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nassenheider
fill up
Manual
nassenheider
fill up
Manual
Fill Up 2
Contents
1
Foreword
Manufacturer
Security instructions
Technical details
5.1
Intended use
5.2
Technical data
5.3
Safeguards
5.4
6.1
General instructions
6.2
6.3
10
6.4
10
6.5
10
Processing of honey
11
7.1
12
7.2
12
7.3
13
7.4
Dosage
13
7.5
13
14
8.1
14
Pre-settings
15
9.1
16
9.2
17
9.3
18
9.4
Schlauchpumpenkopf -L-
21
9.5
filling nozzles
24
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10 Operation
Manual
Fill Up 2
25
25
25
25
31
32
33
11.1 Maintenance
33
33
11.3 Troubleshooting
34
35
35
12 Warranty
35
13 CE - DECLARATION OF CONFORMITY
36
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Manual
Fill Up 2
Foreword
Dear Customer,
Thank you for purchasing our filling machine "Nassenheider fill up 2 visco"
Your new appliance is specially designed and aimed to serve the requirements of small
to medium size apiaries and consumer goods manufacturers. It will save you valuable time and work as
well as having cost benefits.
We have developed a modular filling system, which enables the bottling of a variety of liquids and soft
mediums at a reasonable price. We always research new technologies to improve our products and develop additional components for the filling process. This way we are able to continously broaden the
spectrum of our product line-up.
Beside the standard gear-pumphead we offer various pumpheads like the impeller-pumphead, two different peristaltic-pumpheads, hoses and hoppers in many different shapes and sizes. In this way particular
attention has been paid to providing the largest possible compatibility and options for adding additional,
modern and energy saving parts. Please ask your local dealer for more information or have a look at our
homepage.
If your company grows, our machine can grow, too! Additional parts like automatic turntables, conveyor-belts or a weighing-module will make your work even more effective.
A future update of the appliance-software by means of an USB adaptor and PC is also possible.
NASSENHEIDER-machines are developed and assembled in our own workshop in Dresden, Germany.
Therefore we can provide full technical support and there is always the safety of getting qualified support
and spare-parts for many years.
The manufacturing-process is done under consideration of the latest safety- and environmental laws and
guidelines. We use electricity which is 100% made from renewable energies and our machines are easy
to maintain and to repair for a long life. This sustainable production and the energy-saving design of our
machines is our current small contribution to prepare our planet for the future generations.
We work towards having a long term partnership with you and wish you a lot of fun and economic success with your new filler.
Your Nassenheider team
Manufacturer
E-mail:
Homepage:
support@nassenheider.com
www.nassenheider.com
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fill up
Manual
Fill Up 2
The manual is an important component of the product. Therefore we ask that you read
it thoroughly before use. This will allow the optimum and safe use if the machine.
You can use the quickstart-manual for your everyday filling work.
In the service section of our website www.nassenheider.com you are provided with
manuals in different languages.
Security instructions
There is a danger of injuring hands in the rotating gear wheels and motor axis. For
this reason, before assembly or dismantling, turn off the machine and ensure that the
power-plug of the transpormer is disconnected from the power network.
There is a danger of injury through electrical current!
For this reason,
- always ensure that the power supply (transformer) is protected from moisture.
- do not open or disassemble the driving-module of the machine, the transformer or any
of the plugs
There is a danger of worn out parts polluting your filling mediums!
That is why you should always check the assembly parts of the pumphead, the nozzles
and the hoses for their cleanliness and their condition.
Clean dirty parts and replace broken or worn out parts immediatly!
Important:
This equipment is electronically steered by a microcomputer.
Although unlikely, malfunctions can occur through the effect of strong
electrical or electromagnetic fields.
If this were to happen, please reload the factory pre-sets again (RESET
of the software). Troubel shooting: see page 32.
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Manual
Fill Up 2
Technical details
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5.1
Manual
Fill Up 2
Intended use
Technical data
UN = 24 V DC
I0 = 2,5 A
P = approx. 100 VA
14-100 rpm (regulated with a control knob
righthandside of the machine)
MA = 90 Nm
MN = 9,5 Nm
<70 dB.
width = 350 mm x depth = 320 mm
520 to 1200 mm (according to model)
50-300 mm (standard stand 500 mm, Art.No. 303012)
50-500 mm (stand 700 mm, Art.No. 303006)
50-800 mm (stand 1000 mm, Art.No. 303023)
approx. 40 lbs/ 18 kg incl. transformer
up to 3.3 ft/ 1,3 m
up to 13 ft/ 4 m
up to 926 lbs/ 420 kg 300 l/h
Safeguards
Motor protection
An electronic overload protection guard is built into the system. Should the pump head become blocked, a warning sign overload will appear on the screen. After acknowledging
the blockage by pressing the
-key, work can be continued.
Micro fuse
In the power supply and the drive mudule: 8 A, medium time lag, Art.No.. 307009
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5.4
Manual
Right side:
A - Control knob for speed regulation
B - On/ Off toggle switch/ main switch (no lighting)
C - Connection socket for 24V power supply
(24 V DC by power supply Art.No. 307014 or
24V attachment cable Art.No. 303003)
D - Fuse holder (contains micro fuse 8 A, medium time lag,
Art.No. 307009)
Fill Up 2
fig. 2.4
right side
left side
15-100/min
n assenh eid er
fill up DS 20 000
Left side:
E - USB port for updating of appliance software
F - Port for external switch (Flat switch, Art.No.
307006 or Foot switch, Art.Nr. 303001)
G - Blank port (optional port for additional connections)
1000213
2010
A B C D
E F G
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Manual
Fill Up 2
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6.1
Manual
Fill Up 2
General instructions
More components are available; please ask for catalogues and price lists!
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6.3
Manual
Fill Up 2
fig. 3.3
fig. 3.4
Transport and storage should only take place in the original packaging in order to protect the equipment from contamination and damage. Always protect from moisture and vibrations.
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Manual
Fill Up 2
Processing of honey
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7.1
Manual
Fill Up 2
fig. 4.1
fig. 4.2
When set up in the way described above, the machine is in position to fill
honey into jars, to a suction height of 1.5 m and without air bubbles.
Attention: The honey should be aspired into the pumphead after
about 15 seconds. If not, check the hose-connections because
of airleaks. A longer motion of the gears without or with only little honey may destroy the pumphead due to too little greasing by
the honey!
Suction of other mediums
Other mediums like mustard, ketchup, sauces etc. have to be drawn with thinner
hoses. For this we offer hoses and bent pipes with a diameter of 25 mm and 15
mm. Please don't hesitate to ask, since we will be glad to counsel you!
Mediums, like e.g. creams usually cannot be drawn from below, but have to be
poured from above.
For this case we offer various containers, hoppers and hose connections.
leakages while drawing honey:
When there are suction problems, use additional honey to seal the
machine in the folowing places (fig 4.2):
- connection intake - suction hose, position (A)
- sealing ring on top of the pump head, position (C)
- sealing ring on bent pipe, position (B)
In case of the reverse flow of liquid honey and simultaneous
suction of air through the filling nozzle
- use the check valve
- fill liquid honey at the coolest temperature possible
(approx. 15-20C/ 59-68 F)
- place container as high as possible
suction problems with honey that is too tough
- remove flange and membrane from check valve, but don't
remove the screws and wing nuts
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7.2
Manual
Fill Up 2
7.4
-
7.5
Dosage
programming of the nominal filling amounts in the SETUP menu.
Operating mode "AUTO"
Choose dosage amount according to jar size
(10 g - 32,5 kg/ 1 oz 71 lbs)
do the fine tuning (calibration of the filling amounts)
the accuracy between each filling-process is 3g / 0,1 oz
(without air-bubbles)
Transference of honey between containers/ creamed honey
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Manual
Fill Up 2
Each medium that is put through the machine requires a special selection of our
components according to the unit assembly system. You can choose from different gear wheels, pump heads like the impeller module and peristaltic modules
as well as from different filling nozzles. We can configure the machine to your
special medium and can supply it pre-assembled.
The basis for this is our application form on our homepage:
http://abf.nassenheider.com/anfrags/index_en
The answers to the questions asked help us to determine the perfect solution for
your filling premise.
8.1
Pre-settings
In the configuration menu you can do your own pre-setting, in order to adapt your
filling machine to your own special medium. This requires the following:
-
As far as possible, we configure the special settings of the machine in our factory.
These can however be lost while loading the factory pre-sets (RESET) and may
need to be reset.
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Manual
Fill Up 2
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9.1
Manual
Fill Up 2
The gear wheel pump head (fig. 6) can be delivered with different
gear wheels:
- angular-toothed for honey and many other substances that have a
paste cosistency
- straight-toothed for low viscose mediums (syrups and sauces)
fig. 6
For cleaning, the pump module is removed from the machine and is
dismantled separately (fig. 6.1):
- Empty the pump module as far as possible, using the operation
mode "PUMP, BACKWARDS" or "PUMP, FOREWARD"
- loosen the two lateral screws M6x90, and take the entire pump module off the motor supports
- Disassemble from bent tube, clamping flange/filling nozzle and cover
- Gear wheels are attached and can be pulled out with a forwards
motion. If the honey is sticking strongly, carefully lift with a flat, blunt
object (e.g. blunt knife).
- Clean all individual parts with warm, clear water (if necessary with
commercial detergent) using a soft bottle brush.
- The parts are dishwasher proof and can therefore be cleaned in the
dishwasher
fig. 6.1
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9.2
Manual
Fill Up 2
fig. 6.2
The impeller pump head (fig. 6.2) consists of a white plastic casing and the
rotor wich is made out of food-grade rubber. For assembling the drive module
onto the filling machine, an additional adapter plate is needed (this is always
included in the delivery).
Products that can be filled: paste-like mediums, such as pesto, liquid mustard, jam, as well as products with pieces up to 7 mm diameter e.g. fruit yoghurt etc.. The pump head can take temperatures up to 95C/ 203 F.
To be cleaned, the pump head is unscrewed from the adapter plate
and separately dismantled (fig. 6.3):
- Loosen all screws M6x90, and remove from motor supports.
- Loosen the wing nuts M6.
- Separate base plate from the middle section and the cover
- Push the rotor out of the middle section
Clean all individual parts with warm, clear water using commercial
detergent and a soft bottle brush.
The parts are dishwasher proof and can therefore be cleaned in the
dishwasher
Storage while not using:
Always store the impeller seperated from the pump carcase!
fig. 6.3
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9.3
Manual
Fill Up 2
Products to be filled:
liqueur, schnaps, propolis solution, expensive oils, watery solutions, perfume, liquid synthetic resin, paint, acids, bases, cleansing milk with mechanical polish, printer inks, herb extracts, aromas
fig. 6.4
Technical data:
- hose material: silikon (for special applications different materials are
possible)
- wall thickness: 1,6 mm
- There are 4 different hose diameters. Generally, the smaller the diameter the more precize the filling:
- Inside- 1,6 mm:
- Inside- 8 mm:
fig. 6.5
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Manual
Fill Up 2
locking lever
Insert hose
Switch off the pump before inserting a hose. Open the lid completely.
Adapt the hose clamps to the hose size. Use the small wheels, left and right, to lift or lower the hose clamps. The
track must be fully open. On either side of the pump head, the scale of the used hose should be aligned according
to the hose size.
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Manual
Fill Up 2
If the hose is contaminated from the Medium or if the suction height is big adjust the hose clamps until the hose is
securely fixed.
- Select appropriate length of hose for the track.
- Place the hose inside the opened pump head. The hose must not be twisted or tensioned. Align the hose to the .
middle of the track and carefully close the lid. The hose must not be squished or stretched between the hose
clamps.
- For a longer life time the part of the hose that is situated inside the pump head is greased with silicone grease
from the outside!
Use of Marpren hoses
After 30 min. of workload readjust the hose inside the pump head. Therefore stop the pump. Open the lid. Let the
hose extend on itself. Close the lid. Restart the pump. This way the tensions, that typically occur in Marpren-hoses
are offset. If you do not pay attention to this the actual service life of the hose will be shortened.
Accessory-set
1,6 mm hose
(Art.No. 304071)
Accessory-set
3,2 mm hose
(Art.No. 304074)
Accessory-set
6,4 mm hose
(Art.No. 304072)
Accessory-set
8mm hose
(Art.No. 304073)
fig. 6.6
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9.4
Manual
Schlauchpumpenkopf -L-
Fill Up 2
fig. 6.7
Product examples:
acids, bases, solvents, cleansing milk with mechanical polish, expensive and sensitive oils, watery solutions, perfume, liquid synthetic resin,
paint, juice, milk, liquid cosmetics
Intended hoses:
- filling precision: +/- 1,5 ml
- silicone hose measures: inner- 13 mm x wall thickness: 3 mm
food-safe (Art.No. 304017)
- silicone fibre hose measures: inner- 14 mm x wall thickness: 4 mm
food-safe (Art.No. 304044)
fig. 6.8
Stefan Weiland 15.11.2012
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Manual
Fill Up 2
Reinigung, Schlauchwechsel:
For cleaning, the head cover of the pump module is removed from the pump head, the procedure is as follows:
- Switch off the machine
- Empty the hoses as far as possible, using the operation mode "PUMP, BACKWARDS" or "PUMP, FOREWARD"
- Loosen the 6 wing screws in the front, and take off the pump head cover using a screwdriver if necessary
- Screw the enclosed M3 knurled-head screw into the key and pull the key out of the drive shaft
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Manual
Fill Up 2
- While turning the rotor by hand counter clockwise, carefully pull out the hose; the rotor remains attached to the
pump head carcase
- Clean the hoses and the ellbow connector with warm, clear water (if necessary with commercial detergent) using
a soft bottle brush
- The parts are dishwasher proof and can therefore be cleaned in the dishwasher
- If the rest of the pump head is soiled, you can take off the whole pump head after loosening the two M6 cylinder
head screws in the pump head carcase and clean all parts individually (be careful since the pump head is heavy)
- For a longer life time the part of the hose that is situated inside the pump head is greased with silicone
grease from the outside!
Stefan Weiland 15.11.2012
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9.5
Manual
filling nozzles
Depending on the medium used, we provide suitable filling nozzles. The correct assembly of the nozzles is described below.
Fill Up 2
fig. 6.9 a
Wedge nozzle 22 mm
fig. 6.9 b
Wedge nozzle with
filling pipe
Application:
for liquid mediums (oil, sauces etc.)
fig. 6.9 c
Filling pipe
Application:
for non dripping pastes like creams, cream cheese, curd
Conical filling nozzle with cover (Art.No. 306002) (fig. 6.9 e):
- insert conical filling nozzle into the pump head
- put the cover on the filling nozzle
- fasten the clamping flange with nuts
- screw the pump head to the pumping mudule
fig. 6.9 e
Conical filling nozzle
with cover
Application:
especially for liquid honey and smaller jar size
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Manual
Fill Up 2
10 Operation
10.1 Membrane keyboard and display
Do not use the keys with you fingernails!
Do not use aggressive detergents!
10.2 General use of the keyboard
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Manual
Fill Up 2
-key
Backward continously
A short press of the
-key, sets the honey in motion, a second press
terminates this motion.
The product is pumped from below upward (backwards).
Backward intervall
The forward motion of the honey remains unaffected while the
is pressed. When letting go the motor stops.
The product is pumped from below upward (backwards).
-key
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Manual
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Fill Up 2
- keys
- key
- keys
- key
- keys
- key
- keys
- key
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Manual
Fill Up 2
Filling
Pushing the
- key (or microswitch/ foot switch) once and a jar will be
filled. After replacement of the jar press again to fill it.
Selecting the density of the medium
The machine has no in-built scale; it measures the volume of the medium to be filled by way of counting the revolutions of the gear wheels.
The weight on the display is calculated by the control with the help of
the density of the medium to be filled.
The density can be preset in the SETUP menu:
Select Setup Density
Standard setting for honey is preset (Density 1.4 kg/l), or a numeric
value can be entered.
Correction/ calibration of the contents
Different honey types/batches have different densities.
Before the filling of each new batch or before the use of a new jar
size, a calibration of the contents need to be made with the help of a
calibrated scale.
- Empty jar will be weighed by an electronic scale, press TARA/0 (or
with a mechanical scale note the jar weight)
- Select nominal weight (e.g. 20 g) and fill the jar
- After filling, the newly filled jar is then reweighed
- If the new honey weight differs from the nominal weight, it needs to
be calibrated (note a accuracy of 3 g!):
- Select line:
with the
- keys
- Here you will see the nominal weight. Highlight this with and
change the amount exactly to the weighed amount as shown
on the scale (e.g. 26 g) by using the
- keys.
and confirm with
.
- now that the machine displays the nominal weight again
(e.g. 20g), the control calculates the exact density of the
medium and fills the jar with 6 g less the next time.
Now we can start the filling process again. In case of large deviations
from the desired contents it may be necessary to repeat this
procedure.
Variations in weight of the glass jars do not influence the
weight of the filling amount.
At the very first use of the machine, the actual filling weight might
differ from the nominal filling weight. We therefore recommend
the selection of a small quantity (e.g. 125 g), with a large jar (500
g) for the initial calibration.
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Manual
Fill Up 2
Drawback
The motor moves a little backwards immediately after stopping. This
happens in order to ensure a drip-free filling process. This motion
draws the last drop of liquid back from the nozzle and at the same time,
closes the filling nozzle.
The backwards motion is adjustable, and is slowed down depending upon the viscosity of the medium. Therefore it needs to be adjusted depending on the nozzle and the medium. If it is too short,
the nozzle will drip, if too long, air will be drawn in from below and
create air bubbles during the next filling.
Here are some approximate values:
0-1: liquid mediums such as oil or aqueous solutions
2-3: liquid, freshly extracted honey, mustard, thick sauces
4-5: creamy honey
Please obtain your own optimum value with the medium that you
use (fig. 7.1):
The two surfaces on the filling nozzle should meet exactly, to cut off
the flow of the medium. This prevents dripping or taking in of any air.
fig. 7.1
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Manual
Fill Up 2
ON
Setting the running time of the motor in the cycle (in Minutes:
Seconds)
When the start button is pressed, the pump begins to run immediately until
the ON time is completed. The display indicates the remaining time.
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Manual
Fill Up 2
Select language
FILLING:
DENSITY:
PUMP:
INFO:
top counter:
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Manual
Fill Up 2
fig. 7.2 a
Bgelschalter
The foot switch (Accessory Art.No. 303001, fig. 7.2 b) is connected in all
modes of operation, parallel to the
- key of the keyboard, witch has thus
exactly the same functions. It can be ordered as an accessory.
To avoid any unintentional filling up procedure, microswitch or
foot switches should only be attached when all preparation
(suction and calibration) has been finalized, before filling.
fig. 7.2 b
Fuschalter
fig. 7.2 c
Schwimmerschalter
(A):
(B):
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Manual
Fill Up 2
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Fill Up 2
11.3 Troubleshooting
Error
Reason
Malfunction of the software effect of strong electromagnetic
fields (mobile phone, cordless telephones, or another motor was not
screened off from the agitator)
The medium is filled with
Some large air bubbles in the honey
air bubbles
cannot be completely removed because the honey stream enters the
jar in concentric circles and so allows large air bubbles in.
Retract is too long, so that some air
bubbles are always sucked back into
the fill nozzle during retraction (applies mainly to liquid honey)
Solution
Reset to factory settings
Menu SETUP RESET
Place the equipment as far down as
possible, so that the filling nozzle is
very close to the edge of the jar and fill
the honey as liquid as possible (warm).
reduce retraction period.
Rule of thumb:
0-1: liquid medium such as oil or
other liquid solutions
2-3: liquid, freshly extracted honey,
mustard, thick sauces
4-5: creamed honey
Check the bolt connections, sealing
rings and sensitive places at the problem area before applying with a honey
coating (see Fig. 4.2, page 12).
Remove cause (clean machine,
place in warm room etc.).
Acknowledge with
, when machine
is working again
Air pockets
See above
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Manual
Fill Up 2
12 Warranty
The guarantee for the filling machine is 24 months starting from the delivery date or expires with
30.000 l filling volume, depending on which limit is reached first. Guarantee is limited to damage
and faults which are based on workmanship. Wearing parts are excluded from this liability.
The company Stefan Weiland is not responsible for damages caused by inappropriate treatment, unintended usage, (see chapter 5.1), wrong assembly or maintenance by unqualified personnel or unauthorized electrical, electronic or mechanical interferences of any kind in the drive
module or the pump head.
The warranty covers only damage to the filling machine. The manufacturer can not take responsability for consequentional damages.
Worn parts are excluded from this liability.
The repairs should will be carried out by the manufacturer (or representatives) and will cover
spare parts and workmanship. The return of the machine should only take place after consulting
the manufacturer.
If you find, after purchase of the machine and checking the contents that individual parts are
missing, this must be communicated to the company Weiland within two weeks of the purchase date, either verbally or in writing.
Stefan Weiland 15.11.2012
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Manual
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13 CE - DECLARATION OF CONFORMITY
We,
Stefan Weiland Produktservice
Leipziger Str. 33
01097 Dresden
Deutschland
hereby declare in our own responsibility, that our bottling machine
NASSENHEIDER fill up 2
is designed and assembled in conformity with the following harmonized standards:
EN 262-1 und 292-2
EN 50081-1/1992; EN 55014; EN 61000-3-2/3
EN 50082-1/1997; EN 55014-2 (EN 61000-4-2/-3/-4/-5/-6/-11)
According to the regulations of the following EU directives:
2006/42/EG (machinery directive)
2004/108/EG (electromagnetic compliance)
2006/95/EG (low voltage directive)
01.01.2013
Stefan Weiland
Page 36
www.nassenheider.com
Produktservice Stefan Weiland
Leipziger Str. 33
01097 Dresden
Germany
Sales:
+49(0)351-89 66 91-01
Support: +49(0)351-89 66 91-05
Fax:
+49(0)351-89 66 91-99
PRO
E-Mail: info@nassenheider.com
Website: www.nassenheider.com
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