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IMPROVEMENT;
VALUES,
ASSUMPTIONS
AND BELIEFS FOR
SUCCESSFUL
IMPLEMENTATION
CONTINUOUS
IMPROVEMENT;
VALUES,
ASSUMPTIONS
AND BELIEFS FOR
SUCCESSFUL
IMPLEMENTATION
Its All About the Culture
Abstract
In an increasingly turbulent and competitive world, organizations are
constantly working to improve. Many organizations look to one of many
continuous process improvement methodologies available today. L
eaders
who have been able to reap the benefits of continuous improvement behave
in very specific ways. Their behaviors are centered on imbedding specific
values, assumptions and beliefs that support continuous improvement into
the way their organization executes the processes necessary to produce
goods and services.
To improve, leaders must first understand what culture is and how
it impacts everything the organization does. We describe the key values,
assumptions, beliefs and leadership behaviors we have found to be effective in organizations working to constantly improve the way work is done.
KEYWORDS
change leadership, continuous improvement, organizational, organizational
culture, organizational social subsystems, values
Contents
List of Figures
ix
List of Tables
xi
Preface
xiii
Acknowledgments
xv
1
4
5
7
8
10
12
13
13
15
21
24
25
26
28
34
37
39
42
46
viii Contents
4.3
4.4
4.5
4.6
Maintenance Subsystem
Adaptive Subsystem
Leadership Subsystem
Key Points
52
55
58
65
5 Final Thoughts
67
References
69
Index
71
List of Figures
Figure 1.1. A continuous improvement model.
16
28
33
42
45
52
54
58
64
List of Tables
Table 2.1. Jaymahas Competing Values
18
Preface
The work of organizations is accomplished by people executing processes
designed to provide goods and services of value to consumers. Processes
that worked well when initially designed and put into use will, over time,
no longer serve the organization well; never-ending changes in the internal
and external environment will see to that! Waste, constraints, and variation
that were once acceptable will render the process inefficient and ineffective,
and if something isnt done about it, all manner of things can happen
mostly bad things. Organizations, public and private, for profit or not for
profit, that cant produce goods and services of value with a minimum of
resources wont last long in todays turbulent and ever-changing world.
Many organizations turn to continuous improvement to reduce or
eliminate the waste, variation, and constraints present in all processes
to remain effective, efficient, and competitive. In organizations where
leaders understand organizational culture and its impact on how organizations accomplish work, continuous improvement efforts result in new
processes designed to produce value at the lowest possible cost. In organizations where leaders do not understand the power of organizational culture, efforts to eliminate waste, variation, and constraints through process
improvement can lead to disappointment and frustration. Weve seen it
time and time again.
In the chapters that follow, we will explore organizational culture and
its incredible power in making continuous process improvement a reality
in organizations. We offer that unless specific norms, values, and assumptions are embedded in an organizations culture, the organizations will
most likely never realize the full benefits of continuous improvement. Culture is powerful stuff! We describe the leadership behaviors we believe to
be essential to driving continuous process improvement into the heart and
collective mindset of an organization, ultimately creating an ever-present
culture that includes continuous process improvement. Finally, using a
social subsystems approach, we provide the reader with a description of
xiv Preface
behaviors that weve found indicate the values, assumptions, and beliefs
necessary for continuous improvement to thrive are embedded in the organizations culture.
The opinions of the authors presented in this book have been formed
over years of working with leaders striving to become as efficient and
effective as possible while everything around them is changing faster
than at any time in recorded history. The book is for leaders struggling
to provide value in turbulent times; leaders that understand continuous
improvement is not a choice, it is a necessity. This book is for leaders of
organizations that work tirelessly to create a better place for their employees to work. This book is for you!
Acknowledgments
We would like to thank Dr. F. Frank Chen, Lutcher Brown Distinguished
Chair in Advanced Manufacturing, Mechanical Engineering Department,
and the Director, Center for Advanced Manufacturing & Lean Systems at
the University of Texas at San Antonio, for providing us with the opportunity to add to the body of knowledge related to continuous improvement
in organizations and for his review of our work.
We would also like to thank our families for their patience, understanding, and sacrifice while we completed this work. Thank you.
CHAPTER 1
2 CONTINUOUS IMPROVEMENT
4 CONTINUOUS IMPROVEMENT
break down barriers that get in the way of employees working to make
things better through continuous improvement and innovation. Instead of
leaders barking orders; leaders ask questions, How can we close this performance gap? What do you need from me? How can I help?
By the way, the new process works just fine, saving thousands of
feet of unnecessary travel and recovering hundreds of hours of wasted
time. That was two years ago and now, with the new process firmly in
place, everyone is wondering what all the fuss was about. Dozens of old
processes have been rebuilt and implemented by the members of the organization working together in process improvement teams. When things
go wrong or performance gaps arise, members work hard to remove the
waste, constraints, and variation present in key processes using a structured approach to problem solving instead of trying to find someone to
blame. Redesigning and implementing new processes when old processes
no longer serve us well requires change; making that change a reality
is hard work and almost impossible if specific values, assumptions, and
beliefs arent embedded in the organizations culture. It really is all about
culture; because it is culture that dictates the way organizations deal with
problems and implement change. All organizations face change. Some
deal with change more effectively than others. The difference between
organizations that change and survive and those that do not is culture, the
basic values, assumptions, and beliefs that drive the way members of the
organization behave.
and overhaul of aircraft. Even though we come from vastly different backgrounds, everything we do is accomplished through processes. How we
deal with processes is based on specific values, assumptions, and beliefs
developed over time and these basic building blocks of organizational
culture drive behavior. As we share our experiences with continuous
improvement and innovation; we use examples based on our experiences.
While we may not be experts in information technology, manufacturing,
or say robotics, we are very aware of the concept that everything we do
is accomplished through a process and few if any processes are designed
to last forever. As a matter of fact, we argue that it is when organizations
attempt to hold on to old processes that have become strongly embedded in the culture, processes designed to operate in a different world, that
things can go badly. Every process contains waste, produces some level of
variation, and is impacted by constraints or bottlenecks. Over time, these
processes grow old and no longer serve us well. Changes in technology,
fiscal constraints, regulations, and user requirements impact the ability
of a process to produce value. As a result, old processes have to be redesigned and implemented. Few processes last forever.
6 CONTINUOUS IMPROVEMENT
to the customer today than before; maybe the customer can find the product or service for less somewhere else. Perhaps the operating cost of a
piece of equipment was acceptable a decade ago but is hurting the organization today in a big way. We could go on and on, but its not too much
of a stretch to see that the environment we work in today changes faster
than in any time in recorded history. Is it reasonable to expect a process
designed and introduced 5 or 10 years ago to work for us today, probably
not? But it is not uncommon for processes to become so much a part of the
organizations culture that it becomes difficult to let it go.
It is not uncommon for leaders to inherit a set of processes that
worked well for a time but have now grown old, and if not cared for, will
no longer work for the organization. If nothing is done, orders will not
be met. Quality will suffer. Costs will rise and profits will fall. Nonprofit
organizations constantly striving to make a dollar go a little farther will
find that waste is eating into scarce funds.
But what happens when organizations cant seem to let go of processes that have become, the way we do things around here, no matter what? Soon the orders of the day include shortcuts and work-arounds
to meet consumer demands. I dont care how you do it, just get that order
out on time, will become the rallying cry of middle-level managers across
the organization. Heroes begin to emerge; employees who find ways to
meet production targets through shear brute force become indispensable
because they produce despite all of the waste, variation, and constraints
inherent in every process. In his book, How to Succeed with Continuous Improvement, Ahlstrom (2015) writes, Heroes are a sign of weakness. What he means is when the organization begins to rely on heroics
instead of well-designed processes executed by professionals, something
is wrong. Injuries, accidents, and defects will increase as employees face
a moral dilemma,
do I do the job right, or do I cut this corner or take this shortcut to save time and improve the chances of providing the product
or service on time. I took the short cut last week and everything
worked out fine.
But that was last week, this time around something is slightly different and last weeks shortcut leads to this weeks injury, accident,
defect, unhappy customer, or mission failure. When employees feel
constantly compelled to do something dumb, dangerous, or different to
complete their work, something is terribly wrong. As W. Edward Deming
explained years ago, leaders can drive the horses harder to make up for the
8 CONTINUOUS IMPROVEMENT
Processes
Problems
Continuous
improvement
New ideas/solutions
performance gaps that appear as processes tire and no longer serve the
organization well (Hamm 2015).
At first, there may be some confusion, disorientation, and anxiety;
leaders must understand that this is natural and be prepared to address
any concerns presented by members of the team. Implementing continuous improvement is difficult because the processes were most likely built
under a different set of values, assumptions, and beliefs than those existing
in the organizations culture today.
But the good news is that with the right culture in place, employees
will gain confidence in the new processes theyve built and the change.
Finally, the change becomes a part of the daily routine and many employees will wonder how anything got done using the old process. Even the
most cynical employees will wonder, What was all the fuss about? That
is, until the process is no longer useful and the need for another change
becomes apparent. Time for another pass, change never takes a day off;
nothing lasts forever.
10 CONTINUOUS IMPROVEMENT
hey if this is such a great improvement why hasnt it been done before?
Or, this change is too complicated for our workforce; theyll never
understand this.
Continuous improvement is absolutely essential in organizations
working hard to stay alive in a competitive world. While continuous
improvement is difficult and challenging it is not impossible, the answer
to making continuous improvement a reality in organizations lies in the
organizations culture, the values, assumptions, and beliefs that drive how
people in the organization behave. In his book The Corporate Culture
Survival Guide, Schein (2009) explains, Culture matters because it is a
powerful, tacit, and often unconscious set of forces that determine both
our individual and collective behavior, ways of perceiving, thought patterns and values. If one expects that continuous improvement is going to
be a way of life in the organizations she or he leads, it must be embedded
in the organizations culture.
and are taught to members. These assumptions are then taken for granted
and dictate the way the group behaves.
It is important for leaders wishing to make continuous improvement
a reality in their organizations to understand this phenomenon. Why?
Depending on whose book you read, up to 70 percent of the efforts to
implement continuous improvement in organizations fail. One of the primary reasons for the failure is that leaders seldom consider the power of
organizational culture and therefore attempt to force continuous improvement upon the workforce without first embedding the required norms in
the culture. The result 7 out of 10 times is failure. None of the continuous
improvement methodologies will work unless the culture includes values,
assumptions, and beliefs that make it possible for members of the organization to feel comfortable behaving in a manner that supports change. Sure,
organizations can go through the motions but unless there is a culture in
place that supports continuous improvement, organizations will not enjoy
the full benefits. Leaders drive that culture!
Culture influences how members of the organization deal with change,
produce value, solve problems, and improve. These assumptions about
how things are done become stronger over time. The stronger the culture,
the more difficult it is to change (Kotter and Heskett 2009). Culture drives
how organizations react to changes in the definition of value. Culture
drives how members of organizations deal with changes in the environment that hamper the production of goods and services your customers
are willing to buy or that organizations rely on to successfully accomplish
their mission. As long as the organizations culture is one that can help an
organization adapt to these changes and continuously yield processes that
produce valueall is well. But if you find yourself leading an organization with a culture that does not include those assumptions necessary to
drive members to adapt to the constant change that surrounds us todayit
is your job to change that and its one of the hardest things youll ever do.
In the chapters that follow, we will explore organizational culture and
its incredible power in making a reality in organizations. Well examine the
norms and assumptions present in organizations where it is working to make
organizations more efficient and effective. Well describe how a leader can
diagnose the current organizational culture. Well offer some tools that can
help leaders determine how the beliefs, assumptions, and values that c urrently
exist within the organizations culture hinder or help efforts to make continuous improvement a reality in their organizations. Finally, we conclude with a
discussion of leadership behaviors essential to driving continuous improvement into the heart and collective mindset of an organization.
12 CONTINUOUS IMPROVEMENT
Index
A
absenteeism, 7
adaptive subsystem, 5558
celebrating change in, 5758
employees participation in, 56
need for change and, 56
resistance to change in, 5657
Adhocracy Culture, 16
assumptions, 1324, 68
continuous improvement and, 10
lack of congruence and, 20
organizational culture and, 11
stated and unstated, 1315
B
behaviors, 1324. See also
leadership behaviors
beliefs, 1324, 68
C
Cameron, K. S., 1518, 19
Cameron and Quinn model, 17
caring as leadership attributes, 30
champions in maintenance
subsystem, 5253
change leadership, v
change process, 9
Clan characteristics, 1920
Clan Culture, 18
Competing Values Framework,
16, 18
congruence, lack of, 1920
continuous improvement
continuous improvement, v, 4, 78
competing values in, 1719
driving the culture of, 3637
leader, attributes of, 2834
supportive subsystems, 46
Continuous Improvement in
Organizations Large and
Small; A Leaders Guide
(Hamm 2015), 45
continuous improvement
methodologies
Lean Manufacturing, 4749
Six Sigma, 4647
Theory of Constraints, 4951
The Corporate Culture Survival
Guide (Schein), 10
Credibility (Kouzes and Posner),
58
Creech, Bill, 25
D
decision making, 20
Deming, W. Edward, 6
DMAIC process, 47
E
employees safety, 14
F
facilitators in maintenance
subsystem, 5355
flexibility versus stability, 15
flow as lean approach, 4849
72 Index
G
GE, 55
Goldratt, Eliyahu, 49
The Goal: A Process of Ongoing
Improvement (Goldratt), 49
H
Hierarchy Culture, 16
How to Succeed with Continuous
Improvement (Ahlstrom), 6
humility as leadership attributes,
3032
I
internal versus external focus, 15
J
Jones, Daniel, 4748
K
Katz, Daniel, 41, 42
key performance indicators, 60
Kouzes, James, 58
L
leader as coach, 3437
leader attributes and behaviors,
2628
leaders role in organizational
culture, 2124
senior leader as culture-setter,
2124
leadership attributes, 2634
caring, 30
humility, 3032
passion, 2830
presence, 3234
leadership behaviors, 33
leadership challenges, 1519
competing values in
organizational culture, 1719
lack of congruence, 1920
leadership commitment, 5960
A Leadership Primer (Powell), 32
leadership styles, 34
leadership subsystem, 5864
leaders active participation,
6364
leaders make tough calls, 6163
leaders strategy reviews, 6061
strategy alignment and
deployment, 60
leadership, defined, 2627
leadership, role of, 3
lean daily management (LDM),
3940
Lean Manufacturing, 4749
Lean Thinking: Banish Waste
and Create Wealth in Your
Corporation (Womack and
Jones), 4748
M
maintenance subsystem, 5255
champions in, 5253
facilitators in, 5355
mission statement, 60
Multipliers, How the Best Leaders
Make Everyone Else Smarter
(Wiseman and McKeown), 34
N
nonprofit organizations, 6
O
organizational culture, v, 3, 7,
1011,
continuous improvement in, 3,
78
diagnosis of, 1920
employees safety, 14
implementing change in, 9
lack of congruence in, 1920
leaders role in, 2124
leaders vision for, 60
leadership challenges of, 1519
stated and unstated assumptions,
1315
Index 73
P
Pareto Chart, 40
passion as leadership attributes,
2830
perfection as lean approach, 49
Posner, Barry, 58
problem solving, 4445
problem solving approach, 4
production subsystem, 4245
practical problem solving, 4445
understanding value, 4344
pull as lean approach, 49
T
Theory of Constraints, 4951
elevating, 50
exploiting, 50
identifying, 50
Total Quality Management, 25
U
unstated assumptions, 1315
Q
quality, 6
Quinn, R.E., 15, 1719
V
Value(s), v
defined, 44
identification of, 48
understanding, 4344
value stream, 48
S
safety, employees, 14
Six Sigma, 4647
W
Welch, Jack, 55
Womack, James, 47