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STRUCTURAL HEALTH MONITORING

NAGYGYRGYTams
Assoc.Prof,PhD

STRUCTURAL
HEALTH
MONITORING
(SHM)

Email:
tamas.nagygyorgy@upt.ro

Tel:
+40256403935
Web:
http://www.ct.upt.ro/users/TamasNagyGyorgy/index.htm

Office:
A219

Dr.ing. NagyGyrgy T.

2015

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

REFERENCES

SHM

http://www.shmlive.com/

SAMCO

http://www.samco.org/network/index.htm

ISIS and SAMCO Educational Module 5: An Introduction to Structural Health

Monitoring

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

INTRODUCTION

Why we need SHM?

Populationdependsonanextensiveinfrastructuresystem
roads
highways
buildings
etc
Theinfrastructuresystemhassuffered
neglect
deterioration
lackoffunding

GlobalInfrastructureCrisis
ISIS Canada Educational Module 5

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

INTRODUCTION

Why we need SHM?

ExamplefromUSA

(3600 mil. USD)

GlobalInfrastructureCrisis

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

WhyweneedSHM?

INTRODUCTION

Factorsleadingtotheextensivedegradation
Factor1

Unsatisfactoryinspectionandmonitoringof
existinginfrastructure

Consequences:

Problemsbecomeapparentonlywhen
structuresareindireneedofrepair

Result

Repaircostsbecomecomparableto
replacementcosts

ISIS Canada Educational Module 5

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

WhyweneedSHM?

INTRODUCTION

Factorsleadingtotheextensivedegradation
Factor2

Corrosion ofconventionalsteel
reinforcementwithinconcrete

Consequences:

Expansionofsteelleadstocrackingand
spalling,furtherdeterioration

Result

Reductionsinstrengthandserviceability,
resultinginneedforrepairand/orreplacement

ISIS Canada Educational Module 5

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

WhyweneedSHM?

INTRODUCTION

Factorsleadingtotheextensivedegradation
Factor3

Increasedloadsordesignrequirementsover
time(e.g.heaviertrucks)

Consequences:

Increaseddeteriorationduetooverloadsor
tostructuralinadequaciesresultingfromdesign

Result

Structuresdeemedunsafeorunserviceable
andstrengtheningorreplacementisrequired

ISIS Canada Educational Module 5

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

WhyweneedSHM?

INTRODUCTION

Factorsleadingtotheextensivedegradation
Factor4

Overalldeteriorationand/oraging

Consequences:

Variousdetrimentaleffectsonstructural
performance,bothsafetyandserviceability

Result

Needforrepair,rehabilitation,
strengtheningorreplacement

ISIS Canada Educational Module 5

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

WhyweneedSHM?

INTRODUCTION

SHM

FRP

Newandinnovativematerials andmonitoringtoolsthatprolong
theservicelivesofstructureswhiledecreasingcosts
ISIS Canada Educational Module 5

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

WhyweneedSHM?

INTRODUCTION

Assessing theinserviceperformance ofstructuresusingavariety


ofmeasurementtechniques
Leadingtosmartstructures
EXTERNAL
DISTURBANCES

STRUCTURE

ACTUATORS

RESPONSE

SENSORS
CONTROLLER

ISIS Canada Educational Module 5

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

WhyweneedSHM?

INTRODUCTION

Assessing theinserviceperformance ofstructuresusingavariety


ofmeasurementtechniques
Leadingtosmartstructures
EXTERNAL
DISTURBANCES

STRUCTURE

ACTUATORS

RESPONSE

SENSORS
CONTROLLER

ISIS Canada Educational Module 5

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

INTRODUCTION

WhyweneedSHM?

www.economist.com

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

WhyweneedSHM?

INTRODUCTION

Inspection Onsitenondestructiveexaminationtoestablish
thepresentconditionofthestructure

Loadtesting Testofthestructureorpartthereofbyloadingto
evaluateitsbehaviororproperties,ortopredictits
loadbearingcapacity

Monitoring Frequentorcontinuous,normallylongterm,
observationormeasurementofstructuralconditionsor
actions

Bjrn Tljsten

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

INTRODUCTION

WhyweneedSHM?

followupphysicalphenomenon
checkoutthecalculationmodels
assessmentofstructures
verificationofthestrengtheningeffects
Dr.ing. NagyGyrgy T.

Bjrn Tljsten

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

WhyweneedSHM?

INTRODUCTION

EmerginguseofSHM isaresultof:
1.Theincreasingneedfor
Monitoringofinnovativedesignsandmaterials
Bettermanagementofexistingstructures
2.Theongoingdevelopmentof
Newsensors(e.g.FiberOpticSensors(FOS),smart
materialsetc.)
Dataacquisitionsystems(DAS)
Wirelessandinternettechnologies
Datatransmission,collection,archivingandretrievalsystems
Dataprocessingandeventidentification
ISIS Canada Educational Module 5

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

STRUCTURAL HEALTH MONITORING

BodyAnalogy

INTRODUCTION

MedicalDoctor

SHM Engineer

Monitorpatientshealth
Usesmedicalequipment
tocheckoverallhealth
Prescribescorrective
medicineifrequired

Monitorconditionofstructures
Usessensorstocheckoverall
structuralhealth
Ifexcessivestressor
deformation,correctsituation
ISIS Canada Educational Module 5

Dr.ing. NagyGyrgy T.

FacultateadeConstrucii

SystemComponents

WHATISSHM?
AcquisitionofData

CommunicationofData

IntelligentProcessing
http://www.smartstructuresinc.com

StorageofProcessedData

RetrievalofData

Diagnostics
ISIS Canada Educational Module 5

WHATISSHM?
StaticFieldTesting:
Behaviour tests
Diagnostictests
Prooftests

PeriodicMonitoring:
Fieldtesting
Teststodetermine
changesinstructure

SHM Categories

DynamicFieldTesting:
Stresshistorytests
Ambientvibrationtests
Dyn.LoadAllowance(DLA)tests
Pullback(anchoredcables)tests

ContinuousMonitoring:
Activemonitoring
Passivemonitoring

ISIS Canada Educational Module 5

ClassificationofSHM Systems

WHATISSHM?

LevelIV
Detectpresence,location,severityandconsequencesofdamage

LevelIII
Detectpresence,locationandseverityofdamage

LevelII
Detectpresenceandlocationofdamage

LevelI
Detectpresenceofdamage
ISIS Canada Educational Module 5

WHATISSHM?

ClassificationofSHM Systems

ISIS Canada Educational Module 5

WHATISSHM?

AdvantagesofSHM

AdvantagesofSHM
Increasedunderstandingofinsitustructuralbehaviour
Earlydamagedetection
Assurancesofstructuralstrengthandserviceability
Decreaseddowntimeforinspectionandrepair
Developmentofrationalmaintenance/managementstrategies
Increasedeffectivenessinallocationofscarceresources
Enablesandencouragesuseofnewandinnovativematerials

ISIS Canada Educational Module 5

METHODOLOGY
IdealSHM system:
1.Informationondemandaboutastructureshealth
2.Warningsregardinganydamagedetected
DevelopmentofaSHM systeminvolvesutilizing
informationfrommanydifferentengineeringdisciplines
Computers
Materials
Communication
Structures
Sensors
DamageDetection
IntelligentProcessing
DataCollection

ISIS Canada Educational Module 5

METHODOLOGY

SystemComponents

ISIS Canada Educational Module 5

Monitoringprinciples

METHODOLOGY

BasicMonitoringMethodology
Monitoring
objectives

Competenceofthe
bridgeengineer
Constraints

Bridgemodel

Designmodel
monitoringsystem

Designofphysical
monitoringsystem

What?
Where?
When?

How?

Installationofphysicalmonitoring
system
Validationofmodelandphysical
monitoringsystem

Competenceofthe
monitoringengineer

Maintenanceofmodelandphysical
monitoringsystem

After Glauco Feltrin, EMPA, 2007

Monitoringprinciples

METHODOLOGY
MonitoringPrinciples
d [mm]

0.05
0
-0.05
-0.1
0

Displacement D1

3
time [s]

d [mm]

0.05
0
-0.05
-0.1
0

Improved
correlation

Interactionbridge
model/monitoring

Displacement D2

Domodelresultsmatch
withmonitoringresults?

Modificationofmodel

Bjrn Tljsten

Monitoringprinciples

METHODOLOGY
Monitoring

Verificationbymonitoring notnew

TestingofasteeltrussinEnglandforarailwaybridgeinIndiainthe19thcentury
ISIS Canada Educational Module 5

METHODOLOGY

1 AcquisitionofData

Thecollectionofrawdata:strains,deformations,
accelerations,temperatures,moisture levels,acoustic
emissionsandloads
(a)SelectionofSensors
Appropriateandrobustsensors
Longtermversusshorttermmonitoring
Whataspectsofthestructurewillbemonitored?
Sensorsmustserveintendedfunctionforrequiredduration

ISIS Canada Educational Module 5

METHODOLOGY

1 AcquisitionofData

(b)SensorInstallationandPlacement
Mustbeabletoinstallsensorswithoutalteringthebehaviour of
thestructure
Featuressuchassensorwiring,conduit,junctionboxesandother
accessoriesmustbeaccountedforintheinitialstructuraldesign

ISIS Canada Educational Module 5

METHODOLOGY

1 AcquisitionofData

(c)TransfertoDataAcquisitionSystem(DAS)
Method1 Leadwire
directphysicallinkbetweensensorandDAS
leastexpensiveandmostcommon
notpracticalforsomelargestructures
longleadwiresincreasesignalnoise

Method Wirelesstransmission
Moreexpensive
Signalsaretransferredmoreslowlyandarelesssecure
Useisexpectedtoincreaseinthefuture

ISIS Canada Educational Module 5

METHODOLOGY

1 AcquisitionofData

(d)DataSamplingandCollection
GeneralRule:
Theamountofdatashouldnotbesoscantyastojeopardize
itsusefulness,norshoulditbesovoluminousasto
overwhelminterpretation

Issues:
Numberofsensorsanddatasamplingrates
Datasortingforonsitestorage
Insomecases,largevolumesofdata

Result:
Efficientstrategiesneededfordatasamplingandstoring
ISIS Canada Educational Module 5

METHODOLOGY

1 AcquisitionofData

ISIS Canada Educational Module 5

METHODOLOGY

1 AcquisitionofData

Whatismonitored,howandwhy?
Load
Magnitudeandconfigurationofforcesappliedtoa
structure
Aretheyasexpected?
Howaretheydistributed?
Measuredusingloadcellsorinferredusingstraindata

Deformation
Excessiveorunexpecteddeformation,mayresultinaneed
forrehabilitationorupgrade
Aretheyasexpected?
Measuredusingvarioustransducers
ISIS Canada Educational Module 5

METHODOLOGY

1 AcquisitionofData

Strain
Intensityofdeformation
Magnitudeandvariationofstrainscanbeexaminedto
evaluatesafetyandintegrity
Measuredusingstraingauges
FOS,electrical,vibratingwire,etc.

Temperature
Changesintemperature causedeformation
ThermalExpansion
Repeatedcyclescancausedamage
Temperatureaffectsstrainreadings
Tempmustberemovedfromstraindata
MeasuredusingThermocouples(TC),Temperature
IndicatorControllers(TIC),thermistors
ISIS Canada Educational Module 5

METHODOLOGY

1 AcquisitionofData

Acceleration
Loadscauseaccelerationsofstructuralcomponentsand
viceversa
Howisthestructureresistingaccelerationsandthe
resultingloads?
Widespreaduseinhighlyseismicregions
Measuredusingaccelerometers

WindSpeedandPressure
Windloadscangovernthedesignoflongspan bridgesand
tallbuildings
Recordspeedandpressureatvariouslocations
Measuredusinganemometers

ISIS Canada Educational Module 5

METHODOLOGY

1 AcquisitionofData

AcousticEmissions
Whencertainstructuralelementsbreak,theyemitnoise
AElistensforthenoises,andpinpointslocations
usingtriangulation
Usedinposttensionedconcreteandcablestayed
structures
Measuredusingmicrophones

VideoMonitoring
Timestampedvideosandpicturescanbeusedtowitness
extremeloadsorevents
Datacanbecorrelatedwithimages
Permitsfindingofoverloadedtrucks
Emerginginternetcameratechnologyisused
ISIS Canada Educational Module 5

2 CommunicationofData

METHODOLOGY

ReferstodatatransferfromtheDAStoanoffsitelocation
Allowsforremotemonitoring,eliminationofsitevisits
Telephone
lines

DAS

Internet

Offsite
Location

Wireless
technologies
ISIS Canada Educational Module 5

METHODOLOGY

3 IntelligentProcessingofData

Requiredbeforedatacanbestoredforlaterinterpretation
andanalysis
Thegoalistoremovemundanedata,noise,thermal,or
otherunwantedeffectsandtomakedatainterpretation:
Easier
Faster
Moreaccurate

ISIS Canada Educational Module 5

METHODOLOGY

4 StorageofProcessedData

Datamaybestoredforverylongperiodsoftime
Retrieveddatamustbeunderstandable
Datamustnotbecorrupted
Sufficientmemorymustbeavailable
Datafilesmustbewelldocumentedforfuture
interpretation
Itiscommontodisregardrawdataandstoreonly
processedoranalyzeddata
Thisdoesnotallowforreinterpretation

ISIS Canada Educational Module 5

METHODOLOGY

5 Diagnostics

Extremelyimportantcomponent
Convertsabstractdatasignalsintouseful
informationaboutstructuralresponseandcondition
Nostandardrulesexistfordiagnostics
Methodologyuseddependson
Typeofstructure
Typeandlocationofsensorsused
Motivationformonitoring
Structuralresponsesunderconsideration

ISIS Canada Educational Module 5

METHODOLOGY

6 DataRetrieval

Whenstoringdataforretrieval,consider
1.Significanceofdata
2.Confidenceinanalysis

Remember:
ThegoalofSHM istoprovidedetailedphysicaldatawhich
canbeusedtoenablerational,knowledgebased
engineeringdecisions.

ISIS Canada Educational Module 5

SENSORTECHNOLOGY
Manysensortypesarecurrentlyavailable
ChoiceforSHM dependsonvariousfactors
Fibre opticsensors(FOSs)
Newerclassofsensors
Emergingforinfrastructureapplications

ISIS Canada Educational Module 5

FOS

SENSORTECHNOLOGY
FOSAdvantages:
Stability Increasedlongtermstabilityanddecreased
noise

Nonconductive Immunetoelectromagneticandradio
frequencyinterference
Flexibility MultiplexingandDistributedsensing
Convenience Light,smalldiameters,noncorrosive,
embeddable,easilybondable
ISIS Canada Educational Module 5

SENSORTECHNOLOGY

HowdoFOSs work?

Sensingusingopticalfibres andtechniques
Lightbeam(laser)issentdownanopticalfibre towardagauged
length
Lightwavesmeasurechangesinstate(i.e.elongationorcontraction)
Changeinreflectedlightwavesiscorrelatedtostrainreading
Demodulationunitcalculatesstrainfromlightsignalsandgives
voltage
DASconvertsvoltagetostraindataforprocessing

ISIS Canada Educational Module 5

SENSORTECHNOLOGY

SensorTechnology

ISIS Canada Educational Module 5

SensorTechnology

SENSORTECHNOLOGY
Characteristics:
Useforstaticanddynamicmonitoring
Embeddable,bondableandweldable
Gaugelengthcanvaryfromcmtomorethan1km
Thermalandmechanicalstrainscanbeseparated
Usefultomeasure:
Widthofcracks
Straintransferinbondedjoints
Stressconcentrations

ISIS Canada Educational Module 5

SHM SYSTEMDESIGN
1.DesignIssues

DefinitionofSHM objectives

Typesofmonitoring

Sensorplacement

DurabilityandlifespanofSHM

ISIS Canada Educational Module 5

SHM SYSTEMDESIGN
2.InstallationIssues

Contractoreducation
Sensoridentification
Sensordamageduring
construction
Structuralchangesinducedby
presenceofSHM system
Protectionagainst
deteriorationandvandalism
ISIS Canada Educational Module 5

SHM SYSTEMDESIGN
3.UseIssues

Disseminationof
performanceresults

Continuityofknowledge

Datacollectionand
management

Publicawareness

ISIS Canada Educational Module 5

Methodology

SHM SYSTEMDESIGN

1. Identifythedamageordeteriorationmechanisms
2.Categorizeinfluenceofdeteriorationonthemechanical
response
Theoreticalandnumericalmodelsofstructure

3.Establishcharacteristicresponseofkeyparameters
Establishsensitivityofeachtoanappropriatelevelof
deterioration

4.Selecttheparametersanddefineperformanceindex
Relateschangesinresponsetolevelofdeterioration

ISIS Canada Educational Module 5

SHM SYSTEMDESIGN

Methodology

5.Designsystem
Selectionofsensors,dataacquisitionandmanagement
Datainterpretation

6.InstallandcalibrateSHM system(baselinereadings)
7.Assessfielddataandadaptsystemasnecessary

ISIS Canada Educational Module 5

THEFUTUREOFSHM
SHM isincreasinglyseenasanimportanttoolinthe
maintenance ofsustainableinfrastructuresystems
Ongoingadvancementsareexpected,emerging
technologiesinclude:
SmartComposites
LiveStructures

ISIS Canada Educational Module 5

THEFUTUREOFSHM

SmartComposites

SmartComposites
Composites(e.g.FRP)withsensorsembeddedinsidethat
provideinformationabouttheconditionofthestructural
component
Muscle/MemberAnalogy:
Muscleshavenervecells
embeddedinthemthatprovide
informationtothebrainabout
theconditionsofthemuscles

Smartcompositeshavesensors
insidethatprovideinformation
aboutthestructuralmembers
condition

ISIS Canada Educational Module 5

SmartComposites

THEFUTUREOFSHM
LiveStructures

Representthecuttingedgeofcivilengineeringdesignand
analysis
Livestructuresarecapableof:
Sensingloads,deformations,anddamage
Correctingandcounteringtheloadeffects

Presentlystructuresarelargelytheoretical
Accomplishedusingemergingselfactuatingmaterials
ISIS Canada Educational Module 5

SUMMARYANDCONCLUSION
StructuralHealthMonitoring
Providesthecivilengineeringcommunitywithasuiteof
optionsformonitoring,analysing andunderstanding the
healthofourinfrastructuresystems
Provideessentialtoolstoengineerswhomusttakesteps
toimprovethesustainabilityofinfrastructuresystems

ISIS Canada Educational Module 5

SUMMARYANDCONCLUSION
CaseStudy Thernskldsviksbridge 2006
Assessmentprocedureforthebridge
Step1

Enhancedassessment

Initialassessment

Step3

Sitevisits several
Studyofdocuments
Studyandcarriedout
simplecalculations

Laboratoryinvestigations
InvestigationsofLoadModels
Reliabilitybasedinvestigations
Strengtheningcalculations
Monitoring
Refinedcalculations,FEmodels
Decisionanalysis

Intermediateassessment

Step2

Furtherinspections
Materialtesting,coresetc
Detailedcalculations
Investigationsofloadingetc
Planningfortestingetc
SimpleFEModels.

Destructivetesting
DesignModels
UltimateLimitState
Verification
Detailedanalysis
NonlinearFEModels

Step4
Bjrn Tljsten

SUMMARYANDCONCLUSION
CaseStudy Thernskldsviksbridge 2006
StructuralAssessment

S1:Survey
Bridgeowner/Consultant

S2:Conditionassessment
VisualInspections

S1:Questionnaire
Bridgeowner/consultant

S2:SimpleFE
Consultant

S2:Nondestructivetests
Radar,ultrasonictestsetc.

S2:Materialsamples
Drillingofcores,pulloffetc.

S3:Laboratorytesting
Concrete,Steeletc.

Bjrn Tljsten

SUMMARYANDCONCLUSION
CaseStudy Thernskldsviks bridge 2006
StructuralAssessment
S3:Sensorinstallation
Specialistconsultant

S4:Loadtest1
Testinginstitutes

S4:Strengthening
Specialistcontractors

S4:Loadtest2

S4:Detailedevaluation

Testinginstitutes

Bjrn Tljsten

SUMMARYANDCONCLUSION
CaseStudy Thernskldsviks bridge 2006
PredictedLoadCarryingCapacity

Bjrn Tljsten

SUMMARYANDCONCLUSION
CaseStudy Thernskldsviks bridge 2006
PredictedLoadCarryingCapacity

2, =30o
Eurocode 2, =22o
MCFT,Response, 30o
2DNonlinear,Atena, 30o
Test, 30o
Eurocode

P =6,1MN
P =8,8MN
P =8,7MN
P =10,8MN
P =11,7MN

Bjrn Tljsten

SUMMARYANDCONCLUSION
CaseStudy Kallkllan 1998
Periodiclongtimemonitoring
80.00

Strains
Strain [e-6]

60.00

40.00

20.00

0.00

Before strengthening

After strengthening

"Long-term" behavior

Time

Measurementofstrains
Bjrn Tljsten

END
Ofthe
st
1 version

SensorNetworksforSHM
CurrentSHM
Biannualvisualinspections(mostcommon)
Limitationsofhumanaccessibilityanderror
Catastrophicfailurebetweeninspections

Expensivewireddataacquisitionsystems
Extremelyhighinstallation,cabling,andmaintenancecost

WirelessSensorNetworkbasedSHMsystem
Flexible,fastandlowcostdeployments
Nocablingcost!!

Jeongyeup Paek, 2010

ExistingSHMTechniques
Damage Detection
Time
Series
Changes in
ARMA
coefficients

Modal
Frequency

Mode
Shape

Changes in Changes
modal
in mode
frequencies shape

Damage Localization
Neural
Networks
Train
neural
networks
with data

Time
Domain

Frequency
Domain

Reconstruct
a structural
model from
data

Reconstruct
structural
model using
mode
shapes

Jeongyeup Paek, 2010

BasicRequirementsfor
SHMApplications
ReliableDelivery
SHMapplicationsarelossintolerant,sensorsneedtotransmitdatareliably

TimeSynchronization
Datafromvarioussensorsshouldbetimesynchronizedtowithin100microsec
fordamagelocalization.

HighDataRates
Ahundredtriaxialsensorssamplingat500Hzcangenerateadatarateof5Mbps.

DenseSensing
Thelargerthenumberofsensorsthebettertheperformance

Jeongyeup Paek, 2010

ImportanceofInNetworkProcessing
Sensornetworksareexpectedtolastforseveralmonths orevenayearwithout
humanintervention
Withhighdatarateradiocommunicationandsensing,nodeswilltypicallynotlast
morethanfewdays.
InnetworkprocessingcanleadtolonglivedSHMsystemsbyreducing
communicationoverhead
MostSHMtechniquescanleveragelocalcomputation atnodetominimizeradio
communication
ARMAcoefficientfortimeseriesbaseddamagedetection
FFTformodalfrequencyshiftbaseddamagedetection

Jeongyeup Paek, 2010

LimitationsofWirelessSensorNetwork
basedSHMtoday
Hundredsofnodesperstructure
Limitedlifetime
Coupleofdayswithcontinuoussampling
Uptocoupleofmonthswithscheduledmonitoring

Limitedinnetworkprocessing
Platformlimitations(eg.mica2,micaz)
Memory(FFT,ARMA,etc)
Processing(floatingpoint,etc)

Jeongyeup Paek, 2010

Whatnext?
Visionofmillionsofembeddedsensorsinconcreteseemsabittoo
farfetched
Energy,formfactor,communication,etc

Withinthenextfewyears,NetSHM likesystemswillencourageSHM
engineerstomigratetosensornetworksystems
Mostofthedataprocessingwillmigrateintothesensorswithinthenext
fiveyearswiththeadventofimprovedsensorplatforms
Webelievethatthewiredsensingwillbealmostentirelyreplacedby
wirelessnetworks withinthenexttenyears
Jeongyeup Paek, 2010

Aruna Ravinagarajan, 2009

WirelessSensorNetworks
Awirelesssensornetwork(WSN)
Monitorsaphysicalspaceorobject
Environment
Humansandanimals
Structures

Haslimitedresources
Power
Memory
Processingcapability

WSNchallengesinclude
Energyconsumption
Taskassignment
Datacollection
Security
Reliability
Mainwaring,A.,Culler,D.,Polastre,J.,Szewczyk,R.,andAnderson,J.2002.Wirelesssensornetworks
forhabitatmonitoring.InProceedingsofthe1stACMinternationalWorkshoponWirelessSensor
NetworksandApplications.ACM,NewYork,NY,8897.

Aruna Ravinagarajan, 2009

EnergyHarvesting
TheBenefits
Longer(seeminglyperpetual)lifetime
Reducedneedforhumanintervention
Power

TheLimitations
Morning
Evening

Energy

Morning

Unpredictable
Needforenergymanagementtechniques
Limitedpowerdensity

Evening

TheSHM
includesfoursubprocesses.
1.OperationalEvaluation
Whatandwheretomeasure?
Whatinstrumentsareneeded?
2.Dataacquisition
Conventionalsensorsor,
Wirelesssensors+MEMS
3.Featureextraction
e.g,ModalParameters
4.DamageIdentification(RitterHierarchy)
DamageDetection
DamageLocation
DamageAssessment
DamagePrediction
RafaelAguilar&al.,2009

EquipmentsusedforStructuralMonitoring.

LVDTs
GPS
HumiditySensors
TemperatureSensors
Tiltmeters
CorrosionSensors
CrackMeters

StaticMonitoring

Accelerometers

DynamicMonitoring

RafaelAguilar&al.,2009

Fordynamicstructuralmonitoring,wiredbasedsensorsaretraditionallyused.

Remoteconnection

DataAcquisition
System
Measurement
Sensors

RafaelAguilar&al.,2009

Thefactthatconventionalsensorsusewires,representstothe
monitoringsystemshighcosts,difficultiesinthemaintenanceand,
sometimes,impossibilityofthelocationinthefield.

RafaelAguilar&al.,2009

ThebigdevelopmentofthewirelesssystemsandtheMicroElectro
MechanicalSystems(MEMS)makesthesetechnologiesveryattractive
forbeingappliedinstructuralmonitoring.

Remoteconnection

BaseStation
Measurement
Units

RafaelAguilar&al.,2009

StructureMonitoring
DataAcquisition
DataCollection

Processing&Feedback
Sukun Kim&al.,2004

Civil Infrastructure
Aviation
Bridges
Dams
DrinkingWater
HazardousWastes
Roads
Energy
Schools
NavigationWaterways
PublicParksandRecreation
Security
SolidWaste
Transit
WasteWater
Nemy Banthia & al.,2009

Infrastructure Deficit
Infrastructure Deficit Hypothesis: A
decline in the public capital formation
(i.e. infrastructure) lowers private sector
productivity and, therefore, lowers a
nations real income and weaken its
competitiveness.

Nemy Banthia & al.,2009

ASCE Report

Energy

Bridges

Dams

Roads

Wastewater

D
C:Mediocre
D:Poor

Nemy Banthia & al.,2009

ASCE Report: Bridges


27 % of USs 590,750 bridges
are rated structurally deficient or
functionally obsolete.

It will cost $9.4 billion a year for


20 years to eliminate all bridge
deficiencies.
Nemy Banthia & al.,2009

ASCE Report: Dams


Since 1998, the number of
unsafe dams has risen by
33% to more than 3,500.
The number of dams
identified as unsafe is
increasing at a faster rate than
those being repaired.
$10.1 billion is needed over
the next 12 years to repair
dams which pose a direct risk
to human life.
Nemy Banthia & al.,2009

Hydro Power
There is a newborn
interest in hydro-power as
a renewable source of
energy.
1970: Failure of the
Buffalo Creek Dam

2003: Failure of the


Silver Lake Dam

Hydro-power accounts for 7% of


total energy produced in the US,
20% in China, 27% in India and
more than 60% in Canada!

Unsafe dams are a


serious concern from
power generation point of
view.
Nemy Banthia & al.,2009

ASCE Report: Roads


Poor road conditions cost U.S.
motorists $54 billion per year in
repairs and operating costs: $275
per motorist.
Americans spend 3.5 billion
hours a year stuck in traffic, at a
cost of $63.2 billion a year to the
economy.
Total spending of $59.4 billion
annually is well below the $94
billion needed annually to improve
transportation infrastructure
conditions nationally.
Nemy Banthia & al.,2009

Infrastructure in Canada

59% of Canadas
infrastructure is more
than 40 years old
As per Statistics
Canada, 37 years is
the expected average
life of a structure in
Canada.

Nemy Banthia & al.,2009

Infrastructure in Canada
There are approximately 10,000 deficient
bridges with a total repair /strengthening
cost of $44 billion.
There are 4000 parking garages needing
immediate attention.

Nemy Banthia & al.,2009

Infrastructure in Canada
Canadas current
infrastructure deficit is
$125 billion (and
growing annually by $2
billion), which is 6-10
times the level of all
annual government
infrastructure budget
combined.

Nemy Banthia & al.,2009

Influence of Global Warming on


Concrete Structures
IncreaseinatmosphericCO2 levelsfrom370ppmto
1000ppm
IncreasedCorrosionRates
IncreasedCarbonation

Increaseintemperaturebyover50C
IncreasedShrinkage
PorousMicrostructureandHighPermeability
IncreasedCorrosionRates

IncreasedWaterLevels
IncreasedSaturation
GreaterScour
Nemy Banthia & al.,2009

Why are we in such dire straits?


Deterioration and aging of structural
systems due to weather, fatigue,
pollution, structural settlement and
now global warming;
Construction mistakes;
Code changes (structural dynamics,
seismic design, etc.);
Loading changes; and
Functional Obsolesce.
Nemy Banthia & al.,2009

InfrastructureConcerns

Nemy Banthia & al.,2009

Develop Zero Carbon Footprint


Concrete
Fact: Cement industry accounts for 8% of total green house gases. Every ton of
cement production releases 1 ton of CO2 and consumes 4GJ of energy.
Bio-Inspired, Green Concretes with Zero Carbon Footprint

Dream: Concrete with up to 50 % cement replaced by industrial byproducts such as fly-ash, silica fume and blast furnace slag and virgin
aggregate replaced by recycled aggregate, recycled automobile tires,
and other post-consumer wastes.
Reinforced against cracking by recycled cellulose, polymeric and
natural fibers.

Nemy Banthia & al.,2009

Canadian Network of Centers of Excellence: Intelligent


Sensing for Innovative Structures (ISIS)

Network of 18 Universities with over $100 million in funding


Objective: To make structures last 100 years+ instead of 50 years

How is this accomplished?


1.

2.

Replace steel with Non-Corrosive Fiber Reinforced Polymers


(FRPs) for both New Construction and Strengthening of Old
Structures
Structural Health Monitoring using Advanced Sensors (e.g.
Fiber Optic Sensors and Piezoelectric/ Piezoresistive Sensors
with Nano-Tubes) and Continuous Interrogation over the
Internet.
Nemy Banthia & al.,2009

Replace Steel Rebar

with
Fiber Reinforced Polymers for
New Construction and Repair

Nemy Banthia & al.,2009

SensorsforStructures

Crossbow Tri-Axial
Accelerometer

Thermocouple

Wide Angle Web Camera

Fibre optic sensor

Tilt-Beam Sensor
Wind &Monitor
Nemy Banthia
al.,2009

BridgeSensors

Abutments and Bearings


Four High Precision Inclinometers

Pylon
2 High Precision Inclinometers
30 Electric Strain Gauges
18 Fibre Optic Sensors
6 Tri-Axial Accelerometers
Wide Angle Web Camera

Bridge Deck
13 Unidirectional Accelerometers
2 Tri-Axial Accelerometers
24 Thermocouples
Wind Monitor

Center Plaza
Tri-Axial Accelerometer

Cable Stays Nemy Banthia & al.,2009

Sensor
Installation

Nemy Banthia & al.,2009

DataAcquisition/ControlRoom

Nemy Banthia & al.,2009

Imperatives for a Sustainable


Infrastructure:

Green Concrete with a Minimal Carbon


Footprint.
Replacing Traditional Materials with Advanced,
High Performance, High Durability Materials
Development of Intelligent Infrastructure with
Integrated Sensors and Continuous Health
Monitoring
Cost Effective Repair/Strengthening Strategies
for Existing Structures
Life Cycle Engineering
Education and Codes
Nemy Banthia & al.,2009

But Most of All: We Need Interdisciplinary Team


Work

Nemy Banthia & al.,2009

SensorTechnologies

PhaseLinearity
Describehowwellasystempreservesthe
phaserelationshipbetweenfrequency
componentsoftheinput
Phaselinearity:=kf
Distortionofsignal
Amplitudelinearity
Phaselinearity

SensorTechnology Terminology
Transducer isadevice whichtransformsenergy from
onetypetoanother,evenifbothenergytypesarein
thesamedomain.
Typicalenergydomainsaremechanical,electrical,
chemical,magnetic,optical andthermal.

TransducercanbefurtherdividedintoSensors,
whichmonitorsasystemandActuators,which
imposeanactiononthesystem.
Sensorsaredeviceswhichmonitoraparameterofa
system,hopefullywithoutdisturbingthatparameter.

CategorizationofSensor
Classificationbasedonphysicalphenomena
Mechanical:straingage,displacement(LVDT),velocity(laser
vibrometer),accelerometer,tiltmeter,viscometer,pressure,etc.
Thermal:thermalcouple
Optical:camera,infraredsensor
Others

Classificationbasedonmeasuringmechanism
Resistancesensing,capacitancesensing,inductancesensing,
piezoelectricity,etc.

Materialscapableofconvertingofoneformofenergyto
anotherareattheheartofmanysensors.
Inventionofnewmaterials,e.g.,smartmaterials,wouldpermitthe
designofnewtypesofsensors.

ParadigmofSensingSystemDesign

Zhang&Aktan,2005

InstrumentationConsiderations

Sensortechnology;
Sensordatacollectiontopologies;
Datacommunication;
Powersupply;
Datasynchronization;
Environmentalparametersandinfluence;
Remotedataanalysis.

Measurement
Physical
phenomenon

Measurement
Output

Measurementoutput:
interactionbetweenasensorandtheenvironmentsurroundingthe
sensor
compoundresponseofmultipleinputs
Measurementerrors:
Systemerrors:imperfectdesignofthemeasurementsetupandthe
approximation,canbecorrectedbycalibration
Randomerrors:variationsduetouncontrolledvariables.Canbe
reducedbyaveraging.

Sensors
Definition:adeviceforsensingaphysicalvariableofaphysical
systemoranenvironment
ClassificationofSensors
Mechanicalquantities:displacement,Strain,rotationvelocity,
acceleration,pressure,force/torque,twisting,weight,flow
Thermalquantities:temperature,heat.
Electromagnetic/opticalquantities:voltage,current,frequency
phase;visual/images,light;magnetism.
Chemicalquantities:moisture,pHvalue

SpecificationsofSensor
Accuracy: errorbetweentheresultofa
measurementandthetruevaluebeingmeasured.
Resolution:thesmallestincrementofmeasurethata
devicecanmake.
Sensitivity:theratiobetweenthechangeinthe
outputsignaltoasmallchangeininputphysical
signal.Slopeoftheinputoutputfitline.
Repeatability/Precision:theabilityofthesensorto
outputthesamevalueforthesameinputovera
numberoftrials

Accuracyvs.Resolution

Truevalue

measurement

Accuracyvs.Precision

Precisionwithout
accuracy

Accuracywithout
precision

Precisionand
accuracy

SpecificationsofSensor
DynamicRange:theratioofmaximumrecordableinput
amplitudetominimuminputamplitude,i.e.D.R.=20log(Max.
InputAmpl./Min.InputAmpl.)dB
Linearity:thedeviationoftheoutputfromabestfitstraightline
foragivenrangeofthesensor
TransferFunction (FrequencyResponse):Therelationship
betweenphysicalinputsignalandelectricaloutputsignal,which
mayconstituteacompletedescriptionofthesensor
characteristics.
Bandwidth:thefrequencyrangebetweenthelowerandupper
cutofffrequencies,withinwhichthesensortransferfunctionis
constantgainorlinear.
Noise:randomfluctuationinthevalueofinputthatcauses
randomfluctuationintheoutputvalue

AttributesofSensors

OperatingPrinciple:Embeddedtechnologiesthatmakesensorsfunction,
suchaselectrooptics,electromagnetic,piezoelectricity,activeandpassive
ultraviolet.
DimensionofVariables:Thenumberofdimensionsofphysicalvariables.
Size:Thephysicalvolumeofsensors.
DataFormat:Themeasuringfeatureofdataintime;continuousor
discrete/analogordigital.
Intelligence:Capabilitiesofonboarddataprocessinganddecision
making.
ActiveversusPassiveSensors:Capabilityofgeneratingvs.justreceiving
signals.
PhysicalContact:Thewaysensorsobservethedisturbancein
environment.
Environmentaldurability:willthesensorrobustenoughforitsoperation
conditions

StrainGauges

Foilstraingauge

Leastexpensive
Widelyused
Notsuitableforlongdistance
ElectromagneticInterference
Sensitivetomoisture&humidity

Vibrationwirestraingauge
Determinestrainfromfreq.ofACsignal
Bulky

Fiberopticgauge

ImmunetoEMandelectrostaticnoise
Compactsize
Highcost
Fragile

StrainSensing
ResistiveFoilStrainGage
Technologywelldeveloped;Lowcost
Highresponsespeed&broadfrequency
bandwidth
Awideassortmentoffoilstraingages
commerciallyavailable
Subjecttoelectromagnetic(EM)noise,
interference,offsetdriftinsignal.
Longtermperformanceofadhesivesusedfor
bondingstraingagesisquestionable

VibratingwirestraingagescanNOTbeused
fordynamicapplicationbecauseoftheirlow
responsespeed.
Opticalfiberstrainsensor

StrainSensing

PiezoelectricStrainSensor
PiezoelectricceramicbasedorPiezoelectricpolymerbased(e.g.,PVDF)
Veryhighresolution(abletomeasurenanostrain)
Excellentperformanceinultrasonicfrequencyrange,veryhighfrequency
bandwidth;thereforeverypopularinultrasonicapplications,suchas
measuringsignalsduetosurfacewavepropagation
Whenusedformeasuringplanestrain,cannotdistinguishthestraininX,Y
direction
Piezoelectricceramicisabrittlematerial(cannotmeasurelargedeformation)

CourtesyofPCBPiezotronics

AccelerationSensing
Piezoelectricaccelerometer
Nonzerolowercutofffrequency(0.1 1Hzfor5%)
Light,compactsize(miniatureaccelerometerweighing0.7g
isavailable)
Measurementrangeupto+/ 500g
Lessexpensivethancapacitiveaccelerometer
Sensitivitytypicallyfrom5 100mv/g
Broadfrequencybandwidth(typically0.2 5kHz)
Operatingtemperature:70 150C

PhotocourtesyofPCBPiezotronics

AccelerationSensing
Capacitiveaccelerometer

Goodperformanceoverlowfrequencyrange,canmeasuregravity!
Heavier(~100g)andbiggersizethanpiezoelectricaccelerometer
Measurementrangeupto+/ 200g
Moreexpensivethanpiezoelectricaccelerometer
Sensitivitytypicallyfrom10 1000mV/g
Frequencybandwidthtypicallyfrom0to800Hz
Operatingtemperature:65 120C

PhotocourtesyofPCBPiezotronics

Accelerometer

ForceSensing
Metalfoilstraingagebased(loadcell)

Goodinlowfrequencyresponse
Highloadrating
Resolutionlowerthanpiezoelectricitybased
Rugged,typicallybigsize,heavyweight

CourtesyofDavidsonMeasurement

ForceSensing
Piezoelectricitybased(forcesensor)
lowercutofffrequencyat0.01Hz
canNOTbeusedforstaticloadmeasurement

Goodinhighfrequency
Highresolution
Limitedoperatingtemperature(cannotbeusedforhigh
temperatureapplications)
Compactsize,light

CourtesyofPCBPiezotronics

DisplacementSensing

LVDT(LinearVariableDifferential
Transformer):
Inductancebasedctromechanicalsensor
Infiniteresolution
limitedbyexternalelectronics

Limitedfrequencybandwidth(250Hztypical
forDCLVDT,500HzforACLVDT)
Nocontactbetweenthemovingcoreandcoil
structure
nofriction,nowear,verylongoperating
lifetime

Accuracylimitedmostlybylinearity
0.1%1%typical

Modelswithstrokesfrommmsto1m
available

PhotocourtesyofMSI

DisplacementSensing
LinearPotentiometer

Resolution(infinite),dependson?
Highfrequencybandwidth(>10kHz)
Fastresponsespeed
PhotocourtesyofDuncanElectronics
Velocity(upto2.5m/s)
Lowcost
Finiteoperatinglife(2millioncycles)duetocontactwear
Accuracy:+/ 0.01% 3%FSO
Operatingtemperature:55~125C

DisplacementTransducer
MagnetostrictiveLinearDisplacementTransducer
Exceptionalperformanceforlongstrokepositionmeasurementupto
3m
Operationisbasedonaccuratelymeasuringthedistancefroma
predeterminedpointtoamagneticfieldproducedbyamovable
permanentmagnet.
Repeatabilityupto0.002%ofthemeasurementrange.
Resolutionupto0.002%offullscalerange(FSR)
Relativelylowfrequencybandwidth(3dBat100Hz)
Veryexpensive
Operatingtemperature:0 70C

PhotocourtesyofSchaevitz

DisplacementSensing
DifferentialVariableReluctanceTransducers
Relativelyshortstroke
Highresolution
Noncontactbetweenthemeasuredobjectandsensor
Type of Construction

Standard
tubular

Fixing Mode

by 8mm
diameter

Total Measuring Range 2(+/-1)mm


Pneumatic Retraction

No

Repeatability

0.1um

Operating
Temperature Limits

-10 to +65
degrees C

CourtesyofMicrostrain,Inc.

VelocitySensing
ScanningLaserVibrometry
Nophysicalcontactwiththetestobject;facilitateremote,mass
loadingfreevibrationmeasurementsontargets
measuringvelocity(translationalorangular)
automatedscanningmeasurementswithfastscanningspeed
However,veryexpensive(>$120K)

PhotocourtesyofBruel&Kjaer

PhotocourtesyofPolytec

LaserVibrometry
References
Structuralhealthmonitoringusingscanninglaservibrometry,
byL.Mallet,SmartMaterials&Structures,vol.13,2004,pg.
261
thetechnicalnoteentitledPrincipleofVibrometryfrom
Polytec

Shock(highG)Sensing
ShockPressureSensor
Measurementrangeupto69MPa(10ksi)
Highresponsespeed(risetime<2 sec.)
Highfrequencybandwidth(resonantfrequency
upto>500kHz)
Operatingtemperature:70to130C
Light(typicallyweighs~10g)
PhotocourtesyofPCBPiezotronics

ShockAccelerometer
Measurementrangeupto+/ 70,000g
Frequencybandwidthtypicallyfrom0.5 30
kHzat3dB
Operatingtemperature:40to80C
Light(weighs~5g)

AngularMotionSensing(TiltMeter)

InertialGyroscope(e.g.,http://www.xbow.com)
usedtomeasureangularratesandX,Y,andZacceleration.

TiltSensor/Inclinometer(e.g.,http://www.microstrain.com)
Tiltsensorsandinclinometersgenerateanartificialhorizonandmeasure
angulartiltwithrespecttothishorizon.

RotaryPositionSensor(e.g.,http://www.msiusa.com)
includespotentiometersandavarietyofmagneticandcapacitive
technologies.Sensorsaredesignedforangulardisplacementlessthanone
turnorformultiturndisplacement.
Photo courtesy of MSI and Crossbow

MEMSTechnology

WhatisMEMS?
AcronymforMicroelectromechanicalSystems
MEMSisthenamegiventothepracticeofmakingandcombining
miniaturizedmechanicalandelectricalcomponents.
K.
Gabriel,SciAm,Sept1995.
Synonymto:
Micromachines(inJapan)
Microsystemstechnology(inEurope)
LeverageonexistingICbasedfabricationtechniques(butnowextendto
othernonICtechniques)
Potentialforlowcostthroughbatchfabrication
ThousandsofMEMSdevices(scalefrom~0.2mto1mm)couldbe
madesimultaneouslyonasinglesiliconwafer

MEMSTechnology
Colocationofsensing,computing,
actuating,control,communication
&poweronasmallchipsizedevice
Highspatialfunctionalityandfast
responsespeed
Veryhighprecisioninmanufacture
miniaturizedcomponentsimprove
responsespeedandreducepower
consumption

MEMSFabricationTechnique

CourtesyofA.P.Pisano,DARPA

DistinctiveFeaturesofMEMSDevices
Miniaturization
micromachines(sensorsandactuators)canhandle
microobjectsandmovefreelyinsmallspaces

Multiplicity
cooperativeworkfrommanysmallmicromachinesmaybe
bestwaytoperformalargetask
inexpensivetomakemanymachinesinparallel

Microelectronics
integratemicroelectroniccontroldeviceswithsensorsand
actuators
Fujita,Proc.IEEE,Vol.86,No8

MEMSAccelerometer
CapacitiveMEMS
accelerometer
Highprecisiondualaxis
accelerometerwithsignal
conditionedvoltageoutputs,all
onasinglemonolithicIC
Sensitivityfrom20to1000mV/g
Highaccuracy
Hightemperaturestability
Lowpower(lessthan700uA
typical)
5mmx5mmx2mmLCC
package
Lowcost($5~$14/pc.inYr.
2004)
CourtesyofAnalogDevices,Inc.

MEMSAccelerometer
PiezoresistiveMEMSaccelerometer
OperatingPrinciple:aproofmassattachedtoasiliconhousing
throughashortflexuralelement.Theimplantationofa
piezoresistivematerialontheuppersurfaceoftheflexural
element.Thestrainexperiencedbyapiezoresistivematerialcauses
apositionchangeofitsinternalatoms,resultinginthechangeofits
electricalresistance
lownoisepropertyathighfrequencies

CourtesyofJPLynch,UMich.

MEMSDust
MEMSdustherehasthesamescaleasasingle
dandelionseed somethingsosmallandlightthatit
literallyfloatsintheair.

Source:DistributedMEMS:NewChallengesforComputation,by
A.A.BERLINandK.J.GABRIEL,IEEEComp.Sci.Eng.,1997

SensingSystem
Reference
Zhang,R.andAktan,E.,Designconsiderationforsensing
systemstoensuredataquality,SensingissuesinCivilStructural
HealthMonitoring,EdedbyAnsari,F.,Springer,2005,P281290

ConsiderationsforSHM DataAcquisition
System
THEREISNOSENSORTHATMEASURES
DAMAGE!
(andthereneverwillbe!!)
However,cantdoSHM withoutsensing
Definedatatobeacquiredandthedatato
beusedinthefeatureextraction
process.
Typesofdatatobeacquired
Sensortypes,numberandloca ons
Bandwidth,sensi vity(dynamicrange)
Dataacquisi on/transmi al/storagesystem
Powerrequirements
Samplingintervals
Processor/memoryrequirements
Excita onsource(activesensing)
Sensordiagnos ccapability
CANNOTdevelopthesensing/processing
system
independentofthefeatureselectionand
statisticalmodel
developmentportionsoftheprocess

R.Farrar,2004

WhatisaSensorNetwork?
Manysimplenodeswithsensorsdeployed
throughoutanenvironment.
Determinationofsensorpositions(localization)
Cooperativetargetidentification&tracking
Indoororoutdoorenvironmentmonitoring
Civilstructuralhealthmonitoring(SHM)

Sameer Sundresh &al.,2004

CharacteristicsofSensorNetworks
Errorsarecommon.
Wirelesscommunication
Noisymeasurements
Nodefailuresaretobeexpected

Networkinteractsheavilywithenvironment.
Highlyconstrainednodes.
e.g.4kRAM,2AAbatteries,20msg/sradio

Mustoperateformonths,littlesupervision.
Experimentsaretime andspaceintensive.
Sameer Sundresh &al.,2004

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