Physical Inventory Procedures
Inventory Guidelines
1. Definite plans should be developed concerning the date of the physical inventory, who is to supervise
the count, the personnel of the counters and checkers of the counting,
2. One person having knowledge of all phases of department operations should be assigned
responsibility for planning, coordinating, and supervising the entire inventory operation.
3. Written instructions should be prepared and each person connected with the inventory-taking
thoroughly acquainted with them, A meeting of all persons involved in the counts should be held prior to
the inventory-taking to review instructions and answer questions,
4. The complete personnel of the inventory group should be selected and their duties fixed. The
personnel should include persons familiar with all materials, products, and processes, Supervisors should
be persons independent of purchasing, storekeeping, and maintenance of perpetual inventory records,
A. Preliminary to count
1. Receiving and shipping areas should be cleared of merchandise before counting is
begun, and the receiving and shipping documents which are prepared near the date of
the invertory count should clearly indicate the date goods were received or shipped,
‘The document for incoming goods should be marked “include in inventory" of “exclude
from inventory"
2. The dates and numbers ofthe last invoice, last receiving report, and last shipping
document written in the period must be noted,
3. The inventory premises should be pul into good order prior to starting the count,
Consignment, obsolete, damaged or defective goods, or any item(s) not to be included
should be placed together, if possible, before counting begins. Only goods to which theCollege has title should be considered part of its inventory. Questions of ttle should be
resolved before the count begins,
4. Inventory post it sheets will provide space for amount counted and the counting teams
inilials the count tags. When the recorder comes to recount and black marker through
the count so that there is no doubt it was recorded,
8B. Count Procedures
1. You should form a counting team(s). At this stage, pay attention to employees"
experience and understanding of a physical inventory process. Let the experienced
People make all counts and necessary calculations and less experienced record the
results of counting. Some training about material types, counting methods,
documentation will be also useful.
2. If counting is to be done simultaneously by two or more teams, specific inventory areas,
should be assigned to each counting unit to assure that all inventory items will be
counted only once,
3. The counters should work in teams of two, one counting the items and the other who.
will record the information on the pot-itnote, The second person should then indicate in
‘some manner on the materials that they have been counted their initials,
C. Verification
1. Supervisors should observe the counting process and make certain that instructions are
being followed. A supervisor should check each area to verify that counting has been
completed.2. Ablind” second count by another individual or team provides the best assurance that
Counting has been accurately performed. The two count totals should be compared and
any difference reconciled immediately.
3. Original tags should be retained, together with the summary sheets, unil the auditor
has completed his verification of the inventory.
* You should also prepare the warehouse(s). Make sure that all materiais/products are in their
Proper places and can be clearly identified, clean up the store area, label all shelves and
locations. Slow-moving items can be counted and marked a day before a full physical
inventory. Identify damaged, discounted and obsolete classes of items; place them separately
from other inventory (vendor return area). Prepare and provide the plan(s) of stock locations,
Damages
Product damage is a fact of lfe in any warehouse. Products can be damaged during transport or
during the pick-and-pack operation, during which full cases are broken down and repacked for
shipment in smaller quantities. Concealed damage can be discovered months after the item was
‘eceived. In each of these instances, the product must be properly deducted from the inventory.
‘An accurate inventory of available products is crucial to both sales and purchasing departments
All inventory adjustments relating to damages must be carefully monitored and recorded. There
should also be an effort to identify the person responsible for the damage~not order to assign
blame but to monitor the inventory process. This dala can be used to develop specialized training
if trends are discovered. if single associate continues to damage inventory, that person can be
singled out for retraining or specialized training to help correct the problem.STUDENT INVENTORY INSTRUCTIONS’
1, INVENTORY IS THE SECOND MOST IMPORTANT DUTY YOU FOR THE
BOOKSTORE COMPARED ONLY TO EXCELLENT CUSTOMER SERVICE.
PLEASE MAKE SURE YOU HAVE PLENTY OF REST AND ARE READY
FOR THE TASK AT HAND.
2. YOU WILL BE PAIRED UP WITH EITHER ANOTHER STI UDENT WORKER
OR CLASSIFIED AND WILL BE GIVE A PAD OF POST-IT-NOTES. YOU
WILL BEGIN A FIXTURE FROM THE TOP LEFT WORKING RIGHT AND
DOWN. PLEASE MAKE SURE YOU HAVE COUNTED THE ENTIRE
FIXTURE BEFORE MOVING ON. YOU WILL COUNT THE. ITEMS AND
WRITE THE COUNT AND YOUR INITIALS ON THE POST-IT-NOTE AND
AFFIX IT TO THE ITEM BEING COUNTED. MAKE, SURE YOU ARE
VERIFYING ALL ITEMS HAVE THE SAME BAR CODE AND IF TEXT
BOOKS, SEPARATE THE NEW FROM THE USED AND PUT COUNTS ON
EACH ITEM. THIS AGAIN IS A VERY SERIOUS, AND IS WHAT KEEPS
US ALL EMPLOYED,
8. IF YOU ARE ON & SCANNIONG TEAM AGAIN START FROM THE
UPPER LEFT HAND SIDE WORKING ACROSS AND DOWN TO ENSURE
ALL ITEMS ARE SCANNED. AFTER ENTERING INTO PDA OR,
COMPUTER A BLACK MARKER LINE SHOULD BE PLACED THROUGH
THE COUNT. ONCE THE AREA IS SCANNED GO TO THE STORE MAP
AND SHADE IN THAT FIXTURE NUMBER. ONCE THE MAP IS
COMPLETELY SHADED INVENTORY IS COMPLETE.
4. ONCE THE INVENTORY IS DONE AND THE CLASSIFIED HAVE GIVEN
THE THUMBS UP IT IS TIME FOR CLEAN-UP. AT THIS TIME ALL POST-
IT-NOTES SHOULD BE REMOVED AND AREAS CLEANED UP. THIS IS
IMPORTANT SO THAT THE NEXT INVENTORY DOES NOT RE USE THE
TAGS AND MESS THAT INVENTORY UP.Storage Room
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NOUVAITA INOMPreparation of data
Make sure all information has been entered into WinPRISM ICS that is pertinent to
inventory counts or the value of your inventory,
} Verify all sales that were incurred prior to taking physical inventory are posted
Receive all items that are going to be counted (including merchandise
transfers).
. Enter all miscellaneous stock adjustments,
». Post buyback totals and post all buyback invoices.
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—3. Enter and post all available invoices.
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» Ensure that all Merchandise Transfers done before the inventory count are
generated, received, and that the invoice and credit memo have been closed.
7. If there are pending returns or sales to wholesale, decide if they will be
counted. If they are NOT going to be counted, post the return or sale to
wholesale prior to starting the inventory count.
—8. Enter and post any credit memos that are ready to be posted in Resolve Credit
Requests (including merchandise transfers, discrepancies, and sales to
wholesalers),
9. Ship all Mail Orders that are complete and verify mail/web sales are posted.
—10-Print an Inventory Value report from the Physical Inventory module to ensure
that the current margins, costs, retails, and stock on hand are within reasonable
expectations. Fix any values that are noticeably incorrect (i.e, a $1,000,000
pencil or SOH of 9782343295234 of a book).
—!1. Troubleshoot items with negative SOH and, if possible, correct any issues that
caused it to become negative. The Inventory Value Report in the Physical
Inventory module can show the negative SOH items by DCC.
12. There should be no items with SOH that have a cost or retail of $0.00.
13. If referencing reports in the Stock Ledger reports module, run a spreadsheet
report(s) for all DCCs to be counted. Verify the margins and/or totals look
normal and correct anything that is obviously incorrect.
—4. Run the elevated cost and retail user lists and correct any problems,
AS. Run the duplicate barcode user list and correct any duplicates.
16, Ifthe store is open while you are doing the physical inventory, you must make
sure that you have a plan to deal with the sales that occur during inventory and
‘Whether or not to post those sales before or after posting the inventory.
—17. Discuss with your auditors/business office the expectations they have for the
store before, during, and after your inventory, including what reporting they
need.
Page 2Preparation of hardware and store
ted,
9.
Setup, program and test the inventory hardware (PDTs, EDAS, or PDAS) at
least a month prior to your physical inventory. Each separate handheld device
to be used in the inventory count should be tested. If there are any bad cords,
batteries, scanners, or other inventory hardware issues, contact WinPRISM
Support or System Sales as soon as possible.
fusing an external company to count your inventory, contact Support in
advance. An inventory validation report can be added to your WinPRISM
system to be given to your inventory company. The file that is given from the
inventory company of your inventory counts has to be compatible with our
physical inventory import. Call Support for details
Prior to counting your inventory, ensure that the Physical Inventory and PDT
Data Maintenance modules do not have any records for the locations to be
counted. Delete any old or test fixture/area records that are no longer valid or
needed.
Map a fixture/area Jayout of the store and prominently display fixture and area
labels in the store prior to counting. Familiarize the inventory staff with the
fixture and areas, Ensuring that fixture/area locations are used while counting
makes it easier to find items in situations requiring a recount or verification of
an item before posting. Every spot in the bookstore needs BOTH a fixture and
an area, even if one of the fields is a placeholder (i.e. a store may set up their
map so the fixture changes but the area is always ‘I"). All counting devices
should be set to the same batch number (i. everything set to batch 1) for every
fixture, area, and location,
. If there is more than one store location doing an inventory in the same
timeframe, make each location’s fixture/area record names unique.
. Have a plan for items not recognized by WinPRISM during the inventory
(Not Found” items),
Set guidelines for the inventory staff in consistent inventory practices. This
would include counting shelves from top to bottorn and left to right.
Items that are not to be counted during the inventory (ie. consignment or store
use items) should be prominently labeled as such,
Check the WinPRISM Server data backups to ensure the nightly backup and
the tape backup are running without errors or problems.
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