1
Performance Test
Field erected units after complete erection and commissioning shall be field tested
for performance. The test shall be conducted at a time when the atmosphere
conditions correspond to as soon as possible the design conditions. The test shall be
conducted in accordance with the standard procedure for acceptance test of Cooling
Tower Institute, USA.
1.9.2
Visual Inspection
After completion of work, equipment shall be offered for visual inspection to
Employer and/or his representatives. Any work or component not in accordance with
the specification and approved drawings shall be redone or replaced to the
satisfaction of the inspector. Stage inspection if specified shall be offered to improve
the quality of the final product.
1.9.3
1.9.4
Welding Test
All welding procedure and welders test certificates shall be offered for Employers
approval if specified. All welding shall be performed by shielded electric arc, gas or
other approved methods. All welding shall conform to IS: 816 or equivalent and the
qualification of the welding operators shall be at least equal to the requirement of IS:
827 or equivalent.
1.9.5
1.10
Motor List
Description
Drive for Make up water pumps
Drive for Circulating water pumps
Drive for Auxiliary water pumps
Drive for Fans
Quantity
2 Nos.
4 Nos.
4 Nos.
7 Nos.
Type
*
*
*
*
RPM
*
*
*
*
Rating
*
*
*
*
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 81 / 88
1.11
Pump List
Description
Make up water pumps
Circulating water pumps
Auxiliary water pumps
Quantity
2 Nos.
4 Nos.
4 Nos.
Type
*
*
*
Discharge
*
*
*
Head
*
*
*
* - Bidder to Specify
1.12
Electrical works
Motor Control Centre (MCC)
For supplying power to various motors the motor control centre (MCC) shall be used.
1.13
b.
Consumables
Specifications including brand names and quantities of all consumable
materials such as lubricants, flushing oil, hydraulic fluids etc required for start
-up, initial filling, commissioning and performance tests and yearly
requirements of the same for normal operation are to be submitted by the
Bidder.
However, supply of all consumables required for start-up, commissioning,
initial filling and performance tests is included in the scope and shall be
supplied by the Bidder at appropriate time.
c.
Spare parts
A minimum requirement of spare parts sufficient for the two years of normal
trouble free operation shall be listed and priced by the Bidder in the spare
parts schedule.
In addition to the above spares the Bidder shall also supply commissioning
spares along with this main equipment as per his experience, for replacement
of damaged or unserviceable ones during the execution of the project at site,
to avoid delay in the project schedule.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 82 / 88
1829
1.0
Scope of supply
1.1
a.
b.
Auxiliary cooling water pumps (cooling water for turbo-alternator and their
auxiliaries)
c.
d.
e.
All support steel structure for piping, railing, etc within battery limits
f.
g.
h.
4 Nos.
These circulating water pumps shall circulate water from cooling tower basin to
condenser of double extraction condensing type turbo-alternator and back from
condenser to top of the cooling tower water distribution system.
Horizontal centrifugal pumps, each of 3500 m3/hr capacity to develop a head of 40
mwc maximum at condenser inlet flange. Out of the four pumps, three will be in
operation and one will be a standby unit. All pump units shall be complete with
electric motor, coupling guards, base frame, starter, etc.
Scope of supply shall be upto inlet flange/header of condenser and from outlet flange
of condenser to the cooling tower. Required isolation valves, non-return valves, local
pressure and temperature gauge, etc shall be provided.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 83 / 88
4 Nos.
These pumps shall be installed in the pump house near cooling tower to supply
cooling water from cooling tower basin to oil coolers of turbine and air coolers of
alternator of co-generation power plant. The return line from respective coolers or
common header from power house shall be connected back to cooling tower.
Horizontal centrifugal pumps, each of 600 m3/hr and develop a head of 40 mwc
maximum. at power house turbo-alternator coolers. Out of four pumps, three will be
in operation and one will be a standby unit.
All pumps units shall be complete with electric motor, coupling guards, base frame,
starters, etc.
Scope of supply of valves, piping, fittings, etc include upto inlet flange/header of
respective consumers of power house turbo-alternator and return line upto cooling
tower. Required isolation valves, non-return valves, local pressure and temperature
gauges, foundation bolts, etc shall be included in the scope of supply.
1.3
2 Nos.
These pumps shall be installed in the existing service water pump house of the sugar
factory. These pumps will supply water from overflow collection tank of clarifier to
cooling tower basin for initial fill up as well as to meet make-up requirements.
Horizontal centrifugal pumps, each of 300 m3/hr capacity at 30 mwc head. These
pump units shall be complete with electric motor, coupling guards, base frame,
starter, etc.
Necessary valves, piping both suction connections from the clarifier overflow tank
and discharge pipe up to cooling tower basin is included in the scope of supply.
1.4
1.5
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 84 / 88
1.1
Scope of supply
Includes
1.2
1.3
IS:5456-1969 or equivalent
IS:6206-1971 or equivalent
Pipes
Fittings
Flanges
Design Requirements
The air compressor will be installed on permanent/stationary foundation or shall be
skid mounted in the plant room. The compressor, motor, pulley, V-belt guard, after
cooler, moisture separator, air receiver, etc may be mounted on a skid which shall be
anchored to the floor. If the compressor is to be installed on stationary foundation,
the structural design of the foundation, anchor bolts, first and final grouting shall be in
the scope of the Contractor.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 85 / 88
Specifications
1.4.1
Air Compressors
Reciprocating non lubricating type two compressors, complete with moisture
separator, air receiver, pressure switch, drive motor, safety valve, etc for supplying
oil and moisture free air for instrumentation and control. The compressor shall be
with automatic unloading arrangement and pressure switch to maintain requisite
pressure.
Out of two, one compressor shall be operating and one standby. Automatic start
arrangement shall be provided to automatically switchover the standby compressor
in the event the running compressor suddenly stops.
Capacity and pressure of each compressor shall be suitable to operate the
instrumentation and control system.
Compressor shall be fitted with automatic mechanical air governors which enable
them to load and unload at pre-adjusted cut-in and cut-out pressures.
1.4.2
Crosshead
Preferably be provided with replaceable white metal/Aluminium lined shoes to save
Crosshead guide wear.
1.4.3
Valve assemblies
Low clearance, low lift, automatic double dampened valves, two cushion plates with
spring plates to reduce shocks of valve plate impact on valve body and give longer
life.
1.4.4
Bearings
Two main bearings, white metal lined thin walled main and big end bearing,
preferably extra main bearing on belt wheel side for taking belt pull load, extending
bearing life.
1.4.5
Intercooler
Conforming to IS: 4503/TEMA heat exchanger or equivalent standard, with shell &
tube type, floating head tube bundle for easy removal, with efficient moisture
separator. Drain valve for removing moisture. Flanged connections for water inlet
and outlet. Additional ports for de-scaling chemical circulation shall be provided.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 86 / 88
Suction Filter
In closed metallic box with replaceable/cleanable filter element. Preferably to be
provided with suction filter choking indication by vacuum valve. Filter is of dry type
with silencing arrangement.
Foundation bolts of suitable size and according to structural strength requirement
shall be provided along with compressor.
1.4.7
Controls
Following control switches should be provided:
1.
2.
3.
1.4.9
Electrical
The compressor MCC shall be in the plant control room.
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 87 / 88
TECHNICAL SPECIFICATIONS
Section - VI-D
Page - 88 / 88