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GATING SYSTEM
The term gating or gating systems refers to all the
passageways through which metal enters a mould cavity. It
thus mainly includes parts such as pouring basin, sprue,
runner, and gates.
The chief requisites of a gating system are:
(i)
(ii)
(iii)
(iv)
(v)
(vi)
Top gates;
Parting gates; and
Bottom gates.
GATING RATIO
The term gating ratio is used to describe the relative
cross-sectional areas of the components of a gating system.
It is defined as the ratio of sprue area to the total runner
area to the total gate area. A gating system having a sprue
of 1 sq cm cross-section, a runner of 3 sq cm cross-section,
and three gates, each of 1 sq cm cross-section, will have a
gating ration of 1:3:3.
CALCULATION OF GATING SYSTEM DIMENSIONS
The dimensions
calculated as follows:
(1)
(2)
of
the
gating
system
may
be
(3)
Where
is the weight of the casting in kg, the critical
casting thickness in mm and
a quotient whose value
depends on the weight of the casting.
The value of
Weight of casting
(b)
Up to 500 Kg
0.50
500-5000 Kg
0.67
5000-15000 Kg
0.70
(4)
Value of
Wall thickness
Value of
Below 6 mm
0.99
6-12 mm
0.84
Above 12 mm
0.47
3.2
0.5 to 0.7
3.6
0.6 to 0.9
4.0
0.75 to 1.0
4.2
0.90 to 1.2
for metal
Calculate the adjusted pouring rate
fluidity
and the effect of friction in the gating
system ( factor). The factor has a value of 0.850.90 for tapered sprues and 0.70-0.75 for straight
sprues.
=
(6)
%& '2) *,
(8)
RISERNING OF CASTINGS
A riser is a hole cut or moulded in the cope to permit the
molten metal to rise above the highest point in the casting.
The riser serves a number of use full purposes. It enables
the pourer to see the metal as it falls into the mould cavity.
If the metal does not appear in the riser, it signifies that
either the metal is insufficient to fill the mould cavity or
there is some obstruction to the metal flow between the
sprue and riser. The riser facilitates ejection of the steam,
as, and air from the mould cavity as the mould is filled
with the molten metal. Most important, the riser serves as
a feeder to feed the molten metal into the main casting to
compensate for its shrinkage. The sue of several risers may
be necessary in the case of an intricate or large casting
with thin sections.
The main requisites of an effective riser are:
(i)
(ii)
(iii)
(iv)
+ # ,
ABC
+ E,
Cast metal
Aluminium
Grey cast iron
Streel
L
0.10
0.33
1.2
C
1.08
1.0
1.0
B
0.06
0.03
0.05
(2)
(3)