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REVISION
00
STATUS
Initial Issue
Approved By:
T. Baker
Date of Issue:
08/10/2011
01
02
03
04
Unpublished Work 2011 The Shaw Group Inc. This document contains the proprietary and confidential information of The Shaw Group Inc. and is
to be returned upon request. Its contents may not be copied, disclosed to third parties, or used for other than the express purpose for which it has
been provided without the written consent of The Shaw Group Inc.
This document is UNCONTROLLED when reproduced.
TABLE OF CONTENTS
1.0
PURPOSE ....................................................................................................................... 3
2.0
SCOPE ............................................................................................................................ 3
3.0
REFERENCES ................................................................................................................ 3
4.0
DEFINITIONS .................................................................................................................. 3
5.0
5.1
RESPONSIBILITIES ....................................................................................................... 3
LEAD DISCIPLINE ENGINEER (LDE) ............................................................................ 3
6.0
PROCEDURE.................................................................................................................. 3
7.0
7.1
ATTACHMENTS ............................................................................................................. 3
REFER TO PIP PCCFL001 FLOW MEASUREMENT DESIGN CRITERIA, AUGUST
2006 ................................................................................................................................ 3
8.0
FORMS ........................................................................................................................... 3
9.0
Page 2 of 3
1.0
PURPOSE
This Practice provides requirements for the design of flow measurement systems.
2.0
SCOPE
Refer to PIP PCCFL001 Flow Measurement Design Criteria, August 2006.
3.0
REFERENCES
Refer to PIP PCCFL001 Flow Measurement Design Criteria, August 2006.
4.0
DEFINITIONS
TERM
DEFINITION
Refer to PIP PCCFL001 Flow Measurement Design Criteria,
August 2006
5.0
RESPONSIBILITIES
5.1
6.0
PROCEDURE
Refer to PIP PCCFL001 Flow Measurement Design Criteria, August 2006.
7.0
ATTACHMENTS
7.1
8.0
FORMS
NONE
9.0
REVISION HISTORY
Revision Level
Revision Description
Department Head /
Procedure Owner
00
T. Baker
Page 3 of 3
ATTACHMENT 7.1
PIP PCCFL001 FLOW MEASUREMENT DESIGN CRITERIA, AUGUST 2006
(Next Page)
COMPLETE REVISION
August 2006
PIP PCCFL001
Flow Measurement Design Criteria
PRINTING HISTORY
June 1998
Issued
August 2006
Complete Revision
Not printed with State funds
COMPLETE REVISION
August 2006
PIP PCCFL001
Flow Measurement Design Criteria
Table of Contents
1. Introduction................................. 2
1.1
1.2
Purpose .......................................... 2
Scope ............................................. 2
2. References .................................. 2
2.1
2.2
2.3
3. Requirements.............................. 3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
General........................................... 3
Orifice Meter................................... 5
Flow Nozzle.................................... 6
Venturi (Classical and Proprietary
Designs) ......................................... 7
Averaging Pitot Element................. 7
Integral Orifice ................................ 8
Turbine Meter ................................. 8
Positive Displacement Meter.......... 8
Magnetic Flow Meter ...................... 9
Tables
Table 1 Minimum Straight Run Lengths for
Orifice Runs and Other Flow
Elements in Accordance with
ISO 5167-2 Column B
Table 2 Minimum Straight Run Lengths for
Orifice Runs in Accordance with
ANSI/API (ISO 5167-2, Column A)
Table 3 Minimum Straight Run Lengths for
Venturi Tubes and Flow Nozzles
In Accordance with ANSI/API
(ISO 5167-3)
Page 1 of 15
PIP PCCFL001
Flow Measurement Design Criteria
1.
COMPLETE REVISION
August 2006
Introduction
1.1
Purpose
This Practice provides requirements for the design of flow measurement systems.
1.2
Scope
This Practice describes the design requirements for flow measurement systems that
include head (differential pressure), velocity, oscillatory, electromagnetic and mass
flow meters.
This Practice does not cover:
a. Restriction flow elements and flow switches
b. Process isolation (root) valves, secondary transmitters, or process piping
c. Custody transfer measurement requirements
2.
References
Applicable parts of the following Practices, industry codes and standards, and references shall
be considered an integral part of this Practice. The edition in effect on the date of contract
award shall be used, except as otherwise noted. Short titles are used herein where appropriate.
2.1
2.2
Page 2 of 15
COMPLETE REVISION
PIP PCCFL001
Flow Measurement Design Criteria
August 2006
2.3
Other References
3.
Requirements
3.1
General
3.1.1
Data
3.1.1.1 A data set shall be provided for each flow meter.
3.1.1.2 The data set may be provided in electronic or hardcopy format.
3.1.1.3 The minimum data set shall be in accordance with ISA S20,
Specification Forms for Primary Elements, Sections 20.21, 20.22,
20.23, 20.24, and 20.25.
3.1.1.4 For flange tap orifice meters, gasket thickness shall be specified.
3.1.2
Instruments Sizing
3.1.2.1 Calculation methods and tools used shall be subject to owners
approval.
a. All calculation results shall be provided to the owner.
b. Unless otherwise specified by owner, calculations for sizing
of concentric, square-edged orifice meters shall be in
accordance with ANSI-2530/API-14.3/AGA-3/GPA-8185.
c. Nozzle, venturi, and other differential pressure device
calculations shall be in accordance with Flow Measurement
Engineering Handbook.
d. For any other proprietary meter, the manufacturers sizing
and calculation methods shall be used.
3.1.2.2 Head meter bore shall be sized to provide non-fractional maximum
differential pressure calibration spans and give even scale flow
display units.
Page 3 of 15
COMPLETE REVISION
PIP PCCFL001
Flow Measurement Design Criteria
August 2006
3.1.2.3 In general, head type flow instruments shall be sized such that
normal flow is between 65% to 80% of expected maximum.
3.1.2.4 The units of measurement for flow instruments shall be in
accordance with the owners specifications in PIP PCCGN001.
3.1.2.5 Owner shall identify default metering uncertainty (1, 2 or
undesignated) in the checklist PIP PCCGN001.
3.1.3
Installation
3.1.3.1 Unless otherwise specified by owner, the piping specifications
PIP PNF00200 shall be followed.
3.1.3.2 Manufacturers installation requirements shall be followed as a
minimum.
3.1.3.3 Meters in liquid service shall be installed so that meters are always
full of liquid and trapping of gases is avoided.
3.1.3.4 In gas service, liquid trapping shall be avoided.
3.1.3.5 The use of strainers and eliminators shall be considered and
evaluated to protect metering devices whose performance or integrity
is compromised without such protection.
3.1.3.6 Thermowells shall be located a minimum of five nominal pipe
diameters downstream of a meter.
3.1.3.7 Use of flow profile conditioning devices of any type shall be
approved by owner.
Comment: The use of flow profile conditioning may not be
permitted if the meter is followed by rotating process
equipment (compressors, pumps, turbines, etc.) that
can be damaged if a part of the conditioning device
breaks off and enters the equipment.
3.1.3.8 Meters shall be installed in a manner that minimizes mechanical
vibration or stress on the meter.
3.1.4
Weather Protection
3.1.4.1 Winterproofing and weather protection shall be in accordance with
PIP PCCGN002.
3.1.4.2 The impulse legs of differential pressure transmitters to head type
flow meters shall require appropriate freeze protection.
3.1.5
Materials of Construction
3.1.5.1 All wetted component materials shall be compatible with the process
fluid.
3.1.5.2 Meters shall be suitable for the environmental exposure including
ambient temperature extremes and external corrosion conditions.
3.1.5.3 Piping and connections shall be in accordance with applicable piping
specifications.
Page 4 of 15
COMPLETE REVISION
PIP PCCFL001
Flow Measurement Design Criteria
August 2006
3.1.6
Electrical Classification
Meter installations shall be in accordance with the specified electrical area
classification.
3.1.7
3.2
Orifice Meter
3.2.1
3.2.2
3.2.3
If an orifice meter is the selected flow element, and the orifice plate sizing
dictates a meter run size less than a nominal 2 inch (50 mm), use either:
a. A honed fabricated meter tube with corner taps
b. An Integral Orifice (See Section 3.6 for requirements.)
3.2.4
3.2.5
3.2.6
Vent or drain holes in orifice plates shall be used only if approved by owner.
3.2.7
Page 5 of 15
COMPLETE REVISION
PIP PCCFL001
Flow Measurement Design Criteria
August 2006
3.2.8
Unless otherwise approved by owner, orifice flange taps shall be used for
line sizes 2 inches (50 mm) and larger.
3.2.9
Corner taps shall be used for line sizes less than 2 inches (50 mm).
Flow Nozzle
3.3.1
Page 6 of 15
COMPLETE REVISION
PIP PCCFL001
Flow Measurement Design Criteria
August 2006
3.3.2
In high pressure (1000 psig or higher) applications, the flow nozzle shall be
welded directly into the pipe.
3.3.3
Tap connections shall be installed 1 inside pipe diameter upstream and 1/2
inside pipe diameter downstream in accordance with ASME-MFC-3M.
3.3.4
3.3.5
3.4
3.4.2
3.4.3
3.4.4
3.5
3.5.2
3.5.3
3.5.4
For a removable element, the process valve shall have the proper inside
diameter to allow passage of the element. The valve shall meet applicable
piping specifications.
3.5.5
3.5.6
Extra heavy flow elements and/or double ended support shall be used in large
diameter pipes or ducts or if high flow velocity can cause the element to
deflect or vibrate. Manufacturers installation recommendations shall be
followed.
3.5.7
Page 7 of 15
PIP PCCFL001
Flow Measurement Design Criteria
3.6
3.7
COMPLETE REVISION
August 2006
Integral Orifice
3.6.1
Process line block and bypass valves or transmitter isolation valves (root
valves or manifold) shall be installed for applications that require servicing
while on-line.
3.6.2
3.6.3
3.6.4
3.6.5
Turbine Meter
3.7.1
3.7.2
3.8
Page 8 of 15
3.7.3
3.7.4
In-line type turbine meters 1 inch (25 mm) and above shall be flanged.
3.7.5
3.7.6
3.7.7
3.8.2
3.8.3
The meter shall be installed so that the fluid passing through the meter is in a
single phase and the meter is liquid full.
3.8.4
Inlet and/or outlet ports shall be plainly marked to indicate proper flow
direction.
3.8.5
COMPLETE REVISION
PIP PCCFL001
Flow Measurement Design Criteria
August 2006
3.8.6
3.9
Meters in line sizes 1-1/2 inches (37 mm) and above shall be flanged body
style.
3.9.2
Magnetic flow meters shall be installed so that the meter is always liquid full.
Comment: The preferred installation is vertical with flow up.
3.10
3.9.3
3.9.4
3.9.5
3.11
3.12
3.13
Vortex Meter
3.13.1 Meters shall be installed with piping designed in accordance with
manufacturers recommendations.
3.13.2 Meters shall be installed so that the meter is always liquid full in liquid
applications.
3.13.3 Meters shall be installed so that the meter is self-draining in gas applications.
3.13.4 Materials of construction shall be compatible with the process fluid.
Page 9 of 15
PIP PCCFL001
Flow Measurement Design Criteria
COMPLETE REVISION
August 2006
3.13.5 The meter factor data shall be provided by the manufacturer and be based on
the actual piping schedule.
3.13.6 Welds on mounting flanges shall be ground smooth.
3.13.7 Proper gasket sizing shall be followed to avoid protrusion into the process
piping.
3.14
Page 10 of 15
COMPLETE REVISION
PIP PCCFL001
Flow Measurement Design Criteria
August 2006
Table 1
Minimum Straight Run Lengths for Orifice Runs and Other Flow Elements
in Accordance with ISO 5167-2 Column B
Beta Ratio
Upstream disturbance
Dimension
0.2
0.4
0.5
0.6
0.67
0.75
13
20
20
Note 4
Note 4
10
18
18
18
Note 4
Note 4
10
18
20
22
18
18
18
18
20
20
Note 4
Note 4
Note 4
11
14
18
12
3.5
3.5
Single elbow
A
S
Reducer
A
Expander
A
Page 11 of 15
PIP PCCFL001
Flow Measurement Design Criteria
COMPLETE REVISION
August 2006
Page 12 of 15
COMPLETE REVISION
PIP PCCFL001
Flow Measurement Design Criteria
August 2006
Table 2
Minimum Straight Run Lengths for Orifice Runs in Accordance with
ANSI/API (ISO 5167-2, Column A)
Beta Ratio
Upstream disturbance
Dimension
0.2
0.4
0.5
0.6
0.67
0.75
16
22
42
44
44
10
10
18
30
44
44
10
10
22
42
44
44
19
44
44
44
44
44
12
13.5
12
20
26
28
36.5
12
12
12
14
18
24
Single elbow
A
S
Reducer
A
Expander
A
Page 13 of 15
PIP PCCFL001
Flow Measurement Design Criteria
COMPLETE REVISION
August 2006
Page 14 of 15
COMPLETE REVISION
PIP PCCFL001
Flow Measurement Design Criteria
August 2006
Table 3
Minimum Straight Run Lengths for Venturi Tubes and Flow Nozzles in
Accordance with ANSI/API (ISO 5167-3)
Upstream Straight Run Required
Piping Configuration
Additional
Uncertainty
Beta Ratio
0.2
0.4
0.5
0.6
0.7
0.5%
14
0%
10
14
14
18
28
0.5%
10
13
18
0%
14
18
20
26
36
0.5%
17
18
20
24
31
0%
34
36
40
48
62
0.5%
Note 1
Note 1
0%
14
0.5%
11
15
0%
16
16
18
22
30
0.5%
10
11
13
16
0%
18
20
22
26
32
0.5%
10
0%
12
12
12
14
20
0.5%
3.5
3.5
0%
Page 15 of 15