Documenti di Didattica
Documenti di Professioni
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Multi-purpose
Intelligent
Robot
R-2000iA
FANUC LTD
FA & ROBOT
Intelligent
IntelligentFunction
Function
Newly developed robot controller R-J3iB makes robot intelligent by the newest servo
function, network function, sensor control function, etc.
High Sensitive Collision Detection
This is safety function which detects the symptom of the
collision and stops the robot urgently. This can protects robot
and peripherals without traditional mechanical clutch.
Robot Link
Simultaneous motion or coordinated motion is realized by
multiple robots which are connected with ethernet. This can
handle heavy /large workpiece which cant be handled by
single robot or can reduce system cost by replacing from
current special machine to multiple robot handling system.
Sensor Control
performance automatically.
Soft Float
Floating function is realized by software. This can reduce
the system cost by eliminating mechanical floating device.
Diagnosis
Diagnostic function for appropriate maintenance is enriched
by using various information(voltage, current,temperature,
etc.) from amplifier and pulsecoder.
Sensor
Soft Float
Robot Link
Sensor Control
Diagnosis
Force sensor
MIG EYE
3D sensor
2D sensor
FA & ROBOT
Configuration
Configuration
R-2000iA Mechanical Unit
R-2000iA Controller
(R-J3iB)
Newly
developed
motor
Existing aux. axis unit can be used for R-2000iA by adding aux.
axis amplifier and aux. axis brake unit.
3
FA & ROBOT
Features
Featuresof
ofthe
theMechanical
MechanicalUnit
Unit
As the wrist size becomes compact,
interference with car body is reduced.
FA & ROBOT
Improvement
Improvementof
ofMotion
MotionPerformance
Performance
In order to evaluate motion performance, the following many programs are used.
Box pattern - from short pitch to long pitch
Actual programs used by customers
1) Box pattern
1.2
No.1
No.2
No.3
No.4
1.0
0.8
0.6
0.4
0.2
0.0
30
50
100
150
200 300
Pitch [mm]
S-430iW
400
500
R-2000iA/165F
600
700
No.1
No.2
No.3
No.4
No.5
No.6
No.7
No.8
FA & ROBOT
Outer
Outerview
viewand
andSpecification
Specification(R-2000iA/165F)
(R-2000iA/165F)
Payload at wrist
165 kg
Reach
2650mm
Maximum speed
Allowable load
moment at wrist
Allowable load
inertia at wrist
Repeatability
J1
105 deg/sec
J2
105 deg/sec
J3
105 deg/sec
J4
130 deg/sec
J5
130 deg/sec
J6
210 deg/sec
J4
921 Nm
J5
921 Nm
J6
461 Nm
J4
78.4 kgm2
J5
78.4 kgm2
J6
40.2 kgm2
0.3mm
FA & ROBOT
Compact
CompactMechanical
MechanicalUnit(1)
Unit(1)
Total height is reduced 98mm still maintaining a motion range equivalent to the S-430i. This reduction enables
mounting in low ceiling places.
Thanks to the newly developed small size motor, the projection of J2 and J3 axis motor is reduced, and then
total width of the robot is reduced 158mm. This enables high density installation of the robots and peripherals.
S-430iW
R-2000iA/165F
699
2113
2211
J3 axis motor
J2 axis motor
868
Note) All specifications are subject to change without notice.
FA & ROBOT
Compact
CompactMechanical
MechanicalUnit(2)
Unit(2)
The wrist size becomes further more compact. This reduces its interference with car body
and the robot can be operated even through smaller opening. And besides, rubbing against
cable/hose is reduced.
222
214
210
226
R168
1
R16
215
240
FA & ROBOT
Compact
CompactMechanical
MechanicalUnit(3)
Unit(3)
Simple direct drive mechanism reduces rear side projection at robot escape position. Line
width can be reduced and floor space is used effectively.
FA & ROBOT
Excellent
ExcellentPerformance
Performanceand
andFunction(1)
Function(1)
As maximum reach is extended 7mm, wider operating area can be covered.
Flip over mechanism as the standard and 360 degree rotation axis enables operation to all
directions.
R-2000iA/165F
2650
(Reach is increased 7mm)
10
FA & ROBOT
Excellent
ExcellentPerformance
Performanceand
andFunction(2)
Function(2)
Payload at wrist is 165kg as standard, and allowable load moment at wrist is increased. It is
easily applied spot welding with large size gun or handling of heavy workpiece.
The distance from J5 axis center to wrist flange is reduced 25mm.(ISO flange)
This reduction increases the substantial allowable load moment at wrist.
165kg
215mm
(25mm)
11
FA & ROBOT
Improvement
Improvementof
ofMaintainability
Maintainability
Every 6 months greasing points are eliminated and minimum maintenance period is extended to
1 year.
As all motors and pulsecoders are faced to outside, replacement of these elements is easy.
New pulsecoder mechanism enables automatic uniting with temperature detecting device which
is wired so far. This can reduce replacing time of pulsecoder.
As the mechanical unit cable is routed along with the outside of the J2 arm, it is easy to replace.
Mechanical unit cable
is easy to replace
6 months
1 year
Wrist motors
J3 motor
J1 motor
J2 motor
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FA & ROBOT
SERVO
SERVODIAGNOSIS
DIAGNOSIS
SERVO DIAGNOSIS displays the information
useful to maintain robots.
- It calculates the recommended reducer overhaul time
- It displays the percentage of margin of alarms(overheat, OVC etc.) with
present duty useful to evaluate the propriety of the duty
- It keeps the history of collision detection useful to maintain the robot
Information is displayed on
the teach pendant.
reducer
J1
98356.2 hours
J2
28940.6 hours
J3
93746.5 hours
J4
164856.2 hours
J5
26374.5 hours
J6
18273.9 hours
overheat
present
max
current
J 1 32.5 %
46.4 %
J 1 J 2 35.8 % 11.4 32.7
% %
disturbance
J 2 J 3 10.0 % 43.6 123.4
%
%
current
max(%)/min(%)
J
3
10.0
%
%
123.4
%
OVC J 1 5.2 % J 4 10.0
123.4/ -20.1%
J4 5 %
10.0 123.4
%
10.0
% -20.3%
%
J1
J 2 13.5 J%5 J23.8
123.4/
10.0 123.4
%
Collision detection
J
6
10.0
%
%
J2
27.5
%
J 3 10.0 J%6
123.4/ -20.7%
10.0 %
J1
1 times
J3
25.4
%
J 4 10.0 %
123.4/ -20.3%
J2
***** times
J4
J 5 10.0 % 19.3 %123.4/ -20.2%
J3
***** times
J5
J 6 10.0 % 75.4 %123.4/ -20.3%
J4
***** times
J6
28.3 %
J5
5 times
J6
***** times
last detection
2001 / 1 / 10, 12: 15: 57
Margin of alarms
History of collision detection
13
FA & ROBOT
Various
Various Models
Modelsand
andOptions
Options
Various models are prepared. Customers can choose the most suitable model according to their use.
- Floor mount 165kg payload type
- Floor mount 200kg payload type
- Long arm 125kg payload type
- Rack mount 165kg payload type
- Rack mount 200kg payload type
- Compact 165kg payload type
By using various options, robot will become more convenient and can be used for wider application.
- Spot welding dressout package
- Severe dust / liquid protection option
- Mechanical unit option cablesignal,power,DeviceNet,etc.)
- Servo weld gun cableinside of the mechanical unit - J3 casing - servo weld gun
- Over travel switchJ1-J3 axis
- Stopper for motion range restriction
- Insulated wrist flange(ISO
- Brake release unit
14
FA & ROBOT
Replacement
Replacementfrom
fromS-430i
S-430i
In case of replacement from S-430iW to R-2000iA/165F , almost operation space can be
covered even installed at the same position.
70mm
Further more, if R-2000iA/165F is installed 70mm rise, almost entire operation space can be
covered.
70mm
R-2000iA/165F
S-430iW
Operation space(1)
Operation space(2)
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FA & ROBOT
Wrist
WristFlange
FlangeInterface(R-2000iA/165F)
Interface(R-2000iA/165F)
Wrist
WristLoad
LoadDiagram(R-2000iA/165F)
Diagram(R-2000iA/165F)
tap depth E
EQSP
ISO Flange
Note
1)
1
Standard/Special Flange
depth H
EQSP
tap depth E
EQSP
1)
Note
1
Standard Flange
ISO Flange
2)
Note
2
2)
Note
2
depth H
EQSP
Special Flange
2)
Note
2
2)
2)
Note
Note
2
2
Note 1) The length of fitting(outside) is 1-4 mm shorter than S-430i.
2)
Note
(Based on ISO
9409-1-A125)
2
R-2000iA/165F
Wrist load diagram(ISO Flange)
Note) In case of Standard/Special flange,
the allowable position of X direction
becomes 25mm shorter
16
FA & ROBOT
Dimensions
Dimensionsofofthe
theRobot
RobotBase
Base
Equipment
EquipmentMounting
MountingSurface(R-2000iA/165F)
Surface(R-2000iA/165F)
17
FA & ROBOT
R-2000iA/200F
R-2000iA/200Fspecification
specification
Maximum load capacity at wrist
Maximum load capacity at J3 arm
Maximum load capacity at J2 base
Motion range
(Maximum speed)
J1 axis
200 kg
25kg
550kg
360 deg
(90 deg/s)
J2 axis
135 deg
(85 deg/s)
J3 axis
367.4 deg
(90 deg/s)
J4 axis
720 deg
(110 deg/s)
J5 axis
250 deg
(110 deg/s)
J6 axis
720 deg
(155 deg/s)
J4 axis
J5 axis
J6 axis
J4 axis
J5 axis
J6 axis
1274 Nm
1274 Nm
686 Nm
117.6 kgm2
117.6 kgm2
58.8 kgm2
+/-0.3 mm
1,240 kg
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FA & ROBOT
R-2000iA/200F
R-2000iA/200Fwrist
wristload
loadconditions
conditions
R-2000iA/200F
R-2000iA/200Fequipment
equipmentmounting
mountingsurfaces
surfaces
R-2000iA/200F
Wrist load diagram(ISO Flange)
19
FA & ROBOT
R-2000iA/125L
R-2000iA/125Lspecification
specification
Motion range
(Maximum speed)
J1 axis
125 kg
20 kg
550 kg
360 deg
(105 deg/s)
J2 axis
135 deg
(105 deg/s)
J3 axis
352.4 deg
(105 deg/s)
J4 axis
720 deg
(170 deg/s)
J5 axis
250 deg
(170 deg/s)
J6 axis
720 deg
(260 deg/s)
J4 axis
J5 axis
J6 axis
J4 axis
J5 axis
J6 axis
588 Nm
588 Nm
343 Nm
58.8 kgm2
58.8 kgm2
22.5 kgm2
+/-0.3 mm
1,230 kg
20
FA & ROBOT
R-2000iA/125L
R-2000iA/125Lwrist
wristload
loadconditions
conditions
R-2000iA/125L
R-2000iA/125Lequipment
equipmentmounting
mountingsurfaces
surfaces
R-2000iA/125L
Wrist load diagram(ISO Flange)
Note) In case of Standard/Special flange,
the allowable position of X direction
becomes 25mm shorter
21
FA & ROBOT
R-2000iA/165R
R-2000iA/165Rspecification
specification
Motion range
(Maximum speed)
J1 axis
165 kg
25 kg
550 kg
360 deg
(105 deg/s)
J2 axis
185 deg
(90 deg/s)
J3 axis
365 deg
(105 deg/s)
J4 axis
720 deg
(130 deg/s)
J5 axis
250 deg
(130 deg/s)
J6 axis
720 deg
(210 deg/s)
J4 axis
J5 axis
J6 axis
J4 axis
J5 axis
J6 axis
921 Nm
921 Nm
461 Nm
78.4 kgm2
78.4 kgm2
40.2 kgm2
+/-0.3 mm
1,540 kg
22
FA & ROBOT
R-2000iA/165R
R-2000iA/165Rwrist
wristload
loadconditions
conditions
R-2000iA/165R
R-2000iA/165Requipment
equipmentmounting
mountingsurfaces
surfaces
R-2000iA/165R
Wrist load diagram(ISO Flange)
Note) In case of Standard/Special flange,
the allowable position of X direction
becomes 25mm shorter
23
FA & ROBOT
R-2000iA/200R
R-2000iA/200Rspecification
specification
Motion range
(Maximum speed)
J1 axis
200 kg
0 kg
550 kg
360 deg
(90 deg/s)
J2 axis
185 deg
(85 deg/s)
J3 axis
365 deg
(90 deg/s)
J4 axis
720 deg
(110 deg/s)
J5 axis
250 deg
(110 deg/s)
J6 axis
720 deg
(155 deg/s)
J4 axis
J5 axis
J6 axis
J4 axis
J5 axis
J6 axis
1274 Nm
1274 Nm
686 Nm
117.6 kgm2
117.6 kgm2
58.8 kgm2
+/-0.3 mm
1,570 kg
24
FA & ROBOT
R-2000iA/200R
R-2000iA/200Rwrist
wristload
loadconditions
conditions
R-2000iA/200R
R-2000iA/200Requipment
equipmentmounting
mountingsurfaces
surfaces
R-2000iA/200R
Wrist load diagram(ISO Flange)
25
FA & ROBOT
R-2000iA/165CF
R-2000iA/165CFspecification
specification
Maximum load capacity at wrist
Maximum load capacity at J3 arm
Maximum load capacity at J2 base
Motion range
(Maximum speed)
J1 axis
165 kg
25kg
550kg
360 deg
(110 deg/s)
J2 axis
165 deg
(90 deg/s)
J3 axis
250 deg
(100 deg/s)
J4 axis
720 deg
(130 deg/s)
J5 axis
250 deg
(130 deg/s)
J6 axis
720 deg
(210 deg/s)
J4 axis
J5 axis
J6 axis
J4 axis
J5 axis
J6 axis
911 Nm
911 Nm
451 Nm
88.2 kgm2
88.2 kgm2
44.1 kgm2
+/-0.3 mm
1,050 kg
26
FA & ROBOT
R-2000iA/165CF
R-2000iA/165CFwrist
wristload
loadconditions
conditions
R-2000iA/165CF
R-2000iA/165CFequipment
equipmentmounting
mountingsurfaces
surfaces
R-2000iA/165CF
Wrist load diagram(ISO Flange)
27
FA & ROBOT
R-2000iA
R-2000iA Controller
Controller Configuration
Configuration
(R-J3iB)
(R-J3iB)
Special controller designed for R-2000iA robot
Based on current R-J3 and increase performance with keeping reliability
Enhance communication function
Flash ATA Card
R-J3iB
Controller
Line control
PLC
R-2000iA
PC Card
Slot
Teach Pendant
Integrated
PMC
(Option)
Host PC
Ethernet
Remote access
by MODEL Card
I/O device
28
FA & ROBOT
ControllerHardware)
ControllerHardware)
Providing Main CPU and communication CPU as dual processor
system
64 bit RISC processor for Main CPU
Enhancement of communication processor to realize 100 BaseT
Ethernet
Expanding Flash memory from 4-16MB to 16,32MB
Adopting ECC for battery-backed up SRAM for high reliability
Enhancement servo DSP
Two times faster than R-J3
29
FA & ROBOT
Controller(Hardware)
Controller(Hardware)
For CE mark and RIA standard, to provide category-4 safety level of IEC
standard and control reliable of RIA standard.
24V
Dual chain
Dual contact
Approved parts
Teach Pendant
0V
E-Stop
Dead-man
Dual contact
Approved parts
Redundant E-Stop
OP panel
24V
E-Stop
3-Mode switch
Servo Amp
External E-Stop
Fence
.
0V
Primary power
Dual chain of
EMG input
Dual MCC
FA & ROBOT
Controller(Hardware)
Controller(Hardware)
Two expandable high speed reliable serial buses are provided
OP Panel
HSSB
High Speed Serial Bus
Serial bus to OP panel
Providing PCMCIA port at
OP panel
Switch/LED control
Status of E-Stop signal
6-ch amplifier
Control unit
FSSB
(FANUC Serial Servo Bus)
50 Mbps optical fiber communication
High reliable ECC function
Various data transfer except motor
control signal
High speed Communication directly
to/from servo DSP
Motor power
Pulsecoder signal
ROT/HBK
RDI/RDO
31
FA & ROBOT
Controller(hardware)
Controller(hardware)
FSSB(aux axis, analog input)
Aux amp
Analog input board
6-ch amplifier
Analog input
FSSB
(FANUC Serial Servo Bus)
Control unit
Flow sensor
Welding sensor
Pressure sensor
Force sensor
32
FA & ROBOT
Controller(Hardware)
Controller(Hardware)
FSSB(Servo amplifier)
FSSB
(FANUC Serial Servo Bus)
Voltage information
Discharge current
Detail alarm status
Control unit
33
FA & ROBOT
Controller(Hardware)
Controller(Hardware)
FSSB(Pulse coder)
Serial
communication
Pulsecoder
6-ch amplifier
FSSB
(FANUC Serial Servo Bus)
Control unit
34
FA & ROBOT
Controller(Hardware)
Controller(Hardware)
Reducing transformer size and Robot connection cable
Transformer
S-430iW : 10.5KVA
R-2000iA : 7.5KVA
R-2000iA : (2) cables
35
FA & ROBOT
Controller(Hardware)
Controller(Hardware)
Providing PCMCIA port at OP panel
OP panel
HSSB
(High Speed Serial Bus)
Control unit
36
FA & ROBOT
Controller(Hardware)
Controller(Hardware)
Enhancement of network
Providing 100BaseT Ethernet by enhancement of
communication processor
Field Bus option
Device Net
Control Net
FL Net
Profi Bus
InterBus S
Control unit
100BaseT
Field Bus
37
FA & ROBOT
Controller(Hardware)
Controller(Hardware)
Sensor Board
Sensor board
2D vision
3D vision/
MigEye
Full size option
Force
sensor
38
FA & ROBOT
Controller(Configuration)
Controller(Configuration)
Inside of cabinet
Aux amp
6ch amplifier
Discharge
resister
Fan unit
Breaker
E-Stop unit
Control PCB
Transformer
I/O unit
39
FA & ROBOT
Controller(Configuration)
Controller(Configuration)
OP panel
E-Stop switch
IEC-947-5-1(force opening)
PCMCIA
RS-232-C
Ethernet(option)
(Option)
ON/OFF (alternate)
Alarm LED
Start switch(with cover)
Reset switch
User #1,#2
40
FA & ROBOT
Controller(Configuration)
Controller(Configuration)
Option PCB
Mini slot
Profibus
4 slot back-plane
Option PCB
Main CPU
DeviceNet
PSU
FL Net
Aux axis
Wide mini slot
Line Tracking
Interbus-S(PC104)
2-mini
slot
ControlNet(PC104)
Full size slot
DeviceNet(PC104)
Interbus-S(PC104)
Wide mini
ControlNet(PC104)
Process I/O
Sensor Board
Full size
41
FA & ROBOT
Controller(Configuration)
Controller(Configuration)
Servo Gun
42
FA & ROBOT
Controller(Maintenance)
Controller(Maintenance)
Servo amplifier
Connector for all connection
6ch amplifier
Exchanging
fan
Air Flow
Fan unit
No maintenance space at side of
cabinet
Exchanging fan unit from front
side
Fan unit
43
FA & ROBOT
R-J3iB
R-J3iB Software
Software
Ethernet 100Base-TX
100Base-TX Ethernet is supported
Higher data transfer is available than current 10Base-T
Robot can connect 100Base-TX Ethernet directly in factory without any converter
R-J3iB
100Base-TX
Ethernet 100Base-TX
100Base-TX -> 10Base-T
converter
100Base-TX
10Base-T
44
FA & ROBOT
R-J3iB
R-J3iB Software
Software
Web Server
Web server
Ethernet
45
FA & ROBOT
R-J3iB
R-J3iB Software
Software
Mode Switch
3 mode switch (AUTO, T1, T2) is provided as standard. Previously, only CE/RIA controller
provides 3 mode switch.
In T1 mode, robot speed is limited under 250mm/sec. Teaching operation becomes safe.
In T1 and T2 mode, robot is energize only when Dead-man switch of TP is held
Mode can be fixed by key-lock. Prevent to change mode unexpectedly
R-J3iB
Controller
T1
AUTO
T2
3 Mode Switch
46
FA & ROBOT
R-J3iB
R-J3iB Software
Software
Automatic Backup Function
User programs and other system setup are saved in system automatically
Reduce effort to data backup when program is changed and prevent to forget to save
modified program
When user programs and/or system setup are lost in unexpected reason, easy to
recover system with minimum effort and time
R-J3iB
47
FA & ROBOT
R-J3iB
R-J3iB Software
Software
Robot Link Simultaneous Motion
Slave Robot #2
Master
Robot
Slave
Robot
Ethernet
Master Robot
Slave Robot #1
Ethernet
48
FA & ROBOT
R-J3iB
R-J3iB Software
Software
Robot Link Approach Deterrence
Approach stop function
Approach stop
Approach wait
49
FA & ROBOT
R-J3iB
R-J3iB Software
Software
ROBOGUIDE
Connect PC to robot controller and execute high accurate simulation is available on PC
Robot motion
TCP path trajectory
Cycle time
I/O Interlock
Easy to switch simulation to actual robot. After simulating a robot program, execute this
program and move actual robot.
3D animation on PC is available for create/edit robot program, teach/modify taught robot
position
Multiple robots animation is available
ROBOGUIDE
R-J3iB
Ethernet
50