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A new procedure for on-line monitoring of ethanol production in the wine fermentation bioprocess is presented.
The method combines the use of a pervaporation unit inserted in a continuous flow system with the use of
enzymic derivatisation and fluorimetric detection as a way of improving both selectivity and sensitivity. The
derivatisation reaction was based on a two-step reaction involving alcohol oxidase (AOD) and horseradish
peroxidase (POD) with fluorimetric detection at lex = 310 nm and lem = 415 nm of the dimer formed. The
efficiency of the derivatisation reaction was tested using different flow injection approaches with either solution
phase or immobilised biocatalysts (in normal or stopped-flow modes in both cases). Finally, the approach based on
the stopped-flow mode and AOD/POD immobilisation was selected for application to the continuous monitoring
of ethanol production in an experimental laboratory built bioreactor prepared using bakers yeast as active cells.
The method shows different linear ranges depending on the situation of the catalyst and the mode used, with
excellent precision (RSD 3.05.5%) and a sampling frequency of 5 h21. The use of this biosensing system was
also tested by the standard addition method in the fermentation product with acceptable recoveries in all instances
(90105%). A fully automated approach to on-line bioprocess sample collection, dilution and monitoring of the
fluorimetric product is also proposed.
Pervaporation has long been employed in industry, in competition with other traditional processes (e.g., distillation, extraction, sorption) but it has rarely been used in the analytical
laboratory. Analytical pervaporation is used as an advantageous
alternative to non-chromatographic continuous separation techniques for implementing preliminary steps of the analytical
process in order to accommodate the raw samples in the
measuring intruments.1 This situation is mainly due to the
design of analytical pervaporators25 that have been used for the
development of methods based on continuous flow approaches
for a variety of analytes,28 which have shown the versatility of
this separation technique.
Automatic methods based on either segmented (SFA9) or
non-segmented flow injection (FI1014) have sometimes included enzymic derivatisation in order to endow analytical
methods with the required selectivity. Separation based on gas
diffusion has also been used when volatile analytes have been
involved. 1114
This paper reports the development of a new automated
spectrofluorimetric method for monitoring ethanol during wine
fermentation based on the coupling of a pervaporation unit
inserted in a continuous flow system. A derivatisation reaction
based on the use of two enzymes (alcohol oxidase and
horseradish peroxidase) was developed in order to endow the
method with the appropriate selectivity. Alcohol oxidase
(AOD) catalyses the oxidation of low molecular mass primary
alcohols according to the following reaction:
AOD
Experimental
Instruments and apparatus
A Kontron (Zurich, Switzerland) spectrofluorimeter furnished
with an 18 ml flow cell and equipped with a Knauer (Bad
Homburg, Germany) recorder was used. A Gilson (Worthington, OH, USA) Minipuls-2 four-channel peristaltic pump
with a rate selector, two Rheodyne (Cotati, CA, USA) Model
5041 injection valves and Teflon tubing of 0.5 mm id were also
used. A PC system equipped with a DAS-8PGA interface
(Metrabyte, Taunto, MA, USA) was employed for acquisition
and processing of the relative fluorescence intensitytime
data.
The pervaporation cell, designed in this laboratory, was
similar to that described by Mattos et al.,2 which consisted of
two chambers (a donor and an acceptor chamber), fitted with
inlet and outlet orifices and a thin membrane support. The whole
module was made of methacrylate. The upper and lower
chambers and the membrane support were held together by
means of two aluminium rods and close contact was achieved
by screwing four screws between the two aluminium supports.
Reagents
Two buffer solutions were prepared for the two-step enzymic
reactions. Buffer 1 (used as both donor and acceptor solution)
Analyst, 1998, 123, 23672372
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Enzyme immobilisation
Alcohol oxidase and peroxidase were immobilised separately
on controlled-pore glass, CPG-75, 200 (from Sigma) using the
glutaraldehydebovine serum albumin (GABSA) method
proposed for immobilisation of proteins such as enzymes and
antibodies.15 Teflon tubing of different lengths and 2.0 mm id
was then packed with the support-peroxidase conjugate and
stored in potassium dihydrogenphosphate buffer (100
mmol l21, pH 7) at 4 C. Under these conditions the peroxidase
activity remained constant for at least 6 months. However, the
activity of alcohol oxidase decreased by 50% in 15 d as a
consequence of the temperature of the pervaporator. The
location of the alcohol oxidase in the reactor after the outlet of
the upper chamber unit increased the lifetime of the AOD
reactor by at least 1 month (more than 85% of its activity
remained after this period).
Yeast strains
Saccharomyces cerevisiae var. cerevisiae E1, S. cerevisiae var.
bayanus F12 and S. cerevisiae var. capensis G1 (which are
typical flor-veil-forming strains) were used. These strains were
isolated from fermented must and from the flor veils of dry,
sherry-type wine from the MontillaMoriles region of southern
Spain as described by Mauricio et al.16 and preserved on YEPD
(0.3% m/v yeast extract, 0.5% peptone, 1.0% glucose and 2.5%
agar) at pH 6.5.
Fig. 1 Manifold (A) with the AOD in solution and (B) with the AOD
immobilised in the upper part of the pervaporation cell (B.1) or in the
subsequent reactor (B.2). P = persistaltic pump; IV1, IV2 and IV3 =
injection valves; PC = pervaporation cell; T = thermostat; L1 = open
reactor; POD = peroxidase immobilised reactor; AOD = alcohol oxidase
immobilised reactor; a = merging point; D = detector; w1, w2 and w3,
wastes; R = reagent solution; AODS = alcohol oxidase solution; AS =
acceptor solution; DS = donor solution; and S = sample.
Table 1
Type
Variable
Range studied
cf mode
sf mode
Physical
Temperature/C
3090
35
0.3
0.6
500
2000
0.5
35
0.3
0.6
500
2000
70
420
0.5
In pervaporation
cell
In external
reactor
35
0.3
0.6
35
0.3
0.6
2000
70
420
1.0
0.5
1.0
2000
70
420
1.0
0.5
10
8
10
8
100
100
9.5
9.5
4
4
Immobilised area of AOD in the
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1024 and 0.1% v/v were injected in triplicate into each manifold
(according to Fig. 1) with the AOD in solution in both cf and sf
modes [Fig. 1(A)], and with AOD immobilised either in the
pervaporation unit or in the subsequent reactor [Fig. 1(B)].
Table 2 summarises the figures of merit, which include
equation, regression coefficient, linear range, detection limit
and RSD. As can be seen, the method shows different linear
ranges depending on the situation of the catalyst and the mode
used. In all instances the regression coefficients were excellent
( > 0.9912). The use of AOD in solution provided wider linear
ranges than the immobilised enzyme. The sensitivity of the
method (expressed as the slope of the calibration graph) was
higher when the oxidase was immobilised either in the
Table 2
AOD in solution
cf mode
sf mode
Equationa
r2
Linear rangeb
Detection limitc
RSD (%)d
y = 6.48 + 288.5x
0.9930
0.00250.007
0.006
5.5
y = 2.31 + 1822.3x
0.9997
0.00080.002
0.002
3.5
AOD immobilised
In pervaporation cell
In reactor
Equation
r2
Linear rangeb
Detection limitc
RSD (%)d
y = 8.34 + 10 837x
y = 1.09 + 3287.1x
0.947
0.9912
0.0010.002
0.001 0.002
0.0004
0.0003
3.9
3.0
a y denotes fluorescence intensity and x ethanol concentration (% v/v).
b Expressed in % v/v. c Calculated as 3s blank signal deviation. d For
0.002% v/v of ethanol.
Table 3
Sample No.
Fermentation
time/h
Dilution
factor
Sugar
concentrationa
Calculated ethanol
concentrationb
Ethanol
foundc
Error (%)
Addition 1
Addition 2
1
2
3
4
5
6
0
30
45
53
75
115
10
150
500
1500
2000
2500
239
192.5
132.4
86.1
72.8
52.9
2.19
3.51
4.21
5.08
8.51
1.61
3.68
4.08
4.76
8.52
27.7
+4.8
23.1
26.3
20.1
97.1
98.9
104.4
90.6
103.6
106.0
105.2
103.7
108.9
102.6
98
93
In g l21 (refractive index method). b In % v/v, by conversion from the sugar concentration values. c In % v/v. d From 0.002 and 0.01% v/v for addition
1 and 2, respectively.
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Fig. 3 Fully automated approached for on-line fermentation monitoring. FMT = denote fermentation tank; DU = dilution unit; CS = carrier solution; SV1
= selecting valve; S1, S2 and S3 = standard solution for calibration; ai = active interface; pi = passive interface; and MC = microcomputer (for other
abbreviations, see Fig.1).
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Conclusions
References
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Acknowledgements
18
19
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Paper 8/04856H