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Instruction Manual
Micro-controller X
Model: PXW
Head Office
11-2, Osaki 1-chome, Shinagawa-ku, Tokyo, 141-0032 Japan
http://www.fujielectric.co.jp
4
5
7
9
Thank you for your purchasing "Fuji Digital Temperature Controller."Please check that the product is exactly the
one you ordered and use it according to the following instructions. (Please refer to a separate operation manual
for details.) Dealers are cordially requested to ensure the delivery of this Instruction Manual to hands of the endusers.
NOTICE The contents of this document may be changed in the future without prior notice.
We paid the utmost care for the accuracy of the contents. However, we are not liable for direct and
indirect damages resulting from incorrect descriptions, omission of information, and use of information
in this document.
CONTENTS
Read before using ................................................ 2
For normal usage ................................................. 6
1. Confirming type specification ........................... 7
2. Installation/mounting ........................................ 8
Standard type ................................................. 8
Waterproof type .............................................. 8
3. Wiring ............................................................... 9
100 to 240 V AC ............................................. 9
24V AC/24V DC ........................................... 10
4. Usage ............................................................. 11
Method of setting temperature
and parameter .............................................. 12
5. Useful usage of this equipment ...................... 19
5-1 ON/OFF (two position) control .............. 21
5-2 Auto-tuning (AT) .................................... 22
5-3 bAL and Ar function ............................... 23
6. Read if the indication is abnormal. ................. 24
Specification ....................................................... 25
Title
Document No.
Specifications
ECNO 1125
Operation
Operation Manual
PXV, PXW-1-E
SAFETY PRECAUTIONS
Before using this product, the user is requested to read the following precautions carefully to ensure the
safety. Safety precautions must be taken by every user to prevent an accident.
The safety requirements are classified into "warning" and "caution" according to the following
interpretation :
WARNING
Warning
Caution
Over-temperature Protection
Any control system should be designed with prior consideration that any part of the system has potential to fail.
In case of temperature controlling, a continuance of heating on should be regarded as the most dangerous
state.
The followings are the most probable causes of inducing continuance of heating on:
1) The failure of the controller with heating output constantly on
2) The disengagement of the temperature sensor out from the system
3) The short circuit in the thermocouple wiring
4) Valve or switch contact point outside the system is locked to keep heating on
In any application in which it is apprehended that physical injury or destruction of equipment might occur,
please install an independent safeguard equipment to prevent over-temperature which shut down the heating
circuit, and for additional safety, we recommend this equipment to have its own temperature sensor.
The alarm output signal of the controller is not designed to work as protective measures when the controller is
in failure condition.
1.
Warning
-10 to 50 [C ]
90%RH or less (Non condensing)
II
Conforming to IEC1010-1
2
Preserve the creepage and clearance as shown below between the temperature sensor and the
location which indicates or generates the voltages as shown in the following table.
Failure to maintain these minimum distances would invalidate the EN 61010 safety approval.
Voltage used or generated
by the other assemblies
Up to 50Vrms or V DC
Up to 100Vrms or V DC
Up to 150Vrms or V DC
Up to 300Vrms or V DC
Above 300Vrms or V DC
Clearance
Creepage
(mm)
(mm)
0.2
1.2
0.2
1.4
1.6
0.5
1.5
3.0
Contact with sales office.
Hazardous
voltage
If the voltage shown above exceeds 50V DC (i.e. hazardous voltage), the basic insulation is required
between all terminals of this equipment and the ground, and supplementary insulation is required for
the alarm output.
Isolation class of this equipment is shown below. Be sure check that the isolation class of the equipment
satisfies your requirements before installation.
MAINS-INPUTS
MAINS-OUTPUTS
inputs - outputs (relay, alarm output)
inputs - outputs (SSR drive, 4-20mA DC)
BASIC insulation
BASIC insulation
BASIC insulation
Non-insulation
If there is a danger of a serious accident resulting from a failure or a defect in this unit, provide the unit
with an appropriate external protective circuit to prevent an accident.
The unit is normally supplied without a power switch and fuses.
Make wiring so that the fuse is placed between the main power supply switch and this equipment.
(main power supply: 2 pole breaker, fuse rating: 250V, 1A)
When wiring the power supply terminal, use vinyl insulated 600 volt cable or equivalent.
To avoid the damage and failure of equipment, supply the power voltage fitting to the rating.
To avoid an electric shock and equipment failure, do not turn ON the power before all wiring is completed.
Be sure to check that the distance is kept to avoid electric shock or firing before turning the power ON.
Keep away from terminals while the circuit is energized in order to avoid an electric shock and a
malfunction.
Never attempt to disassemble, fabricate, modify, or repair this unit because tampering with the unit
may result in a malfunction, electric shock, or a fire.
2.
Caution
Unit
Front Packing
Case
Panel
Figure 1
Figure 2
Packing
;;;
;;;;;
;;;;;;;
;
;;;;;
;;;;;;;
Packing
Case
Case
(Bad)
(Good)
Figure 3
4
5
6
7
(For TP48X)
65 43
8
9
PXW4
PXW9
The SSR/SSC-driven output, an output of 4 to 20 mA DC, is not electrically insulated from internal
circuits.
Use a non-grounded sensor for resistance bulb or thermocouple.
2.5 Others
Do not use organic solvents such as alcohol and benzine to wipe this unit. Use a neutral detergent for
wiping the unit.
<Description>
Outline dimension
Wiring
Turning power on
4
Usages
Better usages
Operation
6
Error indication
Error indication
Model Configuration
1 2 3 4 5 6 7 8
P X W
9 10 11 12 13
14
Contents
0 0
Size of the front
4848
4896
7272
9696
Input type
T
Thermocouple []
Thermocouple [ F]
RTD (Pt100/IEC)[]
RTD (Pt100/IEC)[ F]
DC1 to 5V
Control output 1
A
None
None
Alarm (Note 4)
Ramp SV
(Note 3)
None
Installation/mounting
Model
Outline dimensions
86.7
6
PXW4
72.5
48
C
L
44.8
48
SV
+0.5
45 0
63 or more
PV
SEL
+0.5
45 0
8.5
48
Panel
Grouping
57
Number
of units
a
Mounting bracket
A
+0.5
a -0
93
141
189
237
285
100
12
PXW
5/7/9
+0.5
45 0
Panel thickness: 1 to 8 mm
C
C1 C2 H L HB
PV
C D
SV
SEL
14.5
Panel
Panel thickness: 1 to 8 mm
Model A B
0.6
0.8
PXW5 48 96 90.5 114.5 45 -0 92 -0 116MIN 50MIN
0.7
0.7
PXW7 72 72 67
91 68 -0 68 -0 92MIN 82MIN
0.8
0.8
PXW9 96 96 90.5 114.5 92 -0 92 -0 116MIN 100MIN
Number
of units
a
93
141
189
237
285
Model
Outline dimensions
85.7
7
71.5
48
F
C
63 or more
44.8
PV
48
SV
SEL
Packing
9.5
Panel
48
+0.5
45 0
63 or more
Waterproof
type
PXW4
Panel thickness: 1 to 8 mm
57
+0.5
45 0
Mounting bracket
A
95.8
16.2
Waterproof
type
PXW
5/7/9
F
C1 C2 H L HB
PV
C D
SV
SEL
F
G
Packing
18.7
Panel
Panel thickness: 1 to 8 mm
Model
0.6
0.8
PXW5 52.5 100.5 90.5 114.5 45 -0 92 -0 120MIN 92MIN
0.7
0.7
PXW7 76.5 76.5 67 91 68 -0 68 -0 96MIN 116MIN
0.8
0.8
PXW9 100.5 100.5 90.5 114.5 92 -0 92 -0 120MIN 140MIN
Note) Caution in the grouped installation: For those models using 200V AC power supply, the installation of a
fan is recommended for the radiation of heat.
For the unit to be installed in the vertical group mode, 100V AC power supply alone can be used.
8
Wiring
PXW7
Current output,
SSR/SSC driving output
*Voltage/
Current
input
Alarm 1
(Upper limit alarm)
Alarm 2
(Lower limit alarm)
Heater break
alarm output
Common
T.C.
Control output 1
PXW5, PXW9
13
14
15
Power supply
10
16
11
17
12
18
B
2
Current output
SSR/SSC driving output
10
11
Control output 2
(on the cooling side)
12
13
14
Control output 1
15
16
Common
17
18
Contact output
6
*Voltage/current
B
B
*Voltage/
current
Thermocouple
input
Alarm output
8
9
3
10
11
RTD Thermocouple
input
Power supply
100 to 240 V AC
50/60Hz
Contact output
6
250
B
+
Power supply
100 to 240 V AC
50/60Hz
CT input
100 to 240V AC
50/60Hz
Contact output
4
12
Power supply
Control output 2(on the cooling side)
12 10
Current output, SSR/SSC
driving output
RTD
10
100 to 240V AC
50/60Hz
CT input
T.C.
RTD
*Voltage/
current
8
9
B
+
10
2
1
RTD Thermocouple
input
11
Common
Alarm 1
(Upper limit alarm)
Alarm 2
(Lower limit alarm)
Power supply
100 to 240 V AC
50/60Hz
Warning
Be sure to use the rated voltage power supply and polarity.
This type can be used for 24 V AC and 24 V DC power supply only.
Do not use for 100 to 240 V AC power supply.
Connection diagram (with alarm)
Socket type
(11Pin)
<Input>
Note1
4 to 20mA DC
Socket type
(8Pin)
1 to 5V DC
1 to 5V DC
RTD
B
4 to
1 to 5V DC
20mA DC
RTD
2
1
4 to 20mA DC Output
T.C.
(Back view)
PXW5,PXW9
<Control output>
Power
24 V AC or 24V DC
50/60Hz
<Inputs>
T.C.
1
Note1
2
Power
24 V AC or 24V DC
50/60Hz
(Back view)
4 to 20mA DC Output
<Input>
B
11
<Control output>
Contact output
Note1
4 to 20mA DC
10
PXW4
Alarm output 2
(Low alarm)
T.C.
RTD
<Control output>
<Control output>
<Alarm output>
Contact output
Note2
Common
7
6
Alarm
7
5
Alarm output 1
8
output
(High alarm)
8
4
9
(1 point)
10
11
12
13
14
15
16
17
18
4 to 20mA DC
Output
Common
10
12
10
10
SSR/SSC
Driving
output
12
4 to 20mA DC
Output
CT input
8
1
10
8
C
PV
SV
9 10 11
11
10
1
3
PV
SV
C1 C2 H L HB
PV
SV
SEL
SEL
2
4
C
C1 C2 H L HB
7
SEL
5
4
Model : PXW4
Model : PXW5
Name
q Measured value (PV)
display
Model : PXW7,9
Function
Displays measured value (PV).
w Set value (SV) indication The lamp stays on while a set value (SV) is displayed.
lamp
e Set value (SV)
parameter display
r SELECT key
The key for switching to the 1st, the 2nd or the 3rd block
parameter, for moving parameters within the 1st block or
for switching the display between parameter and the data
at the 2nd and the 3rd block.
t UP key
y DOWN key
u Auto-tuning indicator
11
PV
SV
SV lamp lights
or
SEL
SEL
3 sec.
3 sec.
Not indicated
to select items below if no ramp
soak occurs.
Program stops running and local operation will start.
Program will start running.
Program operation is suspended.
Indicates that the program operation is terminated.
SEL
H lamp flashing
SEL
Not indicated if
no alarm occurs.
L lamp flashing
SEL
Not indicated if no
alarm occurs.
HB lamp flashing
HB
SEL
or
Not indicated if
no HB occurs
SEL
12
PV
SV
SV lamp lights
or
SEL
SEL
7 sec.
3 sec.
13
Parameter
display code
Description
I
D
TC
0.0 to 999.9%FS
0 to 3200 sec.
0.0 to 999.9 sec.
1 to 150 sec.
Note 5, *3
HYS
Insensitive zone
TC2
1 to 150 sec.
Note 5, *6
Cool
*5
db
*5
bAL
100.0 to 100.0%
*4
Ar
Anti-reset wind up
*4
P-n2
0 to 16
Table 1
P-SL
Table 2
P-SU
P-dP
Setting of decimal
point position
P-AH
0 to 11
Table 3, *2
P-AL
0 to 15
Table 3, *2
PVOF
PV offset
STAT
to
SV-1
to
SV-4
to
TM1r
to
TM4r
to
0 to 2 Note 2, Note 3
0: No decimal point
1
2
*1
*1
0:00 to 99:59
*1
TM1S
to
TM4S
0:00 to 99:59
*1
MOD
Ramp SV mode
0 Note 1
*1
PV
SV
SV lamp lights
or
SEL
SEL
9 sec.
3 sec.
to
Parameter
display code
Description
P-n1
P-dF
P-An
FUZY
dSP1
to
dSP7
Table 4
*1
Note 1
Note 1) If you miss setting to dSP1 to dSP7, any parameters that you want to see
don't appear.
Before you change them, record the current value of them.
Take care enough to change them.
*1: Not indicated without alarm.
15
Code
(P-n2)
Input type
RTD
Group
Input type
II
Pt100 (IEC)
1 to 5V DC,
4 to 20mA
Code
16
Thermocouple
J
K
R
B
S
T
E
N
PL-II
2
3
4
5
6
7
8
12
13
J
J
K
K
K
Range of
Range of
measurement measurement
(
C)
(
F)
0 to 150
32 to 302 Thermo0 to 300
32 to 572 couple
0 to 500
32 to 932
0 to 600
32 to 1112
-50 to 100
-58 to 212
-100 to 200
-148 to 392
-150 to 600 -238 to 1112
-150 to 850 -238 to 1562
0 to 400
0 to 800
0 to 400
0 to 800
0 to 1200
32 to 752
32 to 1472
32 to 752
32 to 1472
32 to 2192
R
B
S
T
T
E
E
N
PL-II
DC voltage DC1 to 5V
Range of
Range of
measurement measurement
(
C)
(
F)
0 to 1600
32 to 2912
0 to 1800
32 to 3272
0 to 1600
32 to 2912
-199 to 200
-328 to 392
-150 to 400
-238 to 752
0 to 800
32 to 1472
-199 to 800 -328 to 1472
0 to 1300
32 to 2372
0 to 1300
32 to 2372
-1999 to 9999
(Scaling is possible)
Note 1) Except for the following, the input accuracy is 0.5% FS 1 digit 1 C
(Input accuracy does not be guaranteed for the ranges of measurement other than in the table above.)
R thermocouple 0 to 500 C
in these ranges, this controller may display an incorrect process value due
:
to the characteristic of the sensor.
B thermocouple 0 to 400 C
Note 2) In case a measuring range of -150 to 600 C or -150 to 850 C is used for resistance bulb input,
temperatures below -150 C does not be indicated correctly. Therefore, LLLL does not appear despite
a continuous fall below -150 C.
Note 3) If the resistance bulb or thermocouple is used at a temperature below the lowest value in the
measurement range, the input accuracy cannot be guaranteed.
16
Absolute
value alarm
ALM2
) (
Alarm type
No alarm
High alarm
Low alarm
High alarm
(with hold)
Low alarm
(with hold)
Action diagram
PV
PV
AH
AL
PV
AH
AL
PV
AH
AL
PV
AH
AL
AH
AL
Deviation
alarm
High alarm
Low alarm
High/Low alarm
PV
SV
AH
AL
SV
AH
AL
AH
AL
PV
SV
10
Zone alarm
11
High alarm
(with hold)
Low alarm
(with hold)
10
High/Low alarm
(with hold)
11
12
High/Low
absolute alarm
13
High/Low
deviation alarm
14
15
AH
AL
AH
AL
SV
AH
AL
PV
AH
AL
PV
SV
AH
AL
AH
AL
PV
SV
AH
AL
AL
PV
AH
PV
SV
AL
High absolute/
Low deviation alarm
High deviation/
Low absolute alarm
PV
SV
High/Low deviation
alarm
(ALM 1/2 independent action)
PV
AH
SV
PV
AH
AL
SV
PV
Note 1) When you change alarm type, check the alarm set value. A change of alarm action type may cause the
alarm set value to be changed, but this is not a malfunction.
17
Burn-out direction
Output 1 Output 2
Lower limit
Upper limit
--Lower limit
Upper limit
Lower limit
Lower limit
Upper limit
Lower limit
Upper limit
Upper limit
Lower limit
Lower limit
Upper limit
Lower limit
Upper limit
Upper limit
Lower limit
Lower limit
Upper limit
Lower limit
Upper limit
Upper limit
Lower limit
Lower limit
Upper limit
Lower limit
Upper limit
Upper limit
[Burn-out direction]
Output direction if input is outside range or has an error.
Lower limit: OFF or 4mA or less
Upper limit: ON or 20mA or more
[Caution for dual output form]
(option)
(1) ID operation can not be set separately for heating/cooling.
(2) Setting the heating side to two position operation will set the cooling side to the same operation.
(3) If set to CooL=0.0, cooling side takes ON/OFF operation.
In this case, ON/OFF operation hysteresis is fixed (0.5%FS).
18
1 Setting
the input
* Skip this procedure
if specified when
you order.
19
2 Setting of
controls
Objective
Heating
Operation
Description
scheme
Reverse Increased
measurement value
will decrease
operational output
value.
Direct
Increased
measurement value
will increase
operational output
value.
Method
Set parameter P-n1
to 0 or 1.
(Refer to Table 4)
Description
Output takes either ON
(100%) or OFF (0%).
(Suitable when frequent
output switching is
inconvenient.)
Method
Parameter P is set to 0.0.
*Refer to 5-1 ON/OFF
control
PID control
20
SV. (setting at
Setting value
P
P-n1
HYS
0.0
0 (or 1)
Any value
Relationship of
PV and SV
PVSV
PVSV
ON
PV
when PV increases
HYS
Output
OFF
ON
ON
PV
when PV decreases
SV
Setting value
0.0
P-n1
HYS
2 (or 3)
Any value
Relationship of
PV and SV
PVSV
PVSV
ON
HYS
PV
when PV increases
Output
ON
ON
OFF
PV
SV
21
when PV decreases
Standard type
(auto-tuning on the
basis of SV)
Start of AT
Start of AT
End of AT
AT in operation
End of AT
AT in operation
SV-10%FS
100%
0%
ON
ON
OFF
OFF
ON-OFF action
PID control
(Control output)
(Control output)
PV (Measured value)
100%
0%
PV
ON
(Measured value)
ON
OFF
OFF
ON-OFF action
PID control
(a) The P.I.D. parameter calculated by auto-tuning, will be retained even if the power is turned off. If, however,
the power is turned off in the auto-tuning, you must restart the auto-tuning.
(b) The PV may be changed greatly depending on the process, because the control output is ON/OFF action
in the auto-tuning. So, do not use the auto-turning if the process does not allow a significant variation of
PV.
Also, the auto-tuning should not be used in a quick-responsive process such as pressure control and flow
control.
(c) If the auto-tuning fails to complete in four hours, an abnormality in the auto-tuning may be suspected. In
this case, recheck the wiring, control output operations (nomal and reverse action), and parameters such
as the input sensor type.
(d) Carry out the auto-tuning again when the SV is significantly changed, parameter P-SL, P-SU or P-dP is
changed or a controlled equipment operation is changed.
(e) Figures q and w show the behavior of PV during the auto-tuning.
(f) Perform the auto-tuning also when fuzzy control is selected in the control type setting.
22
50%
MV' +
PID
MV
bAL
Decrease
0%
bAL
PV
SV
Proportional band
Integral action
x Ar
The "Ar" limits the integral range. The integral
range is SV Ar.
Integral action don't work when PV is out of
the range of SV Ar.
PV
Don't work
SV
Ar
Work
Ar
Don't work
23
Displays in abnormalities
This unit has a display function to indicate several abnormalities. If an abnormality occurs, eliminate the cause
of abnormality immediately. After the cause is eliminated, turn off the power once before the power is turned on.
Display
Cause
Control output
HB lamp ON
Note : In case a measuring range of -150 to 600 C or -150 to 850 C is used for resistance bulb input, control
will be continued without LLLL display.
24
Specification
Power voltage:
25
C
C
PV
Micro controller X
SV
SEL
PXV-4
C
C1
C2
HB
PV
SV
SEL
PXW-7
OPERATION MANUAL
PXV, PXW-1-E
Contents
1. Operating Parts and Functions ........................................................................................................ 1
2. Operation ......................................................................................................................................... 2
2-1
2-2
2-3
3. Troubleshooting ............................................................................................................................ 40
Control output 2
lamp
Alarm lamp
Control output 1
lamp
Heater burnout
alarm lamp
C
C1
C2
HB
Industrial value
unit
PV (measured
value) indicator
PV
SV lamp
Function
Name
SV
SV (set value)
indicator
SEL
PXW-7
SEL key
(Parameter selection key)
Alarm lamp
SV (set value)
indicator
UP/DOWN key
Fig. 1-1
SEL
key
,
SV lamp
key
Operation
The setting of set values (SV) and internal parameters of the Micro Controller X are explained in the
following.
Name
Description
Page
rrUn: Start
rHLd: Pause
roFF
11
39
10
12
10
14
0.0
18
8, 9
HB
AT
Heater burnout
alarm
Auto-tuning
116
10
132
11
Name
Description
Page
Integral time
240
21
13
Derivaitve time
60.0
22
14
Contact output: 30
SSR/SSC drive output 2
24
15
28
16
Contact output: 30
SSR/SSC drive output 2
216
17
1.0
232
18
0.0
234
19
Single: 0.0
Dual: 50.0
2128
20
100%FS
31
20
TC
Control output 2
12
Cooling side
CooL proportional
db
are not displayed. If necessary, they are able to be desplayed and set by using the dspl to dsp7 function of No.3 block parameter.
Name
Setting of input
P-n2 type
Setting of lower
Setting of higher
Description
Page
As per ordering
specification
32
21
As per ordering
specification
34
22
As per ordering
specification
38
22
As per ordering
specification
316
23
No decimal point: 0
1
2
P-AH
332
24, 25
P-AL
364
24, 25
3128
26
41
27
As per ordering
specification
42
28
Ramp/soak present
Used to display present ramp/soak position (option)
position display
OFF
44
29
PVOF PV offset
STST
SV-1
SV-4
TM1r
TM4r
TM1S
TM4S
Mod
0%FS
No.1 to No.4 ramp Used to set time for segment of ramp (option).
segment time
(setting range 0 to 99h59m)
0.0
0.0
Ramp/soak function Setting of output at power ON start and end. at power OFF,
mode setting
and setting of repeat action.
48
464
52
516
416
4128
54
532
432
51
58
564
5128
29
29
29
Name
Description
Setting of control
P-n1 method
Setting of normal/reverse action of set output and burnout direction.
Input filter
P-dF parameter
Setting of alarm
P-An hysteresis
Page
30
5.0
64
31
68
32
on
616
33
-3.0
632
34
103.0
664
34
-3.0
6128
34
103.0
71
34
PCuT
72
35
FUZY control
FUZY setting
OFF
74
37
716
38
732
38
764
Setting is made
according to
code symbol
36
RCJ compensa-
Output 1 lower
PLC1 limit setting
Output 1 higher
Output 2 lower
Output 2 higher
ADJO adjustment
ADJS adjustment
OUT display
dSP1
Parameter skip
dSP7
Description
Display
PXV
Power ON
PV
SV
PXW
SV
w Selection of parameter
Basic operation of PXV/W is shown below. When PXV4 (1 stage display type) is used, PV/SV is displayed on the one stage
display. In this case, PV/SV display is selected by pressing [SEL] key.
If the unit is not operated for 30 seconds, the display is set to PV/SV display just after power ON.
SV
5.1
SEL key
3 sec.
SEL key
3 sec.
SEL key
7 sec.
SEL key
3 sec.
SEL key
3 sec.
SEL key
9 sec.
SEL
5.0
P
(AH)
SEL
SEL
P-n1
AHLED flicker
(AH)
P-F
dSP7
4.9
Description
For
PXW
Press SEL key once, then SV
display lamp is lighted, and current
value is displayed.
SEL
Press the
1195.
(END)
Display
or
PV
SV
key to display
SV is automatically registered in 3
second.
Press the SEL key to return to the
operating status display.
Also, after 30 seconds without key
operation, data is automatically
returned to the operating status
display.
Temperature
SV
Absolute value alarm
AH
Hysteresis
ON
(b)
OFF
Temperature
SV
Deviation alarm AH
Hysteresis
Key operation
Description
SEL
(END)
SEL
or
key to display
Display
SEL
SEL
Press the
100.
or
Display
H
key to display
(END)
SEL
(a)
Description
ON
OFF
Hysteresis
SV
AL
Absolute value alarm
(b)
ON
OFF
SV
Hysteresis
Deviation alarm
(c)
PV value
SV
AL
t
ON
Wiring to PXW
(no polarity)
1 turn
Wiring to heater
(through the hole of CT)
Power source
100 to 240V AC 50/60Hz
Power source
Control output
Magnet switch
Current
detector
CT
Thermocouple
Heater
Electric furnace
Heater burnout
alarm output
MG
SW
2 turns
Description
SEL
SEL
SEL
(END)
SEL
or
Display
H
HB
key to display
Description
SEL
SEL
SEL
Display
H
HB
SEL
(Start)
Method
SV type
SV ON-OFF action
Low PV type
SV-10%FS ON-OFF action
Key operation
(In auto-tuning)
(Auto-tuning ends)
SEL
Blinking disappears.
Description
SEL
SEL
Display
H
SEL
11
Key operation
SEL
SEL
(END)
Heating output
(output 1)
ON
0.5%
Cooling output
(output 2)
0.5% ON
OFF
OFF
HYS
12
SV
DB
Description
PV
or
key to display
Display
Description
Display
SEL
or
key to display
(END)
SEL
13
Description
Hold down the key for 7 seconds,
and P is displayed.
Press the key repeatedly until
displayed.
SEL
SEL
14
is
(END)
Display
or
key to display
Description
Hole down the key for 7 seconds,
and P is displayed.
Press the key repeatedly unit
displayed.
SEL
Display
is
or
key to display
(END)
SEL
SSR, SSC:
Proportional cycle, 1 to 2 sec.
Contact output:
Proportional cycle, 20 to 30 sec.
Output ON
Proportional cycle
Proportional cycle
15
[Description]
Hysteresis width under the 2-position action control can be set as
shown in the example. When hysteresis width is set small, the control efficiency is improved, but the
number of operations increases and
decreases the life of the operation
terminal unit and the device.
Hysteresis width is necessary to prevent chattering due to noise.
For 2-position action, the value of
P (proportional band) should be set
to 0.0.
Set value can be obtained by industrial value.
Key operation
SEL
SEL
d: Hysteresis
set value
(Example of
reverse action)
OFF
SV
16
ON
1
2
or
key to display
(END)
SEL
Description
Display
Description
Display
SEL
or
key to display
(END)
SEL
Output ON
Proportional cycle
Proportional cycle
17
Heating side
Cooling side
Coefficient 0.5
Coefficient 1.0
Coefficient 2.0
Deviation
()
Setting (SV)
Heating side Cooling side
proportional proportional
band
band
Deviation
(+)
Description
Hold down the key for 7 seconds,
and P is displayed.
Press the key repeatedly until
is displayed.
SEL
(END)
SEL
or
key to display
Display
SEL
100
= 20 (%)
5.0
Description
SEL
Display
100
P (%)
Key operation
is
or
key to display
(END)
SEL
Cooling side
Deviation
()
Deviation
(+)
Overlap
band
Dead
band
Setting (SV)
19
[Description]
This setting is not require unless it
is necessary.
This function is used to suppress
over-shoot.
Anti-reset wind up (Ar) is automatically set in optimum value by autotuning.
The value of over-shoot can be controlled by setting BAL.
By setting anti-reset wind up (Ar)
in optimum value, unwanted integral action can be cut and over-shoot
is reduces.
(Note) This controller has fuzzy
control function, so overshoot can be minimized without using BAL and Ar. This
parameter is used only for
interchangeability with
former type (PYZ series).
Key operation
SEL
Description
Hold down the key for 7 seconds,
and P is displayed.
Press the key repeatedly until
displayed.
SEL
AR value
AR value
20
key to display
SEL
or
(END)
PV
SV
is
}
}
Display
On the Type II, when selecting voltage input or current input, it becomes necessary to change the code
and connect an resistor 250 to the
input terminal when current input
is used.
When changing the voltage input,
remove the resistor 250 form the
input terminal.
Change of software
After changing software, turn
OFF the power and then turn ON
once again.
Code
(P-n2)
1
2
3
4
5
6
7
8
12
13
16
Description
Display
SEL
(END)
SEL
or
key to display
SEL
Resistance
bulb
JIS (IEC)
Thermocouple
Direct
current
voltage
22
0 to 150
32 to 302
Pt100
0 to 300
32 to 572
Pt100
0 to 500
32 to 932
Pt100
0 to 600
32 to 1112
Pt100
-50 to 100
-58 to 212
Pt100
Pt100
Pt100
J
J
K
K
K
R
B
S
T
T
E
E
N
PL-11
1 to 5V DC
4 to
20mA DC
0 to 400
0 to 800
0 to 400
0 to 800
0 to 1200
0 to 1600
0 to 1800
0 to 1600
-199 to 200
-150 to 400
0 to 800
-199 to 800
0 to 1300
0 to 1300
32 to 752
32 to 1472
32 to 752
32 to 1472
32 to 2192
32 to 2912
32 to 3272
32 to 2912
-328 to 392
-238 to 752
32 to 1472
-328 to 1472
-32 to 2377
32 to 2372
-1999 to 1999
(Sealing possible)
SEL
MeasureMeasureWith
With
ment range ment range decimal decimal
(C)
(F)
point (C) point (F)
Pt100
Display
Description
(END)
or
key to display
SEL
Description
Display
SEL
(END)
SEL
23
When alarm is outputted at temperature of more than 200C and less than
50C the setting of upper limit alarm
(AH) is 200C and that of lower limit
alarm (AL) is 50C. Unlike the deviation alarm, the alarm action point
remains unchanged at change of the
set value.
Deviation alarm
ON
AL
50C
AL
50C
AH
200C
SV
100C
OFF
AL
100C
Range alarm
SV
150C
100C
AL
50C
AH
200C
SV
100C
SV
100C
AH
200C
Absolute
value alarm
2
3
4
5
ALM2
(P-AL)
0
1
2
3
4
5
Alarm type
Without alarm
PV
PV
AH
AL
PV
AH
AL
PV
AH
AL
SV
Deviation
alarm
7
8
9
10
24
Upper/lower limit
deviation
10
Upper/lower limit
deviation (with hold)
AH
AL
PV
AH
AL
PV
SV
AH
AL
PV
SV
AH
AL
SV
AH
AL
PV
AH
AL
SV
Range
alarm
PV
PV
AH
AL
AH
AL
11
PV
AH
AL
SV
ALM1
(P-AH)
Action diagram
Note)
ALM2
(P-AL)
Alarm type
11
12
Range upper/lower
limit absolute
13
14
15
Action diagram
AH
AL
PV
SV
AL
AH
PV
AH
AL
Range upper/lower
limit deviation
Range upper limit
absolute and lower
limit deviation
Range upper limit
deviation and lower
limit absolute
AH
AL
PV
SV
AL
SV
AH
PV
AH
AL
SV
PV
Description
Display
SEL
(END)
SEL
or
key to display
Upper limit alarm (ALM1) and lower limit alarm (ALM2) are the same key operation with the exception of range alarm action.
Upper limit alarm (ALM1) can be used low-low limit alarm by setting is as lower limit alarm or lower limit alarm (ALM2) as
upper-upper alarm by setting is as upper limit alarm.
25
Description
Hold down the key for 7 seconds,
and P is displayed.
Press the key repeatedly until PVOF
is displayed.
SEL
26
(END)
SEL
Display
Description
Display
SEL
Press the
9.
or
key to display
(END)
SEL
27
SEL
9
T2 (C) + 32
5
28
(Note 1)
T1 (F)=
Description
(END)
SEL
Display
Description
Display
SEL
Set
value
Press the
400C.
SV3
SV2
SV1
No. 4 ramp
No. 3 soak
No. 3 ramp
No. 2 soak
No. 1
No. 1 ramp soak
No. 2 ramp
SV4
PV
(END)
No. 4
soak
Time
TM1S
TM2S TM3S
TM4S
TM1R
TM2R
TM3R
TM4R
SEL
or
key to display
Name
STAT
Actual program
position
Description
The state of program execution is displayed.
This parameter is used only for display and
cannot be used for setting.
Initial
value at Remarks
delivery
Stop
No. 1 to 4 ramp under execution
No. 1 to 4 soak under execution
Program end
SV-1
SV-4
TM1r
TM4r
TM1s
No. 1 to 4 ramp
target value
0%FS
No. 1 to 4 ramp
time
0.00
TM4s
No. 1 to 4 soak
time
Mod
Ramp SV mode
0.00
Used for selection of mode of ramp/soak
function. Normally it is set to 0
Parameter
display
symbol
29
SEL
Description
Hold down the key for 9 seconds,
and P-n1 is displayed.
(P is displayed midway, hut hold
down the key.)
Press the SEL key to display data.
Press the
3.
30
Control action
Output 1
Output 2
Reverse
action
Normal
action
Reverse
action
Normal
action
Normal
action
Reverse
action
Reverse
action
Normal
action
key to display
(END)
SEL
or
Direction of burnout
Output 1
Output 2
Lower limit
Upper limit
Lower limit
Upper limit
Lower limit
Lower limit
Upper limit
Lower limit
Upper limit
Upper limit
Lower limit
Lower limit
Upper limit
Lower limit
Upper limit
Upper limit
Lower limit
Lower limit
Upper limit
Lower limit
Upper limit
Upper limit
Lower limit
Lower limit
Upper limit
Lower limit
Upper limit
Upper limit
Display
Input
filter
SEL
X,Y
100
63
Display
Control
output
PID
Description
Press the
10.0.
(%)
(END)
or
key to display
10 sec.
SEL
31
[Description]
Alarm is 2-position action. ON and
OFF, while hysteresis is the difference in input ON and OFF. For example, when hysteresis is 5C, the
width of ON and OFF is 5C.
Normally, it is set to 1C
Decimal point is given automatically
by setting it with P-dP.
(Upper limit alarm)
Key operation
SEL
Description
Hold down the key for 9 seconds,
and P-n1 is displayed.
(P is displayed midway, but hold it
down.)
Press the key repeatedly until P-An
is displayed.
5C
ON
SEL
OFF
Input
AH
Press the
3.
or
key to display
ON
(END)
OFF
Input
AL
SEL
(Range alarm)
5C
5C
ON
OFF
OFF
AL
AH
32
Display
Description
Display
SEL
Press the
OFF.
(END)
SEL
or
key to display
33
Description
Hold down the key for 9 seconds,
and P-n1 is displayed.
(P is displayed midway, but hold it
down.)
Press the key repeatedly until
is displayed.
SEL
(END)
PHC1 = 100 -
30 (sec.)
Output
PHC
(TC = 30 sec.)
PLC
0
34
Input
100 (%)
SEL
or
key to display
Display
Output value
Key operation
SEL
Scale out
PHC
Limit
Limit PLC
Display
Press the
15.
(END)
PLC
Description
SEL
103%
Scale out
3%
or
key to display
PCUT
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Output 1
Output 2
Upper limit Lower limit Upper limit Lower limit
-3%
-3%
103%
103%
Limit
-3%
103%
103%
-3%
-3%
103%
Limit
Limit
-3%
103%
Limit
-3%
Limit
103%
103%
Limit
Limit
103%
103%
-3%
Limit
103%
Limit
Limit
Limit
103%
Limit
-3%
-3%
Limit
103%
Limit
-3%
Limit
103%
-3%
-3%
Limit
Limit
Limit
-3%
Limit
Limit
-3%
Limit
Limit
103%
Limit
Limit
Limit
103%
-3%
Limit
Limit
Limit
Limit
Limit
Limit
Limit
35
[Description]
This parameter is used to skip parameter display for each item.
This function can be used to prevent unused items from being displayed or set values from being
changed by mistake.
Correspondence of the setting of
dSP1 to 7 and skipped items in
shown below.
It is possible to set the total code of
items to be skipped.
Description
Hold down the key for 9 seconds,
and P-n1 is displayed.
(P is displayed midway, but hold it
down.)
Press the key repeatedly until
is displayed.
SEL
Press the
3.
Parameter
PRoG
H
L
Hb
AT
LoC
P
I
D
TC
HYS
TC2
CooL
db
bAL
Ar
P-n2
P-SL
P-SU
P-dP
P-AH
P-AL
PVOF
SVOF
P-F
STAT
SV-1
TM1r
TM1S
SV-2
DSP allocation
dSP1-1
dSP1-2
dSP1-4
dSP1-8
dSP1-16
dSP1-32
dSP1-128
dSP2-1
dSP2-2
dSP2-4
dSP2-8
dSP2-16
dSP2-32
dSP2-64
dSP2-128
dSP3-1
dSP3-2
dSP3-4
dSP3-8
dSP3-16
dSP3-32
dSP3-64
dSP3-128
dSP4-1
dSP4-2
dSP4-4
dSP4-8
dSP4-16
dSP4-32
dSP4-64
TM2r
TM2S
SV-3
TM3r
TM3S
SV-4
TM4r
TM4S
Mod
P-n1
P-dF
P-An
RCJ
PLC1
PHC1
PLC2
PHC2
PCUT
FUZY
ADJO
ADJS
OUT
or
(END)
SEL
dSP4-128
dSP5-1
dSP5-2
dSP5-4
dSP5-8
dSP5-16
dSP5-32
dSP5-64
dSP5-128
dSP6-2
dSP6-4
dSP6-8
dSP6-16
dSP6-32
dSP6-64
dSP6-128
dSP7-1
dSP7-2
dSP7-4
dSP7-16
dSP7-32
dSP7-64
(Note 1) Registered function operates normally even when the display is skipped.
36
key to display
Display
Description
Display
SEL
Press the
ON.
(END)
SEL
or
key to display
37
38
Description
Hold down the key for 9 seconds,
and P-n1 is displayed.
(P is displayed midway, but hold it
down.)
Press the key repeatedly until ADJO
is displayed.
SEL
Press the
1.
(END)
SEL
or
key to display
Display
Description
Hold down the key for 3 seconds.
Press the
.
Set
value
or
key to display
(END)
SEL
SV3
Display
SV2
SV1
No. 4 ramp
No. 3 soak
No. 3 ramp
No. 2 soak
No. 1
No. 1 ramp soak
No. 2 ramp
SV4
PV
No. 4
soak
Time
TM1S
TM2S TM3S
TM4S
TM1R
TM2R
TM3R
TM4R
39
Troubleshooting
When trouble arises with the unit, check and remove the cause referring to the following table of
troubleshooting.
Trouble
Cause
Remedy
PV display is
HB lamp ON
Hunting of PV
Auto-tuning is not
finished.
or
40