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ABSTRACT
N
p
R
R
s
t
T
U
V
v
V
W
z
D
K
O
Q
U
NOMENCLATURE
Subscripts
General symbols
0
1
2
g
h
i
in
l
loss
n
b
c
d
h
h
M
M
n
width, m
specific heat capacity, J/kgK
diameter, m
specific enthalpy, J/kg
pitch, m
mass, kg
mass flow, kg/s
rotational frequency, 1/s
initial
status 1
status 2
gas
hydraulic
chamber index
inflow
liquid
loss
rotation
PAGES 104 // 105
2ND INTERNATIONAL EMBT CONFERENCE // MODELLING TWIN-SCREW MULTIPHASE PUMPS A REALISTIC APPROACH TO DETERMINE THE ENTIRE PERFORMANCE BEHAVIOUR
outflow
constant pressure
recirculation
rotational
before a time step
after a time step
theoretical
volumetric
1 INTRODUCTION
Multiphase pumping is applied in the oil and
natural gas exploring and conveying industry
especially in offshore applications. By means of
multiphase transport cost-intensive separation
units on offshore platforms can be avoided,
because the gas-liquid-mixtures are conveyed
directly to central separation units located
onshore. The multiphase pumps are installed on
or close to the wellheads. As a consequence the
number of platforms is reduced, which leads to
a saver and more efficient offshore oil
production (1).
Multiphase delivering systems have to handle
volume flows with varying gas void fractions.
Therefore positive displacement pumps are
superior to centrifugal ones. Screw pumps
operating with two intermeshing co-rotating
screws turned out to be an appropriate pump
type for multiphase delivering systems. They
can handle gas-liquid-flows with gas volume
fractions up to 0.95 and withstand even
temporary dry runs. Furthermore, screw pumps
are suitable for the delivery of high-viscous
fluids (2) since they operate without valves.
High rotational frequencies of the intermeshing
screws lead to a compact design compared to
other rotating displacement pumps.
In Figure 1 the design of a screw pump is
presented. The multiphase mixture entering the
pump gets into the chambers formed by the
intermeshing
screws
and
the
enclosing
housing(Figure 2).
2 MATHEMATICAL FORMULATION
The volume flow of the multiphase mixture at
inlet conditions
V
V
theo Vloss Vrec
(1)
V l,loss V
g,loss
(2)
. The theoretical
and the recirculation flow V
rec
displacement volume flow is a function of the
shape and the rotational frequency of a twin
screw pump. In order to estimate the
2ND INTERNATIONAL EMBT CONFERENCE // MODELLING TWIN-SCREW MULTIPHASE PUMPS A REALISTIC APPROACH TO DETERMINE THE ENTIRE PERFORMANCE BEHAVIOUR
of
pump
the
volumetric
dMg
M
V
theo
V
Kvol
(3)
in
M
g
gi
(5)
out
Ml t 0,N 1 Ml t
i 1
Mg
i 1
0, N 1
1
,N
n
1
Mg t
, N
n
(6)
(7)
dt
M
in
li
M
out
li
(4)
M h
in
li
li
M h
h
M
g g
i
out
li
li
W
h Q
M
g g
v
i
(8)
M h pv ,
(9)
(10)
c p T2 T1
(11)
'p
R
Ml,t 'tcp,l
Mg,t 't cp,g
D
t 't
>
Wv
Tt ,in cp,g Mg,in cp,l Ml,in p t Vk Q
't
R
Ml,t 't cp,l
Mg,t 't cp,g
D
t 't
(13)
the
Hagen-Poiseuille-equation
is
applied,
whereas O is the friction factor for pipe flows
and dh is the hydraulic diameter, which is
Tt 't
l Ul 2
v
dh 2
(12)
dh
(14)
96
Re
(15)
2s
v dh
.
Q
(16)
2ND INTERNATIONAL EMBT CONFERENCE // MODELLING TWIN-SCREW MULTIPHASE PUMPS A REALISTIC APPROACH TO DETERMINE THE ENTIRE PERFORMANCE BEHAVIOUR
'p
in
1
Ul v2
.
2
(17)
V
(18)
R 22
R2 R1
dp
dx dx
'p
(20)
x1
dp
dx
l Ul 2
v
dh 2
(21)
s0 b vrot
(22)
3 EXPERIMENTAL SETUP
3.1 Pressure Profiles Measurement
The gas and the liquid are fed into the Y-mixing
unit, downstream of which the gas-liquidmixture enters the pump. After leaving the
pump, the pressurised mixture enters into a
small vessel, in which liquid accumulates at the
bottom for external recirculation. Downstream
the phases are separated in a separation unit
by means of a structured packing and further
internals, which extend the hold-up time of the
liquid phase in the vessel. The temperature of
the liquid phase is determined by a tube heat
exchanger. Valves in the gas and liquid stream
determine the pressure build-up in the pump.
The rotational frequency of the motor and thus
of the screws is determined by a frequency
converter. The measured temperatures, flow
rates and pressures are processed by means of
the software Catman Professional 5.0.
The pump under investigation is a SL 125 Twin
Screw Pump, produced by Bornemann Pumps
ltd. (Figure 10).
2ND INTERNATIONAL EMBT CONFERENCE // MODELLING TWIN-SCREW MULTIPHASE PUMPS A REALISTIC APPROACH TO DETERMINE THE ENTIRE PERFORMANCE BEHAVIOUR
4 RESULTS
4.1 Pressure Profiles
In context of the experimental investigation the
influence of the
o rotational frequency of the screws
Figure 11: Flow chart of the 2 pumps test facility
10
bar
pressure p
8
6
'p = 8 bar
1.0
-
-1
n = 1500 min
D = 0.00
D = 0.39
D = 0.74
D = 0.93
0.8
0.6
0.4
0.2
'p = 8 bar
0.0
0.00
-1
n = 1200 min
-1
n = 1500 min
-1
n = 1800 min
0.25
23
46
axial coordinate z
1.00
69 mm 92
0
-23
0.50
0.75
gas volume fraction D
'p = 8 bar
D = 0.39
-1
n = 1500 min
6
4
with
flank gap
2
0
-23
without
flank gap
0
23
46
axial coordinate z
69
mm 92
2ND INTERNATIONAL EMBT CONFERENCE // MODELLING TWIN-SCREW MULTIPHASE PUMPS A REALISTIC APPROACH TO DETERMINE THE ENTIRE PERFORMANCE BEHAVIOUR
10
bar
pressure p
'p = 8 bar
D = 0.93
-1
n = 1500 min
6
4
with
flank gap
without
flank gap
2
0
-23
23
46
axial coordinate z
69
mm 92
5 CONCLUSIONS
The calculation model allows obtaining the
pressure build-up and the delivery flow of a
multiphase screw pump in dependence on the
screw design and the operating conditions. By
means a new designed experimental setup the
pressure
build-up
and
the
delivery
characteristics are measured and compared
with calculated results. The comparison is done
with and without consideration of the flow
through the flank gaps. The measured pressure
profiles indicate that the flow through the flank
gaps affects the delivering behaviour of a screw
pump significantly. By considering the flow
through flank gaps, the obtained pressure
profiles
match
the
experimental
data.
Furthermore the experimental investigation
shows the necessity for a recirculation system.
Without any recirculation flow, the different
gaps are not sufficiently sealed with liquid if
certain gas volume fractions are exceeded. This
leads to an increasing loss flow. Consequently
the volumetric efficiency of a screw pump
without a recirculation system decreases for
very high gas volume fractions.
REFERENCES
1. Quast, R., Rohlfing G., Seeger D.: Anwendungsgebiete
moderner
Schraubenspindelpumpen;
Kompressoren
aus
Deutschland,
Pumpen
Harnisch
und
Nrnberg
(1998), 20-26
2. Karge V.: Schraubenspindelpumpen zur Frderung von
Multiphasengemischen; Pumpen Vakuumpumpen und
Kompressoren, (1988), 14-20
3. Etzold, S.: Verlustanalyse von Schraubenspindelpumpen
bei
Mehrphasenfrderung;
PhD
Thesis,
VDI
Verlag
H.:
Zum
Frderverhalten
Schraubenspindelpumpen
fr
von
Zweiphasengemische
bei
der
Frderung
von
ACKNOWLEDGEMENTS
The authors would like to thank the German
Federal Ministry of Education and Research for
the financial support of this project in the
framework of Offshore Technology as well as
Bornemann
Pumps
Ltd.
for
the
close
cooperation and the technical support of the
experimental investigations.
model
of
twin-screw
multiphase
in
Schraubenmaschinen;
PhD
G.:
Pumpverfahren
zum
Multiphasen-Schraubenspindelpumpe
Betreiben
und
einer
Pumpe;
2ND INTERNATIONAL EMBT CONFERENCE // MODELLING TWIN-SCREW MULTIPHASE PUMPS A REALISTIC APPROACH TO DETERMINE THE ENTIRE PERFORMANCE BEHAVIOUR
and
calculation
of
multiphase
screw
pumps
of
Ringspalte;
Technischer
Bericht
Nr.
4, Institut fr
June 2, 2006
12. Rausch,
T.:
Thermofluiddynamik
zweiphasiger
with
declining
pitch,
BHR
5th
North
American
Banff, Canada
2007
14. Vauth, Th.: Mehrphasenpumpen im Netzbetrieb; PhD
Thesis, University of Hannover, Hannover 2005
15. Aleksieva, G.: Frderverhalten von Mehrphasenpumpen
mit variabler Spindelsteigung; PhD Thesis, University of
Hannover, Hannover 2008
16. Aleksieva, G., Scharf, A., Vauth, Th., Rausch, T.,
Reichwage, M., Mewes, D.: Multiphase Pumping With
Twin Screw Pumps for the Oil and Natural Gas Industry;
7th
International
Engineering
and
Exhibition-Congress
Biotechnology,
on
Chemical
ACHEMASIA
2007,
Designed
Network,
5th
Twin
Joint
Screw
Pumps in a Pipeline
ASME/JSME
Fluids
Engineering