Cz180 Series

CZ180
CV1860
TECHNICAL MANUAL
REVISION 1.0
AUGUST 2007
Copyright: 2007 Riso Kagaku Corporation

All Rights Reserved. This Technical Manual was prepared
and written for the exclusive use of RISO International Group
Certified Dealers. Reproduction and/or transmittal of this
material in any form or by any means, including photocopying
or recording of the information is strictly prohibited without the
consent of a member of RISO International Group.
RISO INTERNATIONAL GROUP

RISO KAGAKU CORPORATION (JAPAN)
RISO, INC. (U.S.A.)
RISO EUROPE LIMITED (U.K.)
RISO HONG KONG LIMITED (HONG KONG)
RISO U.K. (U.K.)
RISO THAILAND LIMITED (THAILAND)
RISO KOREA LIMITED (KOREA)
RISO Inc. Technical Services & Support

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RISO DEUTSCHLAND GMBH (GERMANY)

RISO FRANCE (FRANCE)
RISO IBERICA (SPAIN)
RISO CANADA (CANADA)
ZHUHAI RISO TECHNOLOGY (CHINA)
RISO AFRICA (SOUTH AFRICA)
RISOGRAPH ITALIA (ITALY)
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CONTENTS
Chapter 1
MAINTENANCE
Chapter 2
MACHINE SUMMARY
Chapter 3
MAIN DRIVE
Chapter 4
FIRST PAPER FEED
Chapter 5
SECOND PAPER FEED
Chapter 6
PRINTING PRESSURE
Chapter 7
PAPER EJECTION
Chapter 8
PRINT DRUM
Chapter 9
MASTER CLAMPING
Chapter 10
MASTER REMOVAL
Chapter 11
ORIGINAL SCANNING
Chapter 12
MASTER MAKING
Chapter 13
PANEL MESSAGE
Chapter 14
TEST MODE
Chapter 15
ELECTRICAL COMPONENTS
Chapter 16
PCBs
Chapter 17
OTHER PRECAUTIONS
Chapter 18
APPENDIX
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Preface
This manual provides Technical Service Information for the digital duplicator Model CZ180 and
CV1860 series.
This manual provides procedures for removing and installing major components. Following these procedures
will minimize machine malfunctions. This information and format will also increase technical representatives'
awareness and experience regarding repairs necessary to insure end-user satisfaction.

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CHAPTER 1: MAINTENANCE
CONTENTS
1. Preface....................................................................................................2
2. Warning...................................................................................................3
Important Safety Precautions.............................................................3
3. Work Precautions....................................................................................4
4. Installation location..................................................................................6
5. JIGs 7
6. Installation Procedures............................................................................8
CZ180................................................................................................8
CV1860............................................................................................10
Inkless Drum (CZ180)......................................................................13
Inkless Drum (CV1860)....................................................................14
RISORINC Printer Control Board.....................................................15
7. External Cover Removal........................................................................18
Front Cover......................................................................................18
Rear Cover.......................................................................................18
Master Removal Upper Cover.........................................................18
Scanner Unit Cover..........................................................................18
Master Removal Lower Cover.........................................................18
Master Making Unit Cover...............................................................18
Operation Panel Unit........................................................................18
8. PCB Bracket Open Procedure...............................................................19
9. Screws Which are NOT to be Loosened or Removed...........................20
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1. Preface
This manual provides Technical Service Information for the digital duplicator Model CZ180 and CV1860
series.
This manual provides procedures for removing and installing major components. Following these
procedures will minimize machine malfunctions. This information and format will also increase technical
representatives' awareness and experience regarding repairs necessary to insure end-user satisfaction.
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2. Warning
!! WARNING !!
Important Safety Precautions

1. Always disconnect electrical supply before placing hands in the machine.
I. To avoid injuries:
Be sure to disconnect the electrical power before disassembling, assembling, or when
making adjustments on the machine.

II. Protection of the machine:
Make sure to turn OFF the power to the machine before plugging or unplugging the electrical
connectors, or when connecting a Meter.
2. Always connect electrical connectors firmly.
I. To avoid electrical failure:
The connectors must be connected firmly together and onto the PCBs.
Press on the ends of the connectors and then on the middle to ensure a firm fit.
II. Protection of the electrical components:
The electrical components may be damaged due to short circuits caused by a loose
connector.
Wire harness connector
FIRST
Press the ends.
THEN
Press the center, firmly.
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3. Work Precautions
When conducting maintenance work, be careful to avoid injury caused by springs or the sharp edges
of sheet metal.
Inspection
If you discover any defects or problems during an inspection, fix the problems or if necessary take
steps such as replacing a part.
Removal
Check the problem area. At the same time, examine the cause of the problem and determine whether
the part needs to be removed or disassembled. Next proceed according to the procedures presented
in the Technical Manual. In cases where, for example, it is necessary to disassemble areas with large
numbers of parts, parts which are similar to each other, or parts which are the same on the left and
right, sort the parts so that you do not mix them up during reassembly.
(1) Carefully sort the removed parts.
(2) Distinguish between parts which are being replaced and those which will be reused.
(3) When replacing screws, etc., be sure to use the specified sizes.
Assembly and Installation
Unless specified otherwise, perform the removal procedures in reverse during assembly and
installation. In cases where protrusions or holes are provided to assist
in positioning parts, use them for accurate positioning and securing.
(Protrusions and holes for positioning parts
Half pierced section)
Tools
Using tools other than those specified can lead to injury or damage
screws and parts. Have all the tools necessary for the work available.
Type
Tip
Shaft length,
Phillips
size
No. 2
etc.
(250 mm)
screwdriver
Type
Steel scale
mm)
No. 1
(stubby type)
Radial cutting pliers

Pliers
Nipper
Small flashlight
(75 mm100
Multimeter
mm)
Standard 6 mm (100 mm150
screwdriver 3 mm
150 mm
Feeler gauge
No. 2 (100 mm150

No. 2
Remarks
Soldering iron
20 W30 W
File
Flat, round
mm)
1.8 (100 mm150

mm
mm)
(precision
type)
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Electrical system work

> After removing wire bundles, fasten them with
wire bundle bands (bar lock ties) so that they
will not sag.
> When installing parts, be careful to avoid
pinching or damaging the wire bundles.
> If a fuse blows, always replace it with one with
the specified capacity.
> Using a fuse with a larger capacity can not only
damage parts, but may cause fires.
> Be careful not to drop image scanners, thermal
print heads, and other sensors as they can be
easily damaged.
Sensor types
> Photoelectric sensors may be broadly divided
into the following four types: interrupt types
(U-shaped), actuator types, reflective types,
and transmitting types.
> Magnetic sensors use Hall ICs, which react to
the magnetic force in magnets.
> Always turn off the power before plugging or
unplugging sensor connectors.
Wiring bundle bands

(bar lock ties)
Interrupt types
Actuator types
Receiver
Receiver
Sender
Reflective types
Sender
Sender
Transmitting types
Sender
Receiver
Receiver
Switch types
> Micro-switches may be divided between
normally open (N.O.) types and normally
closed (N.C.) types.
> With an (N.O.) connection, an internal contact
is connected when the switch actuator is
pressed.
> With an (N.C.) connection, an internal contact
is disconnected when the switch actuator is
pressed.
N.C.
N.O.
N.C.
N.O.
COM
COM
Note
The machine is comprised of many gears. When inspecting or replacing parts, apply grease to the gears.
If they are not properly greased, the gears may make abnormal sounds, and malfunctions or mechanical
problems may occur.
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4. Installation location
Do not install the machine in any of the following locations.
(1) Those subject to direct sunlight or any bright location such as by a window (If you must install in

such a location, put a curtain or the like over the window.).
(2) Those where the temperature changes drastically.
(3) Those that are too hot, cold, humid, or dry.

RECOMMENDED:

Temperature range:
15 degrees Celsius - 30 degrees Celsius

Humidity range: 40% - 70% No condensation allowed
(4) Those with radiant heat sources and any locations in the direct path of air from air conditioners or

heaters.
(5) Any poorly ventilated location.
(6) Dusty atmosphere.
(7) Any tilted location.

(Installation height difference: 10 mm max. front - rear, 10 mm max. left - right).
Electrical connection
> Plug the plug securely into the socket so that there is no problem with the contact in the power

supply plug section.
> Do not use any triplets or extension cords.
> Do not allow any other machine to stand on or crush the power cord.
Ground connection
> Always ground this machine to prevent electrical shock in case of an electrical leakage.
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5. JIGs
021-16007-005 Spring; Screen (2 pieces required)

Cut the ring end to make into hook, as shown on the
photograph, and attach wire tie bar on the other end.
015-26128-008
Drum Shaft JIG
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6. Installation Procedures
CZ180 & CZ180(120)
RISO CZ Installation Procedure

The following procedures are required
before turning on the printer.
Nobody but Riso-authorized service
representatives is allowed to install this unit.
CAUTION!
Equipment
Use the following pieces of equipment in the package.
1. Noise Absorber ......................................... 1 pc.
2. Stabilizer ................................................... 2 pcs.
3. Double-washered screw ............................ 2 pcs.
When installing CZ100 in countries with 100-120V electricity,

the voltage setting is required. Otherwise, it may cause damage to the printer.
Do not turn the power ON without removing shock absorbing sheets.
Otherwise, it may cause damage to the printer.
Voltage Setting(Only for CZ100 installing in 100-120V countries)
115V
230V
1.
Remove the Rear Cover.
2.
Set the Voltage Switch to 115V.
3.
Replace the Rear Cover.
< This caution is only for 100-120V machine. >
Installation of the Printer
1.
Place the Noise Absorber on a stand.
2.
Mount the printer on the position illustrated in the left.

(The Noise Absorber is squashed between the stand
and the printer )
1 The Noise Absorber is aligned to the Bottom Stay.
2 The Noise Absorber is between the Rubber Feet.
Important: The Rubber Feet of the printer should
Noise Absorber
not step on the Noise Absorber.
Noise Absorber Bottom Stay Rubber Foot Noise Absorber
3.
Secure the Stabilizers on the bottom of the Paper

Feed Tray. (Double-washered screw M3 x 8, 2pcs.)
Important:
The Stabilizers should be attached without
gaps between the Stabilizers and the stand.
Stabilizer
Decide the direction of Stabilizers

depending on the stand type referring
to the illustration in the left.
For the stand type CR
For the other stands
042-36102-306
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Shock Absorbing Sheet
4.
Remove the Shock Absorbing Sheet from the CCD

Unit.
5.
Remove the Shock Absorbing Sheet from the TPH

Unit.
6.
Remove the Tapes on the Paper Ejection Wing.
7.
Remove the Shock Absorbing Sheet from the

Disposal Unit.
Shock Absorbing
Sheet
Tapes
Shock Absorbing Sheet
CAUTION!
When pulling out the Drum after the above installation procedure, always turn on
the POWER and press the DRUM RELEASE key [ ] on the control panel.
Otherwise, the machine may be damaged.
2
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CV1860
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Inkless Drum (CZ180)
Installation Procedure for The CZ Series

Inkless Print Cylinder (Drum)
Types of Applicable Printers
Packing List
The following printer models are the intended basic

units for installing the CZ series inkless Print cylinder
(drum).
This package contains the following items.

1. Print cylinder (drum) ................................... 1 unit
2. Ink color indication label ...................... 1 sheet
3. Installation guide (This manual) ................ 1 copy
RISO KAGAKU CORPORATION Models

RISO CZ series
Nobody but Riso-authorized service
representatives is allowed to install this unit.
1. Print Cylinder (Drum) Preparation

Important: When installing a black ink cartridge, this procedure is not necessary.
Please skip to the procedure 2.
Bottle SW cover
1) Remove the Print cylinder (drum) cover, the Bottle SW cover, and the Bottle guide.
Note: Disconnect the connecter of the Bottle Set SW wireharness from the Bottle guide.
2) Depending on the ink color, cut off the corresponding Jumper wireharness referring to
Bottle guide
the table below.
Important: Be sure to cut off the Jumper wireharness from the joint and remove
completely.
Print cylinder (drum) cover
Connecter of the Bottle Set
SW wireharness
3) Fix the Bottle guide, the Bottle SW cover, and the Print cylinder (drum) cover.
Important: Be sure to connect the connecter of the Bottle Set SW wireharness
to the Bottle guide.
Jumper wireharness
2. Insert an Ink cartridge

1) Set an ink cartridge to the Print cylinder (drum).
Be sure to lead ink to the nozzle of the cartridge in advance.
Important: Be sure that the Print Cylinder (drum) temperature is above 59 F (10 C).
2) Install the Print cylinder (drum) in the printer.
3) Start the test mode.
Note: If the error code No. d04-534 appears on the control panel, remove the Print
cylinder (drum) and then check the ink cartridge and the Jumper wireharness.
4) Input the test item code No.887 and press the start key .
3. Operation Check
1) Make a master with Riso test chart No.15 and print 200 copies at speed 2.
2) Check density balance.
/ RED
4. Labeling
Ink color indication label

Affix an ink color indication label on the Print cylinder (drum) cover as illustrated.
042-36201-002
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Inkless Drum (CV1860)
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RISORINC Printer Control Board
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7. External Cover Removal

Front Cover
1. Remove the Drum.
2. Turn OFF the machine power and detach the Front Cover. (M3x8 screws; 6 pcs)
Rear Cover
1. Turn OFF the machine power and detach the Rear Cover. (M3x8 screws; 5 pcs)
Master Removal Upper Cover
1. Turn OFF machine power and detach the Master Removal Upper Cover. (M3x8 screws; 2 pcs)
Scanner Unit Cover
1. Turn OFF machine power and detach the Master Removal Upper Cover. (M3x8 screws; 2 pcs)
2. Detach the Scanner Upper Frame Cover. (M3x8 screws; 4 pcs)
3. Detach the Scanner Unit Cover. (M3x8 screws; 4 pcs)
Master Removal Lower Cover
1. Turn OFF the machine cover and remove the Master Disposal Box.
2. Detach the Master Removal Lower Cover. (M3x8 screws; 4 pcs)
Master Making Unit Cover
1. Turn OFF the machine power and detach the grip handle. (M3x6 screw; 1 pc)
2. Detach the Master Making Unit Cover. (M3x8 screws; 2 pcs)
Operation Panel Unit
1. Turn OFF the machine power and detach the Front Cover. (M3x8 screws; 6 pcs)
2. Detach the Operation Panel Unit. (M3x8 screws; 2 pcs)
Scanner Unit Cover
Operation Panel Unit
Master Removal Upper Cover

Rear Cover
Master Making Unit Cover

Master Removal Lower Cover
Front Cover
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8. PCB Bracket Open Procedure

1. Turn OFF the machine power and detach the Rear Cover. (M3x8 screws; 5 pcs)
2. Remove the mounting screws (M3x8 screws; 4 pcs) and swing open the PCB Bracket.
Precaution in Assembly:
1) To prevent the wire harness from getting damaged, place the wire harness from the Copy
Counter on top of the Master Counter to prevent the wire harness from dropping onto the wire
harness clamper located on the top portion of the PCB Bracket. Otherwise the Copy Counter
wire harness will be damaged when the PCB Bracket is opened.
Copy Counter
Master Counter
Rear Upper Wire Harness
This is NOT good.
2) To prevent the Power Switch Wire Harness from being pinched or cut by the Pressure Spring
when the PCB Bracket is closed, the Power Switch Wire Harness should be placed under the
rear bottom wire harness and main motor relay wire harness when leading the Power Switch Wire
Harness out through the Handle Mounting Bracket-B.
Main Motor Relay Wire Harness
Rear Bottom Wire Harness
Power Switch Wire Harness
Handle Mounting Bracket-B
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9. Screws Which are NOT to be Loosened or Removed

The Master-Making Unit Side Frame and the Rear Stay are both mounted on the machine using JIGs
at the factory, using screws which cannot be loosened or removed using regular screw drivers.
These special screws should never be loosened or removed.
Master-Making Unit Side Frame
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Rear Stay
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CHAPTER 2: MACHINE SUMMARY
CONTENTS
1. Cross-Sectional Diagram.........................................................................2
2. Operation Outline.....................................................................................3
3. Outline of Paper-feeding, Printing, and Paper-ejection Operations.........3
4. Master-removal operation........................................................................4
5. Master-making operation.........................................................................4
6. Master-loading operation.........................................................................4
7. Machine Specification..............................................................................6
1) CZ180............................................................................................6
2) CV1860..........................................................................................8
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1. Cross-Sectional Diagram
(6) Clamp unit
(8) Scanning section
(7) Master-removal section
(2) Second paper-feed area

(9) Master-making section
(4) Paper-ejection section
(1) First paper-feed area
(5) Print drum
(3) Press section
(1) First paper-feed area:

Sends paper from the paper-feed tray one sheet at a time.
(2) Second paper-feed area:

Stops the paper sent from the first paper-feed stage, and accurately feeds it to the print drum and
pressure section.
(3) Press section:

The pressure roller presses the paper firmly against the print drum for printing.
(4) Paper-ejection section:

Removes the printed paper from the print drum using the separator, and sends it to the paperreceiving tray.
(5) Print drum:

Supplies ink from the ink cartridge to the surface of the print drum for printing.
(6) Clamp unit:

Clamps the leading edge of a master onto the drum.
(7) Master-removal section:

Peels the master from the print drum after use, and discharges it into the master disposal box.
(8) Scanning section:

The original image is scanned on the Auto Document Feeder (AF) unit).
(9) Master-making section:

Transports and creates a master using the thermal print head, then sends the produced master to
the print drum, and cuts the master material.
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2. Operation Outline
1) Set an original, and press the Start key.
2) Master removal operation

Removes the used master from the print drum, and sends it to the master disposal box.
3) Master-making operation

The original is scanned by the image sensor, and the image is transferred onto a master by the
thermal print head.
4) Master loading operation

The produced master is wound around the print drum and cut.

The proof-print is printed.
5) Printing operation

Paper is fed from the paper-feed tray one sheet at a time for printing. The printed paper is ejected
out onto the paper-receiving tray.
3. Outline of Paper-feeding, Printing, and Paper-ejection Operations

1) When the print drum rotates, the scraper roller and pickup roller also turn to feed paper. The
stripper pad allows only one sheet to pass through to the second paper-feed area.
2) The paper sent from the first paper-feed area contacts the timing roller and guide roller, and stops
temporarily. This causes slight buckling of the paper.
3) The timing roller and guide roller start rotating, feeding paper to the pressure section. (This
operation is referred to as the econd paper-feed To prevent tension from being placed on the
end of the paper, the scraper roller and pickup roller are free to spin.)
4) When the paper is fed further in from the second paper-feed area, the pressure roller rises to
clamp the paper between the drum and pressure roller to start the printing operation.
5) The printed paper is removed from the print drum by the separator and separation fan. When the
pressure roller rises, the guide roller also moves up to prevent tension from being placed on the
tailing end of the paper.
6) Then, the suction fan pulls in the air to keep the paper firmly on the transfer belts while the paper
is carried to the paper-receiving tray.
7) The next sheet of paper is sent to the first paper-feed area, and the guide roller lowers.
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4. Master-removal operation
1) The clamp plate holding the leading edge of the master opens, and the master-release bar rises
to lift the master out from under the clamp plate
2) The vertical transport rollers and print drum rotate, thereby separating the master from the print
drum and sending it to the master disposal box.
3) The motion of the compression plate starts, pressing the master into the master disposal box.
5. Master-making operation
1) The image sensor scans the original, and the thermal print head transfers the image onto a
master.
2) The master is sent into the master stocker room.
6. Master-loading operation
1) The leading edge of the master is sent to a the clamp plate on the print drum, and the leading
edge is clamped.
2) The print drum rotates to wind the master around it.
3) The cutter cuts the master.
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7. Machine Specification
1) CZ180
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Specifications
RISO CZ180
Master-making/printing
methods
High-speed digital master-making/fully automatic stencil printing
Original Type
Sheet
Original Size
Max. 310 mm 435 mm

Min. 90 mm 140 mm
Original Paper Weight
50 g/m2-107 g/m2
Original paper capacity
10 sheets (64 g/m2, up to 1 mm high)
Print Paper Size
Max. 297 mm 420 mm

Min. 100 mm 148 mm
Paper Supply Capacity
1000 sheets (64 g/m2)
Paper Receive Capacity
800 sheets (64 g/m2)
Print Paper Weight
50 g/m2-157 g/m2
Image Processing Mode
Line, Photo, Duo, Pencil
Master-making Time
Approx. 37 sec. (for A4/portrait/100% reproduction ratio)
Printing Area
Max. 251 mm 357 mm
Print Reproduction Ratio
100% reproduction ratio

Standard reproduction ratio(enlargement): 141%, 122%, 116%
Standard reproduction ratio(reduction): 94%, 87%, 82%, 71%
Print Speed
Approx. 60-130 pages per minute (three steps variable)
Print Position Adjustment
Vertical: 10 mm Horizontal: 10 mm (for B4 portrait in centre position)
Ink Supply
Fully automatic (800 ml per cartridge)
Master Supply/Disposal
Fully automatic (approx. 200 sheets per roll)
Master Disposal Capacity
30 sheets
User Interface
LED panel
Optional Accessories
Colour Drum
Job Separator
Network Interface Card RISORINC-NET
Printer Control Board RISORINC3N
Power Source
CZ180 : 220-240V AC, 50-60 Hz, 1.0 A

CZ180(120) : 100-120V AC, 50-60 Hz, 2.0 A
Dimensions
When in use: 1270 mm (W) 645 mm (D) 510 mm (H)

When in storage: 655 mm (W) 645 mm (D) 500 mm (H)
Weight
Approx. 62 kg
Notes
As we are constantly improving our products, the machine may differ in some respects from the illustrations used
in this manual.
The specifications are subject to change without prior notice.
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2) CV1860
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CHAPTER 3: MAIN DRIVE
CONTENTS
MECHANISM................................................................................................2
1. Main Drive......................................................................................2
2. Main Motor Safety Switch...............................................................2
3. Print Drum Positions.......................................................................3
4. Print Drum Locking Mechanism.....................................................3
DISASSEMBLY............................................................................................4
1. Intermediate Gear..........................................................................4
2. Main Motor Unit..............................................................................6
3. Drum Safety Switch........................................................................7
ADJUSTMENT..............................................................................................8
1. Position-B Adjustment (Print drum removal position)....................8
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MECHANISM
1. Main Drive
1) Drum Rotation

With the rotation of the Main motor, the drive from the main motor is transferred to the Drum main
gear from the Main motor gear via Intermediate gear in the between.
2) Main Motor FG Sensor

The FG sesnor on the Main motor checks the Main motor rotation speed and Drum angle position.
2. Main Motor Safety Switch

1) Following four Safety switches must be activated to run the Main motor.
1. Master making unit safety switch

2. Master removal unit safety switch

3. Drum safety switch

4. Rear cover safety switch (2 pieces as one set)
2) The same four Safety switches act also as Safety switches for the Thermal power of the TPH.
Master making unit safety switch

Rear cover safety switch
Master removal unit safety switch
Drum safety switch
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3. Print Drum Positions
1) The Print drum angle positions are checked by Position-A sensor and Main motor FG sensor.
2) The 0 degrees of the print drum is called the Position-A. One drum rotation from the Position-A
to the next Position-A equals to 360 degrees.
3) With the activation of the Position-A sensor, the Main motor FG sensor pulse count is reset and
from the pulse count of the Main motor FG sensor, the machine calculates the Print drum angle.
4) POSITION-A : The position-A of the print drum is when the Position-A sensor light path is
blocked by the sensor actuator.
5) POSITION-B : The position-B of the print drum is 270 degrees rotation from the position-A,
calculated by the Main motor FG sensor.

This is the position where the Print drum is pulled out or pushed into the machine.
4. Print Drum Locking Mechanism

1) The Print drum is designed to unlock only when it is at Position-B.
2) At any other Drum positions, the flange around the Drum main gear prevents the Intermediate
gear from disengaging from the Drum main gear.
3) Only when the Print drum is at Position-B, the flange on the Drum main gear does not interfere
against the Intermediate gear, allowing the Print drum to be pulled out from the machine.
4) There are Eye-markings on both the Drum main gear and Intermediate gear and they meet only
when the Print drum is at Position-B.
5) For some reasons if the Intermediate gear is rotated manually with the Print drum out of the
machine, the Intermediate gear must be manually back so that the Eye-markings between the
Drum main gear and Intermediate gear meet with each other. the Print drum can be inserted
back into the machine when these Eye-markings meet with each other.
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DISASSEMBLY
1. Intermediate Gear
REMOVAL
1) Remove the Drum from the machine, turn OFF the machine power and unplug the power cord
from the machine.
2) Remove the Rear cover. (M3x8 screws; 5 pcs)
3) Swing open the PCB bracket. (M3x8 screws; 4 pcs)
4) Remove the mounting screw of the Intermediate gear shaft assembly and remove the
Intermediate gear shaft assembly. (M4x8 screw; 1 pc)
5) Remove the Intermediate gear out from the machine through the drum opening in front of the
machine.
Precaution in Assembly
1) Match the Eye-markings between the Drum main gear and Intermediate gear. (Ref: Photograph
on next page.)
2) Confirm that the Intermediate gear is at Position-B by inserting Allen wrench through the hole on
the back of the machine. (Ref: Photograph on next page.)

Make sure to remove the Allen wrench out from the machine once the Position-B is confirmed.
Leaving the Allen wrench on the machine will damage the machine when the power is turned ON.
3) Attach the Intermediate gear shaft assembly firmly on the machine.
Print drum
Drum main gear
Intermediate gear
Main motor
Main gear
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Intermediate gear shaft assembly
< View from the back of the machine >
< View from the front of the machine >
Drum main gear

Positioning marks
Hole for Allen wrench
Intermediate gear
Print drum
Drum main gear
Positioning marks
Hole for Allen wrench
Intermediate gear
Positioning marks
Main gear
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2. Main Motor Unit
REMOVAL
from the machine.
4) Remove the following parts.

Separation fan unit (Refer to Chapter-7)

Suction unit (Refer to Chapter-7)

Intermediate gear (Refer to page 3-4)
5) Rotate the Pressure lever assembly in the clockwise direction just a little by hand, just enough to
disengage the Pressure lever assembly from the Solenoid lever.
6) Push down on the Solenoid lever to disengage from the Pressure lever assembly, and release
hand from the Pressure lever assembly, slowly as not to injure your hands.
7) Carefully remove the Pressure spring.
8) Remove the Spring from the Sector gear.
9) Disconnect the connectors from the Vertical print positioning HP sensor and Vertical print
positioning pulse motor.
10) Remove E-ring from the Timing connection plate and remove the plate from the Sector gear. (6mm
dia. E-ring; 1 pc)
11) Remove the mounting screws from the Vertical print positioning base unit and remove the unit
from the machine. (M4x6 screw; 1 pc) (M3x6 screws; 3 pcs)
12) Disconnect the two connectors of the Main motor, remove the mounting screws, and remove the
Main motor from the machine. (M4x8 screws; 4 pcs : Refer to the photograph on next page.)
1) Refer to page No. 3-4 for the precaution in attaching the Intermediate gear.
Adjustment after the Assembly
1) Sector gear position adjustment. (Refer to Chapter 5)
Pressure spring
Pressure lever assembly
Suction Unit
Solenoid lever
Vertical print positioning base unit
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Main motor
Mounting screw
Mounting screw
Mounting screw
Mounting screw
3. Drum Safety Switch

REMOVAL
from the machine.
4) Disconnect the connector from the Drum safety switch.
5) Remove mounting screw of the Drum safety switch bracket and remove the bracket with the
switch attached. (M3x6 screw; 1 pc)
6) Detach the Drum safety switch from the bracket by removing the mounting screws. (M3x16
screws; 2 pcs)
1) Do not bend the Drum safety switch bracket, which acts as spring plate.
Drum safety switch
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ADJUSTMENT
1. Position-B Adjustment (Print drum removal position)
CHECK and ADJUSTMENT
1) Using Test Mode No. 0892, stop the Print drum at Position-B.
2) Confirm that the Print drum can be pulled out from the machine and inserted back in the machine
smoothly.
3) If the Print drum cannot be pulled out smoothly or inserted back smoothly, make the Position-B
adjustment using Test Mode No. 0942.
4) After the adjustment is completed, repeat the adjustment procedure until the Position-B
adjustment is correctly make.
Precaution in Adjustment
1) Basically the machine is designed to have the Position-B adjusted correctly with the parameter
setting at [0] on Test Mode No.0942 (Drum angle = 270 degrees), but this may vary slightly
between the machines and this adjustment may become necessary.
2) The Position-B is calculated by the Main motor FG sensor pulse count from Postion-A sensor.

If the position of the Print drum is way off from the normal Position-B, the Postion-A sensor and
Main motor FG sensor should be checked.
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CHAPTER 4: FIRST PAPER FEED
CONTENTS
MECHANISM................................................................................................2
1. Paper feed tray elevation mechanism............................................2
2. First paper feed movement............................................................3
3. Scraper mechanism.......................................................................4
4. Paper feed pressure adjustment....................................................4
DISASSEMBLY............................................................................................5
1. Removal of Elevator link plates......................................................5
2. Removal of Paper feed tray unit.....................................................6
3. Removal of Paper detection sensor...............................................7
4. Removal of Pickup roller and Scraper roller...................................8
5. Removal of Stripper pad.................................................................9
6. Removal of Upper limit sensor.....................................................10
7. Removal of Lower limit sensor.....................................................11
8. Removal of Elevator motor unit....................................................12
9. Removal of Paper feed clutch......................................................13
10. Removal of Pickup roller shaft assembly...................................14
11. Removal of Guide plate..............................................................15
12. Removal of Paper sensor...........................................................17
ADJUSTMENT............................................................................................18
1. Elevator Upper-limit Sensor Position Adjustment.........................18
2. Paper Feed Clutch OFF Angle Adjustment..................................18
3. Paper Feed Clutch ON Angle Adjustment....................................18
4. Paper Sensor Sensitivity Adjustment...........................................19
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MECHANISM
1. Paper feed tray elevation mechanism
Paper detection sensor confirms whether paper is set on the Paper feed tray.
By pressing the print START button when the Paper detection sensor is ON (paper is detected), the
elevator motor is activated to bring up the paper feed tray until the Scraper plate assembly blocks the
light path of the Upper limit sensor.
The Elevator motor is activated intermittently during the printing job to keep the Upper limit sensor
light path blocked.
When the paper runs out from the Paper feed tray (the Paper detection sensor becomes OFF), the
Elevator motor is activated to bring the Paper feed tray down.
During the machine idle condition, if the Paper feed tray button is pressed, the elevator motor is
activated until the tray lowers down to the Lower limit position in which the light path of the Lower limit
sensor is blocked.
Upper limit sensor

Paper detection sensor
Elevator motor
Paper feed table
Lower limit sensor
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2. First paper feed movement
With the start of the printing action, the Main motor activates to rotate the Print drum in the clockwise
direction, as viewed from the operator side of the machine.
As the Print drum rotates a given angle from the drum A-position, the Paper feed clutch activates to
rotate the Scraper roller and Pickup roller.
The Paper feed clutch turns OFF after the print drum rotates for a given angle after the Paper sensor
detects the leading edge of the paper.
The paper feeding motion stops with the leading edge of the paper hitting against the Guide roller and
Timing roller.
When the paper transfers to the second paper feed area, the one-way clutch in the Scraper roller and
Pickup roller allow the rollers to rotate freely to prevent the first paper feed area from applying brake
on the paper.
Main motor
Pickup roller
Paper sensor
Scraper roller
Paper feed clutch
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3. Scraper mechanism
The Scraper roller pulls the paper in between the Pickup roller and the Stripper pad.
The paper is then pinched between the Pickup roller and the Stripper pad to allow the Pickup roller to
feed only the top one sheet of paper into the machine.
The Stripper pad has a spring underneath, which pushes the Stripper pad against the Pickup roller to
separate the top sheet from the rest.
The Stripper unit has a pressure adjustment knob which allows the stripper pressure to be adjusted in
three strengths, by sliding the knob vertically up or down.
4. Paper feed pressure adjustment

There is Paper feed pressure lever in the far left of the Stripper unit. Sliding the lever to the left [Normalweak] or right [Card - strong] changes the paper feed pressure (stripper pressure).
Pickup roller
Paper feed pressure lever
Scraper roller
Stripper unit
Stripper pressure adjustment knob
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DISASSEMBLY
1. Removal of Elevator link plates
Removal
1) Lower the Paper feed tray, switch OFF the machine power, remove master disposal box, and
detach the following parts.

Front cover (M3x8 screws; 6 pcs)

Rear cover (M3x8 screws; 5 pcs)

Master removal lower cover (M3x8 screws: 4 pcs)
2) Remove the rollers from the front and rear. (3mm E-ring; 2 pcs)
3) Pull and remove the Elevator link plates from the machine.
1) Fit the U-shaped slot on the Elevator link plates through the pins on the Elevator frame (F)
assembly and (E) assembly.
E-ring
Roller
Roller
Elevator junction plate

Elevator frame (F) assembly
Elevator junction plate
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2. Removal of Paper feed tray unit
Removal
1) Lower the Paper feed tray all the way down, pull the Print drum out and switch OFF the machine
power.
2) Remove the Front cover. (M3x8 screws: 3 pcs)
3) Unplug the wire harness connector of the Paper detection sensor, cut off the wire band, and
gently pull the wire harness towards the Paper feed tray.
4) Remove the E-rings from the shaft of the Paper feed tray on both sides of the tray, and detach the
Paper feed tray unit from the shaft. (6mm E-ring; 2 pcs)
Paper detection sensor wire harness
E-ring
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3. Removal of Paper detection sensor
Removal
1) Lower the Paper feed tray all the way down, pull Print drum out and switch OFF machine power.
2) Detach the following parts.


Paper feed tray unit (6mm E-ring; 2 pcs)
3) Remove the mounting screws from the Paper feed tray cover and remove the cover. (M3x6
screws; 6 pcs & M3x8 screws; 2 pcs)
4) Detach the Paper detection sensor by gently widening the plastic mounting hook and
disconnecting the wire harness connector.
1) Fit the Paper detection sensor firmly between the mounting hooks.
2) Match the positioning pins and positioning holes when attaching the Paper feed tray cover.
3) Wire the Paper detection sensor wire harness in correct path and make sure to attach new wire
band in the original position.
4) Firmly attach the wire harness of the Paper detection sensor onto the Elevator spring bracket (front)
using a wire band.

When tying the wire band, make sure that the length of the wire harness between A and B (refer
to the photo) is not too long and not too short. The wire should be between 60mm to 53mm in
length between A and B. This is to prevent the wire harness from touching the paper or giving too
much tension on the wire harness.
Paper feed table cover
Paper detection sensor wire harness

Mount wire band so the distance of the wire harness
from A to B is between 60mm to 53mm.
Wire harness band 100mm
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4. Removal of Pickup roller and Scraper roller
Removal
1) Lower the Paper feed tray all the way down and turn OFF the machine power.
Removing the Scraper roller
1) Remove the plastic clip, which holds the Scraper roller in place.
2) Slide out the Scraper roller from the Scraper shaft.
Removing the Pickup roller
1) Slide the plastic Paper guide roller from the Pickup roller shaft.
2) Remove the plastic clip, which holds the Pickup roller in place.
3) Slide out the Pickup roller from the Pickup roller shaft.
1) Both the Scraper and Pickup rollers contain one-way bearing. Putting them back on the shaft in
the wrong way will cause the rollers not to rotate even though the shaft rotates.
2) To check whether the rollers are mounted in correct way, check by rotating the rollers on the shaft
in the direction shown on the photograph. If the rollers rotate freely, the mounting direction is
correct.
Pickup roller
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5. Removal of Stripper pad
Removal
1) Lower the Paper feed tray all the way down and turn OFF the machine power.
2) Remove both the Scraper and Pickup roller.
3) Remove the Stripper pad mount, carefully not to damage the Stripper spring located underneath.
4) Detach the Stripper pad from the Stripper pad mount.

(Double sided adhesive tape is used)
1) Set the Stripper spring first, and then mount the Stripper pad mount over the spring.
Stripper pad
Stripper pad base
Stripper spring
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6. Removal of Upper limit sensor
Removal
1) Lower the Paper feed tray all the way down, turn OFF the machine power and remove the Master
removal lower cover. (3x8 screws; 2 pcs)
2) Remove the mounting screws from the sensor bracket and remove the sensor with the bracket.
(M3x6 screw; 1 pc)
3) Detach the Upper limit sensor from the bracket and disconnect the wire harness connector.
1) Match the positioning pins and positioning holes when attaching the Upper limit sensor bracket
back in position.
2) If the wire harness band was cut in above removal procedure, make sure to tie the sensor wire
harness back on the Paper feed stay using a new wire harness band.
3) In doing so, make sure that the wire harness does not sag under the dotted line shown on the
photograph.
4) This is to prevent the wire harness from being pinched by the Master removal lower cover.
Adjustment after installation
1) Make adjustment on the Upper limit sensor position.
Upper limit sensor wire harness
Paper feed stay
Wire harness band
The wire should not go under the red dotted line on the photograph.
Upper limit sensor position
Upper limit sensor
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7. Removal of Lower limit sensor
Removal
1) Bring up the Paper feed table all the way up using Test Mode No.708 (Elevator motor activation
in the up-direction).
2) Pull the Print drum out of the machine, turn OFF the machine power and remove the Rear cover
(M3x8 screws; 5 pcs)
3) Unplug the wire harness connector of the Lower limit sensor.
4) Remove the Paper feed lower hinge. (M3x6 screws; 2 pcs)
5) Remove the Lower limit sensor
Lower limit sensor bracket
Lower limit sensor
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8. Removal of Elevator motor unit
Removal
1) Lower the Paper feed tray all the way down, pull the Print drum out and turn OFF the machine
power.


3) Swing open the PCB Bracket on the rear of the machine. (M3x8 screws: 4 pcs)
4) Remove the Elevator springs from front and rear.
5) Unplug the wire harness connector of the Elevator motor and remove the Elevator motor unit.
1) Match the positioning pins and holes in attaching the Elevator motor unit back on the machine.
Elevator motor unit
Mounting screw
Mounting screw
Mounting screw
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9. Removal of Paper feed clutch
Removal
1) Turn OFF the machine power and remove the Rear cover. (M3x8 screws; 5 pcs)
2) Swing open the PCB Bracket on the rear of the machine. (M3x8 screws: 4 pcs)
3) Disconnect the wire harness connector of the Paper feed clutch.
4) Remove the E-ring from the Pickup shaft and slide the Paper feed clutch off the Pickup shaft.
(5mm dia. E-ring; 1 pc)
1) Match the D-shaped cut on the Paper feed clutch with that on the Pickup shaft.
2) Slide the slit on the Paper feed clutch through the bracket plate to prevent the clutch from
rotating..
Pickup shaft
CZ180 / CV1860 Rev. 1.0

Paper feed clutch
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10. Removal of Pickup roller shaft assembly
Removal
1) Lower the Paper feed tray all the way down and turn OFF the power.

Master removal lower cover. (M3x8 screws; 4 pcs)


Pickup roller, and Scraper roller.

Upper limit sensor

Paper feed clutch
3) Remove E-ring (8mm dia.; 1 pc) from the Pickup shaft on the drive side of the machine, and
remove the Metal bushing.
4) Remove the E-ring (8mm dia., 1 pc) from the Pickup shaft bracket, and remove the Metal bushing.
5) Slide the Pickup shaft towards the drive side of the machine.
6) Remove the Pickup shaft out of the machine through the opening above the Paper feed tray.
Adjustment after the assembly
1) Make adjustment on the Upper limit sensor position.
Pickup shaft assembly
Metal bushing
Pickup shaft
Pickup shaft bracket
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11. Removal of Guide plate

Removal
1) Pull the Print drum out of the machine, turn OFF the machine power and remove the following
parts.



Master removal lower cover (M3x8 screws; 4 pcs)

Paper feed tray unit

Paper feed clutch

Pickup roller shaft assembly

Elevator motor unit

Timing spring
2) Remove the front and rear Elevator spring brackets. (M3x6 screws; 2 pcs)
3) Remove the Pickup shaft support bracket. (M3x6 screw; 1 pc)
4) Remove the Elevator rollers from the front and rear Elevator frame assemblies. (6mm dia.
E-rings; 4 pcs)
5) Remove Guide roller assembly (6mm dia. E-ring; 2 pcs).
6) Disconnect the wire harness connector of the Guide plate and remove the Guide plate. (M3x6
screws; 7 pcs)
1) Hook the hook of the Guide plate on the metal bearing of the Timing roller.
2) Match the height of the gears on the front and rear Elevator frames.
[ Refer to the photographs on the next page.]
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Elevator spring bracket (rear)
Elevator frame (F) assembly
Upper limit sensor
Elevator roller Guide plate connector
Pickup shaft bracket
Guide roller assembly
Guide plate
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12. Removal of Paper sensor
Removal
1) Pull out the Print drum, turn OFF the machine power and remove following parts.




[Slide the Paper feed pressure lever to the center position and push down the

Master removal box lever down in removing the Master removal lower cover.]


Paper feed clutch

Pickup roller shaft assembly

Elevator motor unit

Guide plate
2) Unplug the wire harness connector of the Paper sensor from the Guide plate.
3) Detach the Guide plate upper assembly from the Guide plate. (3x6 screws; 2 pcs)
4) Remove the Paper sensor mounting cover (upper) from the Guide plate. (3x6 screws; 1 pc)
5) Remove the Paper sensor (receive).
6) Remove the Paper sensor mounting cover (lower) from the Guide plate. (3x6 screws; 1 pc)
7) Detach the Paper sensor (send).
1) Hook the Paper sensor on the hook plate of the Guide plate.
Adjustment after the assembly
1) Perform the Paper sensor sensitivity automatic adjustment.
Guide plate
Paper sensor (receive)
CZ180 / CV1860 Rev. 1.0

Paper sensor (send)
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ADJUSTMENT
1. Elevator Upper-limit Sensor Position Adjustment
1) Remove all the papers from the Paper feed tray and slide the Paper feed pressure adjustment
lever to the NORMAL position.
2) Raise the Paper feed tray all the way up, using Test Mode No.681 (Paper feed tray elevation).
3) After the Paper feed tray stops at the upper limit position, measure the space between the Pickup
roller and Paper feed tray. The measurement of the space should be 1.8mm plus or minus 0.3mm.
4) If the measurement is not within the set value, remove the Master disposal box and Master
removal lower cover.
5) Loosen the mounting screw of the Upper limit sensor bracket and slide the sensor bracket up or
down to make the adjustment.
1) The space to check is the gap between the Paper feed tray and Pickup roller. Do not confuse the
Scraper roller with the Pickup roller.
Results of incorrect adjustment
1) If the gap is too small, the paper feed pressure becomes too high. This may result in multiple
feeding of papers.
2) On the contrary, if the gap is too big, the paper feed pressure becomes too weak. This may result
in paper not feeding at all.
2. Paper Feed Clutch OFF Angle Adjustment

1) Perform printing and confirm that the paper is fed smoothly into the second paper feed area.
2) If the paper buckle made before the Timing and Guide rollers is too less or too much, the paper
may not feed smoothly and cause print registration problem. If such a problem occurs, activate
Test Mode No.742 (Paper feed clutch OFF angle adjustment) and make an adjustment.
3) Refer to the Chapter on the Test Modes for the details on Test Mode No.742
4) Repeat from step (1) until good result is obtained.
1) Too much or too little paper buckle at the Timing and Guide rollers may result in paper jamming
at second paper feed area and/or print registration problem.
3. Paper Feed Clutch ON Angle Adjustment

1) Perform printing and confirm that the paper feeds smoothly through the first paper feed area.
2) If the paper feed timing is not smooth through the first paper feed area, activate Test Mode
No.741 (Paper feed clutch OFF angle adjustment) and make an adjustment.
3) Repeat from step (1) until good result is obtained.
1) Incorrect paper feed timing at the first paper feed area may result in paper jamming or print
registration problem.
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4. Paper Sensor Sensitivity Adjustment
Adjust the Paper sensor sensitivity adjustment when the Paper sensor is replaced.
1) Make the adjustment using a Test Mode.
2) The Test Mode makes an automatic sensitivity adjustment on the Paper sensor.
3) Set a piece of paper, which is used the most often, between the Paper sensor SEND and
RECEIVE.
4) Activate Test Mode No.705 (Paper sensor sensitivity automatic adjustment).
5) Press the [C] key of the numeric keypad on the machine operation panel.
6) Then change the Test Mode number to No.722 (Paper sensor A/D display) and activate.
7) Confirm that the number displayed on the LED display of the operation panel is between 236 and
260 with the paper between the SEND and RECEIVE of the Paper sensor.
If not, try the adjustment again. Using the paper, which is out of specification (not fit for the
machine) may result in incorrect adjustment.
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MEMO
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CZ180 / CV1860 Rev. 1.0
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CHAPTER 5: SECOND PAPER FEED
CONTENTS
MECHANISM................................................................................................2
1. Second Paper Feed Mechanism....................................................2
2. Vertical Printing Position Mechanism.............................................2
DISASSEMBLY............................................................................................4
1. Load Spring....................................................................................4
2. Timing Cam....................................................................................4
3. Guide Roller Assembly...................................................................5
4. Vertical Print Positioning Base Unit................................................6
5. Vertical Print Positioning Pulse Motor............................................7
6. Sector Gear....................................................................................8
7. Timing Roller..................................................................................9
ADJUSTMENT............................................................................................10
1. Mounting position adjustment of Timing cam...............................10
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MECHANISM
1. Second Paper Feed Mechanism
1) With the activation of the Main motor during a printing job, the Main cam makes clockwise rotation
(looking from the rear of the machine).
2) The Main cam rotation moves the Sector gear back and forth via Cam follower arm. The
movement of the Sector gear rotates the Timing cam.
3) The Timing cam contains a one-way bearing. The one-way bearing allows the Timing roller to
rotate when the Timing cam makes counter-clockwise rotation, and the Timing roller stays still
when the Timing cam makes clockwise rotation.
4) Furthermore, the rotation of the Timing roller is designed to comes to a stop immediately after
the Timing cam finishes the counter-clockwise rotation. This is due to the Load spring applying
constant load (braking action) on the Timing roller.
5) The Guide roller, a free-rotating roller, rotates with the Timing roller when the Guide roller is in
contact with the Timing roller.
6) As the Timing cam rotates, the high portion of the Timing cam pushes the Guide roller up away
from the Timing roller.
7) While in printing, during the first paper feed action, the Guide roller comes down to make contact
with the Timing roller. Then the second paper feed action starts by the Timing roller and Guide
roller sending the paper into the machine. With the finish of the Timing roller rotation, the high
portion of the Timing cam raises the Guide roller away from the Timing roller to finish the second
paper feed.
2. Vertical Printing Position Mechanism

1) With the push of the print position adjustment key, the Print positioning motor activates to rotate
the Print positioning cam. The rotation of the Print positioning cam moves the Print positioning
plate.
2) When the Print positioning plate moves from its default position, the Print positioning lever
changes the contact timing between the Main cam and Cam follower arm.
3) The change in the contact timing between the Main cam and Cam follower arm affects the Timing
roller rotation start timing. The second paper feed timing is changed and this results in the
change of the vertical print position.
4) In addition, the Vertical centering sensor determines the vertical print center position.
5) The vertical print center position is the position at the exact moment when the light path of the
Vertical centering sensor becomes unblocked
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Guide roller spring

Intermediate gear
Timing lever assembly

Main cam
Guide roller
Timing Cam
Timing gear spring

Timing gear
Vertical print positioning

lever assembly
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DISASSEMBLY
1. Load Spring
REMOVAL
1) Pull out the Print drum, turn the machine power OFF and remove the Front cover. (M3x8 screws;
6 pcs)
2) Remove E-ring and collar from the Timing roller shaft. (8mm dia. E-ring; 1 pc)
3) Remove the Load spring from the Timing roller.
1) Do not make mistake in the direction of the Load spring during the assembly.
Load spring
2. Timing Cam
REMOVAL
1) Turn OFF the machine power and remove Rear cover. (M3x8 screws; 5 pcs)
2) Open the PCB bracket on the rear of the machine. (M3x8 screws; 4 pcs)
3) Remove the Guide roller spring.
4) Remove E-ring from the Timing roller shaft and detach the Timing cam. (6mm dia E-ring; 1 pc)
Adjustments after Assembly
1) Timing cam mounting position adjustment.
Guide roller spring
Timing Cam
Timing roller shaft
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3. Guide Roller Assembly
REMOVAL
1) Pull out the Print drum, turn the machine power OFF and remove following part.

Rear cover. (M3x8 screws; 5 pcs)
3) Remove the Guide roller spring.
4) Remove the mounting screws of the Timing lever assembly. (M4x8 screw; 1 pc)
5) Remove E-ring and metal bushing, which can be seen after removing the Timing lever assembly,
from the Guide roller spindle shaft. (8mm dia. E-ring; 1 pc)
6) Remove E-ring and metal bushing, from the Guide roller spindle shaft on the front of the machine.
(8mm dia. E-ring; 1 pc)
7) Detach the Guide roller assembly from the machine by once sliding the Guide roller spindle shaft
to the rear of the machine to clear the front end out of the machine.
Mounting screw
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4. Vertical Print Positioning Base Unit
REMOVAL
3 Remove the Sector gear spring.
4) Disconnect the wire harness connectors of the Vertical print positioning HP sensor and Vertical
print positioning pulse motor.
5) Remove E-ring from the Cam follower arm and remove the Cam follower arm from the Sector
gear. (6mm dia. E-ring; 1 pc)
6) Remove Mounting screw of the Vertical print positioning base unit and remove the unit. (M4x6
screw; 1 pc) (M3x6 screws; 3 pcs)
1) When mounting the Vertical print positioning base unit back on the machine, rotate the Sector
gear all the way in clockwise direction.
Adjustment after Assembly
1) Mounting position adjusting of Timing Cam.
Sector gear
Vertical print positioning lever assembly
Vertical print positioning plate assembly
Timing connection late

Vertical print positioning pulse motor
Vertical print positioning HP sensor

Vertical print positioning cam
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CZ180 / CV1860 Rev. 1.0
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5. Vertical Print Positioning Pulse Motor
REMOVAL
3) Remove the Sector gear spring.
4) Disconnect the wire harness connectors of the Vertical print positioning HP sensor and Vertical
print positioning pulse motor.
5) Remove E-ring from the Cam follower arm and remove the Cam follower arm from the Sector
gear. (6mm dia. E-ring; 1 pc)
6) Remove Mounting screw of the Vertical print positioning base unit and remove the unit. (M4x6
screw; 1 pc) (M3x6 screws; 3 pcs)
7) From the Vertical print positioning base unit, remove both the Vertical print positioning cam and
Intermediate gear. (6mm & 4mm dia. E-rings; 1 pc each)
8) Remove Mounting screws of the Vertical print positioning pulse motor, and detach the motor.
(M3x6 screw; 2 pcs)
1) Insert the pin on the Print positioning plate into the whirl groove of the Print positioning cam.
Vertical print positioning pulse motor
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6. Sector Gear
REMOVAL
3) Remove following parts

Timing cam (6mm dia. E-ring; 1 pc)

4) Remove the Sector gear spring and detach the Sector gear by removing E-ring. (6mm dia. E-ring;
1 pc)
1) Mounting position adjusting of Timing cam
Timing cam
Sector gear
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7. Timing Roller
REMOVAL
1) Turn the machine power OFF, pull out the print drum and remove following parts.



Guide plate

Load spring, Guide roller spring and Sector gear spring

Timing Cam (6mm dia. E-ring; 1 pc)


Paper feed clutch

Sector gear

2) Remove E-ring from spur gear, and detach spur gear from the shaft. (6mm E-ring; 1 pc)
3) Remove E-ring from Timing roller on both ends, and detach Metal bushing from both ends. (8mm
E-ring; 2 pcs)
4) Slide the Timing roller to the rear once, and remove from the Timing roller out of the machine
through the opening above the paper feed tray.
1) Mounting position adjustment of Timing cam
Timing roller
Timing roller
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ADJUSTMENT
1. Mounting position adjustment of Timing cam
1) Bring the vertical print position to the center, bring the print drum to position-B, turn OFF the
machine power and remove the Rear cover. (M3x8 screw; 5 pcs)
3) Confirm that eye-marking on the Timing Cam matches with that of the Sector gear.
4) If the eye-marking do not match, remove Timing cam from the Timing roller shaft. (6mm dia.
E-ring; 1 pc)
5) Lift the Timing lever assembly and mount the Timing cam back on the Timing roller shaft, aligning
the Eye marking on the cam with that on the Sector gear.
6) Mount the E-ring back on the Timing roller shaft.
Symptom of incorrect adjustment
1) If the mounting position of Timing cam is bad, the up-and-down motion of the Guide roller goes
off timing. This will result in paper jam, print registration problem and/or smeared image prints.
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CHAPTER 6: PRESS SECTION
CONTENTS
MECHANISM................................................................................................2
1. Press Mechanism...........................................................................2
DISASSEMBLY............................................................................................3
1. Pressure Roller...............................................................................3
2. Pressure Solenoid..........................................................................4
3. Pressure Lever Assembly..............................................................5
4. Pressure Roller Assembly..............................................................6
ADJUSTMENT..............................................................................................7
1. Pressure lever assembly position...................................................7
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MECHANISM
1. Press Mechanism
At the start of the printing job, when the START button is pressed, the Main motor activates to rotate
the Drum and also to feed the paper. When the Paper sensor detects the paper coming in and as the
Clamp plate base assembly comes near the Pressure roller, the Pressure lever assembly is pushed
by the Pressure cam. The Solenoid lever is then disengaged from the Pressure lever assembly. The
Pressure solenoid is activated ON and pulls the Solenoid lever down, away from the Pressure lever
assembly.
The Pressure lever assembly is pulled by the Pressure spring and that rotates the Pressure shaft in
the counter-clockwise direction (looking from the back of the machine) to lift the Pressure roller up.
The Pressure roller then pushed against the Drum.
During the printing, as the Clamp plate on the Drum rotates to the Pressure roller, the Pressure cam
pushes against the Pressure lever to bring the pressure roller down. This is to prevent the Clamp
plate from hitting against the Pressure roller.
The Pressure solenoid stays activated ON all through the printing job to keep the Solenoid lever
down, away from the Pressure lever assembly.
The Pressure solenoid turns OFF only when the Paper sensor no longer detects the paper coming,
such as at the end of a printing job or when paper jamming occurs.
(1) Lifting the Pressure roller
The Pressure solenoid is activated throughout the printing.
The solenoid pulls the Solenoid lever down and disengages Pressure lever assembly from the
Solenoid lever. The pressure spring pulls back the Pressure lever assembly and rotates the Pressure
shaft which is acting as a pivot.
The rotation of the Pressure shaft lifts the Pressure roller up against the Drum.
(2) Lowering the Pressure roller
The Pressure roller is lowered by force, away from the Drum, by the high part of the Pressure can.
During the Drum rotation, when the Clamp plate of the drum comes close to the Pressure roller, the
high part of the Pressure cam pushes the Pressure lever assembly down, rotating the Pressure shaft
clockwise to bring the Pressure roller down, away from the Drum.
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DISASSEMBLY
1. Pressure Roller
REMOVAL
1) Remove the Drum out of the machine and turn OFF the machine power.
2) Remove the mounting screw of the Pressure roller from the Pressure roller bracket through a hole
on the machine frame under the Drum opening on the operator side of the machine.
3) Slide the Pressure roller towards the operator side of the machine to disengage the bearing from
the bracket and then lift and remove the Pressure roller from the machine.
Intermediate gear
Pressure roller

Pressure spring
Solenoid lever
Pressure solenoid
Pressure cam
Lock screw
CZ180 / CV1860 Rev. 1.0

Pressure roller
Lock screw
Pressure roller bracket
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2. Pressure Solenoid
REMOVAL
1) Turn OFF the machine power and remove the Rear cover of the machine. (M3x8 screws; 5 pcs)
3) Using hand, disengage the Pressure lever assembly from the Solenoid lever by pushing down the
Solenoid lever while pulling on the Pressure lever assembly.
4) Carefully, remove the Pressure spring.
5) Disconnect the wire harness connector of the Pressure solenoid.
detach the Solenoid base assembly by removing the mounting screws. (M3x6 screws; 2 pcs)
6) Remove the Solenoid spring from the Solenoid base assembly.
Detach the Pressure solenoid by removing the mounting screws. (M3x6 screws; 2 pcs)
Precaution before assembly
1) Match the positioning hole against the positioning pin.
Pressure spring
Solenoid base assembly
Solenoid lever
Mounting screw
Mounting screw
Mounting screw
Mounting screw
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3. Pressure Lever Assembly
REMOVAL
1) Remove the Drum out of the machine and turn OFF the machine power.
3) Open the PCB bracket on the rear of the machine. (M3x8; 4 pcs)
4) Being careful not to injure yourself, use your hand to push on the Pressure lever and push the
Solenoid lever down to unhook the both from each other.
5) Pay caution not to injure yourself, remove the Pressure spring.
6) Loosen the set screws on the Pressure lever assembly and remove the Pressure lever assembly
from the machine. (M6x8 set screws; 2 pcs)
1) Mounting position of Pressure lever assembly.
Set screw
Set screw
CZ180 / CV1860 Rev. 1.0

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4. Pressure Roller Assembly
REMOVAL
1) Remove the Drum out of the machine and turn OFF the machine power. Then remove following
parts.



2) Remove C-ring from both ends of Pressure shaft assembly, and detach Metal bushing from the
both ends. (14mm dia. C-ring; 2 pcs)
3) Slide the Pressure shaft assembly towards to the rear of the machine to free the front end of the
shaft. Then bring the assembly out from the large opening for the print drum.
1) Pressure lever assembly mounting position adjustment.
C-ring
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ADJUSTMENT
1. Pressure lever assembly position
1)
2)
3)
4)
5)
Make confidential master on the Drum.

Bring the Drum to Position-B.
Turn the machine power OFF, and remove the Rear cover (M3x8 screws; 5 pcs)
Open the PCB bracket on rear of the machine. (M3x8 screws; 4 pcs)
Being careful not to injure yourself, use your hand to push on the Pressure lever and push the
Solenoid lever down to unhook the both from each other.
6) Confirm that the gap between the pressure cam and Cam follower on the Pressure lever
assembly is 2.5 mm plus/minus 0.5mm.
7) If the gap is too narrow or too big, loosen the two set screws on the Pressure lever assembly.
8) Place a 3mm Allen wrench or 3mm thick plate between the Pressure cam and Cam follower, and
hook a thinner Allen wrench in the hole on the end of the Pressure shaft to rotate the shaft.
9) Rotate the Pressure shaft in the direction shown to lift the Pressure roller up against the Drum.
10) While lifting the Pressure roller against the Drum, tighten the two set screws on the Pressure
lever assembly. The Pressure lever assembly should be pushed all the way in when tightening
the two set screws.
Results of Incorrect Adjustment
1) If the gap is smaller than 2.5mm plus/minus 0.5mm, the printing pressure may become too weak
and print density problem may occur.
Also, the Pressure roller may land against the Drum in incorrect position and may cause ink
leakage from the Drum.
2) If the gap is too big, the Pressure roller may hit the Clamp plate of the Drum during printing and
damage the Clamp plate.
Allen wrench
Pressure cam
3mm Alen wrench
Allen wrench
Pressure shaft
CZ180 / CV1860 Rev. 1.0

Bearing
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MEMO
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CZ180 / CV1860 Rev. 1.0
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CHAPTER 7: PAPER EJECTION SECTION
CONTENTS
MECHANISM................................................................................................2
1. Paper Ejection Mechanism.............................................................2
2. Paper Separation Mechanism........................................................3
DISASSEMBLY............................................................................................4
1. Suction unit.....................................................................................4
2. Suction Fan....................................................................................4
3. Paper Ejection Motor......................................................................5
4. Paper ejection motor FG sensor....................................................6
5. Suction belt.....................................................................................6
6. Paper receiving sensor...................................................................8
7. Separation fan unit.........................................................................9
8. Separation fan................................................................................9
9. Separator......................................................................................10
10. Paper receiving tray unit.............................................................12
ADJUSTMENT............................................................................................13
1. Separator position........................................................................13
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MECHANISM
1. Paper Ejection Mechanism
(1) Paper Separation from the Drum

The paper is separated from the Drum by the Paper separation fan and Separator.
(2) Paper Ejection

Suction fan pulls the paper, separated from the Drum, on to the Suction unit.

The Transfer belts on the Suction unit, driven by Paper ejection motor, ejects the paper onto the
Paper receiving tray.
(3) Paper Receiving Sensor

Paper receiving sensor checks whether the paper is separated from the Drum and ejected
correctly or jammed.
Separation fan
Suction belt
Paper ejection motor

Suction fan
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2. Paper Separation Mechanism
(1) Separator

The tip of the Separator is close to the Drum when it separates a paper from the Drum.

When the Clamp plate on the Drum comes close to the Separator, the Separator cam which is
attached on the Intermediate cam pushes the Separator away from the Drum.
(2) Separator Release Lever

When the Drum is being pulled out, the Release lever becomes free and the Release spring pulls
the Release lever.
The Release lever then pushes against the Release arm and rotates the Separator shaft down.
The rotation of the Separator shaft moves the tip of the Separator away from the Drum.
Release arm
Paper separator arm assembly

Separator lever
Separator
Separator shaft
Intermediate gear
Separator cam
Main motor
Release lever
Release arm
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DISASSEMBLY
1. Suction unit
REMOVAL
1) Turn OFF the machine power.
2) Remove the Paper ejection cover. (M3x6 screws; 2 pcs)
3) Unplug the wire harness connector of Suction unit.
4) Remove the mounting screws of the Suction unit and detach the unit from the machine by sliding
it out . (M3x6 screws; 2 pcs)
1) In mounting the Suction unit back on the machine, hook the leading edge of the unit correctly on
the metal angle inside the machine.
Suction unit
Paper ejection cover
2. Suction Fan
REMOVAL
1) Turn OFF the machine power, and remove following parts.

Paper ejection cover (M3x6 screws; 2 pcs)

Suction unit (M3x6 screws; 2 pcs)
2) Turn over the Suction unit and unplug the wire harness connector of the Suction fan.
3) Remove the mounting screws, and remove the Suction fan. (M4x40 screws; 2 pcs)
Suction fan
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3. Paper Ejection Motor
REMOVAL


2) Detach the left and right Paper ejection wings. (Thumb screws; 1 each)
3) Unhook the Timing belt from the motor.
4) Remove the Driven shaft assembly.
5) Detach the Suction face cover. (M3x6 screws; 4 pcs)
6) Unplug the wire harness connector of the Paper ejection motor.
7) Remove the mounting screws of the Paper ejection motor and detach the motor. (M3x5 screws; 2
pcs)
1) Make sure that the joint portion of the wire band to go around the Paper ejection motor should
face the bottom of the unit (on the Suction fan side), as shown on the last photograph.
Suction unit top plate
Paper ejection wing
Driven shaft
Driving shaft
Timing belt

Joint portion of the wire band
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4. Paper ejection motor FG sensor
REMOVAL


6) Unplug the wire harness connector of the Paper ejection motor.
7) Remove the mounting screws, and detach the Paper ejection motor. (M3x5 screws; 2 pcs)
8) Unplug the wire harness connector from the Paper ejection sensor, and detach the sensor.
Paper ejection motor FG sensor
5. Suction belt
REMOVAL


6) Remove the E-ring and Metal bushing from the Driving shaft and remove the Driving shaft. (4mm
dia. E-ring; 1 pc)
7) Remove the Suction face cover completely from the Suction unit with the Suction belts attached.
8) Slide the Suction belts off from the Suction face cover.
Precaution in Removal
1) Pay caution not to scratch the Suction belts against the sharp edges on the Suction face cover to
prevent damage on the belts.
[ Refer to the three photographs on the next page.]

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Suction unit
Suction belt
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6. Paper receiving sensor
REMOVAL


6) Turn over the Suction unit.
7) Unplug the wire harness connector from the Paper ejection sensor, and remove the sensor by
carefully unhooking the legs.
Paper ejection sensor

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7. Separation fan unit
REMOVAL
2) Remove the mounting screws of the Separation fan unit and slide the unit out from the machine.
3) Unplug the wire harness connector of the Separation fan unit and remove the unit.
1) Make sure to hook the leading edge of the Separation fan unit on the mount when mounting the
unit back on the machine.
Separation fan unit

Separation fan unit
8. Separation fan
REMOVAL
1) Turn OFF the machine power, and remove following part.

Separation fan unit (M3x8 screws; 2 pcs)
2) Remove mounting screws, and remove the air blow nozzle. (M3x8 screws; 2 pcs)
3) Remove mounting screws from the Separation fan. (M4x40 screws; 2 pcs)
4) Unplug the wire harness connector of the Separation fan and remove the fan.
Air blow nozzle
Separation fan
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9. Separator
REMOVAL
1) Pull the Print drum out of the machine, turn OFF the machine power and remove following parts.


2) Open the PCB bracket on the rear of the machine.
3) Carefully, using hand, push the Pressure lever assembly and Solenoid lever down to disengage
from each other.
4) Carefully, remove the Pressure spring.
5) Detach two Separator springs.
6) Remove E-ring on the front end of the Separator shaft, and remove the Metal bushing. (6mm dia.
E-ring; 1 pc)
7) Slide the Separator shaft to the rear, and remove the mounting screw of Separator lever, and
detach the Separator lever. (M4x8 screw; 1 pc)
8) Remove the Separator shaft out from the machine by sliding it towards the front of the machine.
9) Remove mounting screw of Release arm, and detach it from Separator shaft. (M3x10 screw; 1
pc)
10) Remove mounting screw of Separator, and detach it from the Separator shaft. (M3x10 screw; 1
pc)
1) Mount the Release arm by hooking it on the Release lever.
1) Separator position adjustment
Hook
Pressure spring
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Separator shaft
Separator lever
Separator springs
Release lever
Release arm
Separator shaft
Separator
Release lever
Release arm
CZ180 / CV1860 Rev. 1.0

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10. Paper receiving tray unit
REMOVAL




2) Remove mounting screws from Paper receiving tray lock plates (front & rear) and detach these
lock plates. (M3x6 screws; 4 pcs)
3) Slide the Paper receiving tray out from the machine.
1) Match the positioning holes and pins when mounting the Paper receiving tray lock plates (front &
rear).
Mounting screw
Mounting screw
Paper receiving tray lock plate; front
Paper receiving tray lock plate; front
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ADJUSTMENT
1. Separator position
1) Before making any print job operation, check and confirm that the tip of the Separator is not
touching the Drum.
If the Separator is touching the Drum, do not make any prints, but go directly to the adjustment
procedure which follows.
2) If the Separator is confirmed not touching the Drum, using Test Chart No. 15, make a master and
print.
Confirm that the papers do not stick onto the Print drum and that the Separator does not make a
vertical black line in the center of the prints.
3) If the papers stick onto the Drum, or a vertical black line appears on the center of the prints, make
an adjustment by bringing the Drum to Position-B.
Then turn OFF the machine power and remove the Rear cover. (M3x8 screws; 5 pcs)
3) Open the PCB Bracket on the rear of the machine. (M3x8 screws; 4 pcs)
4) Loosen the mounting screw of the Separator positioning plate
5) Slide the Separator positioning plate to adjust the Separator position, so that the tip of the
Separator is 1.0mm to 2.0mm away from the Drum surface.
Results of Incorrect Adjustment
1) If the tip of the Separator is in contact with the Drum, the Separator will scratch the surface of the
master on the Drum, creating a black line in the center of the printed copies and may damage the
screens.
2) If the tip of the Separator is placed too far off the Drum, printed copies will not separate from the
Drum, causing paper jams.
CZ180 / CV1860 Rev. 1.0

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CZ180 / CV1860 Rev. 1.0
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CHAPTER 8: PRINT DRUM
CONTENTS
MECHANISM................................................................................................2
1. Master on Drum (in printing) Check Mechanism............................2
2. Ink Bottle Set Check Mechanism...................................................2
3. Drum Rotation Mechanism.............................................................2
4. Ink Supply Mechanism...................................................................2
5. Drum Idling Mechanism..................................................................2
DISASSEMBLY............................................................................................4
1. Ink Bottle Guide..............................................................................4
2. Ink Bottle Set Switch......................................................................4
3. RF-PCB..........................................................................................5
4. Inking Motor....................................................................................6
5. Drum Set Sensor............................................................................7
6. Drum Screen..................................................................................8
7. Drum Body.....................................................................................9
8. Ink Sensor PCB............................................................................10
9. Drum Flanges F (front) & R (rear)...............................................11
10. Squeegee Roller.........................................................................14
ADJUSTMENT............................................................................................16
1. Cleaning the Filter........................................................................16
2. Squeegee Gap Adjustment..........................................................17
3. Ink blocking plate position adjustment..........................................17
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MECHANISM
1. Master on Drum (in printing) Check Mechanism
Master Sensor checks the presence of master on the Drum before the start of printing.
At 74.6 degrees Drum rotation after the first Position-A, the Master Sensor looks for the master on the
Drum.
The result (whether the master is found or not) is memorized until the Drum is pulled out of the
machine or the power is turned off. While the machine knows that there is a master on the Drum, the
master on the Drum check procedure is omitted.
If no master is detected on the Drum, an error message is indicated on the panel display and stops
the printing operation.
2. Ink Bottle Set Check Mechanism
The ink bottle is set in position when it is inserted into the Drum and rotated in clockwise direction.
When the ink bottle is set in position, one part of the ink bottle pushes the Bottle set switch, and the
ink bottle is recognized by the machine.
3. Drum Rotation Mechanism
The Drum is rotated by the Main motor with the gears transferring the drive. As the Drum rotates, the
Squeegee roller, inside the Drum, starts it rotation.
As the Squeegee roller rotates, the drive is transferred by a gear to the Driven shaft, which is located
above the Squeegee roller.
The Squeegee drive gear R contains a one-way bearing, which prevents the Squeegee roller from
rotating when the Drum is rotated manually by hand in the opposite direction.
4. Ink Supply Mechanism
While the Drum is being rotated by the Main motor, if the amount of ink within the Drum reduces and
the Ink sensor no longer touches the bead of ink, the Inking motor activates to pump the ink into the
Drum. The ink pumped by the Inking pump travels through the hose and goes into the Center shaft
of the Drum. The ink then drops onto the Squeegee roller from the distributor holes on the Center
shaft.
The Inking motor stops when the Ink sensor detects the bead of ink.
The ink dropped onto the Squeegee roller is made into an ink bead between the Squeegee roller
and Doctor roller. The ink is wrapped around the Driving shaft to be made into an even thickness ink
bead. A small gap between the Squeegee roller and Doctor roller allows the ink to cover the inner
surface of the Drum.
An Overflow sensor is located within the Drum to detect excess amount of ink to prevent ink-overflow.
If an overflow is detected, the machine is stopped with an error code display.
5. Drum Idling Mechanism
The purpose of the idling is to assist the Drum to produce solid images even after the machine has
been not in use for a long time.
When the idling feature is selected ON, the machine makes a confidential master on the Drum at the
start of the master making. The Drum is then rotated for a give number of times with the Pressure
roller pressed against the Drum.
The given number of Drum rotation during the idling movement is fixed 10 time plus the additional
rotations by the RF Tag command.
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Overflow sensor
Ink sensor
Inking motor
Intermediate gear
Driving shaft
Main gear
Squeegee roller
Main motor
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DISASSEMBLY
1. Ink Bottle Guide
REMOVAL
1) Remove the Drum out from the machine and pull out the ink bottle.
2) Remove the Drum cover. (M3x8 screws; 4 pcs)
3) Remove the Bottle switch cover. (M3x8 screws; 2 pcs)
4) Detach the Ink bottle guide. (M3x8 screws; 3 pcs)
5) Unplug the Bottle set switch wire harness.
Ink bottle guide
Ink bottle switch cover
2. Ink Bottle Set Switch

REMOVAL
1) Remove the Ink bottle guide. (Ref: Above procedure)
2) Remove the upper Bottle guide. (M3x8 screw; 1 pc)
3) Remove the lower Bottle guide. (M3x8 screws; 2 pcs)
4) Remove the Bottle set switch. (M3x8 screws; 2 pcs)
Ink bottle set switch

Ink bottle guide
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3. RF-PCB
REMOVAL
4) Unplug the RF-PCB wire harness.
5) Remove the Antenna holder and Spring. (stepped screws; 2 pcs)
6) Carefully, release the hooks on the Antenna holder and remove the RF-PCBs.
Antenna holder
RF-PCB (antenna assembly)

Antenna holder (lower)
Antenna assembly
RF-PCB (antenna assembly)
Antenna holder (upper)
CZ180 / CV1860 Rev. 1.0

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4. Inking Motor
REMOVAL
5) Remove the upper and lower Ink bottle guides. (M3x8 screws; 3 pcs)
7) Remove the Holder bracket. (M3x8 screws; 2 pcs)
8) Remove the Ink intake nozzle bracket. (M3x8 screws; 3 pcs)
9) Remove the Ink bottle base. (M3x8 screws; 4 pcs)
10) Remove the Grip handle. (M4x8 screws; 4 pcs)
11) Unplug the Inking motor wire harness connector and remove the mounting screws of the Inking
motor to detach the Inking motor. (M4x10 screws; 2 pcs)
1) Using a wire harness band of about 100mm in length, fix the RF-wire harness firmly on the Holder
bracket. This is to prevent the wire harness from being pinched or cut when mounting the Ink
bottle guide.
Holder bracket plate
Ink bottle base
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CZ180 / CV1860 Rev. 1.0
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Inking motor
Grip handle
Wire harness band
5
o2
mm
t
15
5. Drum Set Sensor

REMOVAL
1) Remove the Inking motor. (Ref: Previous page)
2) Remove the Drum lock spring from the Drum hook right.
3) Remove the Drum hook right. (6mm dia. E-ring; 1 pcs)
4) Carefully, release the hooks on the Drum set sensor and remove the sensor.
1) In mounting back the Inking motor, use a wire harness band of about 100mm in length and fix
the RF-wire harness firmly on the Holder bracket. This is to prevent the wire harness from being
pinched or cut when mounting the Ink bottle guide. (Ref: Inking motor removal)
Drum set sensor
Drum lock spring
Drum hook (right)
Inking motor
CZ180 / CV1860 Rev. 1.0

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6. Drum Screen
REMOVAL
1) Make a confidential master on the Drum and remove the Drum from the machine.
2) Remove the Screen hanger and Screen assembly from the Drum. (M4x8 screws: 4 pcs)
1) Do not fold the Screen. The Screen is no longer useful if a crease is made.
2) The mounting screws should be matched to those in the front.
3) Use the Screen Jig to keep the Screen wrapped tightly around the Drum when mounting the
Screen hanger on the drum.
Screen hanger
Screen JIG
Hook
Hook
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7. Drum Body
REMOVAL
1) Remove the Drum out from the machine, and remove following parts.

Clamp plate base unit (M4x8 screws; 4 pcs)

Drum screen (M4x8 screws; 4 pcs)
2) Remove the Drum body from the Drum. (M4x8 screws; 6 pcs)
1) The Drum body has this arrow marks engraved on the front and rear.
The arrow mark on the front has alphabet [F] engraved next to it.
2) The Drum body should be attached onto the Drum with the [F] engrave to the front of the Drum.
The arrow marks on the Drum body should meet with the arrow mark on the Drum flange surface.
The first two screws to be tightened are those at these arrow marks.
3) Use the Screen Jig to keep the Drum body wrapped tightly around the Flanges when mounting
the Drum body with the remaining screws. Make sure that the Drum body fits tightly on the
Flanges with no loose fits.
4) The Clamp plate base assembly should be pushed towards the rear of the Drum, as there is a
small play in mounting the assembly.
Drum body
Imprinted marking
Imprinted marking
Screen JIG
Hook
Hook
CZ180 / CV1860 Rev. 1.0

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8. Ink Sensor PCB
REMOVAL
3) Remove following parts.



Drum body (M4x8 screws; 6 pcs)
4) Unplug the Ink sensor wire harness connector.
5) Remove the Ink sensor assembly. (M3x8 screws; 2 pcs)
6) Remove the Ink sensor cover.
7) Remove the Ink sensor PCB. (M3x6 screws; 2 pcs)
1) The Ink sensor and Overflow sensor needles must be straight. Do not deform or bend the sensor
needles.
2) If the needles are bent, straighten then out by hand before installing the Ink sensor PCB back on
the Drum.
Checks after Assembly
1) Make sure that the Ink sensor is not touching the Doctor roller or Driving shaft, as that would
cause the Ink sensor to make false detection.
2) In normal condition, the tip of the Ink sensor should be 5mm plus/minus 0.5mm from the outer
surface of the Driven shaft. The tip of the Overflow sensor should be 10mm plus/minus 1mm
from the outer surface of the Driving shaft.
* As shown on the photograph, the Ink sensor and Overflow sensor should be 90 degrees against the
Ink sensor PCB.
Overflow sensor
Ink sensor PCB
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Ink sensor
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9. Drum Flanges F (front) & R (rear)

REMOVAL



4) Remove the Ink bottle switch cover. (M3x8 screws; 2 pcs)
13) Remove the Ink pump base. (M3x8 screws; 2 pcs)
Pump base
14) Unplug the Ink sensor wire harness connector.

15) Remove the Ink sensor assembly. (M3x8 screws; 2 pcs)
16) Remove the wire harness band from the Ink sensor relay wire harness, and detach the Side
channel. (M4x8 screws; 4 pcs)
17) Unplug the Drum wire harness connector, and remove the Rear support plate. The order of the
screws to remove are: IB-lock screw 4x5, set screw, and then Cap screw. Only the top IB-lock
screw M4x5 needs to be removed.
18) Remove the Front support plate. The order of the screws to remove are: IB-lock screw 4x5, set
screw, and then Cap screw. Only the top IB-lock screw M4x5 needs to be removed.
19) Remove the Drum frange R.
20) Remove the Drum frange F.
[ Refer to the photographs on the next page for the instructions given above.]
[ Also refer to the Precautions, which follow after the photographs.]
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Rear frame
Drum support R
Side channel
Rear frame
IB lock
Set screw
Cap screw
Drum support F
Front frame
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1) Use the Drum Shaft JIG when mounting the screws back onto the Drum shaft clamper.

( Dram shaft Jig = 015-26128-008 Drum Shaft JIG )
2) With the Drum at position-B, insert the Drum Shaft JIG through the Front support plate, Drum
flange-F, Front frame, Rear frame, Drum flange-R and Rear support plate. Then tighten the
screws on the front and rear Drum shaft clamper.
4) Using three wire harness lock bands of each about 100mm long, fix the position of the Ink sensor
relay wire harness to the Support frame and Rear support plate.
5) Make sure that the Ink sensor relay wire harness does not have any slack in the area indicated by
the dotted line on the photograph, and that the wire harness lock band tie area does not protrude
outside the bracket. This is to protect the wire harness.
1) Squeegee gap adjustment
2) Ink blocking plate position adjustment
3) Squeegee pressure balance adjustment
Drum support F
Drum support R
Rear frame
Drum JIG shaft

The tie portion of the wire band should not go out of the metal plate.
Support frame
Wire harness band
Rear frame
Ink sensor relay wire harness

The wire should not have any slack in the
area indicated by red dotted line on the
photograph.
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10. Squeegee Roller
REMOVAL




Drum Flanges F (front) & R (rear)
4) Remove the Gear.
5) Remove the mounting screws of the front & rear Frame and Shaft joint. (M4x12 screws; 2 pcs
each)
6) Loosen the front and rear Shaft joints, slide them inside, and lift the Center shaft out of the Drum
assembly. (M4x4 set screws; 2 pcs)
7) Remove the Driving shaft. (M3x8 screws; 2 pcs)
8) Remove the Rear frame. (M3x8 screws; 6 pcs)
9) Remove the Squeegee roller.
1) Fix the Ink sensor wire harness in position by wire band.
2) Keep the frame twisting to within 0.1mm.
3) The Center shaft should be firmly inserted in the U-shaped cutout on the front and rear frame.
1) Squeegee gap adjustment
2) Ink blocking plate position adjustment
Slide the Shaft joint inward.

Lift the Center shaft up.
Mounting screw
Front frame
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Shaft joint
Center shaft
Squeegee roller
Driving shaft
Front frame
Squeegee roller
Rear frame
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ADJUSTMENT
1. Cleaning the Filter
CLEANING
12) Remove the Intake nozzle, remove the Filter, and clean the Filter.
Symptom of clogged Filter
1) If dust clogs the Filter, the ink cannot be filled into the Drum and the prints become light.
Mounting screw of the Intake nozzle

Intake nozzle
Filter
Mounting screw of the Intake nozzle
Inking motor
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2. Squeegee Gap Adjustment
1) Remove the Drum out of the machine, and remove the Screen and Drum body from the Drum.
2) Clean out all the ink off the Squeegee unit.
3) Using a feeler gauge, check and confirm that the gap between the Squeegee roller and Doctor
roller is 0.08mm plus/minus 0.02mm.
The gap should be equal in the front and rear.
4) If the gap is out of the above range, make adjustment by loosening the screw on the Doctor roller
adjustment plate.
5) Insert an Allen wrench in the hole of the Doctor roller adjustment plate and gently swing the plate
until correct gap is obtained.
6) Tighten the screws.
1) If the gap is too big, too much ink is supplied onto the inner surface of the Drum. This will cause
the master on the Drum to slip and cause the master to come loose from the Clamp plate too
quickly.
2) If the gap is too small, not enough ink is transferred onto the inner surface of the Drum. This will
cause light prints to come out in the beginning of a print job.
3. Ink blocking plate position adjustment

ADJUSTMENT
(FRONT)
1) Remove the Drum out of the machine, and remove following parts.

Drum cover

Grip handle
2) From a hole on the front Drum support, loosen the screw of the Ink blocking plate F.
3) Insert tip of a flat-head screw driver in the slit of the Ink blocking plate F. Then move the Ink
blocking plate F until it hits against the inner surface of the Drum. Then tighten the screw.
(REAR)
1) Remove the Drum out of the machine. From the hole on the rear Drum support, loosen the screw
of the Ink blocking plate R.
3) Insert tip of a flat-head screw driver in the slit of the Ink blocking plate R. Then move the Ink
blocking plate R until it hits against the inner surface of the Drum. Then tighten the screw.
1) If the Ink blocking plates are not firmly against the inner surface of the Drum, the Ink blocking
plate is not able to scrape the ink back into the Drum and will cause the ink to pool outside the
Squeegee roller. The ink will eventually leak out from the Drum.
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MEMO
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CHAPTER 9: CLAMP UNIT
CONTENTS
MECHANISM................................................................................................2
1. Clamp Unit Home Position Movement...........................................2
2. Clamp Plate Master Release Movement........................................2
3. Clamp Plate Master Clamp Mechanism.........................................3
DISASSEMBLY............................................................................................4
1. Clamp Unit......................................................................................4
2. Clamp Motor...................................................................................5
3. Clamp Sensor.................................................................................6
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MECHANISM
1. Clamp Unit Home Position Movement
Clamp open arm and Master release arm positions of the Clamp unit are checked by the Clamp
sensor to see if they are in home position every time the machine power is turned ON or the START
button is pressed for confidential or normal master making.
The Clamp unit is at its home position when the light path of the Clamp sensor is blocked.
If the light path of the sensor is open, the Clamp motor is activate to move the arms until the light path
of the sensor becomes blocked.
2. Clamp Plate Master Release Movement
When the START button is pressed for confidential or regular master making, the Drum rotates to
Position-A.
The Clamp open arm comes down first and opens the Clamp plate to free the leading edge of the
master. Next, the Master release arm comes down and raises the Master release bar to push the
leading edge of the master out of the Clamp plate.
The Clamp motor continues to rotate the Clamp cam assembly until both the Clamp open arm and
Master release arm are lifted to close the Clamp plate and Master release bar. The master release
movement is completed when the light path of the Clamp sensor becomes blocked and the Clamp
motor stops.
Clamp cam
Clamp motor
Clamp plate opener arm
Print drum
Master release plate
Position-A
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3. Clamp Plate Master Clamp Mechanism
The master clamp movement is made after the master is removed from the Drum.
With the activation of the Clamp motor in the forward movement, the Clamp open arm is pushed down
to open the Clamp plate. The Clamp motor stops and waits for the master material.
The Load pulse motor on the Master making unit sends given length of the master material towards
the print drum.
Clamp motor rotates in reverse to close the Clamp plate and stops.
The leading edge of the master is clamped on the Drum.
At that point, the Clamp unit is back to its home position.
Position-B
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DISASSEMBLY
1. Clamp Unit
REMOVAL
1) Turn OFF the machine power and remove the Rear cover. (M3x8 screws: 5 pcs.)
3) Unplug the wire harness connectors of the Clamp motor and Clamp sensor.
4) Remove the mounting screws of the Clamp unit and remove the unit. (M3x6 screws; 3 pcs)
1) Match the positioning hole against the positioning pin in attaching the Clamp unit back on the
machine.
Mounting screw
Clamp motor
Mounting screw
Clamp sensor
Mounting screw
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2. Clamp Motor
REMOVAL
1) Turn OFF the machine power and remove following parts.

Rear cover (M3x8 screws: 5 pcs.)

Clamp unit (M3x6 screws; 3 pcs)
2) Remove E-ring from the Clamp gear and detach the gear. (4mm dia. E-ring; 1 pc)
3) Detach the Clamp motor. (M3x5 screws; 2 pcs)
1) When mounting the Clamp gear back on the Clamp unit, make sure that both the Clamp open
arm and Master release arm are in fully raised position.
Clamp motor
Mounting screw
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3. Clamp Sensor
REMOVAL

Rear cover (M3x8 screws: 5 pcs.)

Clamp unit (M3x6 screws; 3 pcs)
2) Remove E-ring from the Clamp gear and detach the gear. (4mm dia. E-ring; 1 pc)
3) Rotate the Clamp cam and move the actuator plate out from the Clamp sensor.
4) Detach the Clamp sensor.
1) When mounting the Clamp gear back on the Clamp unit, make sure that both the Clamp open
arm and Master release arm are in fully raised position.
Clamp cam
Clamp sensor actuator plate
Clamp sensor
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CHAPTER 10: MASTER REMOVAL
CONTENTS
MECHANISM................................................................................................2
1. Master Removal Unit Home Positioning Mechanism.....................2
2. Master on the Drum (before master removal) Check Mechanism..4
3. Clamp Plate Master Release Mechanism......................................4
4. Master Removal Mechanism..........................................................4
5. Disposed Master Compressing Mechanism...................................5
6. Master Disposal Box Set Mechanism.............................................5
DISASSEMBLY............................................................................................6
1. Master Removal Unit......................................................................6
2. Master Removal Sensor.................................................................9
3. Master Removal FULL Sensor.......................................................9
4. Master Compression HP Sensor..................................................10
5. Master Removal Motor FG Sensor...............................................10
6. Master Compression Motor..........................................................11
7. Master Removal Motor.................................................................12
8. Master Compression Plate...........................................................13
9. Pulley Shaft, Mater Removal Roller (upper) and O-ring Belt........14
10. Master Removal Hook and Master Loading Sensor...................16
11. Master Removal Roller (bottom) and O-ring Belts.....................17
12. Master removal unit Safety switch..............................................18
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CHAPTER 10: MASTER REMOVAL SECTION
MECHANISM
1. Master Removal Unit Home Positioning Mechanism
The Master removal unit returns to its home position each time the power is turned ON, All Reset
Button is pressed, or Master removal cover is opened and closed.
1) When the Master compression plate is already at home position.

Compressing motor is activated to rotate the Master compression plate down until the actuator
disk on the Master compression plate blocks the light path of the Master compression HP sensor,
and then stops. Then the motor rotates in the opposite direction to raise the Master compression
plate to the horizontal position until the actuator disk on the Master compression plate escapes
from the light path of the Master compression HP sensor.
Master compression plate
Master compression HP sensor (receive)
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2) When the Master compression plate is all the way down.

The motor rotates the Master compression plate down, but since the actuator disk is already past
the Master compression HP sensor from the start, the light path of the sensor cannot be blocked
by the disk. The motor stops and then rotates in the opposite direction to raise the Master
compression plate to the horizontal position.
The motor stops and completes the home positioning movement when the actuator disk escapes
from the light path of the Master compression HP sensor.
Master compression HP sensor (receive)
3) When the Master compression plate is at a halfway position.

The disk is already blocking the Master compression HP sensor.
The motor moves the Master compression plate all the way down until the disk escapes from
the light path of the Master compression HP sensor. The motor stops and then rotates in the
opposite direction to raise the Master compression plate to the horizontal position until the
actuator disk escapes from the light path of the Master compression HP sensor.
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2. Master on the Drum (before master removal) Check Mechanism
Master sensor checks the presence of the master on the Drum when the Start button is pressed for
confidential master making or normal master making.
The sensor looks for the master on the Drum when the Drum rotates 74.6 degrees from the
Position-A. If the machine already knows the presence of the master on the Drum from the earlier
machine operations, this master check movement is skipped.
When master is detected on the Drum, the machine makes master removal action. The Master
removal sensor is active during the master removal action.
When no master is detected on the Drum, the machine skips the master removal action and goes
directly into master making.
3. Clamp Plate Master Release Mechanism
1) Master on the Drum check

When the START button is pressed for confidential or regular master making, the Drum rotates
and presence of the master on the Drum is checked.
If a master is found on the Drum, the master release movement is made after the Drum returns to
Position-A.
2) Clamp open arm & Master release arm

The Clamp open arm comes down first and opens the Clamp plate to free the leading edge of the
master from the Clamp plate. Next, the Master release arm comes down and raises the Master
release bar to push the leading edge of the master out of the Clamp plate.

The Clamp motor continues to rotate the Clamp cam assembly until both the Clamp open arm
and Master release arm are lifted to closes the Clamp plate and the Master release bar.
The master release movement is completed when the light path of the Clamp sensor becomes
open and the Clamp motor stops.

If the master was not found during the master on the drum check before the printing, the machine
goes into master clamping action without making master removal movements.
4. Master Removal Mechanism
1) Master Removal Motor

After the leading edge of the master is released from the Clamp plate, the Master removal motor
activates to rotates the Vertical transport roller (top), Vertical transport roller (bottom), Pulley shaft
and O-ring belts.
2) Main Motor

The Main motor rotates the Drum the same time the Master removal motor activates. By the
rotation of the Drum, the leading edge of the master comes in contact with the O-ring belts.
and the separation of the master from the Drum starts.
The Main motor and Master removal motor stops to complete the master removal movement
when the Drum comes back to the Position-A after making one rotation to remove the master.
3) Master Removal Hooks and O-ring Belts
The master removed from the Drum is guided in between the Vertical transport rollers (top) and
(bottom) by the Master removal hooks and O-ring belts.
4) Master Removal Sensor

Master removal sensor checks the presence of the removed master in front of the Master
disposal box to check for master removal jams. The Master removal sensor looks for presence
of removed master twice, The first time is at 70 degrees Drum rotation from Position-A and the
second time is at 90 Drum rotation from Position-A.
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5. Disposed Master Compressing Mechanism
1) Compression Motor
As the master is removed from the Drum and transferred into the Master disposal box, the
Compressing motor activates and rotates the Master compression plate down to compress the
disposed master in the Master disposal box. The Compression motor stops when the Actuator
disk on the Master compression plate escapes from the light path of the Master compression
HP sensor. The Compression motor then rotates in the opposite direction and lifts the Master
compression plate back to the home position.
2) Master Full Detection Sensor

If the Master full detection sensor does not detect Master compression plate at all during the
disposed master compressing movement, the machine assumes that the Master disposal box is
full.
Compression motor
Master removal FULL detection sensor
6. Master Disposal Box Set Mechanism

1) Disposal Cover Set Switch

Disposal cover set switch checks the presence of the Master disposal box and whether the
Master disposal upper cover is opened or closed. When the Master disposal box is set in the
machine, it pushes the Switch lever and lifts the Disposal cover set switch.
The lifted Disposal cover set switch can then be pressed when the Master removal unit is closed.
2) Master Removal Unit Safety Switch

As with the Disposal cover set switch, the Master removal unit safety switch is lifted when the
Master disposal box is set in the machine. The lifted Master removal unit safety switch can then
be pressed when the Master removal unit is closed.
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DISASSEMBLY
1. Master Removal Unit
Be careful not to catch the wire harness when removing the unit.
REMOVAL
[ Removing the Master removal assembly (upper)]
1) Lower the paper feed tray, turn OFF the machine power, remove the Master disposal box and
following parts.

Master removal upper cover (M3x8 screws; 2 pcs)



Scanning upper frame cover (M3x8 screws; 4 pcs)

Scanner unit cover (M3x8 screws; 4 pcs)
2) Open the PCB bracket on back of the machine. (M3x8 screws; 4 pcs)
3) Unplug the Master disposal wire harness connector.
4) Remove the Housing stay-A. (M3x6 screws; 2 pcs)
5) Keeping the Master removal assembly (upper) opened, unhook the two Springs. Then remove
the Master removal assembly (upper) by lowering it down.
[ Removing the Master removal assembly (bottom)]
6) Unplug the wire harness connector of Master loading sensor.
7) Remove the Master removal assembly (bottom) by removing wire harness and screws. (M3x6
screws; 2 pcs)
Precautions in Assembly

The precautions for the assembly continue after the photographs for the removal procedures.
View with the cover removed
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Housing stay A
Master removal upper assembly

Print drum
View from the TOP
Master removal bottom assembly
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1) When wiring the Master removal unit wire harness, the blue colored wire harness should be wired
in the manner explained below.
2) Wire the blue colored wire harness through the wire saddle as shown on the photograph.
3) Give some sag (looseness) on the wire harness used on the Master removal unit, which moves
with the open and close movement of the Master removal unit.
Position the blue wire tie at this area

Edge saddle
View from the top
Master removal sensor
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Master removal motor FG sensor
Master compression HP sensor
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2. Master Removal Sensor
REMOVAL
1) Turn OFF the machine power and remove the Master removal upper cover. (M3x8 screws; 2 pcs)
2) Unplug the wire harness connector of Master removal sensor.
3) Then detach the sensor by removing the mounting screw. (M3x6 screw; 1 pc)
Master removal sensor
3. Master Removal FULL Sensor

REMOVAL
2) Remove the sensor by unhooking the legs and unplugging the wire harness connector.
Removed view of Master removal

FULL detection sensor
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4. Master Compression HP Sensor
REMOVAL
2) Remove the Gear cover (front). (M3x6 screws; 2 pcs)
3) Remove the mounting bracket. (M3x6 screw; 1 pc)
5. Master Removal Motor FG Sensor

REMOVAL
Removed view of Master removal

motor FG sensor
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6. Compression Motor
1) Watch out for the Compression plate, which hangs free when the Gear to the Compression motor
is removed.
View of the Master compression

plate hanging down.
REMOVAL
2) Remove the Gear cover (rear). (M3x6 screws; 2 pcs)
3) Remove the gear.
4) Unplug the wire harness connector of Compression motor, and remove the motor. (M3x5 screws;
2 pcs)
1) When mounting the Gear back on the unit, make sure that the Master compression plate is
positioned level against the Master removal housing.
Compression motor
Compression motor
Mounting screw
Mounting screw
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7. Master Removal Motor
1) Watch out for the Master compression plate, which hangs free when the Gear to the Master
compression motor is removed.
View of the Master compression plate hanging down.
REMOVAL
3) Remove the Gear and Gear-35. (6mm dia. E-ring; 1 pc) (M3x12 screw; 1 pc)
5) Remove 2 pcs of Gears and the Belt. (4mm dia. E-ring; 2 pcs)
6) Remove the Master removal motor cover. (M3x6 screws; 2 pcs)
7) Remove the cord clamp of the Master removal motor, unplug the motor wire harness connector,
and remove the Master removal motor. (M3x5 screws; 2 pcs)
Master removal motor
Master removal motor cover
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8. Master compression plate
REMOVAL
3) Remove the Gear and Gear-35. (6mm dia. E-ring; 1 pc) (M3x12 screw; 1 pc)
5) Remove the Housing stay-B. (M3x6 screws; 4 pcs)
6) Remove the sensor actuator plate. (M3x12 screw; 1 pc)
7) Remove the E-rings from the both ends of the Compression shaft, remove the metal bushing.
Then remove the Master compression plate together with the Compression shaft. (6mm dia.
E-ring; 2 pcs)
8) Remove Compression spring from the Master compression plate. (M3x6 screws; 2 pcs)
9) Remove the mounting screws of the Master compression plate holder, and remove the Master
compression plate from the Compression shaft. (M3x6 screws; 2 pcs)
1) The Master compress plate should face the correct way.
2) The Compress spring should face in correct way, and where to hook the spring should not be
mistaken.
Gear 35
Housing stay B
Sensor actuator plate

Compression shaft
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Master compression plate
Compression spring
Compression spring
9. Pulley Shaft, Mater Removal Roller (upper) and O-ring Belt.

PULLEY SHAFT


Gear cover (front). (M3x6 screws; 2 pcs)

Gear cover (rear). (M3x6 screws; 2 pcs)
2) Remove the Pulley shaft stopper ring, slide the Pulley shaft aside and pull the shaft out through
the O-ring belts. (4mm diameter stopper ring; 1 pc)Hook the O-ring belts correctly in the groove
of the belt pulleys.
Pulley bracket (upper)

Clip
Pulley shaft
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MASTER REMOVAL ROLLER (UPPER)
- continued from previous page 3) Remove the O-ring belts (4 pcs) from the pulleys on the Pulley mounting bracket.
4) Remove the stopper ring from the Master removal roller (upper), slide the metal bushing and
remove the Master removal roller (upper). (4mm dia stopper ring; 1 pc)
5) Slide the Master removal roller (upper) out through the O-ring belts.
Master removal roller (upper)
Clip
Pulley shaft
O-RING BELTS
- continued from above 6) Remove the O-ring belts by removing the Pulley shaft and Master removal roller (upper).
Hook the O-ring belts correctly in the groove of the belt pulleys.
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10. Master Removal Hook and Master Loading Sensor
MASTER REMOVAL HOOK



Master removal assembly (lower). (M3x6 screws; 2 pcs)
2) Remove the mounting screw of the Master removal hook and detach the Master removal hook
from the Master removal assembly (lower). (M3x10 screws; 2 pcs)
1) The wire harness of the Master loading sensor should go through behind the Master removal
hooks.
2) Match the positioning pins and holes.
Master removal hook
MASTER LOADING SENSOR

- continued from above 3) Remove the Master loading sensor cover. (M3x6 screws; 1 pcs)
4) Remove the mounting screw of the Mater loading sensor and remove the sensor. (M3x8 screw; 1
pc)
1) The wire harness of the Master loading sensor should go through behind the Master removal
hooks.
2) Match the positioning pins and holes.
Master loading sensor
Master loading sensor cover
Wire harness of Master loading sensor
Master removal hook
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11. Master Removal Roller (lower) and O-ring Belts
O-RING BELTS



Master removal assembly (lower). (M3x6 screws; 2 pcs)
2) Being careful of the Roller lower spring, remove four E-rings from the Spring plate and remove
the Spring plate.
3) Remove the O-ring belts.
Master removal hook
MASTER REMOVAL ROLLER (LOWER)

- continued from above 4) Remove E-ring and remove the Gear. (4mm E-ring; 2 pcs)
5) Remove E-ring, and metal bushing. Then remove the Master removal roller (lower).
1) Hook the O-ring belts correctly in the groove of the Master removal roller (lower).
Master removal roller (lower)
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12. Master removal unit Safety switch
REMOVAL
1) Lower the paper feed tray, turn OFF the machine power and remove following parts.


2) While keeping the Master removal unit opened, unplug the wire harness connector of the Master
removal unit safety switch. Remove the mounting screws and detach the Safety switch assembly.
3) Remove the switch from the Master removal unit safety switch assembly. (M3x16 screws; 2 pcs)
Master removal lower cover
Mounting screw
Mounting screw
Mounting screw
Mounting screw
Switch
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CHAPTER 11: SCANNING SECTION
CONTENTS
MECHANISM................................................................................................2
1. Original Loading Mechanism..........................................................2
3. Image Scanning Mechanism..........................................................4
DISASSEMBLY............................................................................................6
1. Image Scanner...............................................................................6
2. AF Stripper Solenoid......................................................................8
3. Original Detection Sensor..............................................................9
4. Original IN Sensor..........................................................................9
5. Stripper Roller..............................................................................10
6. Original Pickup Roller...................................................................11
7. Original Stripper Pad....................................................................12
8. Read Pulse Motor.........................................................................14
ADJUSTMENT............................................................................................15
1. AF Scan Start-Position Adjustment..............................................15
2. AF Horizontal-Scan Position Adjustment.....................................15
3. AF Read Pulse Motor Speed Adjustment (Elongation & Shrinkage).....15
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MECHANISM
1. Original Loading Mechanism
1) When the original is placed on the Original tray, the Original detection sensor is activated and the
original is automatically loaded on the AF unit.
2) The AF stripper solenoid activates to lower the Shutter and Original feed arm comes down to hold
the original.
3) The Image scanner LED turns ON to make shading compensation.
4) With the press of the START key, the Read pulse motor activates to rotate the Original pickup
roller and Original stripper roller to feed the original.
5) The original, if fed in multi-layer, is stripped into one sheet by the Stripper roller and Original
stripper pad.
6) As the original keeps feeding, the Original IN sensor detects the original and turns OFF the AF
stripper solenoid to raise the Shutter and Original feed arm.
7) After a given rotation of the Read pulse motor, the motor turns OFF to finish the Original loading
movement.
2. Original Scanning Mechanism

1) The Drum starts to rotate after the original loading action is completed. At the same time, the
Read pulse motor activates to rotate the Original pickup roller, Stripper roller and Exit roller to
feed the original through the AF unit.
2) At the same time, the Write pulse motor activates ON to feed the master material within the
Master making unit.
3) As the Write pulse motor activates for a given amount to send the master 2mm forward, the read
& write signal goes ON. The Image scanner starts to scan the original and the master-making is
also activated.
3) As the original is about to come out of the AF unit, the Original IN sensor detects the tail edge
of the original. After a given time from the detection of the original tail edge by the Original IN
sensor, the read & write signal turns OFF. The Image scanner LED turns OFF to end the original
scanning.
3) The Read pulse motor keeps rotating to eject the original.
4) After a given time, the Read pulse motor stops to end the scanning movement.
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CZ180 / CV1860 Rev. 1.0
US.RISO.COM
Shutter
Stripper roller
Original IN sensor
Original detection sensor
Read pulse motor

Original feed arm
Original pickup roller
Image senser
Stripper solenoid
Spring
Original IN sensor
Original stripper pad
Stripper roller
Original feed arm
Read pulse motor
Image sensor
Shutter
TPH
CZ180 / CV1860 Rev. 1.0

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3. Image Scanning Mechanism
1) The image scanning is done by a contact image scanner (CIS) which emits greenish-yellow light
from Fluorescent lamp.
CIS (Contact Image Sensor) sliced view

Cover glass
Original
Dust prevention sponge
Lens
LED
Scanner glass
Spacer
Frame
Photo conductor
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MEMO
CZ180 / CV1860 Rev. 1.0

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DISASSEMBLY
1. Image Scanner
REMOVAL


Scanner upper frame cover (M3x8 screws; 4 pcs)

2) Open the Scanner frame assembly.
3) Remove the Scanning guide plate assembly. (M3x6 screws; 4 pcs)
4) Unplug the wire harness connector of Original IN sensor and Original detection sensor.
5) Remove the Image scanner glass and CIS spacers (2 pcs).
6) Remove the Image scanner by removing the mounting screws. (M3x8 screws; 4 pcs)
7) Remove the wire harness from the Image scanner.
1) In mounting the Image scanner back on the AF unit, the Image scanner should be pushed
towards the rear of the machine and towards the Master removal unit.
2) Make sure that the Scanner glass is wiped clean before the attachment.

Use dry cloth or cloth with alcohol to clean the Scanner glass.
3) Do not misplace the small black colored CIS spacer.
4) In mounting back the Scanning guide plate assembly, make sure that the Scanner glass is
positioned correctly in the rectangular hole on the guide plate.
5) Make sure to hook the Link onto the plunger of the Solenoid.
Operation check of the Solenoid
1) Pull the solenoid plunger to confirm that the Shutter comes down when the plunger is pulled.
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Scanner guide plate assembly
Image sensor
Scanner guide plate assembly Original IN sensor
Scanner glass
AF cover set sensor
Scanner glass
CIS spacer
CZ180 / CV1860 Rev. 1.0

Image sensor
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2. AF Stripper Solenoid
REMOVAL



2) Unplug the wire harness connector of the AF stripper solenoid.
3) Open the Master making unit and remove the mounting screws of the AF stripper solenoid to
detach the solenoid. (M3x6 screws; 2 pcs)
1) Make sure to hook the Link onto the plunger of the Solenoid.
Operation check of the Solenoid
1) Pull the solenoid plunger to confirm that the Shutter comes down when the plunger is pulled.
Stripper solenoid
Stripper solenoid
Solenoid plunger
Link assembly
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CZ180 / CV1860 Rev. 1.0
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3. Original Detection Sensor
REMOVAL



5) Remove the Original detection sensor form the Scanning guide plate assembly.
Scanner guide plate assembly
4. Original IN Sensor
REMOVAL



5) From the Scanning guide plate assembly, remove the Shutter shaft assembly, Shutter and
Shutter spring. (3mm dia. E-ring; 1 pc)
6) Remove the Original IN sensor from the Scanner guide plate assembly by removing the mounting
screw. (M3x12 screw; 1 pc)
1) Mount the Shutter spring in correct direction.
Sutter shaft assembly

Shutter spring
Shutter
Original IN sensor
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5. Stripper Roller
REMOVAL



5) Remove E-ring from the Original stripper roller shaft and remove the Gear and Joint disc. (4mm
E-ring; 1 pc)
6) Remove E-ring from the Original stripper roller shaft, slide the shaft to the rear of the machine and
remove the Original stripper roller shaft upwards. (4mm dia. E-ring; 1 pc)
7) Remove the spur gear from the Original stripper roller shaft. (M3x4 set screw; 1 pc)
Gear
Joint disc
Stripper roller
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6. Original Pickup Roller
REMOVAL



5) Remove E-ring from the Shutter shaft assembly and being careful of the Spring, remove the
Shutter shaft assembly. (3mm dia. E-ring; 1pc)
6) Remove the Shutter.
7) Remove the Gear. (3mm dia. E-ring; 1 pc)
8) Remove E-rings from both ends of the Original pickup roller, Rear on the rear of the unit, metal
bushing, and then remove the Original pickup roller. (3mm dia E-rings; 2 pcs)
1) Pay caution to the direction of the Shutter spring.
Gear
CZ180 / CV1860 Rev. 1.0

Metal bushing
Metal bushing
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7. Original Stripper Pad
REMOVAL
1) Turn OFF the machine power and remove following part.

2) Remove the Lock plate spring, E-ring and Lock lever (upper), (4mm E-ring; 1 pc)
3) Remove the Original stripper drive plate assembly, being careful not to loose the screw. (M3x6
screw; 1 pc)
4) Remove the Original stripper pad bracket, being careful not to loose the screw. (M3x6 screw; 1
pc)
5) Detach the Original stripper bracket from the Original stripper pad bracket. (M3x6 screws; 2 pcs)
6) Remove the Original stripper roller pressure wheel and Original stripper pad from the Original
stripper pad bracket. (M3x6 screws; 2 pcs)
1) When mounting the Original stripper pad bracket and Original stripper drive plate assembly, be
careful of the direction of the Spring to be attached.
Lock lever (upper)
Lock spring plate

AF frame assembly
Original feed plate assembly

Original feed shaft plate
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Spring A
Spring B
Original feed arm
Original feed shaft pin
Stripper roller pressure wheel

Original stripper pad bracket

Bracket assembly
Original scraper roller pressure wheel

Spring B
Original feed arm
Spring A
The Original feed shaft pin holds Spring-A and Spring-B while the
U-shaped portion of the Original feed arm goes through.
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8. Read Pulse Motor
REMOVAL



2) Remove the Timing belt.
3) Unplug the wire harness connector of Read pulse motor.
4) Remove the Ejection roller pulley. (4mm dia. E-ring; 1 pc)
5) Remove two Gears. (4mm dia. E-ring; 2 pcs)
6) Remove the Read pulse motor. (3x6 screws; 2 pcs)
Original ejection roller pulley
Read pulse motor

Gear
Gear
Timing belt
Read pulse motor
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ADJUSTMENT
1. AF Scan Start-Position Adjustment
Checks and Procedure
1) Scan and print an Original with no white margin on the top.
2) Looking at the printed image, confirm that top 4mm plus or minus 2mm of the Original is erased.
3) If the area erased is out of the range, use following Test Mode to make the adjustment.

Test Mode No. 0381 [AF scan start-position adjustment]

This Test Mode adjusts the amount of the top image skipped in the scanning operation.
Adjustable range: -20 to +20 (1 = 0.1mm) + number increases the amount of the image erased.
Default setting: 0 (0mm)
2. AF Horizontal-Scan Position Adjustment

1) Place B4-size papers on the paper feed tray (or larger papers if B4-size paper is not available),
making sure that the side guide plates are firmly against the papers.
2) Use Test Chart No.14 and make master and print.
3) Fold the printed paper in half (vertically) and confirm that the center-line of the image is within
plus or minus 3mm from the center fold.
4) If the center-line of the printed image is out of the range from the center fold of the paper, make
adjustment using following test mode.

Test Mode No. 0380 [AF Horizontal-Scan Position Adjustment]

This Test Mode adjusts the center position in scanning the Original.
Adjustable range: -30 to +30 (5 = 0.5mm) + number moves the image to the LEFT.
Default setting: 0 (0mm)
3. AF Read Pulse Motor Speed Adjustment (Elongation & Shrinkage)

1) Use Test Chart No.14 and make master and print.
2) Compare the prints with the Original. Confirm that the elongation or shrinkage of the prints
against the Original is within 1.4% (Example: If length of 300mm is used for the comparison, the
elongation or shrinkage should be within 4.2mm)
3) If the elongation or shrinkage is more than 1.4%, make an adjustment using following Test Mode.

Test Mode No.0382

This Test Mode adjusts the speed of the Original scanning (speed of the Read pulse motor).

Adjustable range: -100 to +100 (1 = 0.1%) + number elongates the image.

Default setting: 0 (0%)

Rough guidance in changing 1 mm:

A3 : plus or minus 0.2%

B4 : plus or minus 0.3%

A4 : plus or minus 0.3%

Ledger : plus or minus 0.2%

Legal: plus or minus 0.3%
CZ180 / CV1860 Rev. 1.0

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MEMO
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CHAPTER 12: MASTER MAKING SECTION
CONTENTS
MECHANISM................................................................................................2
1. Master Making Unit Mechanism.....................................................2
2. Detection Mechanism.....................................................................3
3. Master Cutter Mechanism..............................................................3
4. Master Set Mechanism...................................................................4
5. Master-making Mechanism............................................................4
DISASSEMBLY............................................................................................5
1. Master Making Unit Safety Switch..................................................5
2. Thermal Print Head (TPH).............................................................6
3. RF-Tag Antenna PCB....................................................................7
4. Write Pulse Motor Assembly..........................................................8
5. Load Pulse Motor Assembly...........................................................9
6. Master Positioning Sensor Assembly...........................................10
7. Cutter Guide Assembly................................................................11
8. Master End Sensor.......................................................................11
9. Write Roller...................................................................................12
10. Master stocker roller (bottom)....................................................13
11. Load Roller (bottom)...................................................................14
12. Master loading roller...................................................................15
13. Cutter Unit..................................................................................16
ADJUSTMENT............................................................................................17
1. Thermal Power of Thermal Print Head (TPH)..............................17
2. Master Clamp Range Adjustment................................................17
3. Write Start Position Adjustment....................................................17
4. Master Cut Length Adjustment.....................................................18
5. Master Making Image Elongation and Shrinkage.........................18
6. Master Making Length Adjustment...............................................18
CZ180 / CV1860 Rev. 1.0

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MECHANISM
1. Master Making Unit Mechanism
Master end sensor

Load pulse motor
Master positioning sensor

Load roller (upper)
Load roller (lower)
Master loading roller
TPH
Master stocker roller (top)
Master stocker roller (bottom)
Write roller
Cutter motor
Write pulse motor
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CZ180 / CV1860 Rev. 1.0
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Load roller (upper)
Master end sensor
Master stocker roller (top)
TPH
Write roller
Cutter
Load roller (lower)
Load roller (lower)
2. Detection Mechanism
1) The set detection of the Master-making upper unit is detected by the Master-making unit safety
switch. When the Master-making upper unit is closed, the master set movement starts.
2) The master end detection is made by the Master end sensor detecting the black end-mark on the
master material at the end of the master roll.
When the Master end sensor detects the black marking on the master material, the machine
displays a panel message to inform the operator to replace the master roll.
3. Master Cutter Mechanism

1) The master cutting is done by a Cutter unit in which a Cutter blade disc slides on a rail.
2) Two switches are used to detect the position of the Cutter blade disc. One is the Cutter HP
switch and the other is the Cutter stop position switch. The Cutter blade disc rests at the HP
switch position. With the start of the master cutting operation, the Cutter motor slides the Cutter
blade disc to the other end of the Cutter unit and stops when the Cutter stop position switch is
activated by the Cutter blade disc. The Cutter blade disc then slides back to the HP switch with
the reverse rotation of the Cutter motor. The Cutter blade disc stops at the HP switch.
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4. Master Set Mechanism
1) When the Master-making upper unit is closed, the Master-making unit safety switch becomes ON,
and following movements are made.
2) The Write pulse motor rotates in the forward direction and sends the master forward. (The Write
pulse motor rotates the Write roller and Master stocker roller.)
The Write pulse motor stops when the leading edge of the master material is detected by the
Master positioning sensor.
3) The Write pulse motor then rotates in the opposite direction to bring back the leading edge of the
master material 5mm away form the Master positioning sensor.
4) This 5mm distance can be adjusted or changing by using Test Mode No.540
5) The master set movement after master cutting is made in the following steps.
6) After cutting the master material and when the Cutter blade disc activates the Cutter stop position
switch, the Write pulse motor rotates in the reverse direction to bring the master material back
3.6mm away from the Cutter unit.
7) The Cutter motor activates in the reverse direction to bring the Cutter blade disc back to the HP
position.
8) The Write pulse motor then rotates in the forward direction to send the master material forward
until the Master positioning sensor detects the leading edge of the master material. The Write
pulse motor rotates in the reverse direction to bring the leading edge of the master material back
5mm away from the Master positioning sensor.
5. Master-making Mechanism
The movements from the master-making to master-loading on the drum is made in the following
sequence.
1) With the start of the master-making, the Write pulse motor sends the master material forward.
The leading edge of the master material is detected by the Master positioning sensor. The
master continues to feed forward for a set length after the detection by the Master positioning
sensor. The Write pulse motor stops and waits.
2) When ready to make the master, both the Write pulse motor and Load pulse motor activates to
send the master material further forward while the master is being made until the leading edge of
the master material arrives at the master-making position.
3) When the leading edge of the master arrives at the master loading position, the Load pulse motor
stops while the Write pulse motor keeps on sending the master material forward. The master
making continues and oncoming master goes into stocker room.
4) When the Drum arrives to Position-A and Clamp plate opened, ready to clamp the master, the
Load pulse motor active to send the leading edge of the master forward, under the clamp plate.
The Clamp plate is then closed to clamp the leading edge of the master.
5) As the Clamp HP sensor goes ON, the Separation fan activates.
6) After the master making is completed, the master material is sent further forward until the cutting
position of the master material arrives to the Cutter unit.
7) The Main motor rotates the Drum, with the newly wrapped master on the surface, to a position
74.6 degrees from Position-A and stops for the Master loading sensor to check the presence of
master on the Drum.
8) If the Master loading sensor detects master on the Drum, the Cutter unit cuts the master, and
then the Main motor activates again to rotate the Drum to wrap rest of the master on the Drum.
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DISASSEMBLY
1. Master Making Unit Safety Switch
1) Remove the Drum from the machine, turn OFF the machine power and remove the Front cover
from the machine. (M3x8 screws; 6 pcs)
2) Unplug the wire harness connector of the Master making unit safety switch, remove the mounting
screw and remove the switch assembly. (M3x6 screws; 2 pcs)
3) From the switch from the Master making unit safety switch assembly. (M3x14 screws; 2 pcs)
Master making unit safety switch assembly
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2. Thermal Print Head (TPH)
1) Open the Master making upper unit and detach the TPH ground wire. (M3x6 screw; 1 pc)
2) Remove the TPH support plate. (M3x6 screw; 1 pc)
3) Slide the TPH all the way towards the Master roll holder and release the two hooks on the TPH
assembly from the stay.
4) Rotate the TPH downward and release the center plate from the stay to release the TPH from the
machine.
5) Unplug the two TPH wire harness connectors.
TPH ground wire
TPH holding plate
View of the TPH removed
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3. RF-Tag Antenna PCB
2) Unplug the wire harness connector of the RF-Tag Antenna.
3) Open the Master making upper unit.
4) Remove the Master holder unit (front). (M3x8 screws; 2 pcs)
5) Remove the RF-Tag Antenna PCB from the Master holder unit (front) by carefully releasing the
hooks.
Master holder assembly (front)
Unit main frame

Master holder assembly (front)
Antenna assembly
RF-PCB
Master holder (front)
CZ180 / CV1860 Rev. 1.0

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4. Write Pulse Motor Assembly
2) Unplug the wire harness of the Write pulse motor by releasing the wire harness from the wire
saddle.
3) Removing the mount screws, remove the Write pulse motor assembly together with the Timing
belt. (M3x6 screws; 2 pcs)
1) In mounting the Write pulse motor, tighten the mounting screws lightly, give adequate tension
on the Timing belt, and then tighten the mounting screws while rotating the Write pulse motor
assembly in counter-clockwise direction.
Mounting screw
Write pulse motor assembly
Mounting screw
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CZ180 / CV1860 Rev. 1.0
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5. Load Pulse Motor Assembly
1)
2)
3)
4)
Turn OFF the machine power and remove the Rear cover. (M3x8 screws; 5 pcs)
Open the PCB bracket on the back of the machine. (M3x8 screws; 4 pcs)
Unplug the wire harness connector of the load pulse motor.
Remove the mounting screws and remove the Load pulse motor assembly. (M3x6 screws; 2 pcs)
Load pulse motor assembly
Mounting screw
Mounting screw
CZ180 / CV1860 Rev. 1.0

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6. Master Positioning Sensor Assembly
1)
2)
3)
4)
5)
Remove the Master removal upper cover. (M3x8 screws; 2 pcs)

Remove the Master scanning upper frame cover. (M3x8 screws: 4 pcs)
Remove the Scanner unit cover. (M3x8 screws; 4 pcs)
Remove the Housing stay-A. (M3x6 screws; 2 pcs)
Open the Master making upper unit. By removing the Housing stay-A in the previous step, the
unit will open wider.
6) Remove the mounting screw of the Master positioning sensor assembly. (M3x6 screw; 1pc)
7) Unplug the wire harness connector of the Master end sensor and Master positioning sensor, and
detach the Master positioning sensor bracket.
8) Remove the Maser positioning sensor from the bracket. (M3x6 screw; 1 pc)
Housing stay A
Master positioning sensor bracket assembly
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7. Cutter Guide Assembly
1)
2)
3)
4)
5)
5)
Remove the Master removal upper cover. (M3x8; 2 pcs)
7) Remove the Master positioning sensor bracket and unplug two wire harness connectors. (M3x6
screw; 1 pc)
8) Remove the Cutter guide assembly. (M3x6 screws; 2 pcs)
Cutter guide assembly
Mounting screw
8. Master End Sensor

1)
2)
3)
4)
5)


Master positioning sensor bracket (M3x6 screw; 1 pc)

Unplug the wire harness connector of the Master end sensor.

Cutter guide assembly (M3x6 screws; 2 pcs)
7) Remove the Master end sensor assembly. (M3x6 screw; 1 pc)
Master end sensor assembly
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9. Write Roller
1) Remove the Drum from the machine, turn OFF the machine power and remove following parts.

Front Cover (M3x6 screws; 6 pcs)

Write pulse motor assembly (M3x6 screws; 2 pcs)
2) Remove the Write roller pulley. (M3x6 screw; 1 pc)
3) Remove the Guide plate by removing two plastic clips and sliding the metal bushing.
4) Remove E-ring from the machine frame. (8mm E-ring; 1 pc)
5) Remove the Write roller assembly.
Pulley
Guide plate
Machine frame
Write roller assembly
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10. Master stocker roller (bottom)
2) Remove the Master removal upper cover. (M3x8; 2 pcs)
3) Remove the Master scanning upper frame cover. (M3x8 screws: 4 pcs)
4) Remove the Scanner unit cover. (M3x8 screws; 4 pcs)
5) Remove the Housing stay-A. (M3x6 screws; 2 pcs)
6) Open the Master making upper unit. By removing the Housing stay-A in the previous step, the




8) Remove the Pulley assembly and E-ring on the back. (4mm dia. E-ring)
9) Remove the E-ring under the Master stocker roller (bottom), and slide the roller to the front and
remove the roller. (4mm dia. E-ring; 2 pcs)
Pulley assembly
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11. Load Roller (bottom)
1)
2)
3)
4)
5)
6)

Load pulse motor assembly (3x6 screws; 2 pcs)



8) Detach the Load roller gear by removing the mounting screw. (M3x6 screw; 1 pc)
9) Remove the E-rings of the Load roller (bottom) and remove the roller. (6mm dia. E-ring; 2 pcs)
Load roller gear
E-ring
Load roller (lower)
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12. Master loading roller
1)
2)
3)
4)
5)
6)
7) Remove following part.

Load pulse motor assembly (3x6 screws; 2 pcs)
8) Detach the Master loading roller gear by removing the mounting screw. (M3x6 screw; 1 pc)
9) Remove the Master loading guide.
10) Remove the plastic clip on the front and detach the Master loading roller. (4mm dia. plastic clip; 1
pc)
Master loading roller gear
Master removal unit

Master loading guide
Clip
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13. Cutter Unit
1) Remove the Drum from the machine, turn OFF the machine power and remove following parts.

Front Cover (M3x6 screws; 6 pcs)

2) Unplug the two wire harness connectors of the Cutter unit.
3) Remove the mounting screw of the Cutter unit and remove the Cutter unit from the front of the
machine. (M3x6 screws; 1 pc)
Mounting screw
Cutter unit
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ADJUSTMENT
1. Thermal Power of Thermal Print Head (TPH)
This adjustment must be made each time the TPH is replaced.
1) Start up Test Mode and input 9874 to enter into Protected Test Mode.
2) Then enter Test Mode No. 1234 [TPH Thermal Power Adjustment] and input the resistant value
imprinted on the sticker attached on the TPH.

Adjustable range: 1200 ohm to 2200 ohm

Make sure to input the correct value.
2. Master Clamp Range Adjustment

Checks and Adjustment
1) Make a marking on the center of the master where it is clamped by the Clamp plate on the Drum.
2) Measure the length of the master from the leading edge to the marking made on the master.
The length should be 20mm plus or minus 1mm.
3) If the measured length is out of the range, use Test Mode No. 0543 [Master Clamp Range
Adjustment] to make an adjustment.

Adjustable range: -100 to +100 (1 = 0.1mm)

+ value increases the master clamp amount.
3. Write Start Position Adjustment

1) Use Test Mode No.0080 to make a master.
2) Remove the master from the Clamp plate.
3) Measure the distance from the leading edge of the master to the top edge of the image burnt on
the master.
4) The distance should be 84mm plus or minus 1mm.

If the measured distance is out of the range, use Test Mode No.0541 [Write Start Position


+ value brings the image up.
Master clamp range adjustment must be made before making this Write start position adjustment.
CZ180 / CV1860 Rev. 1.0

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4. Master Cut Length Adjustment
1) The normal length of the master is 461mm plus or minus 7mm.

Depending on the Drum and the amount of master under the clamp, the length of white margin at
the tail of the master on the drum differs.
2) If the white margin at the tail of the master on the Drum is too small and if that is causing the ink
to seep out during the printing, the total master length needs to be increased.
3) On the other hand, if the white margin of the master at the tail of the Drum is too much, the tail
end of the master will touch the Master removal unit and gets the ink transferred, causing the ink
to land on the print papers. If this is happening, the total length of the master needs to be made
shorter.
4) Use Test Mode No. 0544 [Master Cut Length Adjustment] to make an adjustment.


+ value makes the total length of the master longer.
5. Master Making Image Elongation and Shrinkage

1) Use Test Mode No.0081 to make master and prints.
2) Check the master making elongation or shrinkage by measuring from the top horizontal line
to the 32nd horizontal line from the top (length of 31 blocks) should be 336mm plus or minus
1%(3.36mm).
3) If the measured distance is out of the range, use Test Mode No.0547 [Write Pulse Motor Speed

Adjustable range: -100 to +100 (1 = 0.1%)

+ value speeds up the Write pulse motor and elongates the image.
As an example, for a measured length of 334mm, which is 2mm short of the target length,
increasing the value by +6 (0.6%) will correct the shrank image to approx. 336mm.
6. Master Making Length Adjustment

1) Use Test Mode No.0080 to make a master.
2) Peel off the master from the Drum and measure the distance from the leading edge of the top
image to the tail edge of the last image on the master.
3) The distance should be 357mm.
4) If the measured length is out of the range, use Test Mode No.0542 [Master Making Length
Adjustment] and make an adjustment.


+ value increases the master making length.
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CHAPTER 13: PANEL MESSAGE
CONTENTS
1. Error Type & Error Point..........................................................................2
Example.............................................................................................2
2. Error Display Method...............................................................................3
3. Error Type................................................................................................4
4. Error Point................................................................................................5
5. Paper Jam Error Display Method.............................................................6
6. Detailed List of Panel Messages.............................................................7
1) Serviceman Call Errors (Pxx).........................................................7
2) Jam Errors (Axx)..........................................................................13
3) Option Errors (Bxx)......................................................................16
4) Consumable Errors (Cxx).............................................................18
5) Set Check Errors (Dxx)................................................................19
6) Warning Errors (Exx : Serviceman Call Errors)............................22
7) Warning Errors (Fxx : Others)......................................................22
8) Parameter Errors (Hx)..................................................................23
9) Errors Saved in Memory..............................................................23
CZ180 / CV1860 Rev. 1.0

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1. Error Type & Error Point

Example
Error Type : Indicates what type of error has occurred.

Error Point : Indicates where the error has occurred.
Example : P01-520 (Main Motor Lock)

Error Type
Error Point
P01-520
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CZ180 / CV1860 Rev. 1.0
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2. Error Display Method

Error Display Method
The LED is lit to indicate

where the error occurred.
4
6
5
2
7
SET / TROUBLE indication LED (Blinking)
LED
Area
1
2
3
4
5
6
7
8
9
Paper Feed Tray

Print Drum
Master Removal Cover
Scanning Area
Master Removal
Master Making
Job Separator
Paper Feed
Paper Ejection
SET / TROUBLE indication LED (Blinking or Lit)

Note:
For the INK and MASTER remaining amount indication,
both blinking and solid light method is used.
Blinking : Less than 10% remaining
Solid light : Empty
Example: T01-529 (Main Motor Lock)
6
5
While pressing the (*) asterisk key,

the display keeps changing between
Error Type and Error Point in one
second interval.
7
1
: Solid Light
: Blinking Light
CZ180 / CV1860 Rev. 1.0

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3. Error Type
[ERROR TYPE]
The panel messages starts with Error Type
INFORMATION
TYPE SYMBOL
DESCRIPTION
P-xx
Serviceman Call Error

Repair by the serviceman is required to correct the problem.
A-xx
Jam Error
Jam errors which occurs during the machine usage, and these can
be corrected by the operator by following the troubleshooting steps
given on the Users Guide.
b-xx
Option Error
Error created from the optional units connected to the main unit,
such as jam errors and connection errors.
Checking the connections, turning the power ON again or pressing
the RESET key may correct the problem.
Consumable Error
Master roll is empty.
c-xx
Consumable Error
Master disposal box is full.
Consumable Error
Ink bottle is empty.
Consumable Error
No paper on paper feed tray.
d-xx
Set Error
One or more of the set switch or sensor is in OFF state.
E-xx
Warning
Another type of serviceman call error, in which if the machine is kept
used in this state may cause a problem.
F-xx
Warning
The machine is not in a fit state to operate the job requested.
Hxxx
Supply Parameter Input Request

A parameter value needs to be input to continue the job operation.
Jxx
Jam Error
The A-07, A-08, A-09 and A-10 jam error displays are replaced by
Jxx display. When Jxx display is made, it could be only one of these
four A-xx error or mixture of these four errors.
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CZ180 / CV1860 Rev. 1.0
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4. Error Point
[ERROR POINT]
The error type is followed by Error Point
ERROR
POINT
UNIT
0 xx
System (Hardware, Software, Communication) & Operation Panel.
1 xx
Scanning (Scanner, AF Unit) & Image Processing.
2 xx
Master Making
3 xx
Master Removal
4 xx
Paper Feed & Paper Ejection
5 xx
Print Drum
6 xx
Print Adjustments (Printing Position & Density)
7 xx
Options (KeyCard Counter, etc.)
CZ180 / CV1860 Rev. 1.0

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US.RISO.COM
5. Paper Jam Error Display Method

When A-code errors, listed bellow, occur, they are substituted by Jxx error codes.
The two-digit error-type number which follows after the J is the sum of the Corresponding Values
for each of these A-code errors.
Pressing the [*] asterisk key on the operation panel will display the details of the Jxx errors.
Error
Type
A 07
A08
A09
A10
Error Description
Bit
Paper feed jam

Paper jammed on Drum
Paper ejection jam
Original jam
3
2
1
0
Corresponding
Value
8
4
2
1
For above four jam errors, even though only one error occurs, the error type code of Axx is
substited by Jxx error code.
Example:
When A09 (Paper ejection jam) occurs, the error type code displayed is J02.
When A07 (Paper feed jam) occurs, the error type code displayed is J08.
The LED lamp to indicate the place of the problem is determined by the error type number.
Example:
When A09 (Paper ejection) jam occurs, the LED lamp lit is number 9 on the operation panel.
The error type code displayed is J02 (Paper ejection error).
6
5

the Error Point is displayed.
7
1
: Solid Light
: Blinking Light
When paper feed jam (A07) and paper jam on the drum (A08) errors occur simultaneously,
No.2 and No.8 LEDs light in solid and LED in front of the Jam symbol mark blinks.
On the panel display, J12 is displayed.
4
6
5

the Error Point is displayed.
7
1
: Solid Light
: Blinking Light
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CZ180 / CV1860 Rev. 1.0
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6. Detailed List of Panel Messages
1) Serviceman Call Errors (Pxx)
Error Type
Description
To reset
display
Error Point
P01 [Main motor lock]

P01-xxx
!!System Error!!
Press Reset Key
If Recovery has Failed, Call Service
Press Reset Key
Error Conditions
520
Main encoder sensor does not go ON/OFF within 10 milliseconds after the main motor activates.
521
Position-A sensor status does not change even after 3,033 pulses after the main motor activates.
524
Clamp unit is not at the home position while the print drum is in operation (except during master
disposal).
537
Print drum failed to stop at Position-A.
Error Type
Description
To reset
display
Error Point
P02 [Elevator motor lock]

P02-xxx
!!System Error!!
Press Reset Key
Press Reset Key or turn OFF and ON the power.
Error Conditions
400
Both the upper and lower limit sensors are ON at the same time.
401
Overload current was detected in the elevator motor.
404
The lower-limit sensor does not go OFF within 2 seconds after the elevator motor operates in the
raising direction from the lower-limit position.
405
The upper-limit sensor does not go ON within 12 seconds after the elevator motor operates in the
raising direction.
406
The upper-limit sensor does not go OFF within 2 seconds after the elevator motor operates in the
lower direction from the upper-limit position.
407
The lower-limit sensor does not go ON within 12 seconds after the elevator motor operates in the
lowering direction.
408
The upper-limit sensor is OFF continuously for over 2 seconds during operation of the elevator
servo action to raise the feed tray.
CZ180 / CV1860 Rev. 1.0

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US.RISO.COM

Error Type
P03 [Clamp motor lock]

P03-xxx
!!System Error!!
Description
Press Reset Key
To reset
Press Reset Key
display
Error Point
Error Conditions
Clamp sensor is OFF after the completion of the clamp unit initialization or home positioning
500
movement.
501
Clamp sensor does not go OFF within 1 second from the time the clamp motor operates.
502
Clamp sensor does not go ON within 2.5 seconds from the time the clamp motor operates.
504
At the start of Clamp plate open action, the detection of clamp sensors is OFF.
506
At the start of print drum Position-A compensation movement, the detection of clampsensor is
OFF.
At the start of Clamp unit Home-positioning movement, the detection of clamp sensor is ON.
507
Clamp sensor is OFF after the clamp open action is completed.
508
Clamp sensor is ON after the Position-A compensating movement is completed.
515
The Drum is not in the Position-A nor in the Position-B when the Clamp motor starts to operate.
505
Error Type
P04 [Ink overflow]

P04-xxx
!!System Error!!
Description
Press Reset Key
To reset
Press Reset Key after correcting the ink overflow condition. (No ink on the ink overflow sensor.)
display
Error Point
Error Conditions
513
The overflow sensor is ON for a set number of times in succession during the 10-millisecondinterval overflow-sensor check.
Error Type
P05 [Vertical print positioning pulse motor lock]

P05-xxx
!!System Error!!
Description
Press Reset Key
To reset
Press Reset Key or turn the power OFF and ON.
display
Error Point
Error Conditions
603
The vertical-centering sensor does not switch ON even when the vertical-positioning pulse motor
activated in the image-down direction for 5.0 seconds during vertical home positioning movement.
604
The vertical-centering sensor does not switch OFF even when the vertical-positioning pulse motor
activated in the image-up direction for 5.0 seconds during vertical home positioning movement.
605
Even though the vertical positioning motor stopped according to the vertical centering sensor
detection, the stopping position does not correspond with the programmed position.
612
The print positioning key is pressed with vertical-print-position information undefined.
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CZ180 / CV1860 Rev. 1.0
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Error Type
P08 [Communication error with CI]

P08-xxx
!!System Error!!
Description
Press Reset Key
To reset
Turn the power OFF and ON.
display
Error Point
Error Conditions
951
Error Type
Description
To reset display
Error Point
301
302
305
306
309
313
316
The file is not a correct RINC data.
P12 [Master disposal area motor lock]

P12-xxx
!!System Error!!
Press Reset Key
Press Reset Key.
Error Conditions
Master compression motor lock when moving compression plate up.
The master compression HP sensor does not go OFF within 3 seconds after the master compression motor rotates in the reverse direction.
Master compression HP sensor does not go ON within 1 second after the master compression motor operates in the return direction.
Master compression HP sensor does not go OFF within 3 seconds after the master compression
motor operates in the compress direction.
Master-compression-motor encoder sensor count did not change as the master compression motor
activated in the compress direction and moved out from the home position.
The master compression HP sensor does not go ON even after 1 second after the master compression motor rotates in the compress direction.
Master-compression-motor encoder sensor count did not change within 10 milliseconds after the
master compression motor activated.
CZ180 / CV1860 Rev. 1.0

13 -
US.RISO.COM

Error Type
P13 [Cutter motor lock]

P13-xxx
!!System Error!!
Description
Press Reset Key
To reset
Press Reset Key.
display
Error Point
Error Conditions
205
Master-positioning sensor is ON when the print drum rotates through the preset angle following
master cutting.
221
The cutter HP switch and cutter stop position switch are both ON at the same time.
222
Cutter HP switch does not go ON within 450 milliseconds after the cutter home positioning operation
started.
231
Cutter HP switch does not go OFF within 500 milliseconds after the cutter operation started from
the HP position.
232
Cutter stop position switch does not go ON even after 2 seconds after the cutting movement
started.
233
Cutter stop position switch does not go OFF even after 500 milliseconds after the cutter HP
movement started.
234
Cutter HP switch does not go ON even after 2 seconds from the cutter HP movement started.
Error Type
P17 [Solenoid counter not connected]

P17-xxx
!!System Error!!
Description
Press Reset Key
To reset
Connect the solenoid counter.
display
Error Point
Error Conditions
020
Master counter (solenoid counter) is not connected.
021
Copy counter (solenoid counter )is not connected.
Error Type
P20 [Paper-ejection-section motor lock]

P20-xxx
!!System Error!!
Description
Press Reset Key
To reset
Press Reset key
display
Error Point
Error Conditions
Paper-ejection encoder sensor status does not change within 10 milliseconds after the paper437
ejection motor is activated.
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Error Type
Description
To reset display
Error Point
539
Error Type
Description
To reset
P24 [Inking motor lock]

P24-xxx
!!System Error!!
Press Reset Key
Press Reset key or turn the power OFF and ON.
Error Conditions
Inking-motor FG sensor status does not change within 20 milliseconds after the inking-motor is activated.
P93 [NET-C / NET-D hardware error]

P93-xxx
!!System Error!!
Press Reset Key
Turn the power OFF and ON.

display
Error Point
Error Conditions
932
No reply from the network interface card while accessing to the network interface card.
Error Type
Description
To reset
P96 [Data not input]

P96-xxx
!!System Error!!
Press Reset Key
Input the parameters using test mode.

display
Error Point
171
TPH resistance value not input.
172
Scanner adjustment not completed.
CZ180 / CV1860 Rev. 1.0

Error Conditions
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Error Type
P98 [Hardware error]

P98-xxx
!!System Error!!
Description
Press Reset Key
To reset disTurn power OFF and ON.
play
Error Point
Error Conditions
No reply from optional SH3M PCB. If SH PCB signal is detected at machine power ON, but if the
002
PCB communication terminates and P98-069 error is detected, the error point is rewrote to this
P98-002 error message.
005
Hardware error
006
EEPROM check-sum error
025
Defective RF PCB (Unsuccessful initial communication with RF PCB).
034
Unable to write on EEPROM on the machine. (Cannot access EEPROM).
035
CRC error on EEPROM on the machine (Defective EEPROM data).
039
Incorrect EEPROM.
053
Unsuccessful data readout from the Memory setting (program, mode, user paper).
054
Unsuccessful data writing of the Memory setting (program, mode, user paper).
063
Test mode setting is beyond the adjustable range.
064
Communication error between SH PCB and MCTL PCB.
065
Communication error between SH PCB and MCTL PCB (01) - on MCTL PCB side.
067
068
069
070
071
072
073
074
Communication error between SH PCB and MCTL PCB (10) - on SH PCB side.
075
076
077
078
079
080
081
082
083
084
119
Defective image PCB (memory check error on the image processing IC).
121
Scanner adjustment error (1)
122
Scanner adjustment error (2)
245
Timeout error on master transfer during master-making (related to Write pulse motor).
246
Timeout error on master transfer during master-making (related to Load pulse motor).
934
Communication error between MCTL PCB and RF PCB. (on RF PCB side)
935
Communication error between MCTL PCB and RF PCB. (on MCTL PCB side)
938
EEPROM version down.
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CZ180 / CV1860 Rev. 1.0
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2) Jam Errors (Axx)
Error Type
A01 [Master feed error]

A01-xxx
Description Master Mis-Feed
Pull Out Master Making Unit and Rewind Master Roll, then Reset Master in Place.
To reset Open the master-making unit and rewind the master material on the master roll, and then reset the
display
master, or turn OFF the power and power back ON.
Error Point
Error Conditions
201
202
Master-positioning sensor does not go ON even after the write pulse motor is activated during the
master-positioning, master-cut, or master-loading operation.
Master-positioning sensor does not go OFF even when the write pulse motor is reversed during the
master-positioning or at start of master-making operation.
211
Master-positioning sensor is ON during standby.
214
Master-positioning sensor is ON at the start of master making.
215
Even though the Write pulse motor stopped, the pulse count did not match with the programmed
pulse count.
Error Type
A02 [Master loading error]

A02-xxx
Description Master Loading Error
Pull Out Print Cylinder and Discard Master.
To reset
Pull out the print cylinder and set it back.
display
Error Point
Error Conditions
Master-loading sensor was OFF when the master was checked at a specified drum angle during
509
the master-loading operation.
Error Type
A04 [Master disposal error]

A04-xxx
Description Master Disposal Error
Pull Out Print Cylinder and Discard Master.
To reset disPull out the print drum and push it back in.
play
Error Point
Error Conditions
303
Check Print Drum - Master removal error / Master disposal jam.
Error Type
A05 [Master present in the master disposal area]

A05-xxx
Description Master Jammed in Disposal Unit
Pull Out Master Disposal Box and Remove Jammed Master
To reset dis- Pull out master disposal box and place it back after removing the jammed master in the master
play
disposal area, or turn OFF the power and power back ON.
Error Point
Error Conditions
304
Master disposal box check request after master removal error or master disposal jam.
312
Master disposal jam sensor was ON at the start of the master making.
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Jxx Error Display
Error Type
A07 [Paper feed error]
Error Point
Error Conditions
Paper-ejection sensor was OFF when the paper should have arrived, and the paper sensor was ON
409
when the machine stopped (Paper misfeed).
412
Paper sensor was OFF when a paper misfeed was detected (paper misfeed).
418
The paper sensor was ON at the start of machine operation when the START button was pressed.
Jxx Error Display

Error Type
A08 [Paper jam on print drum]
Error Point
Error Conditions
Paper-ejection sensor was OFF when paper should have arrived, and the paper sensor was OFF
410
when the machine stopped (paper jam on the print drum).
Jxx Error Display

Error Type
A09 [Paper ejection error]
Error Point
411
417
Error Conditions
Paper-ejection sensor was ON when the paper should have left the paper-ejection sensor.
Paper-ejection sensor was ON at the start of machine operation when the START button was
pressed.
Jxx Error Display

Error Type
A10 [AF original feed error]
Error Point
Error Conditions
102
The original is pulled out from the AF unit before the scanning is completed.
103
Original jammed under Original IN sensor.
107
Original does not arrive to the Original IN sensor.
Error Type
A16 [Waiting for the master to be removed from the drum]

A16-xxx
Description Master Remains on Print Cylinder (Drum)

To reset
Pull Out Print Cylinder and Remove Master
Pull out the print cylinder (drum), remove the master around it and insert it back.
display
Error Point
Error Conditions
525
Waiting for the master to be removed from the print cylinder (drum).
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Error Type
A17 [Cutter error]

A17-xxx
Description System Error in Master Making Unit

To reset display
Error Point
209
213
Error Type
Take Out Master and then Close Master Making Unit Cover
Open the Master making unit, remove the master and close the master making unit.
Error Conditions
Cutter HP switch is OFF when master-making starts, when the master material is set in the master
making unit, or when the machine goes into idle condition.
Master material is not set in position when the machine goes into idle condition.
A34 [Requesting for the master to be reset]

A34-xxx
Description Master Not Set in Place

To reset display
Error Point
218
Insert Lead Edge of Master into Master Entrance and Close Master Making Unit
Open the Master making unit, re-insert the master material into the master making unit.
Error Conditions
Reqesting for the leading edge of the master material to be set in the master making unit.
CZ180 / CV1860 Rev. 1.0

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3) Option Errors (Bxx)
Error Type
B22 [Job separator: Power off]

B22-xxx
Description !! Job Separator is OFF !!
Turn On Power Switch of it
To reset disPress Reset Key and check and switch ON the power of Job Separator.
play
Error Point
Error Conditions
721
727
With the [Tape separation] function set ON, no power is supplied to the job separator when start
key is pressed.
After cluster-A signal turned ON, BUSY-signal stayed [L] more than 7 seconds. (Power to job separator was turned OFF while the tape is being ejected.)
Error Type
B23 [Job separator: No tape]

B23-xxx
Description No Paper Tape in Job Separator
Replace Tape Roll
To reset
Press Reset Key and set paper tape in Job Separator.
display
Error Point
Error Conditions
With the [Tape separation] function set ON, no tape detected in the job separator when the start key
722
is pressed.
723
No tape remains in job separator upon completion of the tape-ejection operation.
Error Type
B24 [Job separator: Tape jam]

B24-xxx
Description Paper Tape Jam in Job Separator
Remove Paper Tape
To reset
Press Reset Key and remove the jammed tape.
display
Error Point
Error Conditions
724
725
726
Tape jam detected when the start key is pressed with the [Tape separation] function set to ON.
The tape-jam detection signal is [H] for more than 1.2 seconds after cluster-A signal turns ON.
(Tape misfeed).
Job separator tape-jam detection signal is [L] when the BUSY signal changes from [L] to [H] (or
after 7 sec. at [L]) after the cluster-A signal goes ON. (Tape misfeed).
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CZ180 / CV1860 Rev. 1.0
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Error Type
B31 [Network cable not connected]

B31-xxx
Description !! No Linked Printer Detected !!

To reset
Check Cable Connection and Power Supply for Linked Printer
Press Reset Key and connect the network cable.

display
Error Point
Error Conditions
916
Network cable is not connected when the machine is powered ON.
Error Type
B32 [NIC - Communication error]

B32-xxx
Description !! No Linked Printer Detected !!

To reset
Check Cable Connection and Power Supply for Linked Printer
Press Reset Key, and check the network cable and linked printer.
display
Error Point
Error Conditions
917
Communication error on the network.
920
Error Type
Error detected by Network Interface Card (NIC) - NAK (no acknowledgement was received).
No reply from the other end, TCP/IP error, communication interrupted, etc.
B33 [IP address set up error]

B33-xxx
Description No IP Address Assigned to This Printer

To reset
Contact Your Network Administrator
Press Reset Key, and enter the IP address..

display
Error Point
Error Conditions
931
DHCP is ON, but DHCP server is not found.
CZ180 / CV1860 Rev. 1.0

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4) Consumable Errors (Cxx)
Error Type
C01 [Replace ink cartridge]

C01-xxx
Description No Ink
Replace Ink Cartridge
To reset disRemove the empty ink cartridge and replace with a new one.
play
Error Point
Error Conditions
The ink sensor did not go ON even when inking was performed for a preset duration. (No ink de512
tected.)
563
Ink remaining amount is zero from the information on the RF-Tag.
574
Inkless error was detected 5 times consecutively on one same ink cartridge.
Error Type
C02 [Replace master roll]

C02-xxx
Description No Master
Replace Master Roll
To reset
Remove the empty master roll and replace with a new one.
display
Error Point
Error Conditions
The master end was detected twice in succession at 10-milliseconds intervals during master
200
transport. (Master material is fully used from the master roll.)
240
Master remaining amount is zero from the RF-Tag information.
253
Masterless error was detected twice consecutively on one same master-roll.
Error Type
C03 [Master disposal box full]

C03-xxx
Description Master Disposal Box is Full
Empty Master Disposal Box
To reset
Remove master disposal box from the machine, throw away the disposed master from the disposal
display
box and return the disposal box in the machine after an interval of over 5 seconds.
Error Point
Error Conditions
308
Master FULL sensor never went ON during the master compress action. (Mater disposal box full.)
311
The master disposal software counter counted 30 disposed masters. (Master disposal box full by
the software count.)
Error Type
C04 [No paper on the Standard paper Feed Tray]

C04-xxx
Description
Add Paper
To reset
Add paper on the standard paper feed tray.
display
Error Point
Error Conditions
402
Paper detection sensor is OFF (not detecting paper).
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CZ180 / CV1860 Rev. 1.0
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5) Set Check Errors (Dxx)
Error Type
D01 [Print drum not set]

D01-xxx
Description
Set Print Cylinder (Drum) in Place
To reset
Set the print drum in the machine.
display
Error Point
Error Conditions
Print drum is not set in the machine (drum connection signal, drum safety switch, and drum set
526
sensor are OFF.)
527
Print drum connection signal is OFF when the print drum was inserted in the machine.
528
Print drum safety switch is OFF when the print drum was inserted in the machine.
Print drum set sensor is OFF when the print drum was inserted in the machine (time-out: 5
529
seconds).
530
Print drum connection signal does not go OFF within 5 seconds after the print drum safety switch
went OFF when the print drum was pulled out.
Or, the print drum safety switch does not go ON within 5 seconds after the print drum connection
signal went ON when the print drum was inserted in the machine.
Error Type
D02 [Incorrect print drum]

D02-xxx
Description Wrong-Type Print Cylinder Installed
Replace with Correct Type
To reset disSet correct print drum in the machine.
play
Error Point
532
Incorrect print drum is used.
D03 [Ink cartridge not set]

D03-xxx
Description
Install Ink Cartridge
To reset
Install ink cartridge in the print drum.
display
Error Point
533
Bottle set switch is OFF.
Error Conditions
Error Type
Error Conditions
Error Type
D04 [Incorrect ink cartridge]

D04-xxx
Description Wrong-type Ink Cartridge Installed or Cannot Read Ink Info
Replace Ink Cartridge or Contact dealer/Riso office
To reset
Replace with correct ink cartridge.
display
Error Point
Error Conditions
534
Incorrect ink cartridge is used.
560
Ink RF-Tag is not detected on ink bottle.
561
Ink RF-Tag communication error (communication with the ink cartridge was interfered by noise).
562
564
575
Wrong ink cartridge information on the Ink RF-Tag.

Detected a mismatch in the Ink RF-Tag serial number.
RF-Tag software error.
CZ180 / CV1860 Rev. 1.0

13 - 19
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Error Type
D05 [Master not set]

D05-xxx
Description
Set Master in Place
To reset Insert leading edge of the master material into the master entrance and close the master making
unit.
display
Error Point
Error Conditions
210
Master material is set in the machine before RF-Tag was detected by the machine.
Error Type
D07 [Master disposal box not set]

D07-xxx
Description
Set Master Disposal Box in Place
To reset disSet master disposal box in the machine.
play
Error Point
Error Conditions
310
Master disposal unit safety switch is OFF.
Error Type
D08 [Master making unit not set]

D08-xxx
Description
Set Master Making Unit in Place
To reset
Insert the master making unit in the machine.
display
Error Point
Error Conditions
224
Master making unit is opened. (Master making unit safety switch is OFF).
Error Type
D13 [Rear cover not closed]

D13-xxx
Description Rear Cover of Main Body is Off
Call Service
To reset Close the rear cover of the machine to activate the rear cover (serviceman safety)
switch. [Field serviceman has to close and screw-on the rear cover]
display
Error Point
Error Conditions
009
The rear cover is opened. (Rear cover safety switch is OFF).
Error Type
D17 [Incorrect master roll]

D17-xxx
Description Wrong-type Master Installed or Cannot Read Master Info
Replace Master Roll or Contact dealer/Riso office
To reset
Set correct master roll in the machine.
display
Error Point
Error Conditions
236
Incorrect master roll.
237
Master roll RF-Tag not detected.
238
Master roll RF-Tag communication error. (Communication interrupted by noise)
239
Incorrect information on the Master roll RF-Tag.
241
Mismatch in the Master roll RF-Tag serial number information.
256
Master roll RF-Tag software error.
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CZ180 / CV1860 Rev. 1.0
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Error Type
D23 [AF Cover Not Closed]

D23-xxx
Description
Close the AF Cover
To reset
Close the AF cover.
display
Error Point
177
The AF cover is opened.
CZ180 / CV1860 Rev. 1.0

Error Conditions
13 - 21
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6) Warning Errors (Exx : Serviceman Call Errors)
Error Type
E02 [Maintenance call]

E02-xxx
Description !!Maintenance!!
Call Service
To reset
Press Reset Key, and also reset the maintenance call value setting by test mode.
display
Error Point
Error Conditions
Master counter reached the value set for the maintenance call (value set by test mode). [The
011
message appears when either the power is turned ON, the unit is reset, or when the machine
operation ended.]
012
Copy counter reached the value set for the maintenance call (value by set test mode). [The
message appears when either the power is turned ON, the unit is reset, or when the machine
operation ended.]
7) Warning Errors (Fxx : Others)
Error Type
F01 [No master on print cylinder (drum)]

F01-xxx
Description No Master on Print Cylinder (Drum)
Make a New Master
To reset disMake a new master with an original.
play
Error Point
Error Conditions
015
There is no master on the print drum at the start of printing.
Error Type
F05 [Print quantiy under Minimum Print Quantity]

F05-xxx
Description
Enter Print Quantity Over The Programmed Minimum Value
To reset
Enter print quantity value over the programmed minimum value.
display
Error Point
Error Conditions
019
In master making, the print quantity selected is less than the minimum print quantity.
Error Type
F21 [Next Original not set on AF for Multi-Up]
Description F21-xxx
To reset dis- Set original on the AF.
Or press STOP key (time-out exists for pressing the STOP key).
play
Error Point
Error Conditions
032
Next original is not set on AF when multi-up is selected.
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CZ180 / CV1860 Rev. 1.0
US.RISO.COM

8) Parameter Errors (Hx)
Message
Description
To reset display
Message
Description
To reset display
H1 [Ink color setting]

H1-566
Select the same color as the Print Cylinder (Drum) currently in use.
Enter the required parameter value.
H4 [Master Density]
H4-242
Select the standard density to be applied during master-making.
Enter the required parameter value.
9) Errors Saved in Memory
Following six (6) Error Types are backed up in memory and these error messages cannot be reset by
turning OFF the power.
The cause for the message must be solved to reset the error display.
Error Type
Error Description
A04
Master removal error
A05
Master present in the master disposal area
A08
Paper jam on print drum
C01
Replace ink cartridge
C02
Replace master roll
C03
Master disposal box full
CZ180 / CV1860 Rev. 1.0

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MEMO
13 - 24

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
CHAPTER 14: TEST MODE
CONTENTS
1. Operating Method....................................................................................2
1) Launching the Normal Test Mode..................................................2
2) Launching the Protected Area Test Mode......................................2
2. List of the Test Modes..............................................................................3
1) System & Panel Test Modes..........................................................3
2) Imaging & Scanning Test Modes....................................................6
3) Master-making & Master-disposal Test Modes.............................9
4) Paper-feed and Paper-ejection Test Modes.................................12
5) Print-drum & Print-adjustment Test Modes..................................14
6) Protected Area Test Modes..........................................................17
7) Test Modes for the Optional Unit (Job Separator)........................18
3. User Mode List.......................................................................................19
CZ180 / CV1860 Rev. 1.0

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US.RISO.COM
1. Operating Method
1) Launching the Normal Test Mode
To start Test Mode, switch ON the machine power while simultaneously pressing the left and right
keys of the vertical print positioning.
The firmware version number is displayed when the Test Mode is launched.
Press the Stop Key or Cancel Key to go into standby mode.
From the standby mode, enter the required test mode number and press Start Key to activate.
Press the Stop Key or Cancel Key to return back to the standby mode.
Enter next desired test mode number to continue using the test mode, or press the Reset Key for one
second to escape out from the Test Mode.
The Reset Key must be pressed (for 1 second) to escape out from the Test Mode only when the machine is in the standby mode of the test mode.
2) Launching the Protected Area Test Mode

Launch the machine into normal test mode and to the standby mode.
Enter the four digit password to go into the Protected Area Test Mode, which is 9874, and press the
Start Key. The Protected Area Test Mode is launched.
Enter the desired protected area test mode number and press the Start Key to activate.
To escape out from the Protected Area Test Mode, press the Stop Key or Cancel Key and then press
the Cancel Key for one second. This will return the machine back to the normal machine operating
condition.
14 -

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
2. List of the Test Modes

1) System & Panel Test Modes
No.
0002
Sensors, switches
Solenoid counter connection
signal
0003 24V A output signal
0004 24V B output signal
0005 Rear cover safety SW
No.
0080
0081
0082
0083
0084
0085
0086
0087
Detection status
Solenoid counter connected
24V-A ON (24V output)
24V-B ON (24V output)
Switch ON (main unit rear cover is installed)
Other safety switches must be ON for this check.
Unit check
Test Print A (checkered)

Creates Test pattern 1 (Checker Flag)
Test Print B (cross stripes)
Creates Test pattern 2 (Cross Lines)
Test Print C (Dot1)
Creates Test pattern 3 (Dot 1 )
Test Print D (Dot2)
Creates Test pattern 4 (Dot 2 )
Test Print E (Dot 1 x Dot 1)
Creates Test pattern 5 (Dot 1 x Dot 1 )
Test Print F (Dot 2 x Dot 2 )
Creates Test pattern 6 (Dot 2 x (Dot 2)
Test Print 18% dots
Creates Test pattern B4 18% dots
Paper-Feed Test (continuous feeding)
Prints continuously.
* The Speed key is enabled.
* If the rear cover safety switch is OFF, the operation begins when the rear cover safety switch is turned
ON within 10 seconds after the START key is turned ON.
Low-Speed Printing Operation
0088
Prints continuously at 15 rpm.
Continuous master-making & printing
Continuous master-making & printing with test mode master-making without using original on the AF
0090
unit.
* The printing quantity is set by Test Mode No. 0147.
* The test mode master-making type is selected by Test Mode No. 0148.
Unit Initialization
Initializes the mechanical moving units to their home positions.
0094
[ Scanner, thermal print head, compression plate, clamp units and

vertical print position.]
0095
System Configuration Data Output

Creates a master for the CI system data.
CZ180 / CV1860 Rev. 1.0

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US.RISO.COM

No.
0110
Data clear
Clearing Jam Status Data
Details
This test mode can be used to temporary clear error display. For acutal
Forcibly clears the jam.
correction of the problem, the cause for the display should be corrected.
Consumables error displays cannot be cleared.
Clearing User Memory

0111
User area memory clear
Initializes data in user area memory to the programming defaults

Record all the settings before the test mode activation.
Clearing Normal Area Test-Mode Data Memory [MACHINE]

Initializes all normal area test mode settings on the machine EEPROM to
0112
Normal area test mode memory their programming default values.

clear for test modes on the
The initializing is effective after rebooting the machine.
machine.
The protected area test modes stay unchanged.
Record all the settings before the test mode activation.

Maintenance Count Clear (master making)
0113 Maintenance Call master count
Clears the master-making maintenance-call message.
clear
Maintenance Count Clear (printing)
0114 Maintenance Call copy count
Clears the printing maintenance-call message.
clear
No.
Data check
Details
0124 Machine Serial Number 1
Displays the left 4 digits of the machine serial number.
0125 Machine Serial Number 2
Displays the left 4 digits of the machine serial number.
0128 Job Separator connection status

0129 NIC connection status
0130
Displays whether there is any Job Separator connection.

0: not connected
1: connected
Displays whether there is any NIC connection.
MCTL PCB program version
0: not connected
1: connected
Displays Mechanical control PCB program version. Example: Displays
display
"0101" for Ver.1.01
0131 System program version display Displays ROSA program version. Example: Displays "0101" for Ver.1.01
Maintenance Call master-making
0137 quantity display (total quantity at
0138
present.)
Maintenance Call print quantity
Displays the present master-making quantity done from the time the
Maintenance Call setting is initialized.
Displays the present print quantity done from the time the Maintenance Call
display (total quantity at present.) setting is initialized.
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CZ180 / CV1860 Rev. 1.0
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No.
Data setting
Maintenance - Master Count Entry
Description
Selects the maintenance call count for master-making.
Range: 0 to 9999 (0 to 999,900 master-making)
0143
Setting
Unit:
1 (100 master-making)
Default: 0 (No Entry)
Maintenance - Copy Count Entry
Description
Selects the maintenance call count for printing.
Range: 0 to 9999 (0 to 9,999,000 copies)
0144
Setting
Unit:
1 (1,000 copies)
Default: 0 (No Entry)
Print Quantity Selection (ref: Test Mode No.0090)
Selects the print quantity for the continuous master-making & printing
Description
0147
operation by Test Mode No. 0090.
Selectable range : 1 to 100 (1 to 100 prints)
Setting
Default : 3 (3 prints)
Master-Making Type Selection (ref: Test Mode No.0090)
Selects the type of image for the continuous master-making & printing
Description
operation by Test Mode No. 0090.
Selectable range : 0 to 6
0 : Image by Test Mode No.0080.
0148

Setting

5 : Image by Test Mode No.0085. (For now is No.0081)
6 : Image by Test Mode No.0086. (For now is No.0081)
Counter Action Control

0155
Description
Setting
Default : 1 (Image by Test Mode No.0081)

Stops both the mechanical & soft counter. Once the power is turn OFF and
turned back ON, the setting automatically changes back to Counter Active.
0: Stops the counter
1: Activates the counter (default)

Program Print Auto-Repeat Setting
Selection to keep the program printing active or to change to inactive after
Description
0161
one master-making with Auto-Print OFF.
0 : Stays active (default)
Setting
1 : Change to inactive
CZ180 / CV1860 Rev. 1.0

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US.RISO.COM

2) Imaging & Scanning Test Modes
No.
0201
0210
0211
No.
0260
Sensor switch check

Original Det. Sensor
Original IN Sensor
AF Cover Set Sensor
Motor, solenoid
AF Scanner lamp
Detecting (original present)

Detecting (original present)
Detecting (AF cover closed)
Detection status
Switches ON/OFF scanner lamp
Remarks
0261 AF Read Pulse Motor (CW)
Rotates the motor in clockwise (normal) direction
0262 AF Read Pulse Motor (CCW)
Rotates the motor in counter-clockwise (reverse) direction
0263 AF Stipper Solenoid

Switches ON/OFF the solenoid
No.
Unit check
AF Cycle Continuous Action
0284
Repeats the AF original feed action until the original runs out from the AF original feed tray.
No.
Data setting
Line-Copy Slice Level Adjustment
Description
Sets the slice level for line mode.
Range :
- 8 to + 8 (Larger valudes for lighter print.)
0340
Setting
Unit :
1
Default :
0
Auto Base Control (ABC) Slice Level Adjustment
Description Sets the slice level for ABC.
Range :
- 8 to + 8 (Larger valudes for lighter print.)
0341
Setting
Unit :
1
0342
Default :
0
Shading Compensation Averaging
Range :
0 to +16 (0 = One type shading compensation only)
Description Unit :
Default :
8 (Averages out values from 9 times shading compensation).
Auto Base Control (ABC) Slice Level Adjustment for Reduction Size Master-Making.
This test mode setting becomes effective for master-making in Line Mode, Auto Scanning
Density and Reduced Reproduction Size.
0343
The purpose of this test mode is to prevent thin lines from disappearing when the
Description reproduction size is reduced.
Range :
- 8 to + 8
Unit :
Default :
-5
(Larger valudes for lighter print.)
Halftone Curve Selection (Photo)

Description Selects the matrix forming the halftone-curve base for photo mode.
Range:
0350
Setting
0 to 8
Unit :
Default :
Halftone Curve Selection (Duo)

Description Selects the matrix forming the halftone-curve base for DotDuo mode.
0352
Setting
Range :
0 to 8
Unit :
Default :
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CZ180 / CV1860 Rev. 1.0
US.RISO.COM
Edge Emphasis Threshold Offset for Line-Mode printing (for master-making density setting 1 to 2)
0364
Description Selects the matrix forming the halftone-curve base

Range :
0 to 7
Setting
Unit :
Default :
Edge Emphasis Threshold Offset for Line-Mode printing (for master-making density setting 3 to 5)
0365

Range :
0 to 7
Setting
Unit :
Default :
Edge Emphasis Threshold Offset for Line-Mode printing (for master-making in Duo mode)
0366

Setting
Range :
0 to 7
Unit :
Default :
Edge Emphasis Threshold Offset for Line-Mode printing (for master-making in Pencil original mode)
0367

Range :
0 to 7
Setting
0369
Unit :
Default :
2
ABC Edge Emphasis Filter when ABC is activated.
Selects the matrix forming the halftone-curve filter when ABC is activated (Line Mode, Density
Description
at auto).
Range :
Setting
Unit :
Default :
0 to 255
1
205
ABC Edge Emphasis Filter when ABC is activated (under the border-line)
Description
0370
Setting
at auto) for when the border-line is under the setting made by Test Mode No.0369.
Range :
0 to 7
Unit :
Default :
1
ABC Edge Emphasis Filter when ABC is activated (over the border-line)
Description
0371
Setting
at auto) for when the border-line is over the setting made by Test Mode No.0369.
Range :
0 to 7
Unit :
Default :
3
ABC Slice Level (super-black)
Description Sets the slice level when super-black histogram is produced in prescanning.
0372
Range :
Setting
-16 to +16
Unit :
Default :
CZ180 / CV1860 Rev. 1.0

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US.RISO.COM
AF Horizontal Scan Position Adjust

Description
Adjusts the original horizontal scan position on the AF unit.

Range :
0380
Setting
-30 to +30 (-3.0mm to +3.0mm)

(+ is to the left )
Unit :
5 (0.5mm)
Default :
0 (0mm)
AF Scan Start Position Adjust

Description Adjusts the original scanning start position on the AF unit (amount of top image omitted)
Range :
0381
-20 to +20 (-2.0mm to +2.0mm)

(+ omits more top image of the original and moves the printed image
Setting
up)
Unit :
1 (0.1mm)
Default:
0 (0mm)
AF Scanning Speed Adjustment

Description
Adjusts the original scanning speed on the AF unit (Adjust the speed of AF Read Pulse
Motor)
Range :
0382
-100 to +100 (-10.0% to +10.0%)

( + elongates the image)
Setting
Unit :
1 (0.1%)
Default :
0 (0%)
Rough reference in changing the elongation or shrinkage by 1mm is:

A3=0.2%, B4=0.3%, A4=0.3%, Ledger=0.2%, Legal=0.3%
Center dotted line
Adds center dotted line on the prints during master-making or printout from linked printer.
(The dotted line is added only when the original is scanned on the AF unit.)
0386
Description Make sure to return the parameter setting back to [ 0 ] after using setting [ 1 ] to make
the center line for an adjustment. Otherwise the machine makes the center dotted line on
all printings made from AF scanning.
Setting
0: No center dotted line (default)

1: Adds center dotted line
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CZ180 / CV1860 Rev. 1.0
US.RISO.COM
3) Master-making & Master-disposal Test Modes
No.
Sensor switch check
Detection status
0400 Master-positioning sensor
Sensor light reflected (Master present) / No reflection ( No master)
0402 Master end sensor
Sensor light blocked (Master end seal detected)
0403 Cutter HP Switch
Switch pressed (Cutter at home position)
0404 Cutter stop position switch
Switch pressed (Cutter at end position)

Switch pressed (Master-making unit upper cover is closed).
0409 Master-making-unit safety SW

0420 Master-disposal jam sensor
Sensor light is not blocked (Master is detected - jammed)
0421 Master-compression HP Sensor Sensor light blocked (Master compression plate at HP)
0422 Master disposal box FULL sensorSensor ON (Master disposal box FULL)
Switch ON (Master-Disposal Box set in position).
0423 Master-disposal BOX safety SW
Master-compression motor FG
0425
Sensor light blocked (Encoder disc is detected)
sensor
0426 Master-removal motor FG sensorSensor light blocked (Encoder disc is detected)
No.
Motor, solenoid
Remarks
Write pulse motor in feed
0462
Rotates in master feeding direction (clockwise direction)
direction
Write pulse motor in return
0463
Rotates in master returning direction (counter-clockwise)
direction
Load pulse motor in feed
0464
Rotates in master feeding direction (clockwise direction)
direction
Write pulse motor + Load pulse Rotates both the Write & Load pulse motors in master feed direction
0466
motor in feed direction
(clockwise direction)
Master removal motor in feed
Rotates in the direction to feed the removed master towards the master
0470
direction
disposal box (clockwise direction)
No.
Unit check
Cutter motor 1 cycle motion
0480
Performs one cutting motion.
Master compression plate home positioning
0490
Moves master compression plate to the home position.
Master compression plate continuous movement
0493
Repeats disposal compression action with interval of 3 seconds between the each.
Cutter motor ON action (cut direction)
0494
[This test mode is for checking the motor as one independent part. Disconnect the motor from the cutter unit
before activation.]
Rotates the cutter motor in the cut direction (maximum 10 seconds)
Master compression motor ON action (cut direction)
0495
[This test mode is for checking the motor as one independent part. Disconnect the motor from the master
disposal unit before activation.]
Rotates the master compression motor in the cut direction (maximum 10 seconds)
CZ180 / CV1860 Rev. 1.0

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US.RISO.COM

No.
Data check
Details
0521 TPH thermistor temperature data Displays the temperature of the TPH thermistor in [degrees Celsius]
Displays the voltage applied to the TPH when the power to the TPH is
switched ON. (The display is voltage x 100. Example: 10V=1000.)
0524 TPH power voltage

No.
0540
Master Leading-Edge Position Adjust
Data setting
Adjusts return amount of the master material from the Master positioning sensor after the master
Description is set or master cutting operation is made. The pulse is counted from the time the Master
positioning sensor no longer detect the master leading edge.
Range :
Setting
Unit :
Default :
0 to 100 (0mm to +10.0mm)

(+ value returns the master material further back from the sensor)
1 (0.1mm)
50 (5.0mm)
Write start-position adjustment

Adjusts the master-making start position on the master material by changing the rotation
Description amount of the Write pulse motor in CW or CCW direction before the write-signal goes on. (This
adjustment does not affect the master-clamp-amount.)
Range :
0541
Setting
Unit :
Default :
-50 to +50 (-5.0mm to +5.0mm)

(+ values return the master material back more before the write signal
goes on. The master-making starts from closesr to the leading edge of
the master material. As a result, the printed image position on the paper
comes up.)
1 (0.1mm)
-5 (-0.5mm)
Master-making length adjustment

Description Adjusts the master-making area length.
Range :
-100 to +100 (-10.0mm to +10.0mm)
0542
(+ values increase master-making area length)
Setting
Unit :
1 (0.1mm)
Default :
0 (0mm)
Master-clamp-amount adjustment
Description
0543
Adjusts the master-clamp amount under the clamp plate during master loading onto the drum.
(This adjustment affects the master-write-start-position)
Range :
Setting
Unit :
Default :
-100 to +100 (-10.0mm to +10.0mm)

(+ values increase clamping amount)
1 (0.1mm)
10 (1.0mm)
Master cut length adjustment

Description Adjusts the total length of one master (changes the master cut timing against the drum angle).
0544
Range :
-200 to +200 (-20.0mm to +20.0mm)

(+ values increase the master length).
Setting
Unit :
1 (0.1 mm)
Default :
-35 (-3.5mm)
Master-making speed adjustment (Image elongation & shrinkage)
Description Image elongation and shrinkage in making master. (Adjusts the speed of the write pulse motor.)
0547
Range :
Setting
Unit :
Default :
-100 to +100 (-10.0% to +10.0%)

( + values elongate the image in master making.).
1 (0.1%)
-5 (-0.5%)
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CZ180 / CV1860 Rev. 1.0
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Thermal Print Head (TPH) over-heat temperature
Sets the temperature reference parameter to judge TPH over-heat. If the machine detects the
Description
TPH temperature to be above this parameter, the machine displays a message and stops the
master-making job.
Turning the machine power OFF and then ON will reset the error message.
0552
Range :
Setting
0 to 255 (0 degrees Celcius to 255 degrees Celcius)

(Master compression plate 65 to 100 from HP position).
Unit :
1 (1 degrees Celcius)
Default :
45 (45 degrees Celcius)
Thermal Print Head (TPH) over-heat temperature detection Enable or Disable selection.
Description Selection of enabling or disabling the TPH over-heat detection by Test Mode No.0552.
0553
Range :
Setting
0 or 1
0 = Disable
Default :
1=Enable
1 (Enable)
Master return amout after cutter blade disc cuts the master and stops at the cutter-stop-position.
Sets the master return amout after cutter cuts the master and stops at the cutter-stop-position,
Description before the cutter returns to the HP position. (This is to prevent the leading edge of the master
from jamming on the cutter blade disc when the blade returns to the HP position.)
0554
Range :
-36 to +36 (-3.6mm to +3.6mm)
(+ value returns the master material away from the cutter unit in addition to the standard return
Setting
amount programmed.)
Unit :
1 (0.1mm)
Default :
0 (0mm)
Master removal motor speed selection

Description Selects the master-disposal-motor speed in relation to the print drum rotation speed.
Range :
0578
Setting
0 to 2
0: Same speed as the print drum speed.

1: 10% faster than the print drum speed. (default)
2: 20% faster than the print drum speed.
Master disposal box FULL software count Enable or Disable selection.

Description Selection of enabling or disabling the software count FULL detection.
0585
Range :
0 or 1
Default :
1 (Enable)
Setting
0 = Disable
CZ180 / CV1860 Rev. 1.0

1=Enable
14 - 11
US.RISO.COM

4) Paper-feed and Paper-ejection Test Modes
No.
Sensors, switches
0600 Paper detection sensor
0602 Elevator upper-limit sensor A
Detection status
Sensor light reflected (paper detected)
Sensor light blocked (Sensor detecting paper feed tray at maximum up
position)
Sensor light blocked (Sensor detecting paper feed tray at maximum down
position)
Paper sensor
Sensor light blocked (paper detected)
Paper-ejection sensor
Sensor light blocked (paper detected)
Paper-ejection FG sensor
Sensor light blocked (detecting encoder disc)
Motor solenoid system
Remarks
Rotates the motor.
Suction fan
Activates the fan.
Separation fan
Activates the fan.
Unit check
Paper feed tray maximum up positioning
Raises the paper feed tray to the maximum up position by pressing START key.
Paper feed tray elevation up & down
Raises and lowers the paper-feed tray repeatedly until STOP button is pressed.
Paper feed tray maximum down positioning
Lowers the paper feed tray to the maximum down position by pressing by pressing START key.
Paper-feed clutch ON/OFF action
Presses START key to turn ON the clutch. The clutch automatically switches off after 10 seconds.
Paper sensor sensitivity automatic adjustment
Automatically adjusts the paper sensor sensitivity by activating the test mode with one clean sheet of
white paper of which the operator normally uses.
Elevator motor ON action
0604 Elevator lower-limit sensor

0605
0606
0612
No.
0660
0661
0662
No.
0681
0682
0683
0688
0705
0708
No.
Rotates the elevator motor for 10 seconds.

[This test mode is for checking the motor as one independent part. Disconnect the motor from the cutter
unit before activation.]
Data check
0722 Paper sensor

No.
Data setting
Paper-feed-clutch ON angle
Description
Adjusts the drum angle timing for activating the paper-feed clutch.
Range :
0741
Setting
Paper-feed-clutch OFF angle
Description
0742
Details
Displays the A/D value of the paper sensor.
Unit :
Default :
-200 to +200 (-20.0 to +20.0)

(+ values delay clutch ON timing )
5 (0.5)
0 (0)
Adjusts the drum angle timing for deactivating the paper-feed clutch.
Range :
-200 to +200 (-20.0 to +20.0)

(+ values delay clutch OFF timing )
Setting
Unit :
5 (0.5)
Default :
0 (0)
Paper feed retries after one paper feed action on 1st paper feed area.
Sets the number of times the 1st paper feeding is tried when no paper feed
Description
occurs.
0743
Setting
Range :
1 to 3
1: No paper feed retry action. (default)
The machine displays paper feed jam on the first
paper feed try.
2: One more paper feed action.
Paper jam display if no paper feeds after second
paper feed try.
3: Two more tries.
Paper jam display if no paper feed after third
paper feed try.
14 - 12

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
0751
Paper feed jam detection angle. (Paper feed jam at Paper sensor)
Adjusts the drum angle timing for detecting the paper feed jam by paper
Description
sensor. (Paper IN)
Setting
0753
Range :
Unit :
Default :
-200 to +200 (-20.0 to +20.0)

5 (0.5)
0 (0)
(+ values delay detection timing )
Paper ejection jam detection angle (1).

Adjusts the drum angle timing for the Paper ejection sensor to check the
Description
paper to come.
Setting
Range :
Unit :
Default :
-500 to +500 (-50.0 to +50.0)

5 (0.5)
0 (0)
Paper receiving jam detection angle (2).

0754
Description
Setting
Adjusts the drum angle timing for the Paper ejection sensor to check the
paper to go out.
Range :
Unit :
Default :
-500 to +500 (-50.0 to +50.0)

5 (0.5)
0 (0)
Paper-ejection motor speed adjustment (Proof-Print)

Description
Speed ratio between the suction belt and drum.
0755
Setting
0:
1:
2:
3:
4:
1.59
2.19
2.39
2.79
3.18
times the drum speed.

times the drum speed. (default)
Paper-ejection motor speed adjustment (Print speed No.1)

Description
0756
Setting
0:
1:
2:
3:
4:
1.04
1.09
1.19
1.39
1.59


Description
0757
Setting
0:
1:
2:
3:
4:
1.05
1.09
1.19
1.39
1.59


Description
0758
Setting
0:
1:
2:
3:
4:
1.03
1.06
1.19
1.32
1.46


Description
0759
Setting
0:
1:
2:
3:
4:
1.02
1.05
1.10
1.19
1.30


Description
0760
Setting
0776
0:
1:
2:
3:
4:
1.01
1.05
1.10
1.19
1.29

Elevator motor overcurrent detection ON/OFF selection

Description
ON or OFF of the Elevator motor overcurrent detection.
Setting
CZ180 / CV1860 Rev. 1.0

Range :
0 or 1
0: OFF - No detection
1: ON - Detection (default)
14 - 13
US.RISO.COM
5) Print-drum & Print-adjustment Test Modes

No.
0800
0801
0802
0803
0806
0809
0810
0811
0812
0816
0819
Sensors, switches
Position-A sensor
Main motor FG sensor
Main-motor limit sensor
Clamp sensor
Ink sensor
Overflow sensor
Inking motor FG sensor
Drum free rotation SW
Print-drum connection signal
0820 Print-drum safety switch
Detection status
Blocked (detection plate detected) Drum is at position-B.
Blocked (detection plate detected)
Blocked (encoder disc detected)
Blocked (disc detected)
Light reflected (master on the drum)
In contact with ink (ink present )
In contact with ink (ink present )
Switch pressed.
Blocked (encoder disc detected)
Pressed
Connected
Switch ON (drum installed).
Blocked (detection plate present)
Blocked (Drum installed)
Remarks
Print drum rotation at speed of 30rpm.
0831 Vertical-Centering Sensor

0836 Drum set sensor
No.
Motor solenoid system
0861 Main-motor action (30 rpm)
Clamp-motor action (Normal
0863
Clamp motor rotates in the normal (CCW) direction.
direction)
Clamp-motor action (Opposite
0864
Clamp motor rotates in the opposite (CW) direction.
direction)
No.
Unit check
Variable print-drum rotation
0880
Print speed key changes the drum rotation speed.
Position-A action of the print drum
0881
Stops the print drum at position-A.
Inking motor ON action
0882
Activates the inking motor for 10 seconds.
Clamp home positioning action
0883
Resets the clamp unit to the home position.
Clamp unit cycle action (3 step cycle)
0884
Make sure to bring the print drum to Position-A by test mode No. 0881 before activating this test mode to
prevent machine damage.
Press START key each time to perform the operations specified below.
Step 1: From clamp plate closed position to clamp open.
Step 2: From Clamp open position to Position-A compensation action.
Step 3: From Position-A compensation action to clamp closed position.
Pressure solenoid ON/OFF action.
0886
Press START key to switch ON the pressure solenoid. The solenoid switches OFF automatically 10
seconds later.
Print drum inking action
0887
Performs the inking operations in following sequence by one press of the START key:
1. Pumps in the ink into print drum while rotating the drum until the Ink Sensor detects Ink,
without pressure roller touching the print drum.
2. Makes a confidential master on the print drum.
3. From the time the ink sensor detects the ink again, the print drum makes 10 rotations
with the Pressure Roller pressing against the print drum.
4. The print drum stops at Position-B.
Print drum ink-drainage action.
0888
Performs the ink drainage from the print drum in following sequence by one press of the START key:
1. Makes TPH test mode image on the master and wraps around the print drum.
2. Printing is started with no inking motion and with the ink sensor deactivated.
3. The printing is continued until the STOP key is pressed.
4. The print drum stops at Position-B.
14 - 14

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
Machine Position-B stop. (The position in which the print drum can be removed from the machine.)
0892
0900
0901
No.
Stops the print drum at machine Position-B. (The test mode can be activated with or without print drum
in the machine.)
Vertical-centering action
Moves the vertical print position to the home (center) position.
Vertical print position one cycle action.
Makes one cycle vertical print positioning movement. (Maximum to each way and back to home
position)
Data check
Details
0921 Print-drum angle display

0923
Displays the present print-drum angle. (example: 1800 = 180)
Print-drum ink temperature

display
0925 Ink remaining volume display
Displays the temperature of the ink in the print drum in degrees Celsius [
C].
Displays the amount of ink left in the ink bottle in percentage (%) [Ink TAG
information]
Inking motor FG count

0926 (Displays 10,000th count
number)
Displays the inking motor FG count value read from the ink bottle tag. (1
count = 0.1 ml)
Example: For the 12,648 FG count, [ 9 ] is displayed.
Inking motor FG count

0927 (Displays up to 1,000th count
number)
Displays the inking motor FG count value read from the ink bottle tag. (1
count = 0.1 ml)
Example: For the 12,648 FG count, [ 2648 ] is displayed.
No.
Data setting
Master loading sensor detection timing adjustment
Description
0940
Adjusts the angle to detect master on the print drum by master loading sensor.
Range :
Setting
Unit :
Default :
-200 to +100 (-20.0 to +10.0)

(+ delays the detection timing))
5 (0.5)
0 (0)
Print-drum Position-A adjustment

Description Adjusts the print-drum Position-A stop position.
Range :
0941
Setting
Unit :
Default :
-40 to +40 (-4.0 to +4.0)

(+ moves drum forward in over-run direction)
5 (0.5)
-20 (-2.0)
Print-drum position-B adjustment

Description Adjusts the print-drum Position-B stop position.
0942
Setting
Range :
-40 to +40 (-4.0 to +4.0)
(+ moves drum forward in over-run direction from machine Position-B, which is 270 degrees
from Position-A.)
Unit :
5 (0.5)
Default :
-20 (-2.0)
CZ180 / CV1860 Rev. 1.0

14 - 15
US.RISO.COM
0943
Inking time adjustment (In normal printing)

Sets the timer for the Replace Ink Bottle message to come out after the Ink sensor stops
Description
detecting the ink bead in the Drum.
Setting
Range :
1 to 60
(1 second to 60 seconds)
Unit :
1 (1 second)
Default :
15 (15 seconds)
Inking time adjustment (Right after replacing the ink bottle)

Description
0944
Setting
Sets the timer for the Replace Ink Bottle message to come out after the Ink sensor stops
detecting the ink bead in the Drum.
Range :
5 to 60
Unit :
1 (1 second)
(5 seconds to 60 seconds)
Default :
30 (30 seconds)
Ink overflow detection frequency adjustment

Description
0945
Setting
Sets the number of detection times for the overflow sensor to determine that an ink overflow
has occurred in the print drum.
Range :
1 to 200
Unit :
1 (1 time)
(1 time to 200 times)
Default :
50 (50 times)
Clamp unit hope position stop timing adjustment.

Description
0952
Setting
Sets the Clamp motor [stop] timing when the Clamp sensor status changes from OFF to ON
and then finally to OFF.
Range :
0 to 400
Unit :
10 (10 miliseconds)
(0 milisecond to 400 miliseconds)
Default :
200 (200 miliseconds)
Clamp unit clamp-plate-open-action-position stop timing adjustment

Description Sets the Clamp motor [stop] timing when the Clamp sensor status changes from OFF to ON.
0953
Setting
Range :
350 to 950
(350 milisecond to 950 miliseconds)
Unit :
10 (10 miliseconds)
Default :
550 (550 miliseconds)
Vertical print position HP adjustment.

Description Sets the HP (center) position of the vertical print position.
Range :
0970
Setting
-50 to +50
(-5.0 mm to +5.0 mm)
(+ values move the printed image up)

Unit :
1 (0.1 mm)
Default :
0 (0 mm)
14 - 16

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
6) Protected Area Test Modes

< With the machine in normal test mode at standby mode, enter 9874 and press the Start Key to enter
into the Protected Area Test Mode. >
No.
Data setting
TPH master-making horizontal position adjustment
Description Sets the TPH master-making position to the center
1233
Setting
Range :
-23 to +23
Unit :
1 (0.1mm)
Default :
0 (0mm)
(-2.3mm to +2.3mm)
(+ values bring the master-making image to the left)
TPH resistance input

Description Sets TPH resistance.
1234
Range :
Setting
1200 to 2200
(1200 ohm to 2200 ohm)
Unit :
1 (1 ohm)
Default :
1200 (1200 ohm)
CZ180 / CV1860 Rev. 1.0

14 - 17
US.RISO.COM

7) Test Modes for the Optional Unit (Job Separator)
No.
Sensors, switches
3100 Job separator tape jam sensor

3101
Job separator tape detection

sensor
3102 Job separator power switch
Detection status
Jammed tape is detected
Tape is detected
Power is supplied to the Job separator
3103 Job separator connection signal Job separator is connected

No.
3140
Unit check
Tape output
Outputs one tape. (The stamping action by Test Mode No.3170 applies.)
No.
Data setting
Stamping quantity
Sets number of times the Stamper stamps per one tape cut.
Description
3170
(This test mode is active only for stamping action check by serviceman when using Test
Mode No.3140 to check tape output.) This test mode parameter setting is inactive in normal
machine usage.)
0: No stamping (default)
Setting
1: One stamping
2: Two stamping
Activate or deactivate the tape jammed message

3171
Description Activates or deactivates the Tape Jam message while using the Job Separator.
Setting
0: Does not indicate the jammed message on operation panel.

1: Indicates the jammed message on operation panel. (default)
14 - 18

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
3. User Mode List

Given below is the list of User Modes.
NO.
The blue-colored shaded selection are the default settings.
DESCRIPTION
Printing Speed
Auto Process
SELECTION
1
(60 rpm)
(90 rpm) (130 rpm)
_
_
OFF
ON
Scanning Contrast
2-UP Waiting Time
OFF
15 sec. 30 sec.
Auto Reset Time
OFF
3 min.
5 min.
OFF
10
20
30
40
50
9
(AUTO)
Minimum Print Quantity
(When activated by Test

Mode)
Buzzer Sound
AF Auto Master Making
Level 2 Level 1 Level 0
Job Separator
(When the unit is connected)
OFF
ON
OFF
ON
ON
10
Idling
OFF
11
Separator Fan
OFF
30
Copy Counter
Refer to the User Guide
31
Master Counter
Refer to the User Guide
99
User Mode Clear

(Initialize to default)
Weak
Medium Strong
(20%)
(50%)
(100%)
Press [ 99 ], then [ + ] key, then [ Start ] key.
= Program default setting.
CZ180 / CV1860 Rev. 1.0

14 - 19
US.RISO.COM
MEMO
14 - 20

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
CHAPTER 15: ELECTRICAL COMPONENTS
CONTENTS
1. Motors, Fan, Solenoid & Clutches...........................................................2
2. Sensors....................................................................................................4
3. Switches & Sensor...................................................................................6
CZ180 / CV1860 Rev. 1.0

15 -
US.RISO.COM
1. Motors, Fan, Solenoid & Clutches
AF stripper solenoid
AF read pulse motor

Load pulse motor
Master compression motor
Clamp motor
Elevator motor
Paper feed clutch

Print positioning motor
Write pulse motor

Cutter motor
Main motor
Inking motor
Pressure solenoid
Sparation fan
Suction fan
15 -

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
Motor
Part Name
Function
Test Mode
AF Read pulse motor
Rotation of AF Pickup, Stripper & Feed rollers.
0261
Clamp motor
Movement of Clamp cam & Position-A compensation plate.
Inking motor
Inking pump drive
0882
Elevator motor
Elevation of Paper feed tray.
0682
Cutter motor
Cutter movement
0480
Load pulse motor
Rotation of Load roller & Master loading roller.
0464
Write pluse motor
Rotation of Write roller.
Suction belt drive.
0660
Main motor
Main drive of the machine.
0861
Print positioning motor
Changes the vertical print position.
0901
Master compression motor
Master compression action in Master disposal box.
0493
Rotates the master removal rollers.
0470
0863 &
0864
0462 &
0463
Fan, Solenoid, Clutch

Part Name
Function
Test Mode
AF stripper solenoid
Original shutter movement
0263
Separation fan
Assists removing master from the print drum.
0662
Suction fan
Suction of the paper onto the transfer belt.
0661
Pressure solenoid
ON/OFF of vertical movement of the Pressure roller.
0886
Paper feed clutch
Rotation of Scraper & Pickup rollers.
0688
CZ180 / CV1860 Rev. 1.0

15 -
US.RISO.COM
2. Sensors
Image scanner Original detection sensor

Original IN sensor
AF Cover set sensor
Master removal motor FG sensor

Master removal jam sensor
Master end sensor
Position-A sensor
Clamp sensor

Upper limit sensor

Vertical print positioning
HP sensor
Lower limit sensor
RFID (master)
Drum set sensor
RFID (ink)
Paper sensor (send)
Paper sensor (receive)
Thermal print head
15 -

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
Sensors
Parts Name
Upper limit sensor
Sensor Type
Interrupt
Function
Paper feed tray upper limit detection
Reflective
Paper on the paper feed tray detection
Paper sensor
Transmit
First paper feed status detection
Drum set sensor
Interrupt
Print drum lock detection
Reflective
Paper ejection status detection
Interrupt
Paper ejection motor speed detection
Interrupt
Inking motor rotation status detection
Position-A sensor
Interrupt
Print drum position-A detection
Clamp sensor
Interrupt
Clamp unit movement detection
Lower limit sensor
Interrupt
Paper feed tray lower limit detection
Vertical print positioning HP sensor
Interrupt
Vertical print position center detection
Master removal motor HP sensor
Interrupt
Master removal motor speed detection
Interrupt
Master compression plate HP detection
Master removal FULL detection

sensor
Interrupt
Master disposal box FULL detection
Master removal jam sensor
Actuator
Master removal status detection

AF Cover set sensor
Original IN sensor
Reflective
Interrupt
Reflective
Actuator
Reflective
Master end sensor
CZ180 / CV1860 Rev. 1.0

Interrupt
Master on the print drum detection

AF upper cover open/close detection
Original positioning detection
Original on the AF unit detection
Master positioning detection & Master cut detection
Master roll end detection
15 -
US.RISO.COM
3. Switches & Sensor
Cutter HP switch
Cutter stop position switch

Drum safety switch

Ink sensor & Overflow sensor
15 -

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
Other Switches & Sensors

Part Name
Function
Rear cover detection.
Master disposal box and Master disposal unit set detection.
Also acts as interlock switch.
Test Mode No.

0005
0423
Drum safety switch
Print drum set detection. Also acts as interlock switch.
0820
Master making unit set detection. Also acts as interlock switch.
1409
Cutter HP switch
Cutter home position detection.
0403
Cutter stop position switch
Cutter stop position detection.
0404
Ink bottle set detection.
0811
Ink sensor
Ink bead (in the print drum) status detection.
0809
Overflow sensor
Ink overflow in the print drum detection.
0810
CZ180 / CV1860 Rev. 1.0

15 -
US.RISO.COM
MEMO
15 -

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
CHAPTER 16: WIRING DIAGRAMS
CONTENTS
1. Power Supply PCB (PHOTOGRAPH).....................................................2
2. Mechanical Control PCB (PHOTOGRAPH).............................................3
3. Connection between PCBs......................................................................4
4. Power Supply...........................................................................................5
5. Main Components Area...........................................................................6
6. CN8 and CN12 of Mechanical Control PCB............................................7
7. Print Drum Area.......................................................................................8
8. Master Making Area.................................................................................9
9. Master Removal Area............................................................................10
10. Paper Ejection Area...............................................................................11
11. Operation Panel Area............................................................................12
12. Options..................................................................................................13
13. Fuses .....................................................................................................14
CZ180 / CV1860 Rev. 1.0

16 -
US.RISO.COM
1. Power Supply PCB (PHOTOGRAPH)
16 -

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
2. Mechanical Control PCB (PHOTOGRAPH)

Note: CV1860 Mechanical Control PCB differs from that used on CZ180.
The photograph given below is that used on CZ180.
[ Photograph of CZ180 Mechanical Control PCB ]
CZ180 / CV1860 Rev. 1.0

16 -
US.RISO.COM
CN5
CN9
Power Supply Area

Wiring diagram 042-50000-02
CN6
Front Area Wiring

Diagram: 042-50000-05
Main Unit Wiring

Diagram: 042-50000-07
CN19
RFID
CN15
PROGRAM-DOWNLOAD
CN20
Power Input
CN3
Job Separator
CN2
SH I/F
TPH
Contact Image Scanner (CIS)
Options Wiring Diagram: 042-50000-10
RIP-VIDEO
CN16
Power Control
(Upper Rear)
MECHANICAL CONTROL PCB (C)

042-50503
Master Making Unit
Print Drum
Panel I/F
Master Removal Area
RFID DOWNLOAD
CN22
DEBUG I/F
CN14
DEBUG
CN6
Rear
Bottom
Paper Ejection Area
CN11
Master-Making
Pulse Motor
MECHANICAL CONTROL PCB

042-50500
Front
DC Motor, Clutch
FRONT-IL
CN2
CN1
to Main Motor
CN3
CN7
CN9
CN8
CN12
CN4
CN13
CN5
Master Making Unit Wiring

Diagram: 042-50000-03
Print Drum Wiring

Diagram: 042-50000-04
Master Removal Area Wiring

Diagram: 042-50000-08
Paper Ejection Area Wiring

Diagram: 042-50000-06
Operation Panel Wiring

Diagram: 042-50000-09
CN7
CN1
CN21

CN10

CN17
16 -
CN18
Overall Wiring Diagram
3. Connection between PCBs
CZ180 / CV1860 Rev. 1.0
US.RISO.COM
CZ180 / CV1860 Rev. 1.0
03
02
01
CT3P Relay Connector
DC
CN13
VH9P
CN4
CZ10P-Y
Main Motor
VCC
01
02
01
02
VL2P
blue
red
M-OUT(+)
M-OUT(-)
Main Motor Wire Harness 042-53010
GND
+5.1V
GND
+24V-A
01
02
01
02
03
04
GND
/POWER FAIL
/TPH_CTL
/24V-ON
SLEEP
DA CLK
DA LAT
DA DAT
GND
PWM
10
09
08
07
06
05
04
03
02
01
GND
GND
5V
5V
PGND
PGND
24V-B
24V-A
24V-OP
+S
N.C
-S
01
02
03
01
02
03
04
05
06
07
08
09
Power Supply Switch
4
2
3
1
MAIN SWITCH
for TPH Power Adjustment
01
02
03
04
05
06
07
08
09
Mechanical Control PCB Power Wire Harness 042-53014
01
02
03
04
05
06
07
08
09
10
02
04
03
01
Image Control PCB Power (not used)
Mechanical Control PCB Power Wire Harness 042-53014
Photo Interrupt
Type
XR3P-Y
Main Motor FG Sensor
03
GND
02
OUT
01
MECHANICAL CONTROL
PCB
Diagram: 042-50000-07
(Mechanical Control PCB CN6)
Bottom Rear Wire Harness 042-53004
Power Supply Area
3
5
7
AC(N)-SW-IN
AC(N)-SW-OUT
AC(L)-SW-OUT
CN4
CN6
VH7P
CN9
VH3P
CN5
DF1B20P
N.C
N.C
Main Motor Relay Drive
Main Motor Relay 24V
Interlock Wire Harness 042-53008
N.C
N.C
N.C
01
02
03
04
05
06
07
01
02
03
Vh
Vh
Vh
Vh
Vh
Vh
+S
-S
GND
GND
GND
GND
GND
GND
N.C
N.C
N.C
GND
+5.1V
PF
Option Wire Harness 042-53011
11 N.C
12 N.C
13 N.C
14
15
16
17
18
19
20
01
02
03
04
05
06
07
08
09
10
08
09
10
11
12
13
14
01
02
03
04
05
06
07
01
02
03
18
15
Master Making Unit Wire Harness 042-28057
04
03
02
01
Power Supply Switch Wire Harness 042-53009
AC(L)-SW-IN
CN6 power supply pin
POWER SUPPLY
PCB
PS15-N200
023-50073
(Power: 200V)
XH3P
CN1
VH9P
CN2
XR10P-Y
CN3
VL2P
CN8
VH4P
CN7
XR4P-Y
POWER CORD (E)

488-00048
POWER CORD (C)

488-00049
Diagram: 042-50000-10
(Option Power Supply)
Diagram: 042-50000-03
(TPH Power)
Diagram: 042-50000-07
(Mechanical Control PCB CN19)
4. Power Supply
16 -
US.RISO.COM
16 -
Read Pulse Motor
Load Pulse Motor
Copy Counter
Master Counter
PM
PM
DC
Clamp Motor
Paper Feed Clutch
DC
Elevator Motor
Main Unit
N.C
N.C
01
02
04 N.C
03 N.C
/B
/A
+24V
+24V
01
02
04 N.C
03 N.C
05
06
XR6P-Y
/B
/A
+24V
+24V
05
06
XR6P-Y
01
02
02
01
01
02
XR2P-Y Relay Connector
02
01
XR2P-H Relay Connector
11
Copy Counter
Read Pulse /B
07
08
06
Read Pulse /A
05
Read Pulse B
04
03
02
Read Pulse A
Load Pulse /B
Load Pulse /A
Load Pulse B
Load Pulse A
01
10
Copy Counter +
09
Master Counter
07
06
05
08
N.C
04
03
02
01
Master Counter +
Paper Feed Clutch
Paper Feed Clutch
Clamp Motor OUT 1

Clamp Motor OUT 2
Elevator Motor OUT 1

Elevator Motor OUT 2
01
XR 2P-Y
02
01
XR 2P-Y
02
04
03
02
01
XR4P-Y
red
black
red
black
Upper Rear Wire Harness 042-53005
CN6
CZ17P-Y
CN19
CZ 18P-Y
PCB
MECHANICAL CONTROL
CN11
XR8P-Y
CN9
CZ11P-Y
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
Vertical Print Positioning Pulse /A

Vertical Print Positioning Pulse /B
Pressure Solenoid
Pressure Solenoid
GND
Main Motor FG Sensor
5V
N.C
N.C
GND
Lower Limit Sensor
5V
GND
Vertical Centering Sensor
5V
Vertical Print Positioning Pulse A
Vertical Print Positioning Pulse B
CZ17P-Y Relay Connector
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
01
02
03
04
04
03
02
01
04
03
02
03
04
01
02
01
02
03
04
01
02
03
04
02
03
04
02
01
01
03
04
04
01
01
02
03
04
/B
PM
01
02
01
01
02
03
XR3P-Y
02
01
Vertical Print Positioning HP Sensor
Lower Limit Sensor
Pressure Solenoid
Diagram: 042-50000-02
(Main FG Sensor)
SOL
Vertical Print Positioning Pulse Motor
Photo Interrupt
Type
XR6P-Y
GND
OUT
VCC
XR3P-Y
VCC
Rear Cover Safety Switch (right)
Rear Cover Safety Switch (left)
Master Disposal Box Safety Switch
Master Making Unit Safety Switch
Drum Safety Switch
Diagram: 042-50000-02
(Power Supply Unit CN7)
Photo Interrupt
Type
XR3P-Y
GND
OUT
06
A
05 B
N.C 04 +24V
N.C 03 +24V
02 /A
01
02
03
01
02
03
04
03
02
01
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
01
N.C
N.C
Bottom Rear Wire Harness 042-53004
Main Motor Relay Drive
Main Motor Relay 24V
Rear Cover Safety Switch
Rear Cover Safety Switch
Drum Safety Switch
Drum Safety Switch
Interlock Wire Harness 042-53008
Bottom Rear Relay

Wire Harness 042-53003
12
13
14
15
16
17
18
11
10
09
08
07
06
05
04
03
02
01
5. Main Components Area
CZ180 / CV1860 Rev. 1.0
US.RISO.COM
CZ180 / CV1860 Rev. 1.0

CZ 8P-Y
CN12
CONTROL PCB
MECHANICAL
CN8
CZ 24P
(12P DOUBLE)
CN8-A CZ12P-Y
CN8-B CZ12P-H
N.C
Cutter Stop Position Switch

GND
A10
Cutter Motor (+)
6
5
HELD_TXD
HELD_RXD
HELD_SCK
02
03
04
Write Pulse Motor /B-phase
HELM_ON
GND
06
07
08
HELD_SCK_CHG
05
N.C
5V
01
02
03
04
05
06
07
07
06
05
04
03
02
01
CZ7P Relay Connector
04
03
02
01
01
/B
+24V
/A
B
+24V
02
01
PM
red
blue
N.C
01
02
03
04
05
06
07
042-50501 RF PCB
CN2
SH 7P
CN1
SH 2P
N.C
N.C
GND
OUT
VCC
XR 3P-H
ZH3P
01
Collector
02 Emitter
03
Emitter
ZH3P
03 Anode
02 Anode
01 Cathode
03
02
01
RECEIVE
Cutter HP Switch
SEND
RF-SIG
GND
042-50502 Antenna
RF Antenna Wire Harness 042-53015

1 red
2 yellow
Paper Detection Sensor
Paper Sensor
Photo Interrupt
Sensor
Cutter Stop Position Switch
Cutter Motor
Write Pulse Motor
DC
orange
brown
white
black
Paper Sensor Wire Harness 042-12602
Paper Detection Sensor Wire Harness042-12601
RF Wire Harness 042-53007
Write Pulse Motor /A-phase
Front Wire Harness 042-53002
N.C
N.C
N.C
N.C
01
B12
B10
B11
B09
B08
B07
N.C
01
02
03
04
02
XR6P-Y
Write Pulse Motor B-phase

N.C
05
04
03
02
01
Write Pulse Motor A-phase
N.C
01
02
03
04
05
B05
B06
03
02
01
XR5P-Y,CT5P Relay Connector
01
02
03
B04
B03
Cutter Motor (-)
B02
GND
A12
B01
Cutter HP Switch
A11
A07
A09
Paper Sensor (send)
A05
GND
5V
A04
A08
5V
A03
5V
Paper Sensor (receive)
Paper Detection Sensor
A06
GND
A02

A01
CN8 & CN12 (Mechanical Control PCB)
6. CN8 and CN12 of Mechanical Control PCB
16 -
US.RISO.COM
MECHANICAL
CONTROL PCB
CN21
CZ30P
(15P double)
CN3-A CZ15P-Y
CN3-B CZ15P-H
PRINTING SECTION
B01
B02
B03
B04
B05
B06
B07
B08
B09
B10
B11
B12
B13
B14
B15
A01
A02
A03
A04
A05
A06
A07
A08
A09
A10
A11
A12
A13
A14
A15
N.C
N.C
N.C
16 -
GND
Drum Identification Signal 3
GND
GND
HELD_SCK_CHG
HELD_REG_CTRL
GND
Drum Connection Signal
GND
HELD_RXD
HELD_SCK
HEL_5V
HELD_TXD
Drum Thermister
5V
GND
Drum Set Sensor
5V
Overflow Sensor
Ink Sensor
Bottle Set Sensor

GND
GND
Inking Motor(+)
Inking Motor
GND
Inking Motor FG
5V
Front Wire Harness

042-53002
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
02
01
01
02
black
01
02
03
04
05
06
07
01
02
03
04
05
06
06
05
04
03
02
01
06
05
04
03
02
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
13
12
11
10
09
08
07
06
05
04
03
02
01
CZ6P-H relay connector
01
02
07
01
14
CZ7P-Y relay connector
XR3P-H
05
04
03
02
01
Bottle Set Switch Wire Harness 042-17219
Inking Motor
Inking Motor FG Sensor
Cut the jumper wire according to the color.
042-17221
Color Drum Jumper Wire
RF Wire Harness 042-53007
Drum Set Sensor
07
06
05
04
03
02
01
Ink Sensor Relay Wire Harness 042-17220
DC
03
GND
02
OUT Photo Interrupt Sensor
01
VCC
05
04
03
02
01
XR5P-Y relay connector
01
02
XR2P-H, CT2P relay connector
15
N.C
N.C
N.C
XR2P-Y relay connector red
XR3P-Y
03 GND
02 OUT Photo Interrupt Sensor
01 VCC
16
CZ16P-H
02
CZ16P-H
01
16
CZ17P-Y
RWZ33P-SOCKET
17
CZ17P-Y
RWZ33P-PLUG
Drum Wire Harness

042-17218
05
04
03
02
01
01
03
02
CN1
SH2P
1 red
2 yellow
RF-SIG
GND
RF Antenna Wire Harness 042-53015
Ink Sensor
Bottle Set Switch

GND
Overflow Sensor (S)
Ink Sensor (L)
Thermister
VCC
XR4P-Y
042-50501
RF-PCB
CN2
SH7P
N.C
042-50502
Antenna
7. Print Drum Area
CZ180 / CV1860 Rev. 1.0
US.RISO.COM
CZ180 / CV1860 Rev. 1.0
VH-14
Signal Connector
Mini CT16P
KYT-256-12GAE1-RS2
444-80003-109
TPH
Power Connector
LIB06A299B
444-60002-009
Contact Image
Scanner (CIS)
PH12P
MASTER MAKING AREA
VLED
GND
/TR
GND
/RS
GND
/M
GND
+5V
GND
OS
GLED

01
02
03
04
05
06
07
08
09
10
11
12
14
15
16
17
18
19
20
+5V
GND
DATA_IN
GND
/LATCH
GND
CLK
GND
/STB4
/STB3
THERM
THERM
/STB2
/STB1
+5V
+5V
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
Diagram: 042-50000-02
(Power Supply Unit CN5)
01
02
03
04
05
06
07
Vh
Vh
Vh
Vh
Vh
Vh
+S
-S
GND
GND
GND
GND
GND
GND
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
08
09
10
11
12
13
14
01
02
03
04
05
06
07
01
02
03
04
05
06
07
08
09
10
11
12
CN10
CZ40P
(20P DOUBLE)
CN10-A CZ20-Y
CN10-B CZ20-H
CN18
Mini CT16P
CONTROL PCB
MECHANICAL
CN17
CZ12P
GND
Original Detection Sensor
5V
Original Stripper Solenoid
Original Stripper Solenoid (+)
GND
Original IN Sensor
5V
GND
Upper Cover Set Sensor
5V
A10
A12
A13
A15
A16
A20
B20
B19
B18
B17
B16
B15
B14
B13
B12
B11
B10
B09
B08
B07
B06
B05
B04
B03
B02
B01
A19
A17
A18
A14
A11
A09
N.C
N.C
01
Master End Sensor

5V
A08
GND
OUT
VCC
Photo Interrupt
Type
XR3P-H
GND
OUT
VCC
Rear Upper Wire

Harness 042-53005
GND
OUT
VCC
Reflect Type
Master End Sensor
03
02
01
GND
OUT
VCC
GND
OUT
VCC
XR3P-Y
03
02
01
XR3P-Y
Photo Interrupt
Type
Photo Interrupt
Type
Clamp Sensor
Position-A Sensor
GND
OUT
VCC
Photo Interrupt
Type
XR3P-Y
Upper Limit Sensor
Master Loading Sensor
03
02
01
Upper Limit Sensor Wire Harness 042-53006
Photo Interrupt
Type
Master Positioning Sensor
03
01
02
02
01
03
XR3P-Y
blue 03
GND
03
01 green
02
Reflect Type
OUT
02
02 yellow
01 VCC
01
03
Upper Cover Set Sensor
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
01
02
VCC
XR3P-Y
Original IN Sensor
SOL
Photo Interrupt
Type
CZ20P-H Relay Connector

GND
01
20
Upper Limit Sensor
02
19
5V
03
18
GND
04
17
Master Loading
05
16
5V
06
15
GND
07
14
Position-A Detection
08
13
5V
09
12
GND
10
11
C
11
10
5V
12
09
13
08
14
07
15
06
16
05
04
17
03
18
02
19
N.C
01
20
N.C
03
02
01
GND
OUT
VCC
Original Detection Sensor
03
XR3P-Y
03
GND
02
OUT
01
Master Positioning / Master End Sensor Wire Harness 042-28058

01
02
03
04
05
06
Actuator Type
XR3P-Y
06
05
04
03
02
01

02
01
01
02
XR3P-Y
03
02
01
02
5V
GND
A06
03
Master Positioning Sensor
A07
GND
Master Making Unit

A05
N.C
N.C
N.C
A04
A01
A02
A03
8. Master Making Area
16 -
US.RISO.COM
CN7
CZ19P-Y
16 - 10
PCB
MECHANICAL CONTROL
Master Disposal
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
N.C
N.C
N.C
GND
Master Removal FULL Sensor
5V
GND
Master Compression HP Sensor
5V
GND
Master Removal Jam Sensor
5V
GND
Master Removal Motor FG Sensor
5V
Master Removal Motor OUT 2
Master Removal Motor OUT 1
Master Compression Motor OUT 2
Master Compression Motor OUT 1
Master Removal Unit Wire Harness 042-24102
GND
XR3P-Y
VCC
OUT
GND
XR3P-Y
01
02

01 red
02
black
01
DC
DC
Photo Interrupt
Type
Actuator Type
Photo Interrupt
Type
Photo Interrupt
Type

01 red
02
black
02
01 VCC
XR3P-Y
VCC
GND
OUT
XR3P-Y
03 GND
02 OUT
01
02
03
OUT
01 VCC
02
03
01
02
03
Master Compression Motor
Master Removal Motor
Master Removal Motor FG Sensor
Master Removal Jam Sensor
Master Compression HP Sensor
Master Removal FULL Sensor
9. Master Removal Area
CZ180 / CV1860 Rev. 1.0
US.RISO.COM
CZ180 / CV1860 Rev. 1.0
CN5
CZ14P-Y
MECHANICAL CONTROL
PCB
Paper Ejection Section
GND
Paper Ejection Sensor

5V
12
13
14
11
10
09
08
07
06
Suction Fan
GND
Paper Ejection Motor 2
Paper Ejection Motor 1
GND
Paper Ejection Motor FG Sensor
5V
05
10
09
08
07
06
05
04
03
02
01
01
02
03
04
05
06
07
08
09
10
Suction Unit Wire Harness 042-21701
Separation Fan PWM
Separation Fan
GND
Paper Ejection Wire Harness 042-53001
01
02
03 N.C
04
Paper Ejection Wire Harness 042-53001
N.C
04
01
04
03
02
01
XR3P-Y
XR3P-H
03
GND
02
OUT
01 VCC
02
red
black
DC
Reflecting
Type
SUCTION UNIT
Paper Ejection Sensor
Paper Ejection Motor FG Sensor
Paper Ejection Motor
Suction Fan
Separation Fan
SEPARATION UNIT
Photo Interrupt
Type
02
01
GND
OUT
01 VCC
03
01
02
N.C
N.C
02
03
04
03
02
01
03
02
01
04
10. Paper Ejection Area
16 - 11
US.RISO.COM
MECHANICAL
CONTROL PCB
CN1
CZ7P-Y
OPERATION PANEL AREA
01
02
03
04
05
06
07
PANEL_TXD
5V POWER
5V POWER
RESET
PANEL_RXD
GND POWER
GND POWER

07
06
05
04
03
02
01
PANEL-PCB
042-37031
CN1
CZ7P-Y
11. Operation Panel Area
16 - 12
CZ180 / CV1860 Rev. 1.0
US.RISO.COM
01
02
03
04
05
CZ180 / CV1860 Rev. 1.0
CN15
CN14
01
02
03
04
05
CN22
MECHANICAL-CTL-PCB(C)
042-50503
GND
/CD1
D11
D12
D13
D14
D15
/CE2
/VS1
/IORD
/IOWR
A17
01 5V
A18
02 TXD
A19
03 RXD
A20
04 GND
A21
Vcc
VPP
A22
A23
A24
01 GND
A25/CSEL
02 /VSYNC
/VS2
03 GCLK
RESET
04 /HSYNC
/WAIT
05 GND
/INPACK
06 D7
/REG
07 GND
BVD2
08 D6
BVD1
09 GND
D8
10 D5
D9
11 GND
D10
12 D4
/CD2
13 GND
GND
14 D3
GND
15 GND
D3
16 D2
D4
17 GND
D5
18 D1
D6
19 GND
D7
20 D0
/CE1
A10
/OE
A11
A9
A8
A13
A14
/WE
READY
VCC
VPP1
A16
A15
A12
A7
A6
A5
A4
A3
A2
A1
A0
D0
D1
D2
WP
GND
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
04
65
66
67
68
MECHANICAL-CTL-PCB
042-50500
GND
D3
D4
D5
D6
D7
/CE1
A10
/DE
A11
A9
A8
A13
A14
/WE
READY
Vcc
VPP1
A16
A15
A12
A7
A6
A5
A4
A3
A2
A1
A0
D0
D1
D2
WP
GND
GND
/CD1
D11
D12
D13
D14
D15
/CE2
/VS1
/IORD
/IOWR
A17
A18
A19
A20
A21
Vcc
VPP
A22
A23
A24
A25/CSEL
/VS2
RESET
/WAIT
/INPACK
/REG
BVD2
BVD1
D8
D9
D10
/CD2
GND
CN20
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
01
02
03
04
05
06
07
08
09
10
11
12
XH12P
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
CZ15P
CN2
CZ17P
CN3
CN16
MECHANICAL CONTROL PCB
OPTIONS AREA
N.C
01
02
03
04
05
06
07
08
09
10
11
12
042-50000-02
(POWER SUPPLY UNIT CN9)
GND(5V)
N.C
A-signal
B-signal
GND(5V)
+5V
GND(24V)
+24V-OP
BUSY
Tape Jam
Tape Detection
Sorter Detection
12
11
10
09
08
07
06
05
04
03
02
01
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
GND
+5.1V
PF
Job
Separator-IV
XH12P
01
02
03
01
02
03
AUX
GND
DCLK
/HE
GND
SDATA
/HSYNC
GND
/VSYNC
PDATA
GND
/RIP Detection Signal
Job Separator-IV External
N.C
N.C
N.C
MD2
GND
TXD
/RTS
GND
RXD
/CTS
SCK
GND
/VIPRQ
/VISRQ
GND
WAKE-UP SWITCH
WAKE-UP SWITCH SIGNAL
WAKE-UP LED
GND
/SH_SLEEP
SH3M-PCB
023-50038
CN10
SH3M2-PCB(C)
023-50111
CN7
VH3P
CN3
MiniCT12P
CN2
MiniCT16P
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Board to Board
D0
D2
D4
D6
GND
D8
D10
D12
D14
3.3V
3.3V
A0
A2
A4
GND
A6
A8
A10
A12
GND
/BUSY
/OE
/LB
GND
/INTRET
D1
D3
D5
D7
GND
D9
D11
D13
D15
3.3V
3.3V
A1
A3
A5
GND
A7
A9
A11
/RESET
GND
/CE
R/W
/UB
/CONNECT
/INT
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
NET-C PCB
102-50506
12. Options
16 - 13
US.RISO.COM
13. Fuses
Power Suppy PCB Fuse List

Fuse No.
F001
250 Volts
System
Status after power reset
Primary
power
system
Power does not go ON.
Main power supply.
T98 - 947
Suction Fan
Connecting part
6.3 A
F101
24V - A
24V-A does not turn ON. Pressure Solenoid
250 Volts
Paper Feed Clutch
3.15 A
Copy Counter
Master Counter
F102
24V - B
250 Volts
T98 - 948
Elevator Motor
24V-B does not turn ON. Clamp Motor
6.3 A
Master Compression Motor
Paper Ejection Motor

Master Removal Motor
Read Pulse Motor
Write Pulse Motor
Vertical Print Positioning Motor
Load Pulse Motor

Separation Fan
16 - 14

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
CHAPTER 17: OTHER CAUTIONS
CONTENTS
1. Machine Firmware Downloading (Mechanical Control PCB)...................2
Downloading Procedure.....................................................................2
Precaution in firmware downloading..................................................2
2. Replacing the Mechanical Control PCB...................................................3
CZ180 / CV1860 Rev. 1.0

17 -
US.RISO.COM
1. Machine Firmware Downloading (Mechanical Control PCB)

Downloading Procedure
The method given below is for CZ180.

The method is different for CV1860.

2) Remove the Rear Cover. (M3x8 screws; 5 pcs)
3) Insert the CF card containing the correct machine firmware into the CF card slot of the Mechanical
control PCB. The CF card needs to be put in a card adopter before the insertion.
4) Turn ON the machine power and let the firmware download automatically.
5) Confirming that the downloading ended in success, turn OFF the machine power and remove
the CF card from the PCB slot. The confirmation of the downloading process can be made by
watching the three LEDs shown on the chart below.
6) Put back the Rear Cover on the machine to complete the downloading procedure.
Precaution in firmware downloading
1) If the version number of the firmware now on the machine is identical with the one in the CF card,
the downloading process will not take. The red ERROR LED blinks and nothing happens. In this
case, turn OFF the machine power and remove the CF card. Turn the machine power back ON
and resume normal operation with the existing machine firmware.
Name of the LEDs on PCB
GREEN 1
GREEN 2
ERROR
Firmware ready to download
NORMAL
DOWNLOADING Firmware being downloaded
CONDITION
Firmware downloading completed
CF card set incorrectly
Machine data not found
Incorrect data
ERROR
CONDITIONS
Download failure
Incorrect data size
File system error
Other error
Mechanical communication error
LED LOCATION
: ON
CF card
slot
LED
LED
ERROR
: BLINK
H8
: OFF
LED
GREEN 1
GREEN 2
Mechanical
Control PCB
17 -

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
2. Replacing the Mechanical Control PCB

2) Remove the Rear Cover. (M3x8 screws; 5 pcs)
3) Remove EEPROM from the existing Mechanical Control PCB and detach the PCB from the
machine.
4) Put the EEPROM, removed from the previous PCB, onto the new Mechanical Control PCB.
5) Attach the new Mechanical Control PCB on the machine and insert CF card in an adopter in the
slot of the PCB and download the machine firmware.

[ Refer to the previous page for the firmware downloading procedure.]
6) After the firmware downloading is successfully completed, turn ON the machine power and
confirm that the machine goes into normal operating condition.
CZ180 / CV1860 Rev. 1.0

17 -
US.RISO.COM
MEMO
17 -

CZ180 / CV1860 Rev. 1.0
US.RISO.COM
CHAPTER 18: APPENDIX
CONTENTS
RISO i Quality System..................................................................................2
1) Printing Density Control.................................................................2
2) Drum Idling Control........................................................................2
3) Thermal Power Control on TPH.....................................................2
4) Elongation and Shrinkage Control in Master Making.....................2
5) Ink and Master Remaining Amount Display is Controlled..............2
6) Inkless Timer Control.....................................................................2
7) Additional Information on the RISO i Quality System.....................2
CZ180 / CV1860 Rev. 1.0

18 -
US.RISO.COM
RISO i Quality System

With the RF-tag on the master roll and ink bottle, the machine is designed to give best performance for
each operating condition in real time.
Listed below are the major performance feature of the RISO i Quality System.
1) Printing Density Control
Depending on the condition of the machine, the printing speed is controlled before the selected
printing speed is achieved.
This is to produce solid image prints with less wasted printing papers.
2) Drum Idling Control
Depending on the working condition, the condition of the ink in the Drum differs. To give best print
outs, the number of Drum rotation during the Drum idling action is changed to produce solid image
prints with less wasted printing papers.
3) Thermal Power Control on TPH
The TPH thermal power is controlled to match with each master roll and its condition.
4) Elongation and Shrinkage Control in Master Making
Depending on the amount of mater material remaining on the master roll, the speed of the Write pulse
motor is controlled to reduce the image elongation and shrinkage in master making.
5) Ink and Master Remaining Amount Display is Controlled
More precise information is given on the operation panel of the machine on the remaining amount of
the ink and master to the operator.
6) Inkless Timer Control
Depending on the amount of ink left in the ink bottle, the inkless timer is controlled before displaying
the ink bottle replacement panel message to reduce the false replacement message display. The
same control is used also to prevent pumping in excess air into the Drum when the ink amount left in
the ink bottle is close to empty.
7) Additional Information on the RISO i Quality System
In the case when adequate information is not achieved from the RF-tag, the machine panel message
indicates [H01-566] for the ink and [H04-242] for the master.
If these [H] displays are indicated, input the necessary parameter setting to continue the printing or
master-making operation.
[H01-566] Input either 1 (black ink) or 2 (color ink)
[H04-242] Input a parameter number in the range of 1 (light) to 10 (dark)
18 -

CZ180 / CV1860 Rev. 1.0
US.RISO.COM

US.RISO.COM
CZ180 / CV1860
Technical Manual
(Rev. 1.0)
Published August 2007
Reproduction and duplication prohibited.
Edited and published by: RISO Education Center,
Riso Kagaku Corporation.
The contents of this manual are subject to change
without notice to permit product improvements.

US.RISO.COM

Cz180 Series

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Copyright: 2007 Riso Kagaku Corporation

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CZ180 / CV1860 Rev. 1.0

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CZ180 / CV1860 Rev. 1.0

1. Always disconnect electrical supply before placing hands in the machine.

II. Protection of the machine:

connectors, or when connecting a Meter.

2. Always connect electrical connectors firmly.

I. To avoid electrical failure:

II. Protection of the electrical components:

CZ180 / CV1860 Rev. 1.0

RISO Inc. Technical Services & Support

Half pierced section)

Radial cutting pliers

No. 2 (100 mm150

1.8 (100 mm150

RISO Inc. Technical Services & Support

CZ180 / CV1860 Rev. 1.0

Electrical system work

Wiring bundle bands

CZ180 / CV1860 Rev. 1.0

RISO Inc. Technical Services & Support

RISO Inc. Technical Services & Support

CZ180 / CV1860 Rev. 1.0

021-16007-005 Spring; Screen (2 pieces required)

CZ180 / CV1860 Rev. 1.0

RISO Inc. Technical Services & Support

RISO CZ Installation Procedure

When installing CZ100 in countries with 100-120V electricity,

Voltage Setting(Only for CZ100 installing in 100-120V countries)

Remove the Rear Cover.

Set the Voltage Switch to 115V.

Replace the Rear Cover.

< This caution is only for 100-120V machine. >

Installation of the Printer

Place the Noise Absorber on a stand.

Mount the printer on the position illustrated in the left.

not step on the Noise Absorber.

Noise Absorber Bottom Stay Rubber Foot Noise Absorber

Secure the Stabilizers on the bottom of the Paper

Decide the direction of Stabilizers

For the other stands

RISO Inc. Technical Services & Support

CZ180 / CV1860 Rev. 1.0

Shock Absorbing Sheet

Remove the Shock Absorbing Sheet from the CCD

Remove the Shock Absorbing Sheet from the TPH

Remove the Tapes on the Paper Ejection Wing.

Remove the Shock Absorbing Sheet from the

Shock Absorbing Sheet

RISO Inc. Technical Services & Support

RISO Inc. Technical Services & Support

CZ180 / CV1860 Rev. 1.0

CZ180 / CV1860 Rev. 1.0