Lifting Beam Deign Staad 82187560 Design Calc 10T Spreader Beam

DESIGN STRENGTH
CALCULATION
10 TON SPREADER BEAM
11/02/2012
Page 1 of 20
TABLE OF CONTENT
1.
STAAD Pro : Spreader Beam Analysis for 4-points and 2-points lifting
Page
Analysis ( Introduction).
2.
STAAD Pro : Design basis & Loading Assumptions
3.
STAAD Pro : Loading assumptions & Steel Design analysis
4.
STAAD Pro : Material Specification & Conclusion
5.
STAAD Input File
6.
STAAD Output Result & Steel Design analysis result
7.
Additional Calc for 2 point Lifting analysis (Lug & Spreader Sizing)
11 15
8.
Additional Calc for 4 point Lifting analysis (Lug & Spreader Sizing)
16 20
11/02/2012
34
6 10
Page 2 of 20
STAAD Pro : Spreader Beam Analysis for 4-points and 2-points lifting
INTRODUCTION
I)
Scope
This document sets out the structural design criteria for 10 ton spreader beam. The spreader beam has been
checked for structural safety and integrity for all loads anticipated during, LIFTING condition. The integrity of
the structure has been checked based on the applicable codes and standards approach.
II)
Analysis Methodology
The actions effects of the various loads have been determined by linear analysis taking into account the
relevant material properties and geometric effects. The three dimensional nature of the structure have been
taken into account in the interpretation of the results of the analysis. A linear static stress analysis was
performed on the 3-D modeled frame structure using STAAD Pro software. For the analysis the modeled
structure was loaded with its own self-weight together with all other loads (Non-modeled structure, Equipment
& Piping) and applied at appropriate position as described in the load calculation sheets. The analysis and
code check of the structure was primarily based on the guidelines from the Document provided, BS 5950 and
API RP2A.
III)
Boundary Condition on Computer Model
For 4-points & 2-points Lifting, the spreader beam was considered to have pinned support location for
appropriate computer run.
IV)
Design Basis and Loading Assumptions
1.
Loadings:
2.
Selfweight of the Structure has been generated by the software itself with a 20% contingency factor.
Loadings Combination:
The Skid has been analyzed for LIFTING condition (4-points & 2-Points). The different
load combination taken for these analyses are as follows:
11/02/2012
Page 3 of 20
3.
LIFTING condition:
3.1
Dead Load + Dry weight of Spreader Beam + 20% contingency factor
3.2
2.5 x ( Dead weight of Spreader Beam )

For 4 points Lifting Analysis.
3.3
1.5 x (Dead weight of Spreader Beam)

For 2 points Lifting Analysis.
V)
Steel Design Analysis
The Steel Design Code use = BS5950 : 2000.
Spreader beam deflection were limited to less than L/300 as per DNV 2.7-1 Specification.
Loading assumption : Point load were assigned & divided equally based on the design load that
located on the spreader beam
VI)
Material Specification
A106 Gr B (min yield 240 Mpa) - Pipes sections
VII)
Result Print out and Conclusion
All structural members were found to be adequate and safe during lifting. The stresses
and deflections were all
below allowable.
The BS 5950 code-check was incorporated
in the STAAD design and included in the print-out for the Unity check of all members.
11/02/2012
Page 4 of 20
STAAD INPUT
STAAD SPACE DXF IMPORT OF 10-TON-SPREADER-BAR.DXF
START JOB INFORMATION
ENGINEER DATE 3-FEB-12
JOB NAME 10-TON-SPREADER-DNV CALC
JOB CLIENT XXX
ENGINEER NAME NAS
CHECKER NAME ALLEN
CHECKER DATE 3-FEB-12
JOB NO 10TON
JOB REV 0
JOB REF SSL-STK-01211301.DWG
END JOB INFORMATION
INPUT WIDTH 79
INPUT WIDTH 72
INPUT WIDTH 72
UNIT MMS NEWTON
JOINT COORDINATES
16 0 3340 0; 17 6000 3340 0;
MEMBER INCIDENCES
1 16 17;
*********** DEFINITION OF MEMBER PROPERTIES ********************
DEFINE MATERIAL START
ISOTROPIC STEEL
E 199947
POISSON 0.3
DENSITY 7.68191e-005
ALPHA 6e-006
DAMP 0.03
END DEFINE MATERIAL
UNIT MMS KG
MEMBER PROPERTY CANADIAN
*********** DEFINITION OF PIPE 8IN SCH 160 *******************
1 TABLE ST PIPE OD 219.1 ID 173.08
UNIT MMS NEWTON
CONSTANTS
MATERIAL STEEL ALL
***********DEFINITION OF BOUNDARY CONDITION & LOADING ********************
UNIT MMS KG
SUPPORTS
16 17 PINNED
LOAD 1 LOADTYPE Dead TITLE 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)
SELFWEIGHT Y -1.2
MEMBER LOAD
1 CON GY -2500 125 109.55
1 CON GY -2500 1000 109.55
1 CON GY -2500 5000 109.55
1 CON GY -2500 5875 109.55
LOAD 2 LOADTYPE Dead TITLE 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)
SELFWEIGHT Y -1.2
MEMBER LOAD
1 CON GY -5000 5875 109.55
1 CON GY -5000 125 109.55
LOAD COMB 3 COMBINATION LOAD CASE 1&2 (4 POINTS LIFTING)
1 2.5 2 2.5
LOAD COMB 4 COMBINATION LOAD CASE 1&2 (2 POINTS LIFTING)
1 1.5 2 1.5
***********DEFINITION OF DESIGN CODE ANALYSIS ****************
PERFORM ANALYSIS
PARAMETER 1
CODE BS5950
**************PIPE MEMBER ********* 240 MPA ******************
PY 240 ALL
**************************************************************
MAIN 1 ALL
RATIO 1 ALL
TRACK 1 ALL
BEAM 1 ALL
DFF 300 ALL
CHECK CODE ALL
FINISH
*************************************************************
11/02/2012
Page 5 of 20
Job No
Sheet No
Client
Part
Software licensed to
Job Title
Rev
10TON
10-TON-SPREADER-DNV CALC
Ref
SSL-STK-01211301.DWG
By
NAS
File
XXX
Date3-FEB-12
10 Ton Spreader Bar.std
Chd
Date/Time
ALLEN
11-Feb-2012 19:27
Job Information
Engineer
Checked
Name:
NAS
ALLEN
Date:
3-FEB-12
3-FEB-12
Structure Type
Approved
SPACE FRAME
Number of Nodes
Highest Node
17
Number of Elements
Highest Beam
Number of Basic Load Cases
Number of Combination Load Cases
Included in this printout are data for:

All
The Whole Structure
Included in this printout are results for load cases:
Type
L/C
Name
Primary
4 PTS LIFTING (SELFWEIGHT + 20% CO
Primary
Combination
COMBINATION LOAD CASE 1&2 (4 POIN
Combination
Supports
Node
(kip/in)
(kip/in)
(kip/in)
rX
rY
rZ
16
Fixed
Fixed
Fixed
17
Fixed
Fixed
Fixed
(kip-ft/deg) (kip-ft/deg) (kip-ft/deg)
Basic Load Cases

Number
Name
Combination Load Cases

Comb.
Combination L/C Name
Primary
Primary L/C Name
2.50
2.50
1.50
1.50
Print Time/Date:
11/02/2012 19:29
11/02/2012
STAAD.Pro V8i (SELECTseries 1) 20.07.06.35
Factor
Print Run 1 of 5
Page 6 of 20
Job No
Sheet No
Client
Part
Job Title
Rev
10TON
Ref
By
NAS
File
XXX
Date3-FEB-12
Chd
Date/Time
ALLEN
11-Feb-2012 19:27
Beam Loads : 1 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Beam
Type
Direction
Fa
Da
Fb
Db
(mm)
1
Ecc.
(mm)
CON
kg
GY
-2.5E+3
125.000
109.550
CON
kg
GY
-2.5E+3
999.998
109.550
CON
kg
GY
-2.5E+3
5E+3
109.550
CON
kg
GY
-2.5E+3
5.87E+3
109.550
Selfweight : 1 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Direction
Y
Factor
-1.200
Beam Loads : 2 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Beam
Type
Direction
Fa
Da
Fb
Db
(mm)
1
Ecc.
(mm)
CON
kg
GY
-5E+3
125.000
109.550
CON
kg
GY
-5E+3
5.87E+3
109.550
Selfweight : 2 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Direction
Y
Factor
-1.200
Print Time/Date:
11/02/2012 19:29
11/02/2012
Print Run 2 of 5
Page 7 of 20
Job No
Sheet No
Client
Part
Job Title
Rev
10TON
Ref
By
NAS
File
XXX
Date3-FEB-12
Chd
Date/Time
ALLEN
11-Feb-2012 19:27
-2e+003 kg
-2e+003 kg
n17
-2e+003 kg
-2e+003 kg
#1
n16
Y
X
Z
Load 1
4 PTS LIFTING
Print Time/Date:
11/02/2012 19:29
11/02/2012
Print Run 3 of 5
Page 8 of 20
Job No
Sheet No
Client
Part
Job Title
Rev
10TON
Ref
By
NAS
File
XXX
Date3-FEB-12
Chd
Date/Time
ALLEN
11-Feb-2012 19:27
-5e+003 kg
n17
-5e+003 kg
#1
n16
Y
X
Z
Load 2
2 PTS LIFTING
Print Time/Date:
11/02/2012 19:29
11/02/2012
Print Run 4 of 5
Page 9 of 20
Job No
Sheet No
Client
Part
Job Title
Rev
10TON
Ref
By
NAS
File
XXX
Date3-FEB-12
Chd
Date/Time
ALLEN
11-Feb-2012 19:27
Steel Design (Track 2) Beam 1 Check 1

ALL UNITS ARE - KG
MEMBER
MMS
(UNLESS OTHERWISE NOTED)
TABLE
RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================
1 ST
PIP E
PASS
BS-4.8.3.2
0.077
3
0.00
0.00
11591765.00
3000.00
=======================================================================
MATERIAL DATA
Grade of steel
= S 275
Modulus of elasticity
= 200 kN/mm2
Design Strength (py)
= 2353 N/mm2
SECTION PROPERTIES (units - cm)
Member Length =
600.00
Gross Area = 141.75 Net Area =
Moment of inertia
Plastic modulus
Elastic modulus
Effective modulus
Shear Area
:
:
:
:
:
DESIGN DATA (units - kN,m)

Section Class
Moment Capacity
Reduced Moment Capacity
Shear Capacity
:
:
:
141.75
z-z axis
6906.883
888.797
630.478
630.478
85.050
Eff. Area =
141.75
y-y axis
6906.883
888.797
630.478
630.478
85.050
BS5950-1/2000
SEMI-COMPACT
z-z
axis
1483.9
1483.9
12010.4
y-y axis
1483.9
1483.9
12010.4
BUCKLING CALCULATIONS (units - kN,m)

(axis nomenclature as per design code)
LTB check unnecessary for this section
CRITICAL LOADS FOR EACH CLAUSE CHECK (units- kN,m):
CLAUSE
RATIO LOAD
FX
VY
VZ
MZ
MY
BS-4.2.3-(Y)
0.022
3
264.8
BS-4.8.3.2
0.077
3
0.0
264.8
0.0
113.7
0.0
BS-4.8.3.3.1
0.077
3
0.0
113.7
0.0
BS-4.8.3.3.3
0.077
3
0.0
113.7
0.0
Torsion and deflections have not been considered in the design.
Print Time/Date:
11/02/2012 19:29
11/02/2012
Print Run 5 of 5
Page 10 of 20
LIFTING SPREADER PIPE SIZING CALCULATIONS (2-POINTS LIFTING)

ITEM :
10 TONNE SPREADER BEAM
Actual Load at spreader beam ( + Spreader beam weight )
Component force acting on beam, F
Impact factor
5,640 kg
82,990 N
2
1) PIPE SIZING
Pipe size
Outer diameter of pipe, D
Thickness of pipe,
23.01 mm
Outer Radius of pipe, R
109.55 mm
Inner radius of pipe, r
Section modulus of pipe, Zx-x
630,478 mm3
Second Moment of pipe, I
4,309,117 mm4
Cross section area of pipe, A
14175 mm2
Unbraced length of member, L
5750 mm
Modulus Of Elasticity , E
2.0E+05 N/mm
Spreader Pipe Weight
Material used
Specified yield stress, Sy
8 in SCH 160
219.1 mm
86.54 mm
639.8 kg
A 106.Gr.B
241.32 N/mm
a) Bending Stress
L
R2
R1
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam. (See Appendix)
Total bending moment, M ( = F*L /6)
Bending stress, Sb ( = M / Zx-x )
126.15 N/mm
Max Bending stress = Fx * L3 / ( 60 * E * I )
305.19 N/mm
Allowable bending stress, Sb.all ( = 0.66Sy )
159.27 N/mm
Since Sb
<
Sb.all,therefore the pipe size is
79,531,790 Nmm
satisfactory.
b) Compressive Stress
Compressive force, Fc
Compressive stress, Sc = Fc / A
82,990 N
5.85 N/mm
Allowable compressive stress, Sc.all ( = 0.6Sy )
144.79 N/mm
c) Combined stresses,
U
Sc
Sc.all
Since U
11/02/2012
<
Sb
0.83
Sb.all
1, therefore the pipe size is
satisfactory.
Page 11 of 20

ITEM :

Fz
2) LUG SIZING
rL(s)
tL(s)
d(s)
a
Fx
Fyl
hL(s)
wL(s)
Lug radius, rL(s)
Lug thickness, tL(s)
50 mm
15 mm
Lug base width, wL(s)
200 mm
Diameter of hole, d(s)
30 mm
Distance from lug hole to base, hL(s)
150 mm
Collar plate thickness, tcp
0 mm
Collar ring diameter, Dcp
0 mm
Result
Clearance btw shackle & lug size

A=
42.9
mm
C=
84
mm
15
mm
OK
50
mm
OK
Lug radius, rL(s)
Since A & C clearance against Lug size , Therefore the Lug is is

ACCEPTABLE
Per PTS Section 6.3
Check a) Lug hole diameter, d shall be Max of
i) Dp + 3mm
28.40 mm
ii) Dp X 1.05
26.67 mm
31.40 mm
b) Lug hole diameter, d shall be less than < (Dp + 6mm)

Dp =
30
result
a) = satisfactory
b) = satisfactory
Hole,d
btw
28.40
30
31.40
OK
No of lug eye,
Maximum combined force acting on lug eye, Fc
=
=
2
41495 N
4230 kg
LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

Material used
248.21 N/mm
Allowable bending stress, fbx.all ( = 0.66Sy ) _In Plane
163.82 N/mm
Allowable bending stress, fby.all ( = 0.75Sy ) _Out Of Plane
186.16 N/mm
Allowable tensile stress, St.all ( = 0.6Sy )
148.93 N/mm
Allowable bearing stress, Sbr.all ( = 0.9Sy )
223.39 N/mm
Allowable shear stress, Ss.all ( = 0.4Sy )
99.28 N/mm
11/02/2012
A 36
Page 12 of 20

ITEM :
SHACKLES
Shackle rating ( S.W.L )
Type of shackle
6.5 tons
BOLT Type Anchor shackle G2130
Pin size, Dp
25.40 mm
Ts
27,663 N
F.O.S.
2.00
55,326 N
LIFTING ANGLE
ACTUAL OUT OF PLANE ANGLE
MAXIMUM SLING TENSION ON PADEYE

FACTOR OF SAFETY
DESIGN LOAD:
SLING TENSION
P = FOS * Ts
0.00 Deg.
VERTICAL FORCE ON PADEYE
Fz = P * sin a
Fz
47,914 N
OUT OF PLANE FORCE
Fyl = 5% of P
Fyl
2,766 N
HORIZONTAL FORCE ON PADEYE
Fx = P * cos a
Horizontal dist.PIN CL to N.A.

1
60.00 Deg.
Fx
27,663 N
exl
0.00
My
4,149,485
N-mm
Mx
414,948
N-mm
STRESS CHECK AT BASE

a) Moment Calc at distance , H
In Plane Moment
My = ( Fx*H ) - ( Fz*ex l)
Out of plane moment
Mx = ( FyI*hL )
b) Tensile Stress
Maximum tensile force, ft = Fz / [ tL(s) * wL(s) ]
Since ft
<
St.all, therefore the lug size is
16 N
148.93 N/mm
satisfactory.
c) Bending stress (In Plane)

Maximum bending stress , fbx = ( 6*Mx ) / ( wL(s) * [(tL(s)+tcp)^2] )
55 N/mm
163.82 N/mm
Since fbx
<
fbx.all,therefore the lug size is
satisfactory.
d) Bending stress (Out of Plane)

Maximum bending stress , fby = ( 6*My ) / [ tL(s) +(2*tcp)] * [ wL(s)^2 ] )
41 N/mm
186.16 N/mm
Since fby
<
fby.all,therefore the lug size is
satisfactory.
e) Unity Check : Combined stresses,

U
Since U
11/02/2012
St/St.all + fby/fby.all + fbx/fbx.all

<
1, therefore the lug size is
0.67
satisfactory.
Page 13 of 20

ITEM :
f) SHEAR stress (In Plane)

Maximum SHEAR stress , fsx = Fx / [ wL(s) * tL(s) ]
Since fsx
<
Ss.all,therefore the lug size is
9 N/mm
99.28 N/mm
satisfactory.
g) Bending stress (Out of Plane)

Maximum SHEAR stress , fsy = Fyl / [ wL(s) * tL(s) ]
1 N/mm
99.28 N/mm
Since fsx
1.1
<
satisfactory.
CHECKING VON-MISES CRITERIA

a) Sum of stress in X-PLANE
fx = St + fby =
81.01 N/mm
b) Sum of stress in Y-PLANE
fy = St + fbx =
94.85 N/mm
fxy = SQRT [ (fsx^2)+(fsy^2) ] =
9.27 N/mm
c) Therefore, average Shear stress

d) Maximum Combined stress
Fcomb = SQRT [ (fx^2)+(fy^2)-(fx+fy+3fxy^2) ] =

Allowable combined stress : Fcomb.all ( = 0.66Sy )
Since fsx
2
<
122.99 N/mm
163.82 N/mm
satisfactory.
STRESS CHECK AT PIN HOLE

a) Tensile Stress
=
Maximum tensile force, P
Cross sectional area of lug eye,

At = [ 2 * ( tL(s)* ( rL(s) - d(s)/2 ))] +
=
[ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))] + [ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))]
41495 N
1050 mm
Tensile stress, St
39.52 N/mm
148.926 N/mm
Since St
<
satisfactory.
b) Shear Stress
Maximum shear force, P
41495 N

At = [ 2 * ( tL(s)* ( rL(s) - d(s)/2 ))] +
=
1050 mm
Shear stress, Ss
39.52 N/mm
99.28 N/mm
Since Ss
<
satisfactory.
(c) Unity check, Combine Stresses

U=
Ss
----------------
St
----------------
Ss.all
Therefore, the lifting lug size is
11/02/2012
0.66
is < than 1
St.all
Satisfactory.
Page 14 of 20

ITEM :
3) WELD SIZE CALCULATIONS

Weld leg used,
8 mm
Weld throat thickness used, tr
6 mm
Filler metal material
E-43
Fillet weld joint efficiency, E
0.49
Welding stress for steel grade 43 ( E-43 ),
125 N/mm
Allowable welding stress,Sw
61.25 N/mm
Maximum tensile force,Ft
41495 N
Area of weld, Aw = 2*(tL+wL)*tr
2408 mm
Tensile stress, St = [(Ft/Aw)]
17.23 N/mm
a) Tensile Stress
Since St
<
Sw,therefore weld leg is
satisfactory.
(b) Shear stres

Maximum shear force,Ft
41495 N
Shear stress, Ss = (Ft/Aw)
17.23 N/mm
Allowable welding stress for steel grade 43 ( E-43 ), Sw
61.25 N/mm
Since Ss
<
Sw,therefore weld leg dimension is
SATISFACTORY.
(c) Bending stress

Maximum bending force,Fb
Bending stress, Sb = [(Fb/Aw)]
3.41 N/mm
61.25 N/mm
Since Sb
11/02/2012
<
46723 N
SATISFACTORY.
Page 15 of 20

ITEM :
Actual Load at spreader beam ( + Spreader beam weight )
Component force acting on beam, F
Impact factor
2,945 kg
57,782 N
2
1) PIPE SIZING
Pipe size
Outer diameter of pipe, D
Thickness of pipe,
23.01 mm
Outer Radius of pipe, R
109.55 mm
Inner radius of pipe, r
Section modulus of pipe, Zx-x
630,478 mm3
Second Moment of pipe, I
4,309,117 mm4
Cross section area of pipe, A
14175 mm2
Unbraced length of member, L
4000 mm
Modulus Of Elasticity , E
2.0E+05 N/mm
Spreader Pipe Weight
Material used
8 in SCH 160
219.1 mm
86.54 mm
445.1 kg
A 106.Gr.B
241.32 N/mm
a) Bending Stress
F
L
R2
R1
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam. (See Appendix)
Total bending moment, M ( = F*L / 6 )
Bending stress, Sb ( = M / Zx-x )
61.10 N/mm
Max Bending stress = Fx * L3 / ( 60 * E * I )
71.54 N/mm
Allowable bending stress, Sb.all ( = 0.66Sy )
159.27 N/mm
Since Sb
<
Sb.all,therefore the pipe size is
38,521,646 Nmm
satisfactory.
b) Compressive Stress
Compressive force, Fc
Compressive stress, Sc = Fc / A
57,782 N
4.08 N/mm
Allowable compressive stress, Sc.all ( = 0.6Sy )
144.79 N/mm
c) Combined stresses,
U
Sc
Sc.all
Since U
11/02/2012
<
Sb
0.41
Sb.all
1, therefore the pipe size is
satisfactory.
Page 16 of 20

ITEM :

Fz
2) LUG SIZING
rL(s)
tL(s)
d(s)
a
Fx
Fyl
hL(s)
wL(s)
Lug radius, rL(s)
50 mm
15 mm
Lug base width, wL(s)
200 mm
30 mm
Distance from lug hole to base, hL(s)
150 mm
Collar plate thickness, tcp
0 mm
Collar ring diameter, Dcp
0 mm
Result
Clearance btw shackle & lug size

A=
42.9
mm
C=
84
mm
15
mm
OK
50
mm
OK
Lug radius, rL(s)
Since A & C clearance against Lug size , Therefore the Lug is is

ACCEPTABLE
Per PTS Section 6.3
Check a) Lug hole diameter, d shall be Max of
i) Dp + 3mm
28.40 mm
ii) Dp X 1.05
26.67 mm
31.40 mm
b) Lug hole diameter, d shall be less than < (Dp + 6mm)

Dp =
30
result
a) = satisfactory
b) = satisfactory
Hole,d
btw
28.40
30
31.40
OK
No of lug eye,
Maximum combined force acting on lug eye, Fc
=
=
2
28891 N
2945 kg
LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

Material used
248.21 N/mm
163.82 N/mm
186.16 N/mm
148.93 N/mm
Allowable bearing stress, Sbr.all ( = 0.9Sy )
223.39 N/mm
99.28 N/mm
11/02/2012
A 36
Page 17 of 20

ITEM :
SHACKLES
Shackle rating ( S.W.L )
Type of shackle
6.5 tons
BOLT Type Anchor shackle G2130
Pin size, Dp
25.40 mm
Ts
14,446 N
F.O.S.
2.00
28,891 N
LIFTING ANGLE
ACTUAL OUT OF PLANE ANGLE
MAXIMUM SLING TENSION ON PADEYE

FACTOR OF SAFETY
DESIGN LOAD:
SLING TENSION
P = FOS * Ts
0.00 Deg.
VERTICAL FORCE ON PADEYE
Fz = P * sin a
Fz
28,891 N
OUT OF PLANE FORCE
Fyl = 5% of P
Fyl
1,445 N
HORIZONTAL FORCE ON PADEYE
Fx = P * cos a
Horizontal dist.PIN CL to N.A.

1
90.00 Deg.
Fx
exl
0 N
My
N-mm
Mx
216,684
N-mm
0.00
STRESS CHECK AT BASE

a) Moment Calc at distance , H
In Plane Moment
My = ( Fx*H ) - ( Fz*ex l)
Out of plane moment
Mx = ( FyI*hL )
b) Tensile Stress
Maximum tensile force, ft = Fz / [ tL(s) * wL(s) ]
Since ft
<
10 N
148.93 N/mm
satisfactory.
c) Bending stress (In Plane)

Maximum bending stress , fbx = ( 6*Mx ) / ( wL(s) * [(tL(s)+tcp)^2] )
29 N/mm
163.82 N/mm
Since fbx
<
fbx.all,therefore the lug size is
satisfactory.
d) Bending stress (Out of Plane)

Maximum bending stress , fby = ( 6*My ) / [ tL(s) +(2*tcp)] * [ wL(s)^2 ] )
0 N/mm
186.16 N/mm
Since fby
<
fby.all,therefore the lug size is
satisfactory.
e) Unity Check : Combined stresses,

U
Since U
11/02/2012
St/St.all + fby/fby.all + fbx/fbx.all

<
1, therefore the lug size is
0.24
satisfactory.
Page 18 of 20

ITEM :
f) SHEAR stress (In Plane)

Maximum SHEAR stress , fsx = Fx / [ wL(s) * tL(s) ]
Since fsx
<
0 N/mm
99.28 N/mm
satisfactory.
g) Bending stress (Out of Plane)

Maximum SHEAR stress , fsy = Fyl / [ wL(s) * tL(s) ]
0 N/mm
99.28 N/mm
Since fsx
1.1
<
satisfactory.
CHECKING VON-MISES CRITERIA

a) Sum of stress in X-PLANE
fx = St + fby =
27.52 N/mm
b) Sum of stress in Y-PLANE
fy = St + fbx =
56.41 N/mm
fxy = SQRT [ (fsx^2)+(fsy^2) ] =
0.48 N/mm
c) Therefore, average Shear stress

d) Maximum Combined stress
Fcomb = SQRT [ (fx^2)+(fy^2)-(fx+fy+3fxy^2) ] =

Allowable combined stress : Fcomb.all ( = 0.66Sy )
Since fsx
2
<
62.08 N/mm
163.82 N/mm
satisfactory.
STRESS CHECK AT PIN HOLE

a) Tensile Stress
=
Maximum tensile force, P

At = [ 2 * ( tL(s)* ( rL(s) - d(s)/2 ))] +
=
28891 N
1050 mm
Tensile stress, St
27.52 N/mm
148.926 N/mm
Since St
<
satisfactory.
b) Shear Stress
Maximum shear force, P
28891 N

At = [ 2 * ( tL(s)* ( rL(s) - d(s)/2 ))] +
=
1050 mm
Shear stress, Ss
27.52 N/mm
99.28 N/mm
Since Ss
<
satisfactory.
(c) Unity check, Combine Stresses

U=
Ss
----------------
St
----------------
Ss.all
Therefore, the lifting lug size is
11/02/2012
0.46
is < than 1
St.all
Satisfactory.
Page 19 of 20

ITEM :
3) WELD SIZE CALCULATIONS

Weld leg used,
8 mm
Weld throat thickness used, tr
6 mm
Filler metal material
E-43
Fillet weld joint efficiency, E
0.49
Welding stress for steel grade 43 ( E-43 ),
125 N/mm
Allowable welding stress,Sw
61.25 N/mm
Maximum tensile force,Ft
28891 N
Area of weld, Aw = 2*(tL+wL)*tr
2408 mm
Tensile stress, St = [(Ft/Aw)]
12.00 N/mm
a) Tensile Stress
Since St
<
Sw,therefore weld leg is
satisfactory.
(b) Shear stres

Maximum shear force,Ft
28891 N
Shear stress, Ss = (Ft/Aw)
12.00 N/mm
61.25 N/mm
Since Ss
<
SATISFACTORY.
(c) Bending stress

Maximum bending force,Fb
Bending stress, Sb = [(Fb/Aw)]
3.41 N/mm
61.25 N/mm
Since Sb
11/02/2012
<
46723 N
SATISFACTORY.
Page 20 of 20

Lifting Beam Deign Staad 82187560 Design Calc 10T Spreader Beam

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Lifting Beam Deign Staad 82187560 Design Calc 10T Spreader Beam

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DESIGN STRENGTH

10 TON SPREADER BEAM

STAAD Pro : Design basis & Loading Assumptions

STAAD Pro : Loading assumptions & Steel Design analysis

STAAD Pro : Material Specification & Conclusion

STAAD Input File

STAAD Output Result & Steel Design analysis result

Boundary Condition on Computer Model

Design Basis and Loading Assumptions

Dead Load + Dry weight of Spreader Beam + 20% contingency factor

2.5 x ( Dead weight of Spreader Beam )

1.5 x (Dead weight of Spreader Beam)

Steel Design Analysis

The Steel Design Code use = BS5950 : 2000.

Result Print out and Conclusion

The BS 5950 code-check was incorporated

10 Ton Spreader Bar.std

Number of Basic Load Cases

Number of Combination Load Cases

Included in this printout are data for:

4 PTS LIFTING (SELFWEIGHT + 20% CO

2 PTS LIFTING (SELFWEIGHT + 20% CO

COMBINATION LOAD CASE 1&2 (4 POIN

COMBINATION LOAD CASE 1&2 (2 POIN

(kip-ft/deg) (kip-ft/deg) (kip-ft/deg)

Basic Load Cases

4 PTS LIFTING (SELFWEIGHT + 20% CO

2 PTS LIFTING (SELFWEIGHT + 20% CO

Combination Load Cases

Combination L/C Name

Primary L/C Name

COMBINATION LOAD CASE 1&2 (4 POIN

4 PTS LIFTING (SELFWEIGHT + 20% CO

2 PTS LIFTING (SELFWEIGHT + 20% CO

4 PTS LIFTING (SELFWEIGHT + 20% CO

2 PTS LIFTING (SELFWEIGHT + 20% CO

COMBINATION LOAD CASE 1&2 (2 POIN

STAAD.Pro V8i (SELECTseries 1) 20.07.06.35

10 Ton Spreader Bar.std

Beam Loads : 1 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Selfweight : 1 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Beam Loads : 2 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Selfweight : 2 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

STAAD.Pro V8i (SELECTseries 1) 20.07.06.35

10 Ton Spreader Bar.std

STAAD.Pro V8i (SELECTseries 1) 20.07.06.35

10 Ton Spreader Bar.std

STAAD.Pro V8i (SELECTseries 1) 20.07.06.35

10 Ton Spreader Bar.std

Steel Design (Track 2) Beam 1 Check 1

(UNLESS OTHERWISE NOTED)

DESIGN DATA (units - kN,m)

BUCKLING CALCULATIONS (units - kN,m)

STAAD.Pro V8i (SELECTseries 1) 20.07.06.35

LIFTING SPREADER PIPE SIZING CALCULATIONS (2-POINTS LIFTING)

10 TONNE SPREADER BEAM

Actual Load at spreader beam ( + Spreader beam weight )

Component force acting on beam, F

Outer diameter of pipe, D

Outer Radius of pipe, R

Inner radius of pipe, r

Section modulus of pipe, Zx-x

Second Moment of pipe, I