PVD-by Alim

Cairo Oil Refining Co.

Subsidery of Egyotian Gen. Petroleum Corp.
P.O. Box : Heliopolis 11757 Cairo A.R.E.
:..
Tel. : (+2) 02 - 2529821 (5 Lines)
(# ) - :%
Fax : (+2) 02 - 2529826
- :&
corc2000@excite.com:'(
E-mail : corc2000@excite.com
Pressure Vessel
DESIGN CALCULATIONS
Code :
Code Stamp :
Client :
Project :
Location :
Item No. :
Serial No. :
Title :
Service :
Job No. :
Dwg. No. :
ASME Section VIII, Division 1, Edition 2001, Addenda 2002

U
Amerya Petroleum Refining Co. (APRC)
Design & Fabrication of Debutanizer Reflux Reliever Drum
Alexandria, EGYPT
1-D-5
7434-33-U-2006
Horizontal Pressure Vessel
Deputanizer Reflux Reliever Drum
7434-33
7434-33-3A, Rev. 1
Vessel ID
Tangent-to-Tangent Length
Vessel Wall Thickness
MAWP
Design Temperature
MDMT
1556
4820
22
18
65
-12
MM
MM
MM
Kg/CM2G
o
C
o
C
Vessel capacity
Weight of vessel empty (erection weight), W
Weight of test liquid (water), Wc
Total test weight (weight of vessel and test liquid), Wt
Number of saddles
10.1518
7428
10152
17580
2
M3
Kg
Kg
Kg
Saddles
By
Eng. Abdel Halim Galala

Design Sector Manager (assist.)
+
Design Sector
Page : 1 of 126
Sheet 1 of 2
DESIGN CALCULATIONS OF PRESSURE VESSEL
Page : 2 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.)
Sheet : 2 of 2
Rev. : 1
Project
: Design & Procurement of ASME Pressure Vessel
Job Name : Demineralization Plant
Date : 18.2.2004
Job No. : 7434-33
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Vessel : Deputanizer Reflux Receiver Drum
Item No. : 1-D-5
Client : APRC
Capacity : 10.152 M3
Type : Horizontal
A. Title (cont.)
DESIGN CALCULATIONS
Code :
ASME Section VIII, Division 1, Edition 2001, Addenda 2002
Client :
Amerya Petroleum Refining Co. (APRC)
Project :
Design & Fabrication of Debutanizer Reflux Receiver Drum
Location : Alexandria, EGYPT
Item No. : 1-D-5
Serial No. : 7434-33-U-2006
Title :
Horizontal Pressure Vessel
Service : Debutanizer Reflux Receiver Drum
Job No. : 7434-33
Dwg. No. : 7434-33-3A, Rev. 1
3
2
1
Issued for approval
Issued for comments
18.2.2004
6.4.2003
Designed by
Rev.
Description
Date
6.4.2003
Reviewed by
Date
Revision Table
Dwg. No. : 7434-33-3A
Rev. : 1
6.4.2003
Approved by
Date

Page : 3 of 126
Sheet : 1 of 1
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Vessel : Deputanizer Reflux Receiver Drum Item No. : 1-D-5 Capacity : 10.152 M3
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
B. Copyright.
Copyright 2004 by
CORC
A.H.Galala, the Design Manager, on behalf of
Cairo Oil Refining Co. (CORC)
All right reserved.
1st. date of issue - April 6th., 2003
No part of this document may be reproduced in any form,

electronic retrieveal system or any otherwise without the
prior written permission of Designer.
Page : 4 of 126
Sheet : 1 of 1
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
C. Revision Description.
This page is a record of all revisions of the document, and the
following revision(s) has (have) been made to this document.
Rev.
0
1
Date
6.4.2003
18.2.2004
Sheet
No.
all
all
Revision Description
Issued for comments
Issued for approval
Page : 5 of 126
Sheet : 1 of 1
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
D. Contents.
L. Check of Ellipsoidal Head Thickness for External Pressure (Convex Side), FV.
Page
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M. Nozzle Neck thicknesses & Nozzle Openings Compensation :

Thk., MM
N11
1-1/2"
M1
300#
WNRF
Sch. XXS
10.16
N8
24"
M2
300#
WNRF
Sch. 30
14.27
Leg
20"
M3
Sch. 30
12.7
N1
8"
M4
300#
WNRF
Sch. 60
12.7
Integral Type Flange (Blind) N1 8" 300# Thickness Calculation
N1
6"
M5
300#
WNRF
Sch. 80
10.97
N2
6"
M6
300#
WNRF
Sch. 80
10.97
N9
4"
M7
300#
WNRF
Sch. 120
11.13
N18
3"
M8
300#
WNRF
Sch. 160
8.74
N3,N4&N7
2"
M9
300#
WNRF
Sch. XXS
10.16
1-1/2"
M10 N6&N17
300#
WNRF
Sch. XXS
9.09
1"
M11 N16
300#
WNRF
Sch. XXS
10.16
M12 N5A,N5B&N12 1-1/2" 300#
WNRF
Sch. XXS
10.16
M13 N10A& N10B 1/2"
300#
WNRF
Sch. XXS
7.47
Page
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N. Design of Saddle Supports.

O. Lowest MDMT Without Impact Test.
P. Radiography.
Q. Hydrostatic Test Pressure.
R. Post Weld Heat Treatment (PWHT).
S. Vessel Weight Calculation.
T. Sresses in Vessel on Two Saddle Supports.
U. Check of the Anchor Bolts Due to Seismic and Wind Loading.
V. Lifting Lugs Thickness Calculations.
W. Mesh Pad (Demister) Calculations.
X. References.
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Description
A. Title.
B. Copyright.
C. Revision Description.
D. Contents.
E. Applicable Loading Considered in Design.
F. Impact Test Requirements.
G. Standarad ASME B16.5 Flange Rating Class.
H. Cylindrical Shell Thickness.
I. Check of Cylindrical Shell Thickness for External Pressure, FV.
J. Ellipsoidal Head Thickness Under Internal Pressure.
K. Maximum Working Pressure, MWP (New/cold & Operating/corroded).
Page : 6 of 126
Sheet : 1 of 1
Page : 2 of 126
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
E. Applicable Loading Considered in Design.
[UG-22 & UG-98]
I. By considering UG-22 :
1. The loadings to be considered in design of vessel shall include the following :
a. Internal design pressure (see item II below).
b. Weight of the vessel and contents under test conditions.
c. Attachment of vessel supports such as lifting lugs and saddles.
2. No expected effect for superimposed static reactions such as piping.
There is no attached equipment such as motors, machinery, other vessels,
lining and insulation.
3. The effect of the following loadings is considered negligible and/or not applicable :
a. Cyclic and dynamic reactions due to pressure for thermal variations.
b. Wind, snow, and seismic reactions.
c. Impact reactions due to fluid chock.
d. Temperature gradients and differential thermal expansion.
II. By considering UG-21 & UG-98 :
The max. allowable working pressure for a vessel part is the max.internal
pressure at the highest point of vessel.
Since the vessel is intended to be erected horizontaly, the static head
equals almost the ID and the hight of leg :
16
18
0
Kg/cm2G
Kg/cm2G
Kg/cm2G
1556
694
894
MM
MM
MM
2.21023 PSIG
3.19602 PSIG
3.48011 PSIG
0.1556
0.225
0.245
Kg/cm2G
Kg/cm2G
Kg/cm2G
257.892 PSIG
258.878 PSIG
259.162 PSIG
2
18.1556 Kg/cm G
2
18.225 Kg/cm G
2
18.245 Kg/cm G
Max. Operating Pressure

Internal design pressure, P (MAWP) (at highest point of vessel)
External design pressure, Pex
227.3
257
0
PSIG
PSIG
PSIG
Vessel ID
Max. leg height = 12 + 12 + 503 + 2 + 165
Max. height of drain N4 = 12 + 12 + 502 + 2 + 165 + 200
61.2598 INCH
27.3228 INCH
35.1969 INCH
Water sp. gr.

Fluid sp. gr.at 15 oC
1
0.5
Max. hydrostatic head at internal bottom of vessel

Max. hydrostatic head at bottom of leg
Max. hydrostatic head at drain N4
Max. pressure for calculation at internal bottom of vessel
Max. pressure for calculation at bottom of leg
Max. pressure for calculation at outlet drain N4
Page : 7 of 126
Sheet : 1 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
F. Impact Test Requirements.

Impact test is not mandatory for the following pressure vessels materials :
I. Pressure Parts.
a. Main Vessel Components :
a. Shell :
b Heads :
c. Flanges :
d. Nozzle Necks :
e. Fittings, Tees :
ASME SA516 Grade 70

ASME SA516 Grade 70
ASME SA 105
ASME SA 106 Grade B
ASME SA 234 Grade WPB
b. Stud Bolts & Nuts :

f. Stud Boltshell
g. Nuts
ASME SA 193 Grade B7

ASME SA 194 Grade 2H
II. Non-Pressure Parts.

a. Saddle plate :
b. Lifting lugs & Pads :
ASME SA516 Grade 70

ASME SA516 Grade 70
Thickness of vessel components :

- Shell & Heads
ASME SA516 Grade 70
- Max. Nozzle Necks Thk.
ASME SA 106 Grade B
[UG-22 & UG-98]
P-No. Group No.

1
2
1
2
1
2
1
1
1
1
UNS No. G41400
1
1
Curve
D
D
B
B
B
[Size < 2-1/2"]
2
2
0.9
INCH
0.56181 INCH
D
D
22
14.27
o
Where the MDMT is
F
10
-12
in accordance with UG-20(f), UCS-66 and FIG. UCS-66, no impact test is required.
Please refer pages from
Page : 97 of 126
MM
MM
Impct Test is not required as per Code,

but is required as a client request.
G. Standard ASME Flange Rating Class.
1. Standard ASME B16.5 welded neck flanges shall be used.
2. For standard flange, Carbon Steel material in accordance
with ASME SA105, P-No. 1, Group No. 2, and for MAWP 255.682 PSIG
o
F
and Design temp.
149
The rating of flanges shall be 150# class, which satisfys the requirements of
Table 2 of ASME B16.5-1996.
3. As a client request, the rating shall be
300#
18
65
Kg/CM2G
o

Page : 8 of 126
Sheet : 1 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
H. Cylindrical Shell Thickness Under Internal Pressure
[UG-27(c)]
Shell material, Killed Carbon Steel,
ASME SA516 Grade 70

Normalized & Notch Toughness Tested
Shell material Specifications [Table 1A, Suppart 1, ASME Sec. II, Part D]
P-No.
Group No.
External Pressure Chart No.
1
2
CS-2
Vessel Inside Diameter, D

Shell Inside Diameter, D
Shell Inside Radius, Ri
Shell length from Tangent-to-Tangent (T/T), L
61.2598
61.2598
30.6299
189.764
INCH
INCH
INCH
INCH
1556
1556
778
4820
MM
MM
MM
MM
Max. Design Temperature

Min. Design Metal Temperature, MDMT
Max. Operating Temperature
149
10
122
65
-12
50
Max. Operating Pressure

Max. Internal Design Pressure, P (MAWP)
External Design Pressure (Full Vacuum)
227.273 PSIG
255.682 PSIG
0
PSIG
16
18
0
Kg/CM2G

Shell Inside Radius, R
Static Head = Vessel Diameter
Static Head Pressure (water head x sp. gr. 1.0)
Internal Design Pressure at bottom of vessel,
61.26
30.63
MM
MM
M
2.216
PSIG
257.898 PSIG
1556
778
1.556
0.156
18.156
Max. Allowable Stress @ Design Temp.(65 oC), S

Max. Allowable Stress @ Test Temp.(40 oC), St
20000
20000
PSIG
PSIG
1408
1408
Kg/CM2G
[Table 1A, SubPart 1, ASME Sec. II, Part D]

Hydrostatic Test Pressure, Ph = 1.3 x MAWP x (St/S)
[UG-99(b)]
332.386 PSIG
23.4
Kg/CM2G
Hydrostatic Test Pressure, Ph = 1.5 x MAWP x (St/S)
383.523 PSIG
27
Kg/CM2G
0.236
0.85
15%
MM
Corrosion Allowance, C
Joint Efficiency, E
[Spot Radiography],
Not Applicable
[Client request]
[UG-25]
[TABLE UW-12]
[Table UCS-57]
F
F
o
F
o
INCH
INCH
INCH
C
C
o
C
o
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 9 of 126
Sheet : 2 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
H. Cylinderical Shell Thickness Under Internal Pressure (cont.)
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-27(c)]
Value of 0.385 SE
[UG-27(c)(1)]
Since P does not exceed 0.385 SE, Use Thin Wall Equation:
[1] Min. Wall Thickness for Longitudinal Joints,
t1 = PR / (SE - 0.6P)
[UG-27(c)(1)]
6545
PSIG
460.768
Kg/CM2G
0.469
INCH
11.913
MM
[UG-27(c)(1)]
Value of 1.25 SE
Since P does not exceed 1.25 SE, Use Thin Wall Equation:
[2] Min. Wall Thickness for Circumferential Joints,
t2 = PR / (2SE + 0.4P)
[UG-27(c)(2)]
21250
PSIG
1496
Kg/CM2G
0.232
INCH
5.893
MM
The min. wall thickness shall be the greater of t1 or t2

By Adding Corrosion Allowance to Wall Tickness, t
Use Thickness of Construction, t (Adopted thickness)
Corroded Thickness = Adopted thk. - Corrosion allowance
0.469
0.705
0.866
0.63
INCH
INCH
INCH
INCH
11.913
17.907
22
16
MM
MM
MM
MM
In case of using shell fab. from pipe '20" Pipe nominal thickness, t (Sch.40)
0.472440945
INCH
12
MM
20" Pipe nominal thickness under tolerance tn = t - 0.125 t
0.472440945
INCH
12
MM
20" Pipe Corroded Thickness = tn - Corrosion allow ance
0.236440945
INCH
MM
Using 20" pipe sch. 40 is
OK
0.458
INCH
11.633
MM
By using APPENDIX 1-1 (In terms of the Outside Diameter) :
tm = P Ro / (SE + 0.4 P)
Thickness adjusted for w all thickness tolerance :
0.523
INCH
13.284
MM
By Adding Corrosion Allow ance to Wall Tickness, t
t = tm / (100%-12.5%)
0.759
INCH
19.284
MM
Using 20" pipe w ith commercial w all thickness, sch. 40 is
OK
Ladders and Platforms

Vessel saddle supports
Hot/cold Insulation
Post Weld Heat Treatment, PWHT
Impact Test
Note. Impact test is required as a client request.
N.A.
Yes
Page : 90 of 126
N.A.
Not required per Code
Page : 110 of 126
Per Code
Page : 7 of 126
Page : 10 of 126
Sheet : 3 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
H. Check of Shell Thickness Under Internal Pressure

[ For horizontal pressure vessels, with supplemental loading ] (vessel weight & hydrostatic liquid content)
[APPENDIX L-2.2.2]
Vessel OD
61.2598 INCH
Vessel Wall Thickness in the Corroded Condition, t
0.63
INCH
Vessel I.D. in the Corroded Condition, 2R = OD - 2 t
59.9998 INCH
Shell length from Tangent-to-Tangent (T/T), L
189.764 INCH
Shell Length from W.L.- to - W.L, L'
186.614 INCH
Joint Efficiency (Longitudinal Seams), E

Joint Efficiency (Circumferential Seams), E
Weight of Vessel, W
Weight of Contents, Wc
Total Weight of Vessel and Contents, Wt
Assume a Total no. of Saddles
Reaction at each Saddle, Q
Head (Cap) Depth - to - T.L,
[Table 8, ASME B16.9-1993]
Saddle - to - T.L., A
Material to Chart for Compressive Stress,
0.85
0.85
16377.3 lb
22383.2 lb
38760.5 lb
19380.3 lb
15.315 INCH
22.047 INCH
1600
16
1568
4820
4740
MM
MM
MM
MM
MM
7428
10152
17580
2
8790
389
560
Kg
Kg
Kg
Kg
MM
MM
[ FIG.CS-2 CHART, SUBPART 3 , ASME SEC.II , PART D ]
Shell, Ro
N.B. See vessel drawing layout,
* Here three cases must be investigated:

Case 1. Circumferential Stress due to Internal Pressure,
t = PR / ( SE-0.6 P)
[UG-27C(1)]
Case 2. Longitudinal Tensile Strength due to Bending
( at the midpoint between the saddles) must be
added to the longitudinal Stress due to Internal
Pressure.
31.4961 INCH
800
Page : 91 of 126
MM
0.465
MM
INCH
11.811
[ APPENDIX L-2.2.2]
0.238
N.B. Circumferential joint at center of vessel is the point of max. positive moment.
Max. negative moment is at supports but there is no joint there.Other circumferential joint
must be investigated using moment at the joint in calculating the compined stresses.
INCH
6.045
MM
Page : 11 of 126
Sheet : 4 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
H. Check of Shell Thickness Under Internal Pressure (cont.)

[ For horizontal pressure vessels, with supplemental loading ] (vessel weight & hydrostatic liquid content)
[APPENDIX L-2.2.2]
Case 3 . Longitudinal Compressive Stress due to Bending.
First determine the max. allowable compressive stress :

Factor
A = 0.125 / (Ro / t )
[UG-23(b)]
0.00344
Therefore, B
16000
[SUBPART 3 OF ASME SEC.II, PART D, FIG.CS-2]
PSIG
1126.4
Kg/CM2G
0.229
MM
NOTES:
1. No need to calculate the value of B by equation B = AE / 2 ,

since the value of A falls under the applicable Material/Temp. line.
[ Suppart 3 of ASME Sec.II, Part D, Fig. CS-2]
2. The general equatioin for thickness is the same as for

longitudinal tensile stress except the pressure portion drops
out since the most severe condition occurs when there is no
pressure in the vessel .
3. The joint efficiency for butt-welded joints shall be taken as
unity when investigating longitudinal compression.
[UG-23(b)]
[ APPENDIX L-2.2.2]
Thickness ,
0.00902 INCH
Page : 12 of 126
Sheet : 4 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
I. Check of Shell Thickness for External Pressure (Full Vacuum)

Design Temperature
For external pressure on cylinder, use UG-28 and Subpart 3.
Determine the effective length of shell without stiffening rings, L
149
65
Shell length from Tangent-to-Tangent (T/T), L1

Internal Height of Elliptical Head 2:1, h = ID/4
Head Wall Thickness, th
Internal Height of Ellipsoidal Head 2:1, ho = h + th
Effective shell length without stiffening, L = L1 + 2/3 ho
189.764
15.315
0.7874
16.1024
200.499
INCH
INCH
INCH
INCH
INCH
4820
389
20
409
5092.667
MM
MM
MM
MM
MM
Assume t for internal pressure (at corroded condition)

Do = ID + 2 t
L / Do
Do / t
0.62992 INCH
62.7559 INCH
3.1949
99.625 > 10
16
1594
MM
MM
Since Do/t > 10, use UG-28(c)(1)

a. Enter Fig. G with L / Do and read across to sloping line of Do/t
Read factor A
0.00038
387.2
Kg/CM2G
73.6094 PSI
5.1821
Kg/CM2G
15
1.056
OK
2024352
2055680
Kg/CM2G
b. Enter Fig. CS-2 with A (to find factor B), which falls under the curve.
Follow step (6) of UG-28(c)(1), and calculate the value of max. allowable
external working pressure, PA = 4B / 3 (Do / t)
Change t untill PA > 15 PSI (full vacuum)
E = Modulus of elasticity at design temp.
at amp. temp.
Notes.
1. For value of A falling to the left of the material-temp. line, the value
of Pa can be calculated as follows : Pa = 2 A E / 3 (Do /t)
2. For L/Do > 50, use L/Do = 50
For L/Do < 0.05, use L/Do = 0.05
3. For Do/t > 10,
For Do/t < 10,
use UG-28(c)(1)
use UG-28(c)(2)
5500
PSI
PSI
2.9E+07 PSI
2.9E+07 PSI
Kg/CM2G
Kg/CM2G
Page : 13 of 126
Sheet : 1 of 2
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
J. Ellipsoidal Head Thickness Under Internal Pressure
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-32(f)]
Head material, Carbon Steel

Head type
[Seamless]
Head material Specifications [Table 1A, Suppart 1, ASME Sec. II, Part D]
P-No.
Group No.
External Pressure Chart No.
ASME SA516 Grade 70

Ellipsoidal 2:1
Head ID
Head OD
Head Outside Radius
61.2598 INCH
62.9921 INCH
31.4961 INCH
[ASME B16.5-1996]
1
2
CS-2
1556
1600
800
MM
MM
MM
o
149
10
257.898
227.273
257.898
61.26
30.63
20000
20000
PSIG
PSIG
65
-12
18.156
16
18.156
1556
778
1408
1408
Hydrostatic Test Pressure, Ph = 1.3*MAWP(St/S)
335.27
PSIG
23.603
Kg/CM2G
[UG-25]
Corrosion Allowance, C
Joint Efficiency, E (Seamless & Full Radiography) [TABLE UW-12]
0.23622 INCH
0.85
MM
Outside Diameter of Head, Do

Outside Radius of Head, Ro
62.9921 INCH
31.4961 INCH
1600
800
MM
MM
Value of 0.665 SE
Since the value of 0.66SE > P, Use Thin Wall Equation for
Calculating the Min. required Thickness of Head, t:
t1 = PD / (2SE-0.2P)
[UG-32(d)] (1)
11305
795.872
KG/CM2G
Design Temperature
Max. Allowable Working Pressure, MAWP
Operating Pressure
Internal Design Pressure, P
Head Skirt Inside Diameter, D
Head Inside Radius, L ( ri )
Max. Allowable Stress @ Design Temp.(60 oC), S
Max. Allowable Stress @ Test Temp.(40 oC), St
[TABLE 1A , SUBPART 1 , ASME SEC. II , PART D]
[UG-99(b)]
F
F
PSIG
PSIG
PSIG
INCH
INCH
PSIG
C
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
MM
MM
Kg/CM2G
Kg/CM2G
0.46538 INCH
11.82059 MM
11305
795.872
Compare to Thickness of Seamless Spherical Shell :
Ps = 0.665 SE
Since P < Ps, Calculate Thickness for thin Wall Spherical Shell:
t2 = PRo/(2SE+0.8P)
[APPENDIX 1-1] (2)
For thin Wall ellipsoidal 2:1 head :
t = PD/(2SE-0.2P)
[UG-32(d)]
PSIG
KG/CM2G
0.23746 INCH
6.031587 MM
0.46538 INCH
11.82059 MM
Page : 14 of 126
Sheet : 2 of 2
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
J. Ellipsoidal Head Thickness Under Internal Pressure (cont.)
Head Thickness due to Internal Pressure, t = MAX ( t1 , t2)

By adding Corrosion Allowance to Wall Thickness,
Use Thickness of Construction, t (Adopted thickness)
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-32(f)]
0.46538 INCH
0.7016 INCH
0.787
INCH
11.82059 MM
17.82059 MM
20
MM
Corroded Thickness = Adopted thk. - Corrosion allowance
0.55118 INCH
14
MM
In case of using '20" Cap nominal thickness, t (Sch. 40)
0.787401575
INCH
20
MM
20" Cap nominal thickness under tolerance tn = t - 0.125 t
0.787401575
INCH
20
MM
20" Cap Corroded Thickness = tn - Corrosion allow ance
0.551181102
INCH
14
MM
Using 20" Cap sch. 80 is
OK
Required Head Thickness :

Head
tr = PD / (2SE - 0.2 P)
0.46538 INCH
11.82059 MM
a. For Shell :
MWP, New & cold (20 MM) P = SE t /(R + 0.6 t)
[UG-27(c)(1)]
MWP, Operating & corroded (14 MM) P = SE t /(R + 0.6 t)
472.622 PSIG
345.395 PSIG
33.273
24.316
b. For Head :
MWP, New & cold (20 MM) P = 2SE t /(D + 0.2 t) [UG-32(d)(1)]
MWP, Operating & corroded (14 MM), P = 2SE t /(D + 0.2 t)
435.675 PSIG
305.362 PSIG
[
30.67149 Kg/CM2G
21.49751 Kg/CM2G
[ t Represents the Min. Thickness after Forming ]
K. Maximum Working Pressure, MWP (New & Operating)
Kg/CM2G
Kg/CM2G
Page : 15 of 126
Sheet : 2 of 2
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
L. Check of Ellipsoidal Head Thickness for External Pressure (Convex Side), (Full Vacuum)
[UG-33(d)]
Assumed corroded thickness of head, t

Outside diameter of the head skirt, Do
The equivalent outside spherical, Ro = Ko Do
[UG-33(b)]
Outside height of the ellipsoidal head (measured from head-bend line), ho
Ratio of the major to the minor axis of ellipsoidal head, Do/2ho
0.55118
62.3622
54.342
16.1024
1.93643
Factor depending on the ellipsoidal head proportions Do/2ho, Ko
0.87139
(use interpolation)
INCH
INCH
INCH
INCH
14
1584
1380.288
409
MM
MM
MM
MM
PSI
668.8
Kg/CM2G
[See Table UG-33.1]
The required thickness of an ellipsoidal head having pressure on the

convex side, either seamless or of built-up construction with butt joints,
shall not be less than that determined by the following procedure :
Step 1. Assume a value for t and calculate the value of factor A
using the following formula :
A = 0.125 / (Ro / t)
0.00127
Step 2. Using the value of A calculate in Step 1, follow the same

procedure as that given for spherical shells in UG-28(d),
Step 2 through 6 :
a. Enter Fig. CS-2 with A (to find factor B), which is under the curve, B
Follow step (4) of UG-28(d), and calculate the value of max. allowable
external working pressure, PA = B / (Ro / t)
Change t untill PA > 15 PSI (full vacuum)
9500
96.3567 PSI
0
PSI
Notes.
1. For value of A falling to the left of the material-temp. line, the value
of Pa can be calculated in accordance with Step 5 of UG-28(d), as
follows : Pa = 0.0625 E / (Ro /t)2
E = Modulus of elasticity at design temp.
2.6E+07 PSI
2
6.783514 Kg/CM G
0
OK
Kg/CM2G
Page : 16 of 126
Sheet : 1 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M1. Nozzle Mark : N11, 1-1/2"NPS, Sch. XXS, 300# WNRF(Located entirely within a centrally located circle of head's leg)
No. of nozzles, n
1
Nozzle Neck Thickness Calculation
[UG-27 & Appendix 1-1]
(Cap 20" NPS, Sch. 30)
Determine if the opening and its reinforcement in the ellipsoidal head (cap)
are located entirelly within a centrally located circle which has a diameter
equal to 80% of the shell/leg diameter
[see UG-37(a) & Appendix L-7.6]
0.8 x Shell/leg ID
2d
15.2
INCH
3.34488 INCH
386.08
84.96
MM
MM
Therefore, the required head thickness for reinforcement calculations, tr

are to be determined by the hemispherical head formula using a radius of
K1D
where K1 = 0.9 for 2:1 ellip[soidal head.
0.9
Nozzle Size, NPS

Nozzle Material
1.5
INCH
40
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
For nominated Design Pressure & Temperature, Flange Rating [Section G]
259.166 PSIG
o
149
F
300#
18.2453
65
17100
17100
1203.84
1203.84
Kg/CM2G
0.95
INCH
1
0.23622 INCH
24.13
MM
MM
0.01431 INCH
0.363508 MM
0.25053 INCH
6.363508 MM
0.28185 INCH
7.158947 MM
0.4
10.16
DN
Kg/CM2G
o
[ANSI/ASME B16.5-1996]
Max. Allowable Stress of Nozzle Material @ Design Temp.(75 oC), Sn

Max. Allowable Stress of Nozzle Materiall @ Test Temp.(40 oC), Snt
PSIG
PSIG
Kg/CM2G
Outside Radius of Nozzle, Ron

Joint Efficiency of Nozzle, En (Seamless Pipe)
Nozzle Corrosion Allowance, Can
Nozzle Thickness Calculation :
Longitudinal Stress, t = PRon /(Sn*En + 0.4 P)
By adding Corrosion Allowance, t
[APPENDIX 1.1]
[UG-25]
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t

Use Nozzle 1-1/2" NPS with Selected Neck Sch. XXS,
with Thickness 0.4" ( 10.15 MM ).
[Table 2 of ANSI B 36.10M-1985-(R-1994)]
INCH
MM
Page : 17 of 126
Sheet : 2 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M1. Nozzle Mark :

N11 1-1/2 300# WNRF (cont.)
Nozzle Opening Calculation With Reinforcing
Nozzle Pipe Size, NPS

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
1.5
INCH
XXS
259.166 PSIG
o
149
F
Shell & Head Material

Nozzle Material
Reinforcing Pad Material
Allowable Stress of Shell Material, Sv
Allowable Stress of Nozzle Material, Sn
Allowable Stress of Pad Material, Sp
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA 106 Grade B
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell & Head Thickness

Shell & Head Corrosion Allowance, Cas
Shell & Head Thickness
Shell & Head Thickness less Corrosion Allowance
0.5
0.23622
0.5
0.26378
INCH
INCH
INCH
INCH
12.7
6
12.7
6.7
MM
MM
MM
MM
INCH
INCH
INCH
INCH
INCH
Reinforced Pad Thickness, te

Joint Efficiency of Shell, E
Joint Efficiency of Nozzle, En
Correction Factor, F
[UG-37(a)]
E1
[Nozzle in solid plate]
Shell & Head Outside Diameter, OD
Shell & Head Inside Diameter in Corroded Condition, 2R = OD - 2 t
Shell & Head Inside Radius in Corroded Condition, R
0.4
0.35
0.23622
0.11378
0.11378
0.47244
1
1
1
1
20
19.4724
9.73622
INCH
10.16
8.89
6
2.89
2.89
12
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
508
494.6
247.3
MM
MM
MM
Nozzle Outside Diameter, OD

Nozzle Inside Diameter, ID
Nozzle Projection beyond Inner Vessel Wall, h = min. (h1,h2)
h1 = 2.5 t
h2 = 2.5 ti
Nozzle ID Without Corrosion Allowance & 12.5% , d = OD - 2*tn
Finished Radius of Circular Opening, Rn
1.9
1.1
0
0.65945
0.28445
1.67244
0.83622
INCH
INCH
INCH
INCH
INCH
INCH
INCH
48.26
27.94
0
16.75
7.225
42.48
21.24
MM
MM
MM
MM
MM
MM
MM
less Pipe Tolerance 12.5% (12.5% NA)
& 12.5%, t (12.5% NA)
Nozzle Wall Nominal Thickness

Nozzle Wall Thickness less Pipe Tolerance 12.5%
Nozzle Wall Thick. less Corr. Allowance & 12.5% , tn
Nozzle Wall Thick.of Internal Projection (less Corr. Allowance & 12.5%), ti
40
DN
18.24529 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 18 of 126
Sheet : 3 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M1. Nozzle Mark :

N11 1-1/2 300# WNRF (cont.)
Nozzle Opening Calculation With Reinforcing (cont.)
* Outside Diameter of Reinforced Pad

[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
Dp2 = 2 (Rn + nozzle wall thk., tn + vessel wall thk., t )
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2
3.34488 INCH
2.42756 INCH
3.34488 INCH
84.96
61.66
84.96
MM
MM
MM
0.75
0.4
0.47244
0.4
0.25
0.28
0.25
19.05
10.16
12
10.16
6.35
7.112
6.35
MM
MM
MM
MM
MM
MM
MM
Calculating Size of Fillet Welds :

[UW-16(c)(2)&FIG.UW-16.1]
* For Outward Nozzle Weld [UW-16(c)(2)&FIG.UW-16.1SKETCH (c)]
Calculation of tmin. :
tmin.1 = 0.75 inch
tmin.2 (nozzle wall nominal thickness)
tmin.3 (shell wall thickness)
tmin. = lesser of tmin.1, tmin. & tmin.3
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 tmin.
tc = lesser of t c1 & tc2
By Considering Equal Legs Fillet Welds :
Leg of Outward Nozzle Weld = SQRT2 * tc
Use Leg with Dimension E in Dwg. No. 7434-33-3A
* For Outer Reinforcing Pad Weld
[FIG.UW-16 SKETCH (c)]
tmin.1 = 0.75 inch
tmin.2 ( te = thk. of reinforcing element)
tmin.3 ( shell wall thickness)
tmin. = lesser of t min.1, t min. 2 & t min.3
1/2 tmin.
Leg of Outer Pad Weld = SQRT(2)*(t min./2)
Use Leg with Dimension D in Dwg. No. 7434-33-3A
* Wall Thickness Required :
[UG-27(c)(1)]
Head
tr = PK1D / (2SE - 0.2 P)
Nozzle
trn = PRn /(SnEn - 0.6 P)
* Strength Reduction Factors :
Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr3 = lesser of Sn/Sv or Sp/Sv
fr4 = Sp / Sv
INCH
INCH
INCH
INCH
INCH
INCH
INCH
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0.47244
0.5
0.47244
0.23622
19.05
12
12.7
12
6
MM
MM
MM
MM
MM
0.33407 INCH
0.35433 INCH
8.5
9
MM
MM
0.13742 INCH
0.01279 INCH
3.490341 MM
0.324866 MM
1
0.855
0.855
0.855
1
INCH
INCH
INCH
INCH
INCH
Page : 19 of 126
Sheet : 4 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M1. Nozzle Mark :

N11 1-1/2 300# WNRF (cont.)
Min. Nozzle Neck Wall Thickness Check Per UG-45
A. Wall Thickness per UG-45(a) :
trna = trn + Can
B*. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4)
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12)
trnb11 = tr + Cas (tr for shell or head at E=1)
trnb12 = Min Wall Thickness per UG-16(b), see below
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only),
0.24901 INCH
6.324866 MM
0.32997
0.32997
0.37364
0.32997
INCH
INCH
INCH
INCH
8.38125
8.38125
9.490341
8.38125
NA
INCH
#VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2)
0.32997 INCH
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can
0.3631 INCH
8.38125
MM
MM
MM
MM
MM
9.222625 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 1-1/2", Sch. std0.145
Wall Thickness per UG-16(b), trnb12
I - Min. Wall Thickness 1/16" + Cas
II - Min. Wall Thickness of Unfired Steam Boilers = 1/4" + Cas
III - Min. Wall Thickness of Shell/Head in Compressed Air
Service, Steam Service, and Water Service = 3/32" + Cas
Selected Vessel Service in our case is : Case III (compressed air)
So, the Min. Wall Thickness per UG-16(b), trnb12
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b)
The nominal nozzle pipe wall thk.
The min. nozzle thk. provided = t (1-0.125)
So, the thickness provided meets the rules of UG-45.
3.683
MM
0.29872 INCH
0.48622 INCH
7.5875
12.35
MM
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
0.4
INCH
0.35
INCH
OK
8.38125
10.16
8.89
MM
MM
MM
Since there is no superimposed loads, the vessel doesn't require

a calculationon shear stresses caused by UG-22(c).
* Since the opening is access/inspection, UG-45(b) is not applicable
[UG-45(b)[
INCH
Page : 20 of 126
Sheet : 5 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
M1. Nozzle Mark :

N11 1-1/2 300# WNRF (cont.)
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-27]
Area of Reinforcement (with Reinforcing Element) :

Required Area, A = d tr F + 2 tn tr F(1-fr1)
0.23435 INCH2
Area Available in Shell, A1:

A11 = d (E1 t - F tr) - 2tn (E1 t - F tr)(1-fr1)
A12 = 2 (t + tn)(E1 t - F tr) - 2tn (E1 t - F tr)(1-f r1)
A1 = The Greater of A11 or A12
0.20717 INCH
0.09125 INCH2
0.20717 INCH2
133.6563 MM
58.87124 MM2
133.6563 MM2
Area Available in Nozzle Projecting Outward, A2 :

A21 = 5 (tn - trn) fr2 t
A22 = 2 (tn - trn)(2.5tn+te) fr2
A2 = The Lesser of A21 or A22
0.11388 INCH2
0.13071 INCH2
0.11388 INCH2
73.47186 MM2
84.32815 MM2
73.47186 MM2
Area Available in Inward Nozzle, A3 : (Not applicable)

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
A3 = The Greater of A31, A32 or A33
0.1283
0.05534
0
0
Area Available in Outward Nozzle Weld, A41:

A41 = (LEG)2 fr3
MM2
82.77683
35.70523
0
0
MM2
MM2
MM2
MM2
0.10735 INCH2
69.255
MM2
Area Available in Outer Reinforcing Pad Weld, A42:

A42 = (LEG)2 fr4
0.12555 INCH2
81
MM2
Area Available in Inward Nozzle Weld, A43 :

A43 = (LEG)2 fr2
0.10735 INCH2
69.255
MM2
Area Available in Reinforcing Pad, A5 :

A5 = (Dp - d - 2tn) te fr4
0.68262 INCH2
440.4
MM2
Total Area Available, AT :

AT = A1 + A2 + A41 + A43 + A5
1.34391 INCH2
867.0381 MM2
AT is greater than A, therefore opening is adequately reinforced.

NOTE. No need for Strength Path Calculations.
INCH2
INCH2
INCH2
INCH2
151.195
Page : 21 of 126
Shee t : 1 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M2. Nozzle Mark : N8 24" NPS, Sch. 30, 300# WNRF (Manhole Located at Shell with Reinforcement)
No. of nozzles, n
1
[UG-27(c) & Appendix 1-1]
Nozzle Size, NPS
Nozzle Material
24
INCH
600
ASME SA 106 Grade B
DN
Design Pressure, P
Design Temperature
For nominated Design Pressure & Temperature, Flange Rating
257.898 PSIG
o
149
F
300#
18.156
65
17100
17100
1203.84
1203.84
Kg/CM2G
12
INCH
1
0.23622 INCH
304.8
MM
MM
0.1799
INCH
4.569353 MM
0.41612 INCH
10.56935 MM
0.46813 INCH
11.89052 MM
Use Nozzle 24" NPS with Selected Neck Sch. 30,

with Thickness 0.562" (14.27 MM). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.562
INCH
14.2748
MM
Nozzle Neck Maximum Working Pressure, MWP (New & Operating)

Nozzle wall thickness less tolerance 12.5%
Nozzle wall thickness less tolerance 12.5% - Corrosion allowance
MWP, New & cold (14.275 MM) P = Snt E t /(Ron - 0.4 t)
[App. 1.1]
MWP, Operating & corroded (9.49 MM) P = Sn E t /(Ron - 0.4 t)
0.49175
0.25553
712.422
367.258
INCH
INCH
MM
MM
PSIG
PSIG
12.49045
6.49045
50.15448
25.85495
Nozzle Flange Maximum Working Pressure, MWP (New & Operating)

MWP, New & cold, 300# @ 100 oF
[ASME B.165, Table 2]
MWP, Operating & corroded, 300# @ 149 oF
[ANSI B16.5, Table 2]
740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
Kg/CM2G
o

PSIG
PSIG
Kg/CM2G

[APPENDIX 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 22 of 126
Sheet : 2 of 5
Date : 18.2.2004
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Client : APRC
Job No. : 7434-33
Client : APRC
Type : Horizontal
M2. Nozzle Mark :

N8 24" Sch. 30, 300# WNRF Manhole (cont.)

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
24
INCH
30
257.898 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell Thickness
Shell Corrosion Allowance, Cas
Shell Thickness l
Shell Thickness less Corrosion Allowance
0.86614
0.23622
0.86614
0.62992
INCH
INCH
INCH
INCH
22
6
22
16
MM
MM
MM
MM
0.562
0.49175
0.23622
0.25553
0.25553
0.86614
1
1
1
1
62.9921
61.7323
30.8661
INCH
INCH
INCH
INCH
INCH
INCH
14.2748
12.49045
6
6.49045
6.49045
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
1568
784
MM
MM
MM
24
22.876
0
1.5748
0.63882
23.4889
11.7445
INCH
INCH
INCH
INCH
INCH
INCH
INCH
609.6
581.0504
0
40
16.22613
596.6191
298.3096
MM
MM
MM
MM
MM
MM
MM
ess Pipe Tolerance 12.5% (12.5% NA)
& 12.5%, t (12.5% NA)


[UG-37(a)]
E1
Shell Outside Diameter, OD
Shell Inside Diameter in Corroded Condition, 2R = OD - 2 t
Shell Inside Radius in Corroded Condition, R
h1 = 2.5 t
h2 = 2.5 ti
600
DN
18.15602 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 23 of 126
Sheet : 3 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M2. Nozzle Mark :

[UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t )
Calculating Siz of Fillet Welds :
[UW-16(c)(2)&FIG.UW-16.1]
tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
tc = lesser of tc1 & tc2
tmin.1 = 0.75 inch
tmin. = lesser of tmin.1, tmin. 2 & tmin.3
1/2 tmin.
Leg of Outer Pad Weld = SQRT(2)*(tmin./2)
Shell
Nozzle
46.9779 INCH
25.2598 INCH
46.9779 INCH
1193.238 MM
641.6
MM
1193.238 MM
0.75
0.562
0.47244
0.47244
0.25
0.33071
0.25
19.05
14.2748
12
12
6.35
8.4
6.35
INCH
INCH
INCH
INCH
INCH
INCH
INCH
MM
MM
MM
MM
MM
MM
MM
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0.86614
0.86614
0.75
0.375
19.05
22
22
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.47256 INCH
0.17874 INCH
12.0029 MM
4.540115 MM
INCH
INCH
INCH
INCH
INCH
[UG-27(c)(1)]
tr = PR / (SE - 0.6 P)

Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
Page : 24 of 126
Sheet : 4 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M2. Nozzle Mark :

trna = trn + Can
0.41497 INCH
10.54012 MM
0.29872
0.29872
0.70878
0.29872
INCH
INCH
INCH
INCH
7.5875
7.5875
18.0029
7.5875
NA
INCH
#VALUE! MM
0.29872 INCH
0.56435 INCH
7.5875
MM
MM
MM
MM
MM
14.33438 MM
Nominal thickness of std. pipe wall thickness, NPS 24", Sch. Std.
0.375
9.525
MM
0.29872 INCH
0.48622 INCH
7.5875
12.35
MM
MM
0.32997 INCH
8.38125
MM
0.29872 INCH
7.5875
MM
0.41497 INCH
0.562
INCH
0.49175 INCH
OK
10.54012 MM
14.2748 MM
12.49045 MM

[UG-45(b)[
INCH
Page : 25 of 126
Sheet : 5 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
M2. Nozzle Mark :

Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-27]
Area of Reinforcement (witht Reinforcing element) :

11.1348 INCH2
7183.753 MM2

3.6847 INCH
0.26702 INCH2
3.6847 INCH2
2377.221 MM
172.2696 MM2
2377.221 MM2

A21 = 5 (tn - trn) fr2 t
A22 = 2 (tn - trn)(2.5tn+te) fr2
0.20677 INCH2
0.19761 INCH2
0.19761 INCH2
133.4029 MM2
127.4869 MM2
127.4869 MM2

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
0.68812
0.27914
0
0

A41 = (LEG)2 fr2
0.10735 INCH2

A42 = (LEG)2 fr4
0.3038

A43 = (LEG)2 fr2
443.9468
180.0884
0
0
MM2
MM2
MM2
MM2
69.255
MM2
196
MM2
0.10735 INCH2
69.255
MM2

A5 = (Dp - d - 2tn) te fr4
19.9021 INCH2
12840.04 MM2

AT = A1 + A2 + A41 + A42 + A43 + A5
24.3029 INCH2
15679.26 MM2

INCH2
INCH2
INCH2
INCH2
INCH2
Page : 26 of 126
Shee t : 1 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M3. Nozzle Mark : Leg 20"NPS, Sch. 30 (Leg Located at Shell with Reinforcement)
No. of nozzles, n
1
Nozzle Size, NPS
Nozzle Material
20
INCH
500
ASME SA 106 Grade B
DN
Design Pressure, P
Design Temperature
259.166 PSIG
o
149
F
#VALUE!
18.24529 Kg/CM2G
o
65
C
17100
17100
1203.84
1203.84
Kg/CM2G
10
INCH
1
0.23622 INCH
254
MM
MM
0.15065 INCH
3.826403 MM
0.38687 INCH
9.826403 MM
0.43522 INCH
11.0547
MM
0.5
INCH
12.7
MM
MM
MM

PSIG
PSIG
Kg/CM2G

[APPENDIX 1.1]
[UG-25]
with Thickness 0.5" (12.7 MM). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
A cap 20" NPS, Sch. 30, BW in accordance with ASME 16.9 shall be used for leg.
[App. 1.1]
0.4375
0.20128
761.45
346.982
INCH
INCH
PSIG
PSIG
11.1125
5.1125
53.60611
24.42751

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 27 of 126
Sheet : 2 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M3. Nozzle Mark :

Leg 20" Sch. 30 (located at shell) (cont.)

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
20
INCH
30
257.898 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell Thickness
Shell Thickness
0.86614
0.23622
0.86614
0.62992
INCH
INCH
INCH
INCH
22
6
22
16
MM
MM
MM
MM
0.5
0.4375
0.23622
0.20128
0.20128
0.86614
1
1
1
1
62.9921
61.7323
30.8661
INCH
INCH
INCH
INCH
INCH
INCH
12.7
11.1125
6
5.1125
5.1125
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
1568
784
MM
MM
MM
20
19
0
1.5748
0.5032
19.5974
9.79872
INCH
INCH
INCH
INCH
INCH
INCH
INCH
508
482.6
0
40
12.78125
497.775
248.8875
MM
MM
MM
MM
MM
MM
MM
& 12.5%, t (12.5% NA)


[UG-37(a)]
E1
h1 = 2.5 t
h2 = 2.5 ti
500
DN
18.15602 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 28 of 126
Sheet : 3 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M3. Nozzle Mark :

* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
Calculating Siz of Fillet Welds :
[UW-16(c)(2)&FIG.UW-16.1]
tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
tmin.1 = 0.75 inch
1/2 tmin.
Shell
Nozzle
39.1949 INCH
21.2598 INCH
39.1949 INCH
995.55
540
995.55
MM
MM
MM
0.75
0.5
0.86614
0.5
0.25
0.35
0.25
19.05
12.7
22
12.7
6.35
8.89
6.35
MM
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
INCH
INCH
INCH
INCH
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0.86614
0.86614
0.75
0.375
19.05
22
22
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.47256 INCH
0.14913 INCH
12.0029 MM
3.787937 MM
INCH
INCH
INCH
INCH
INCH
[UG-27(c)(1)]
tr = PR / (SE - 0.6 P)

Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
Page : 29 of 126
Sheet : 4 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M3. Nozzle Mark :

trna = trn + Can
0.38535 INCH
9.787937 MM
0.32997
0.32997
0.70878
0.32997
INCH
INCH
INCH
INCH
8.38125
8.38125
18.0029
8.38125
NA
INCH
#VALUE! MM
0.32997 INCH
0.75597 INCH
8.38125
MM
MM
MM
MM
MM
19.20165 MM
Nominal thickness of std. pipe wall thickness, NPS 20", Sch. 40

0.594
15.0876
MM
0.29872 INCH
0.48622 INCH
7.5875
12.35
MM
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
8.38125
MM
0.38535 INCH
0.5
INCH
0.4375 INCH
OK
9.787937 MM
12.7
MM
11.1125 MM

[UG-45(b)[
INCH
Page : 30 of 126
Sheet : 5 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
M3. Nozzle Mark :

Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-27]
Area of Reinforcement (witht Reinforcing element) :

9.28846 INCH2
5992.541 MM2

3.07479 INCH
0.25242 INCH2
3.07479 INCH2
1983.729 MM
162.8512 MM2
1983.729 MM2

A21 = 5 (tn - trn) fr2 t
A22 = 2 (tn - trn)(2.5tn+te) fr2
0.14043 INCH2
0.12211 INCH2
0.12211 INCH2
90.60008 MM2
78.7796 MM2
78.7796 MM2

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
0.54203
0.17319
0
0

A41 = (LEG)2 fr3
0.10735 INCH2

A42 = (LEG)2 fr4
0.3038

A43 = (LEG)2 fr2
349.695
111.7385
0
0
MM2
MM2
MM2
MM2
69.255
MM2
196
MM2
0.10735 INCH2
69.255
MM2

A5 = (Dp - d - 2tn) te fr4
16.6255 INCH2
10726.1
MM2

AT = A1 + A2 + A41 + A42 + A43 + A5
20.3409 INCH2
13123.12 MM2
INCH2
INCH2
INCH2
INCH2
INCH2
Page : 31 of 126
Shee t : 1 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M4. Nozzle Mark : N1 8"NPS, Sch. 80, 300# WNRF (Located at Shell)
No. of nozzles, n

Nozzle Size, NPS
Nozzle Material
8
INCH
200
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
257.898 PSIG
o
149
F
300#
18.156
65
17100
17100
1203.84
1203.84
[UG-45, UG-27 & APPENDIX 1-1]
DN
Kg/CM2G
o

PSIG
PSIG
Kg/CM2G
Kg/CM2G

4.3125 INCH
1
0.23622 INCH
109.5375 MM
0.06465 INCH
1.642111 MM
0.30087 INCH
7.642111 MM
0.33848 INCH
8.597375 MM

[Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.5
INCH
12.7
MM

[App. 1.1]
0.4375
0.20128
1808.16
813.301
INCH
INCH
MM
MM
PSIG
PSIG
11.1125
5.1125
127.2943
57.25639

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
MM

[APPENDIX 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 32 of 126
Sheet : 2 of 5
Date : 18.2.2004
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Client : APRC
Job No. : 7434-33
Client : APRC
Type : Horizontal
M4. Nozzle Mark :

N1 8" 300# WNRF (located at shell) (cont.)
Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
8
INCH
80
257.898 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell Thickness
Shell Thickness
0.86614
0.23622
0.86614
0.62992
INCH
INCH
INCH
INCH
22
6
22
16
MM
MM
MM
MM
0.5
0.4375
0.23622
0.20128
0.20128
0.86614
1
1
1
1
62.9921
61.7323
30.8661
INCH
INCH
INCH
INCH
INCH
INCH
12.7
11.1125
6
5.1125
5.1125
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
1568
784
MM
MM
MM
8.625
7.625
0
1.5748
0.5032
8.22244
4.11122
INCH
INCH
INCH
INCH
INCH
INCH
INCH
219.075
193.675
0
40
12.78125
208.85
104.425
MM
MM
MM
MM
MM
MM
MM
& 12.5%, t (12.5% NA)


[UG-37(a)]
E1
h1 = 2.5 t
h2 = 2.5 ti
200
DN
18.15602 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 33 of 126
Sheet : 3 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M4. Nozzle Mark :

* Outside Diameter of Reinforced Pad

[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
16.4449 INCH
9.88484 INCH
16.4449 INCH
417.7
251.075
417.7
MM
MM
MM
0.75
0.5
0.47244
0.47244
0.25
0.33071
0.25
19.05
12.7
12
12
6.35
8.4
6.35
MM
MM
MM
MM
MM
MM
MM

[UW-16(c)(2)&FIG.UW-16.1]
tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
tmin.1 = 0.75 inch
1/2 t min.
Shell
Nozzle
INCH
INCH
INCH
INCH
INCH
INCH
INCH
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0.86614
0.86614
0.75
0.375
19.05
22
22
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.47256 INCH
0.06257 INCH
12.0029 MM
1.589294 MM
INCH
INCH
INCH
INCH
INCH
[UG-27(c)(1)]
tr = PR / (SE - 0.6 P)

Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
Page : 34 of 126
Sheet : 4 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M4. Nozzle Mark :

trna = trn + Can
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4)
0.29879 INCH
7.589294 MM
0.32997
0.32997
0.70878
0.32997
INCH
INCH
INCH
INCH
8.38125
8.38125
18.0029
8.38125
NA
INCH
#VALUE! MM
0.32997 INCH
0.51797 INCH
8.38125
MM
MM
MM
MM
MM
13.15645 MM
Nominal thickness of std. pipe wall thickness, NPS 8", Sch. Std. 0.322
INCH
8.1788
MM
0.29872 INCH
0.48622 INCH
7.5875
12.35
MM
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
0.5
INCH
0.4375 INCH
OK
8.38125
12.7
11.1125
MM
MM
MM
Page : 35 of 126
Sheet : 5 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
M4. Nozzle Mark :

Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-27]
Area of Reinforcement (with reinforcing Element) :

3.91314 INCH2
2524.602 MM2

1.28475 INCH
0.25242 INCH2
1.28475 INCH2
828.8676 MM
162.8512 MM2
828.8676 MM2

A21 = 5 (tn - trn) fr2 t
A22 = 2 (tn - trn)(2.5tn+te) fr2
0.37353 INCH2
0.3248 INCH2
0.3248 INCH2
240.9873 MM2
209.546 MM2
209.546 MM2

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
0.54203
0.17319
0
0

A41 = (LEG)2 fr3
0.10735 INCH2

A42 = (LEG)2 fr4
0.3038

A43 = (LEG)2 fr2
349.695
111.7385
0
0
MM2
MM2
MM2
MM2
69.255
MM2
196
MM2
0.10735 INCH2
69.255
MM2

A5 = (Dp - d - 2tn) te fr4
6.77313 INCH2
4369.75
MM2

AT = A1 + A2 + A41 + A42 + A43 + A5
8.90116 INCH2
5742.674 MM2

INCH2
INCH2
INCH2
INCH2
INCH2
DESIGN CALCULATIONS OF HEAT EXCHANGER
Page : 36 of 126
According to ASME Code, Sec. VIII, Div. 1, Edition 2001, Addenda 2002
Designed by : Eng. Abdel Halim Galala, Design General Manager (Assistant)
Sheet : 1 of 10
Rev. : 1
Project
: Design & Procurement of Pressure Vessel
Sheet : 5
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. : 1
3
Item : 1-D-5 Capacity : 10.152 M
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
Integral Type Flange N1 8" 300# Thickness (Bolt Connected)

Flange Material,
[Attached by Bolts]
Design Temperature (shell side)
Bolt-up and Gasket Seating Temperature
Assume corrosion, C
[UG-25]
Operating Pressure
Internal Design Pressure, P (MAWP)
Allowable Stress of Bolt Material, SB :
* at design temp.(operating condition), Sb
* or at atmospheric temp./bolt-up temp. (gasket seating), Sa
Allowable Stress of Flange Material :
* at design temp.(operating condition), SfH
* or at atmospheric temp./bolt-up temp. (gasket seating), SfC
Allowable Stress of Nozzle neck, Vessel or Pipe wall Material :
* at design temp.(operating condition), SnH
* or at atmospheric temp./bolt-up temp.(gasket seating), SnC
[Table 1A , SubPart 1 , ASME Sec. II , Part D]
[Appendix 2] [FIG. 2-4, Sketch (7)]
ASME SA 105
o
F
149
o
F
10
o
F
86
0.19685 INCH
227.273 PSIG
255.682 PSIG
Subjected to internal press.
65
-12
30
5
16
18
C
C
o
C
MM
o
Kg/CM2G
Kg/CM2G
25000
25000
PSIG
PSIG
1760
1760
Kg/CM2G
20000
PSIG
1408
Kg/CM2G
20000
PSIG
1408
Kg/CM2G
17100
PSIG
2
1203.84 Kg/CM G
17100
PSIG
2
1203.84 Kg/CM G
Kg/CM2G
Figure (1)
Nominal bolt dia., dB
No. of bolts
12
0.875
1
15
6.15591
13
0.43189
25.4
381
156.36
330.2
10.97
[Appendix 2]
FIG. 2-4, Sketch (7)
Bolt Hole, d
Flange outside diameter, A
Flange inside diameter, B
Bolt circut diameter (B.C.D.), C = B + 2(g1 + h1+ R) [Appendix 2-3]
Hup thickness at small end, go = Shell Thickness t
Hup thickness at back of flange, g1 (assume g1 = 2 go)
R must not less than 1.5 the bolt hole (see TEMA Table D-5)
Hup length, h (must greater than 1.5 go)
Use max. slope 1:3,
[FIG. 2-4, Sketch 6]
h = 3.5 g0
Slope angle, Y = arc Tan [(g1-go)/h]
Fillet radius, r = 0.25 g1 [but not less than 3/16"(4.7625 MM)] [FIG. 2-4, Sketch 6, Note a]
Use r
h1 = r * Tan (45-Y/2)
E = (A-C)/2
(Check D292 )
INCH
INCH
INCH
INCH
INCH
0.86378 INCH
21.94
MM
MM
MM
MM
MM
MM
1.5
INCH
38
MM
1.295669291
INCH
32.91
MM
2.498031496
INCH
63.45
MM
9.809015445
Degree
0.215944882
INCH
5.485
MM
0.215944882
INCH
5.485
MM
0.181813441
INCH
MM
INCH
25.4
MM
Page : 37 of 126
Sheet : 2 of 10
Rev. : 1
Project
Sheet : 5
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. : 1
Item : 1-D-5 Capacity : 10.152 M3
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) (cont.)

[Attached by Bolts]
Nominal pipe size
Pipe Schedule
No. of bolts
Bolt diameter at root of thread
Subjected to internal pressure

8"
60
12
0.875
INCH
22.225 MM
0.75689 INCH
19.225 MM
Actual cross-sectional area of each bolt,

Total actual cross-sectional area of bolts, Ab
0.419
5.028
[TEMA Table D-5]
INCH2
2
INCH
Flange outside diameter, A

15
INCH
Flange inside diameter, B
6.15591 INCH
Bolt circut diameter (B.C.D.), C
13
INCH
Gasket Details: - Spiral-Wound metal, asbestos filled, stainless steel
0.125
INCH
- Outside diameter = (B.C.D - d) - 2*13
10.2362 INCH
- Inside diameter = O.D - 2N
8.8189
INCH
- Width, N
0.70866 INCH
Gasket Dimensions:
Basic gasket seating width, bO = N/2
[Table 2-5.2]
0.35433 INCH
Since bo > 1/4 inch (6.35 MM),
[Table 2-5.2]
Effective gasket seating width, b = 0.5*SQRT(bO)
[Table 2-5.2] 0.29763 INCH
Gasket Factor, m
[Table 2-5.1] 3
Min. Seating Stress, y
[Table 2-5.1] 10000
PSIG
Facing Sketch
[Table 2-5.1] (1a); Column II
Diameter at location of gasket load reaction, G
When bo is larger than 1/4", G = O.D.of gasket contact face - 2 b
N.B. When b < 1/4", the effective gasket seating width, b = bo
[Table 2-5.2]
N.B. When b > 1/4", the effective gasket seating width, b = 0.5*SQRT(bO)
[Table 2-5.2]
9.64096
[Appendix 2-3]
INCH
2
270.322 MM
2
3243.86 MM
381
156.36
330.2
3.175
260
224
18
MM
MM
MM
MM
MM
MM
MM
MM
7.55976 MM
704
Kg/CM2G
244.88
MM
Page : 38 of 126
Sheet : 3 of 10
Rev. : 1
Project
Sheet : 5
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. : 1
Date
: 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
[Attached by Bolts]
1. Bolt loading and size of bolts:

[Appendix 2-5(c)]
2
(a) Total hydrostatic end force, H = 0.785 G P
[Appendix 2-3]
(b) Total joint-contact surface compression load, Hp =2b*3.14GmP
[Appendix 2-3]
(c) Min. required bolt load for operating conditions, Wm1 = H + Hp
Min. required bolt load for gasket seating, Wm2 = 3.14 b G y
18655.6 lb
13822.1 lb
8462.07 Kg
6269.63 Kg
32477.8 lb
90099.9 lb
14731.7 Kg
40868.7 Kg
Allowable Bolt Stress at atmospheric temp., Sa

25000
Allowable Bolt Stress at design temp., Sb
25000
[Table 1A , SubPart 1 , ASME Sec. II , Part D]
(d) Total cross-sectional area of bolts at root of thread required for:
- operating conditions, Am1 = Wm1 / Sb
1.29911
- Gasket seating,
Am2 = Wm2 / Sa
3.604
[Appendix 2-3]
Total required cross-sectional of bolts, Am = the greater of Am1 & Am2
3.604
Since the actual bolt area Ab = 18.58 inch2, for 20 bolt, 1-1/4 in. dia.
5.028
bolts, the bolts are adequately enough.
(e) Flang design bolt load, W:
- For operating conditions, Wo = Wm1
[Appendix 2-5(d)]
32477.8
- For gasket seating, Wa = 0.5(Am + Ab) * Sa
[Appendix 2-5(d)]
107900
2. Total flange moment for design condition:
[Appendix 2-5(c)]
Flange Loads:
Hydrostatic end force on area inside flange, HD = 0.785 B2 P
Kg/CM2G
PSIG
PSIG
1760
1760
INCH2
INCH2
2
838.135 MM
2
2325.16 MM
INCH2
INCH2
2
2325.16 MM
2
3243.86 MM
lb
lb
14731.7 Kg
48942.7 Kg
Kg/CM2G
7605.95 lb
3450
Kg
13822.1 lb
6269.63 Kg
Gasket load (flange design bolt load - total hydrostatic end force), HG
Gasket seating force
HG = Wm1 - H
Difference bet. total hydrostatic end force and the hydrostatic end force on area inside of flange, HT
HT = H - HD
11049.7 lb
5012.07 Kg
[Table 2-6]
2.1137
INCH
53.6881 MM
hG = (C - G) / 2
[Table 2-6]
1.67952 INCH
42.6598 MM
hT = (R' + g1 + hG) / 2
[Table 2-6]
2.11256 INCH
53.6589 MM
1.68181 INCH
42.7181 MM
Lever arms:
hD = R' + 0.5 g1
Where R' = R + h1
Page : 39 of 126
Sheet : 4 of 10
Rev. : 1
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Sheet : 5
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. : 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
[Attached by Bolts]
Subjected to internal presure
Flange Moments:
Component of moment due to HD, MD = HD hD
[Appendix 2-3 16076.7
lb-in
185.224 Kg-M
Component of moment due to HG, MG = HG hG
[Appendix 2-323214.6
lb-in
267.461 Kg-M
Component of moment due to HT, MT = HT hT
[Appendix 2-3 23343.1
lb-in
268.942 Kg-M
62634.4 in.-lb
5219.53 ft-lb
721.627 Kg-M
107900
lb
48942.7 Kg
1.67952
181220
181220
181220
15101.7
INCH
42.6598
2087.88
2087.88
2087.88
Total moment acting upon the flange, Mo:

- For operating condition
[Appendix 2-6]
MO1 = MD + MG + MT
3. Total flange moment for bolt-up condition (Gasket condition):

[Appendix 2-6]
Flange Load: HG = W A = 0.5 (Am + Ab) * Sa
Lever Arm., hG = (C - G) / 2
Flange Moment for gasket condition, MO2 = HG hG = W A (C - G) / 2
(5)
Mo2 * (SfH / SfC )

4. MO = The greater of MO1 or MO2 (SfH/SfC)
lb-in
lb-in
lb-in
ft-lb
MM
Kg-M
Kg-M
Kg-M
5. Shape constants for flange:

K=
From Appendix 2, FIG. 2-7.1:
2.43668
B
2
T =
Z=
K (1 + 8.55246 Log10 k ) 1
(1.04720 + 1.9448 k 2 )( k 1)
K2 + 1
1.3584
1.40507
K2 1
K Log10 K
1
0.66845 + 5.71690
K 1
K2 1
Y =
U =

K 2 (1 + 8.55246 Log K ) 1
10
1.36136( K 2 1)( K 1)
g1/go
ho = SQRT(B go)
h/ho
F
V
f
d = (U/V) ho go2 (for integral type flanges) [APPENDIX 2-3]

e = F / ho
(for integral type flanges) [APPENDIX 2-3]
2.31617
2.54524
2
1.63054
1.53202
0.69863
0.12928
1
INCH3
5.9877
0.42847 INCH-1
3
98120.8 MM
-1
0.01687 MM
Page : 40 of 126
Sheet : 5 of 10
Rev. : 1
Project
Sheet : 5
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. : 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

[Attached by Bolts]
6. Calculation of flange actual stresses
Assume t
te + 1 t ^ 3
Factor L =
+
[Appendix 2-3]
T
d
Where t = flange thickness
factor e = F/ ho (for integral type flanges)
[Appendix 2-3]
e = FL/ ho (for loose type flanges)
[Appendix 2-3]
F = factor for integral type flanges
[Fig. 2-7.2]
T = factor involving K
[Fig. 2-7.1]
2
d = (U/V) ho go
[Appendix 2-3]

1.42126 INCH
1.66392
36.1
0.42847 INCH-1
NA
0.69863
1.3584
INCH3
5.9877
0.01687 MM
For integral type flange, actual stresses (calculated) : [Fig. 2-4, Sketch (6a)]
1. a. Longitudinal hub stress, operating SH = f Mo / L g12 B (6) [Appendix 2-723712.4 PSIG
b. Longitudinal hub stress, seating
SH = f Mo2 / L g12 B (6) [Appendix 2-723712.4 PSIG
2
2. a. Radial flange stress, operating SR = (1.33 t e +1) Mo / L t B (7) [Appendix15869.9 PSIG

2
b. Radial flange stress, seating SR = (1.33 t e +1) Mo2 / L t B (7) [Appendix15869.9 PSIG
2
3. a. Tangential flange stress, operating ST = (Y Mo / t B) - Z SR (8) [Appendix 11456.6 PSIG
MM
-1
3
98120.8 MM
2
1669.35 Kg/CM G
2
1669.35 Kg/CM G
2
1117.24 Kg/CM G
2
1117.24 Kg/CM G
2
806.545 Kg/CM G
ST = (Y Mo2 / t B) - Z SR (8) [Appendix11456.6 PSIG

0.5 (SH + SR)
[Appendix 2-8(a)(4)]
19791.1 PSIG
0.5 (SH + SR)
19791.1 PSIG
2
806.545 Kg/CM G
5. a. Flange stress, operating
0.5 (SH + ST)
17584.5 PSIG
2
1237.95 Kg/CM G
b. Flange stress, seating
0.5 (SH + ST)
17584.5
6459.39
17919.6
0
1237.95
454.741
1261.54
0
b. Tangential flange stress, seating

4. a. Flange stress, operating
b. Flange stress, seating
6. a. Bolt stress, operating = Wm1 / Ab

b. Bolt stress, seating = Wm2 / Ab
7. a. Shear stress carried by the fillet weld
PSIG
PSIG
PSIG
PSIG
7. Actual Stresses (Calculated) Compared with Allowable Stresses [APPENDIX 2-8]

7.a. For Operating Condition :
Allowable design stress of flange at operating condiotion, Sf
20000
PSIG
Allowable design stress of nozzle/vessel at operating condition, Sn
17100
PSIG
Assume flange thickness (without C.A), toperating
1.42126 INCH
Allowable stresses
PSIG
Longitudinal Hub Stress SH1 = 1.5 Sf
[Appendix 2-8(a)(1)(b)]
30000
Longitudinal Hub Stress SH2 = 2 Sn
34200
The calculated (actual) hub stress SH < SH (min.) allowable

Radial Flange Stress SR = Sf
The calculated (actual) radial stress SR < SR allowable
Kg/CM2
1393.3
Kg/CM2G
1393.3
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
1408
1203.84 Kg/CM2G
36.1
MM
Actual stresses
(Calculated )
Kg/CM2
PSIG
30000
>
23712.4
20000
>
15869.9
Page : 41 of 126
Sheet : 6 of 10
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Sheet : 5
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. : 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
20000

>
11456.6
0.5(SH + SR) = Sf
< Allowable stress
20000
>
19791.1
0.5(SH + ST) = Sf
< Allowable stress
20000
>
17584.5
25000
>
6459.39
Tangential Flange Stress ST = Sf
The calculated (actual) tangential stress ST < ST allowable
The calculated (actual) stress

Bolt stress = Wm1 / Ab
< Allowable stress
7.b. For Gasket Seating :

20000
PSIG
17100
PSIG
1.42126 INCH
Allowable design stress of flange at gasket seating, Sf

Allowable design stress of nozzle/vessel at gasket seating, Sn
Assume flange thickness (without C.A), tgasket
Allowable stresses
PSIG
Longitudinal Hub Stress SH1 = 1.5 Sf
30000
Longitudinal Hub Stress SH2 = 2 Sn
34200
The calculated (actual) hub stress SH < SH (min.) allowable
Kg/CM2
Kg/CM2G
1408
1203.84 Kg/CM2G
36.1
MM
Actual stresses
(Calculated )
Kg/CM2
PSIG
30000
>
23712.4
20000
>
15869.9
20000
>
11456.6
20000
>
19791.1
0.5(SH + SR) = Sf
< Allowable stress
0.5(SH + ST) = Sf
< Allowable stress
20000
>
17584.5

Bolt stress = Wm2 / Ab
25000
>
17919.6
< Allowable stress
Radial Flange Stress SR = Sf
The calculated (actual) radial stress SR < SR allowable

Tangential Flange Stress ST = Sf
The calculated (actual) tangential stress ST < ST allowable
The min. flange thickness, t = Max. (toperating, tgasket)
1.42126 INCH
36.1
MM
Page : 42 of 126
Sheet : 7 of 10
Rev. : 1
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Sheet : 5
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. : 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

Since all actual stresses are less than the allowable stresses, the selection of t is adequate.
If an optimum min. thicknessof flange is desired, calculations must be operated with a smaller
value of t until one of the actual stresses or stress combination is approximately equal to the
allowable stress even though other actual stresses are less than the allowable stress for that
actual stress.
Flange thickness with C.A & RF = t + 2*corrosion all. + raised face
1.81496 INCH
46.1
MM
Use flange thickness for construction
1.85039 INCH
47
MM
BOLT SUMMARY
Factor K = A/B
Gasket width, N
Total required cross-sectional area of bolts
Actual bolt cross-sectional area, Ab
2.43668
0.70866
3.604
5.028
0.875
18
2325.16
3243.86
22.225
MM
MM2
MM2
MM
1. Actual Edge distance, E from drawing = 1/2 (A - C)
Min. Edge distance, E (for bolt size 0.75")
0.8125
Min. Edge distance, E (for bolt size 7/8")
[TEMA Table D-5]
Min. Edge distance, E (for bolt size 1")
Min. Edge distance, E (for bolt size 1-1/8")
Min. Edge distance, E (for bolt size 1-1/4")
[TEMA Table D-5]
2. Actual Bolt spacing, B from drawing
0.9375
INCH
INCH2
INCH2
INCH
INCH
INCH
INCH
26.9875
MM
1.125
INCH
28.575
MM
1.25
INCH
31.75
MM
1.75
Min. Bolt spacing, B (for bolt size 7/8")
Min. Bolt spacing, B (for bolt size 1")
Min. Bolt spacing, B (for bolt size 1-1/8")
Min. Radial distance, Rh (for bolt size 1-1/8")
Min. Radial distance, Rh (for bolt size 1-1/4")
[TEMA Table D-5]
Use construction flange thickness, including corrosion allowance

[The same thickness for 8" 300# blind flange in accordance with ASME B16.5]
85.462
MM
INCH
44.45
2.0625
INCH
52.3875
MM
2.25
INCH
57.15
MM
2.5
INCH
63.5
MM
Min. Bolt spacing, B (for bolt size 1-1/4")

[TEMA Table D-5]
2.8125
INCH
Max. Recommended bolt spacing, Bmax = 2 dB + 6 t / (m + 0.5) [TEMA RCB- 4.18645 INCH
3. Actual Radial distance, Rh from drawing = (C-B)/2-(g1+h1)
2.36142 INCH
Min. Radial distance, Rh (for bolt size 1")
23.8125 MM
INCH
Min. Bolt spacing, B (for bolt size 0.75")
Min. Radial distance, Rh (for bolt size 7/8")
MM
MM
1.0625
3.36465 INCH
Min. Radial distance, Rh (for bolt size 0.75")
25.4
20.6375
MM
71.4375 MM
106.336 MM
59.98
MM
1.125
INCH
28.575
1.25
INCH
31.75
MM
1.375
INCH
34.925
MM
1.5
INCH
38.1
MM
1.75
INCH
1.61811 INCH
MM
44.45
MM
41.1
MM
Page : 43 of 126
Sheet : 8 of 10
Rev. : 1
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Sheet : 5
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. : 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

FLANGE FACTORS
(a) For Integral Flanges
E6
F =
3
Factor F per Fig. 2-7.2 is then solved by
C
1 / 4 (1 + A )
[
2 .7 3
V =
Factor f per Fig. 2-7.6 is then solved by
f = C36 / (1 + A)

0.69863
E4
2.73 1/ 4
[
]
(1 + A ) 3
C
Factor V per Fig. 2-7.3 is then solved by
0.12928
h/SQRT(BGo 1.532023693
1
The values used in the above equations are solved using Eqs. (1) through (45) below based on the values g1, g0, h and ho
as defined by 2-3. When g1 = go, F = 0.908920, V = 0.550103, and f = 1; thus Eqs. (1) through (45) need not be solved.
(b) For Loose Hub Flanges
Factor FL per Fig. 2-7.4 is solved by
FL =
1
C18
+
2
A
11A
A
A
1
1
1
+
+
+ C 21
+ C 24

4
70
40
6
84
105
72
1/ 4
(1 + A ) 3
C
2 .7 3
C
Factor VL per Fig. 2-7.5 is solved by
1
C
3C 21
24
C18
5
2
VL = 4
1/ 4
2.73
(1 + A ) 3
0.70076
0.13057
Factor f per Fig. 2-7.6 is set equal to 1.

f=1
1
The values used in the above equations are solved using Eqs. (1) through (5), (7), (9), (10), (12),
(14), (16), (18), (20), (23), and (26) below based on the values of g1, g0, h, and ho as defined by 2-3.
go
0.43189 INCH
10.97
MM
g1
h
ho = SQRT(B go), Effective hub length
B
0.86378
2.49803
1.63054
6.15591
21.94
63.45
41.4158
156.36
MM
MM
MM
MM
(1)
(2)
(3)
A = (g1/go) - 1
C = 43.68(h/ho)4
C1 = 1/3 + A/12
1
240.627
0.41667
(4)
C2 = 5/42 + 17 A / 336
0.16964
(5)
C3 = 1/210 + A/360
0.00754
(6)
C4 = 11/360 + 59 A/5040 + (1+3 A)/C
0.05889
(7)
C5 = 1/90 + 5 A/1008 - (1+ A)3/C
-0.01718
INCH
INCH
INCH
INCH
Page : 44 of 126
Sheet : 9 of 10
Rev. : 1
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Sheet : 5
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. : 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

FLANGE FACTORS (CONT.)
(8)
C6 = 1/120 + 17 A/5040 +1 /C
(9)

0.01586
(10)
C7 = 215/2772 + 51 A/1232 + (60/7 + 225 A/14 + 75A /7 + 5 A /2)/C 0.27628

2
3
C8 = 31/6930 + 128 A/45045 + (6/7 + 15 A/7 + 12A /7 + 5 A /11)/C
0.0288
(11)
C9 = 533/30240 + 653 A/73920 + (1/2 + 33 A/14 + 39 A2/28 + 25 A3/840.04536
(12)
C10 = 29/3780 + 3 A/704 - (1/2 + 33 A/14 + 81 A2/28 + 13 A3/12)/C
(13)
-0.01646
2
3
C11 = 31/6048 + 1763 A/665280 + (1/2 + 6 A/7 + 15 A /28 + 5 A /42)/ 0.01614
(14)
C12 = 1/2925 + 71 A/300300 + (8/35 + 18 A /35 + 156 A2/385 + 6 A3/55

0.0058
(15)
C13 = 761/831600 + 937 A/1663200 + (1/35 + 6 A /35 + 11 A2/70 + 3 A0.00314
(16)
C14 = 197/415800 + 103 A/332640 - (1/35 + 6 A /35 + 17 A /70 + A / -0.00147
(17)
(18)
C15 = 233/831600 + 97 A/554400 + (1/35 + 3 A /35 + A /14 + 2 A /105

0.00131
C16 = C1C7C12 + C2C8C3 + C3C8C2 - (C32C7 + C82C1 + C22C12)
0.00021
(19)
C17 = [C4C7C12 + C2C8C13 + C3C8C9 - (C13C7C3 + C82C4 + C12C2C9)] / 0.0917
(20)
C18 = [C5C7C12 + C2C8C14 + C3C8C10 - (C14C7C3 + C82C5 + C12C2C10)]-0.02242

/
(21)
C19 = [C6C7C12 + C2C8C15 + C3C8C11 - (C15C7C3 + C82C6 + C12C2C11)]0.01666

/
(22)
(23)
C20 = [C1C9C12 + C4C8C3 + C3C13C2 - (C32C9 + C13C8 C1 + C12C4C2)] / 0.1323

C21 = [C1C10C12 + C5C8C3 + C3C14C2 - (C32C10 + C14C8 C1 + C12C5C2)] -0.04642
/
(24)
C22 = [C1C11C12 + C6C8C3 + C3C15C2 - (C32C11 + C15C8 C1 + C12C6C2)] 0.05587

/
(25)
C23 = [C1C7C13 + C2C9C3 + C4C8C2 - (C3C7C4 + C8C9 C1 + C22C13)] / C -0.23441
(26)
(27)
C24 = [C1C7C14 + C2C10C3 + C5C8C2 - (C3C7C5 + C8C10 C1 + C22C14)] / 0.00573

C25 = [C1C7C15 + C2C11C3 + C6C8C2 - (C3C7C6 + C8C11 C1 + C22C15)] / -0.07383
(28)
C26 = - (C/4)1/4
-2.78497
(29)
C27 = C20 - C17 - 5/12 + C17C26
-0.63146
(30)
C28 = C22 - C19 - 1/12 + C19C26
-0.0905
(31)
C29 = - (C/4)1/2
-7.75608
(32)
C30 = - (C/4)3/4
-21.6005
(33)
C31 = 3 A/2 - C17 C30
3.4808
(34)
C32 = 1/2 - C19 C30
0.85979
(35)
C33 = 0.5 C26C32 + C28C31C29 - (0.5 C30C28 + C32C27C29)
-3.94227
(36)
C34 = 1/12 + C18 - C21 - C18C26
0.04488
(37)
C35 = - C18 (C/4)3/4
0.48436
(38)
C36 = (C28C35C29 - C32C34C29)/C33
-0.16217
(39)
C37 = [0.5 C26C35 + C34C31C29 - (0.5 C30C34 + C35C27C29)] / C33
0.95722
(40)
E1 = C17C36 + C18 + C19C37
-0.02135
(41)
E2 = C20C36 + C21 + C22C37
-0.01439
(42)
E3 = C23C36 + C24 + C25C37
-0.02693
(43)
E4 = 1/4 + C37/12 + C36/4 - E3/5 - 3E2/2 - E1
0.33755
(44)
E5 = E1 (1/2 + A/6) + E2(1/4 + 11A/84) + E3(1/70 + A/105)
(45)
-0.02036
E6 = E5 - C36(7/120 +A/36 + 3A/C) - 1/40 - A/72 - C37(1/60 +A/120 + 1/C-0.07117
Page : 45 of 126
Sheet : 10 of 10
Rev. : 1
Project
Sheet : 5
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. : 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

APPENDIX 2-3
When B < 20 g1, it will be optional for the designer to substitute B1 in the
2
formula stress SH = f * Mo /( L * g1 * B).
20 * g1
B
17.2756 INCH
6.15591 INCH
438.8
156.36
MM
MM
B1 = B + g1 for loose & integral type flanges have f <1 ( the min. f permitted is 7.01969 INCH
B1 = B + go for integral type flanges when f = > 1
6.5878
INCH
178.3
167.33
MM
MM
Page : 46 of 126
Sheet : 1 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M5. Nozzle Mark : N1 6" NPS, Sch. 80 300# WNRF (Located at Blind Flange of N1)
No. of nozzles, n
1
NOZZLE NECK THICKNESS CALCULATION
Nozzle Size, NPS
Nozzle Material
6
INCH
150
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
257.898 PSIG
o
149
F
300#
18.156
65
17100
17100
PSIG
PSIG
1203.84
1203.84
Kg/CM2G
3.3125 INCH
1
0.23622 INCH
84.1375
MM
MM
0.04966 INCH
1.261332 MM
0.28588 INCH
7.261332 MM
0.32161 INCH
8.168998 MM

with Thickness 0.432 ( 10.97 MM ).
[Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.432
INCH
10.9728
MM

[App. 1.1]
0.378
0.14178
2044.67
744.652
INCH
INCH
MM
MM
PSIG
PSIG
9.6012
3.6012
143.9444
52.42352

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
[UG-45 , UG-27 & APPENDIX 1-1]
DN
Kg/CM2G
o

Kg/CM2G

[APPENDIX 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 47 of 126
Sheet : 2 of 4
Date : 18.2.2004
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Client : APRC
M5. Nozzle Mark :

N1 6" NPS 300# WNRF (located at Blind Flange of
Nozzle Opening Calculation Without Reinforcing
Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
Job No. : 7434-33
Client : APRC
Type : Horizontal
N1) (cont.)
6
INCH
80
257.898 PSIG
o
149
F
150
18.15602 Kg/CM2G
o
65
C
Shell Material
Nozzle Material
Blind Flkange Material
Allowable Stress of Shell Material,
Allowable Stress of Blind Flange Material, Sv (nozzle located at blind)
Shell (Blind Flange 8" 300#) Thickness
Shell (Blind Flange 8" 300#) Corrosion Allowance, Cas
Shell (Blind Flange 8" 300#)Thickness less Tolerance
t
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA 105
N.A.
20000
PSIG
1408
17100
PSIG
1203.84
0
PSIG
0
20000
PSIG
1408
1.61811 INCH
41.1
0.19685 INCH
5
1.55811 INCH
39.576
1.36126 INCH
34.576

0.432
0.378
0.19685
0.18115
0.18115
0
1
1
1
1
62.9921
60.2696
30.1348
INCH
INCH
INCH
INCH
INCH
6.625
5.761
0.45287
3.40315
0.45287
6.2627
3.13135
& 12.5%,
(12.5% NA)


[UG-37(a)]
E1
h1 = 2.5 t
h2 = 2.5 ti
DN
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
MM
MM
MM
MM
INCH
10.9728
9.6012
5
4.6012
4.6012
0
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
MM
1530.848 MM
765.424 MM
INCH
INCH
INCH
INCH
INCH
INCH
INCH
168.275
146.3294
11.503
86.44
11.503
159.0726
79.5363
MM
MM
MM
MM
MM
MM
MM
Page : 48 of 126
Sheet : 3 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M5. Nozzle Mark :

N1 6" NPS 300# WNRF (located at Blind Flange of N1) (cont.)
* Outside Diameter of Reinforced Pad (if used)
[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
[UW-16(c)(2)&FIG.UW-16.1]
* For Outward Nozzle Weld 41 [UW-16(c)(2)&FIG.UW-16.1SKETCH (c)]
tmin.1 = 0.75 inch
tmin.3 [shell (blind) wall thickness]
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
* For Outer Reinforcing Pad Weld (NA) [FIG.UW-16 SKETCH (c)]
tmin.1 = 0.75 inch
tmin.3 [shell (blind) wall thickness]
1/2 t min.
12.5254 INCH
9.34752 INCH
0
INCH
318.1452 MM
237.427 MM
0
MM
0.75
0.432
1.61811
0.432
0.25
0.3024
0.25
19.05
10.9728
41.1
10.9728
6.35
7.68096
6.35
INCH
INCH
INCH
INCH
INCH
INCH
INCH
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0
1.61811
0
0
INCH
INCH
INCH
INCH
INCH
19.05
0
41.1
0
0
MM
MM
MM
MM
MM
0
0
INCH
INCH
0
0
MM
MM

[UG-27(c)(1)]
Shell (blind)
tr
Nozzle
1.3363 INCH
0.04766 INCH

Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
0
0.855
0.855
0.855
0
See file T-109, Sheet 15 for design calculation
MM
MM
MM
MM
MM
MM
MM
33.942
MM
1.210501 MM
Page : 49 of 126
Sheet : 4 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M5. Nozzle Mark :

N1 6" NPS 300# WNRF (located at Blind Flange of N1) (cont.)
MIN. NOZZLE NECK WALL THICKNESS CHECK PER UG-45
trna = trn + Can
0.24451 INCH
6.210501 MM
0.2906
0.2906
1.53315
0.2906
INCH
INCH
INCH
INCH
7.38125
7.38125
38.942
7.38125
NA
INCH
#VALUE! MM
0.2906 INCH
0.44185 INCH
MM
MM
MM
MM
7.38125
MM
11.223
MM
7.112
MM
0.25935 INCH
0.44685 INCH
6.5875
11.35
MM
MM
0.2906
INCH
7.38125
MM
0.2906
INCH
7.38125
MM
0.2906
0.432
0.378
OK
INCH
INCH
INCH
7.38125
10.9728
9.6012
MM
MM
MM
Nominal thickness of std. pipe wall thickness, NPS 6", Sch.Std.

I - Min. Wall Thickness 1/16" + C.A.
II - Min. Wall Thickness of Unfired Steam Boilers = 1/4" + C.A.
Service, Steam Service, and Water Service = 3/32" + C.A.
0.28
INCH
Page : 50 of 126
Sheet : 1 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M6. Nozzle Mark : N2 6" NPS, Sch. 80, 300# WNRF (located at shell) (cont.)
No. of nozzles, n
1
NOZZLE NECK THICKNESS CALCULATION
Nozzle Size, NPS
Nozzle Material
6
INCH
150
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
257.898 PSIG
o
149
F
300#
18.156
65
17100
17100
PSIG
PSIG
1203.84
1203.84
Kg/CM2G
3.3125 INCH
1
0.23622 INCH
84.1375
MM
MM
0.04966 INCH
1.261332 MM
0.28588 INCH
7.261332 MM
0.32161 INCH
8.168998 MM

[Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.432
INCH
10.9728
MM

[App. 1.1]
0.378
0.14178
2044.67
744.652
INCH
INCH
MM
MM
PSIG
PSIG
9.6012
3.6012
143.9444
52.42352

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
[UG-45 , UG-27 & APPENDIX 1-1]
DN
Kg/CM2G
o

Kg/CM2G

[Appendix 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 51 of 126
Sheet : 2 of 5
Date : 18.2.2004
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Client : APRC
M6. Nozzle Mark :
Job No. : 7434-33
Client : APRC
Type : Horizontal
N2 6" NPS, Sch. 80, 300# WNRF (located at shell) (cont.)

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
80
257.898 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell Thickness
Shell Thickness
0.86614
0.23622
0.86614
0.62992
INCH
INCH
INCH
INCH
22
6
22
16
MM
MM
MM
MM
0.432
0.378
0.23622
0.14178
0.14178
0.86614
1
1
1
1
62.9921
61.7323
30.8661
INCH
INCH
INCH
INCH
INCH
INCH
10.9728
9.6012
6
3.6012
3.6012
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
1568
784
MM
MM
MM
6.625
5.761
0
1.5748
0.35445
6.34144
3.17072
INCH
INCH
INCH
INCH
INCH
INCH
INCH
168.275
146.3294
0
40
9.003
161.0726
80.5363
MM
MM
MM
MM
MM
MM
MM
& 12.5%, t (12.5% NA)


[UG-37(a)]
E1
h1 = 2.5 t
h2 = 2.5 ti

[UG-45 , INCH
UG
0
DN
18.15602 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 52 of 126
Sheet : 3 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M6. Nozzle Mark :

[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
CALCULATING SIZE OF FILLET WELDS :
12.6829 INCH
7.88484 INCH
12.6829 INCH
322.1452 MM
200.275 MM
322.1452 MM
0.75
0.432
2.89259
0.432
0.25
0.3024
0.25
19.05
10.9728
73.47186
10.9728
6.35
7.68096
6.35
[UW-16(c)(2)&FIG.UW-16.1]

tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
Use Leg with Dimension E in DWG. No. 7434-33-3A
* For Outer Reinforcing Pad Weld (Not Applicable)
INCH
INCH
INCH
INCH
INCH
INCH
INCH
MM
MM
MM
MM
MM
MM
MM
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0.86614
0.86614
0.75
0.375
19.05
22
22
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.47256 INCH
0.04826 INCH
12.0029
1.22572
MM
MM
tmin.1 = 0.75 inch

1/2 t min.
Use Leg with Dimension D in DWG. No. 7434-33-3A
[UG-27(c)(1)]
Shell
tr = PR / (SE - 0.6 P)
Nozzle
Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
INCH
INCH
INCH
INCH
INCH
Page : 53 of 126
Sheet : 4 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M6. Nozzle Mark :

trna = trn + Can
0.28448 INCH
7.22572
MM
0.32997
0.32997
0.70878
0.32997
INCH
INCH
INCH
INCH
8.38125
8.38125
18.0029
8.38125
MM
MM
MM
MM
NA
INCH
#VALUE! MM
0.32997 INCH
0.48122 INCH
8.38125
MM
12.223
MM
7.112
MM
0.29872 INCH
0.48622 INCH
7.5875
12.35
MM
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
0.432
INCH
0.378
INCH
OK
8.38125
10.9728
9.6012
MM
MM
MM
INCH
Page : 54 of 126
Sheet : 5 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M6. Nozzle Mark :

[UG-27]
3.01611 INCH2
1945.874 MM2

0.99146 INCH
0.23641 INCH2
0.99146 INCH2
639.6485 MM
152.5214 MM2
639.6485 MM2

A21 = 5 (tn - trn) fr2 t
A22 = 2 (tn - trn)(2.5tn+te) fr2
0.25185 INCH2
0.1952 INCH2
0.1952 INCH2
162.4828 MM2
125.9364 MM2
125.9364 MM2

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
0.3818
0.08593
0
0

A41 = (LEG)2 fr3
0.10735 INCH2

A42 = (LEG)2 fr4
0.3038

A43 = (LEG)2 fr2
246.3221
55.44094
0
0
MM2
MM2
MM2
MM2
69.255
MM2
196
MM2
0.10735 INCH2
69.255
MM2

A5 = (Dp - d - 2tn) te fr4
5.24698 INCH2
3385.144 MM2

AT = A1 + A2 + A41 + A42 + A43 + A5
6.64833 INCH2
4289.239 MM2

INCH2
INCH2
INCH2
INCH2
INCH2
Page : 55 of 126
Sheet : 1 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M7. Nozzle Mark : N9 4" NPS, Sch. 120, 300# WNRF (Located at Shell)
No. of nozzles, n

Nozzle Size, NPS
Nozzle Material
4
INCH
100
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
257.898 PSIG
o
149
F
300#
18.156
65
17100
17100
1203.84
1203.84
Kg/CM2G
2.25
INCH
1
0.23622 INCH
57.15
MM
MM
0.03373 INCH
0.856754 MM
0.26995 INCH
6.856754 MM
0.30369 INCH
7.713848 MM

[Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.438
INCH
11.1252
MM

[App. 1.1]
0.38325
0.14703
3125.66
1147.42
INCH
INCH
MM
MM
PSIG
PSIG
9.73455
3.73455
220.0466
80.77811

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
DN
Kg/CM2G
o

PSIG
PSIG
Kg/CM2G

[Appendix 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 56 of 126
Sheet : 2 of 5
Date : 18.2.2004
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Client : APRC
M7. Nozzle Mark :
Job No. : 7434-33
Client : APRC
Type : Horizontal

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
4
INCH
120
257.898 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell Thickness
Shell Thickness
0.86614
0.23622
0.86614
0.62992
INCH
INCH
INCH
INCH
22
6
22
16
MM
MM
MM
MM
0.438
0.38325
0.23622
0.14703
0.14703
0.86614
1
1
1
1
62.9921
61.7323
30.8661
INCH
INCH
INCH
INCH
INCH
INCH
11.1252
9.73455
6
3.73455
3.73455
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
1568
784
MM
MM
MM
4.5
3.624
0
1.5748
0.36757
4.20594
2.10297
INCH
INCH
INCH
INCH
INCH
INCH
INCH
114.3
92.0496
0
40
9.336375
106.8309
53.41545
MM
MM
MM
MM
MM
MM
MM
& 12.5%, t (12.5% NA)


[UG-37(a)]
E1
h1 = 2.5 t
h2 = 2.5 ti
100
DN
18.15602 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 57 of 126
Sheet : 3 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M7. Nozzle Mark :

[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
8.41188 INCH
5.75984 INCH
8.41188 INCH
213.6618 MM
146.3
MM
213.6618 MM
0.75
0.438
5.25208
0.438
0.25
0.3066
0.25
19.05
11.1252
133.4029
11.1252
6.35
7.78764
6.35
[UW-16(c)(2)&FIG.UW-16.1]

tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
INCH
INCH
INCH
INCH
INCH
INCH
INCH
MM
MM
MM
MM
MM
MM
MM
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0.86614
0.86614
0.75
0.375
19.05
22
22
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.47256 INCH
0.03201 INCH
12.0029 MM
0.812955 MM
tmin.1 = 0.75 inch

1/2 t min.
[UG-27(c)(1)]
Shell
tr = PR / (SE - 0.6 P)
Nozzle
Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
INCH
INCH
INCH
INCH
INCH
Page : 58 of 126
Sheet : 4 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M7. Nozzle Mark :

trna = trn + Can
0.26823 INCH
6.812955 MM
0.32997
0.32997
0.70878
0.32997
INCH
INCH
INCH
INCH
8.38125
8.38125
18.0029
8.38125
NA
INCH
#VALUE! MM
0.32997 INCH
0.4436 INCH
8.38125
MM
MM
MM
MM
MM
11.26733 MM
INCH
6.0198
MM
0.29872 INCH
0.48622 INCH
7.5875
12.35
MM
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
0.438
INCH
0.38325 INCH
OK
8.38125
11.1252
9.73455
MM
MM
MM
Page : 59 of 126
Sheet : 5 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M7. Nozzle Mark :

[UG-27]
2.00769 INCH2

0.65516 INCH
0.23782 INCH2
0.65516 INCH2
422.6846 MM
153.4329 MM2
422.6846 MM2

A21 = 5 (tn - trn) fr2 t
A22 = 2 (tn - trn)(2.5tn+te) fr2
0.30975 INCH2
0.24266 INCH2
0.24266 INCH2
199.8371 MM2
156.5542 MM2
156.5542 MM2

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
0.39594
0.09242
0
0

A41 = (LEG)2 fr3
0.10735 INCH2

A42 = (LEG)2 fr4
0.3038

A43 = (LEG)2 fr2
MM2
255.4432
59.62284
0
0
MM2
MM2
MM2
MM2
69.255
MM2
196
MM2
0.10735 INCH2
69.255
MM2

A5 = (Dp - d - 2tn) te fr4
3.38824 INCH2
2185.96
MM2

AT = A1 + A2 + A41 + A42 + A43 + A5
4.50076 INCH2
2903.708 MM2

INCH2
INCH2
INCH2
INCH2
1295.28
INCH2
Page : 60 of 126
Sheet : 1 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
No. of nozzles, n
1
[For vessels not subject to rapid flactuations in pressure, do not require reinforcement other than that inherent in the construction under the following conditions

Nozzle Size, NPS
Nozzle Material
3
INCH
80
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
257.898 PSIG
o
149
F
300#
18.156
65
17100
17100
1203.84
1203.84
Kg/CM2G
1.75
INCH
1
0.23622 INCH
44.45
MM
MM
0.02623 INCH
0.666364 MM
0.26246 INCH
6.666364 MM
0.29526 INCH
7.49966
MM

with Thickness 0.438" (11.125 MM).
[Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.438
INCH
11.1252
MM

[App. 1.1]
0.38325
0.14703
4104.45
1486.65
INCH
INCH
MM
MM
PSIG
PSIG
9.73455
3.73455
288.9533
104.6602

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
DN
Kg/CM2G
o

PSIG
PSIG
Kg/CM2G

[Appendix 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 61 of 126
Sheet : 2 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
M8. Nozzle Mark :
Job No. : 7434-33
Client : APRC
Type : Horizontal

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
3
INCH
160
257.898 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell Thickness
Shell Thickness
0.86614
0.23622
0.86614
0.62992
INCH
INCH
INCH
INCH
22
6
22
16
MM
MM
MM
MM
0.438
0.38325
0.23622
0.14703
0.14703
0.86614
1
1
1
1
62.9921
61.7323
30.8661
INCH
INCH
INCH
INCH
INCH
INCH
11.1252
9.73455
6
3.73455
3.73455
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
1568
784
MM
MM
MM
3.5
2.624
0
1.5748
0.36757
3.20594
1.60297
INCH
INCH
INCH
INCH
INCH
INCH
INCH
88.9
66.6496
0
40
9.336375
81.4309
40.71545
MM
MM
MM
MM
MM
MM
MM
& 12.5%, t (12.5% NA)


[UG-37(a)]
E1
h1 = 2.5 t
h2 = 2.5 ti
80
DN
18.15602 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 62 of 126
Sheet : 3 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M8. Nozzle Mark :

[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
6.41188 INCH
4.75984 INCH
6.41188 INCH
162.8618 MM
120.9
MM
162.8618 MM
0.75
0.438
5.25208
0.438
0.25
0.3066
0.25
19.05
11.1252
133.4029
11.1252
6.35
7.78764
6.35
[UW-16(c)(2)&FIG.UW-16.1]

tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
INCH
INCH
INCH
INCH
INCH
INCH
INCH
MM
MM
MM
MM
MM
MM
MM
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0.86614
0.86614
0.75
0.375
19.05
22
22
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.47256 INCH
0.0244 INCH
12.0029 MM
0.619668 MM
tmin.1 = 0.75 inch

1/2 t min.
[UG-27(c)(1)]
Shell
tr = PR / (SE - 0.6 P)
Nozzle
Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
INCH
INCH
INCH
INCH
INCH
Page : 63 of 126
Sheet : 4 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M8. Nozzle Mark :

trna = trn + Can
0.26062 INCH
6.619668 MM
0.32997
0.32997
0.70878
0.32997
INCH
INCH
INCH
INCH
8.38125
8.38125
18.0029
8.38125
NA
INCH
#VALUE! MM
0.32997 INCH
0.42522 INCH
MM
MM
MM
MM
8.38125
MM
10.8006
MM
INCH
5.4864
MM
0.29872 INCH
0.48622 INCH
7.5875
12.35
MM
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
0.438
INCH
0.38325 INCH
OK
8.38125
11.1252
9.73455
MM
MM
MM
Page : 64 of 126
Sheet : 5 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M8. Nozzle Mark :

[UG-27]
1.53513 INCH2
990.4066 MM2

0.4978 INCH
0.23782 INCH2
0.4978 INCH2
321.1583 MM
153.4329 MM2
321.1583 MM2

A21 = 5 (tn - trn) fr2 t
A22 = 2 (tn - trn)(2.5tn+te) fr2
0.33024 INCH2
0.25871 INCH2
0.25871 INCH2
213.0579 MM2
166.9116 MM2
166.9116 MM2

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
0.39594
0.09242
0
0

A41 = (LEG)2 fr3
0.10735 INCH2

A42 = (LEG)2 fr4
0.3038

A43 = (LEG)2 fr2
0.10735 INCH2
Area Available in Reinforcing Pad, A5 : (Not applicable)

A5 = (Dp - d - 2tn) te fr4
2.5221

AT = A1 + A2 + A41 + A42 + A43 + A5
3.4933

INCH2
INCH2
INCH2
INCH2
255.4432
59.62284
0
0
MM2
MM2
MM2
MM2
69.255
MM2
196
MM2
69.255
MM2
INCH2
1627.16
MM2
INCH2
2253.739 MM2
INCH2
Page : 65 of 126
Sheet : 1 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M9. Nozzle Mark : N3, N4 & N7 2" NPS, Sch.160, 300# WNRF (Located at Shell)
No. of nozzles, n
3

Nozzle Size, NPS
Nozzle Material
2
INCH
50
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
258.324 PSIG
o
149
F
300#
18.186
65
17100
17100
PSIG
PSIG
1203.84
1203.84
Kg/CM2G
1.1875 INCH
1
0.23622 INCH
30.1625
MM
MM
0.01783 INCH
0.452918 MM
0.25405 INCH
6.452918 MM
0.28581 INCH
7.259533 MM

[Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.344
INCH
8.7376
MM

[App. 1.1]
0.301
0.06478
4823.45
953.634
INCH
INCH
MM
MM
PSIG
PSIG
7.6454
1.6454
339.5707
67.13583

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
DN
Kg/CM2G
o

Kg/CM2G

[Appendix 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 66 of 126
Sheet : 2 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
M9. Nozzle Mark :
Job No. : 7434-33
Client : APRC
Type : Horizontal
N3, N4 & N7 2" NPS, Sch. 160, 300# WNRF (located at shell) (cont.)

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
2
INCH
160
258.324 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell Thickness
Shell Thickness l
0.86614
0.23622
0.86614
0.62992
INCH
INCH
INCH
INCH
22
6
22
16
MM
MM
MM
MM
0.344
0.301
0.19685
0.10415
0.10415
0.86614
1
1
1
1
62.9921
61.7323
30.8661
INCH
INCH
INCH
INCH
INCH
INCH
8.7376
7.6454
5
2.6454
2.6454
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
1568
784
MM
MM
MM
2.375
1.687
0
1.5748
0.26037
2.1667
1.08335
INCH
INCH
INCH
INCH
INCH
INCH
INCH
60.325
42.8498
0
40
6.6135
55.0342
27.5171
MM
MM
MM
MM
MM
MM
MM
ess Pipe Tolerance 12.5% (12.5% NA)
& 12.5%, t (12.5% NA)


[UG-37(a)]
E1
h1 = 2.5 t
h2 = 2.5 ti
50
DN
18.18601 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 67 of 126
Sheet : 3 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M9. Nozzle Mark :

[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
4.3334 INCH
3.63484 INCH
4.3334 INCH
110.0684 MM
92.325
MM
110.0684 MM
0.75
0.344
9.48769
0.344
0.25
0.2408
0.2408
19.05
8.7376
240.9873
8.7376
6.35
6.11632
6.11632
[UW-16(c)(2)&FIG.UW-16.1]

tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
INCH
INCH
INCH
INCH
INCH
INCH
INCH
MM
MM
MM
MM
MM
MM
MM
0.34054 INCH
0.35433 INCH
8.649783 MM
9
MM
0.75
0.86614
0.86614
0.75
0.375
19.05
22
22
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.47334 INCH
0.01652 INCH
12.02291 MM
0.419494 MM
tmin.1 = 0.75 inch

1/2 t min.
[UG-27(c)(1)]
Shell
tr = PR / (SE - 0.6 P)
Nozzle
Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
INCH
INCH
INCH
INCH
INCH
Page : 68 of 126
Sheet : 4 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M9. Nozzle Mark :

trna = trn + Can
0.21337 INCH
5.419494 MM
0.2906
0.2906
0.70956
0.2906
INCH
INCH
INCH
INCH
7.38125
7.38125
18.02291
7.38125
NA
INCH
#VALUE! MM
INCH
7.38125
MM
INCH
8.42265
MM
INCH
3.9116
MM
0.25935 INCH
0.44685 INCH
6.5875
11.35
MM
MM
0.2906
INCH
7.38125
MM
0.2906
INCH
7.38125
MM
0.2906
0.344
0.301
OK
INCH
INCH
INCH
7.38125
8.7376
7.6454
MM
MM
MM
0.2906
0.3316
MM
MM
MM
MM
Page : 69 of 126
Sheet : 5 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M9. Nozzle Mark :

[UG-27]
1.03989 INCH2
670.8949 MM2

0.33453 INCH
0.22515 INCH2
0.33453 INCH2
215.8248 MM
145.2577 MM2
215.8248 MM2

A21 = 5 (tn - trn) fr2 t
A22 = 2 (tn - trn)(2.5tn+te) fr2
0.23599 INCH2
0.16881 INCH2
0.16881 INCH2
152.252 MM2
108.9115 MM2
108.9115 MM2

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
0.28047
0.04637
0
0

A41 = (LEG)2 fr3
0.10735 INCH2

A42 = (LEG)2 fr4
0.3038

A43 = (LEG)2 fr2
180.9454
29.91705
0
0
MM2
MM2
MM2
MM2
69.255
MM2
196
MM2
0.10735 INCH2
69.255
MM2

A5 = (Dp - d - 2tn) te fr4
1.69625 INCH2
1094.355 MM2

AT = A1 + A2 + A41 + A42 + A43 + A5
2.41429 INCH2
1557.601 MM2

INCH2
INCH2
INCH2
INCH2
INCH2
Page : 70 of 126
Sheet : 1 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M10. Nozzle Mark : N6 & N17 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell)
No. of nozzles, n
2

Nozzle Size, NPS
Nozzle Material
1.5
INCH
40
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
257.898 PSIG
o
149
F
300#
18.156
65
17100
17100
1203.84
1203.84
Kg/CM2G
0.95
INCH
1
0.23622 INCH
24.13
MM
MM
0.01424 INCH
0.36174
MM
0.25046 INCH
6.36174
MM
0.28177 INCH
7.156958 MM

[Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.4
INCH
10.16
MM

[App. 1.1]
0.35
0.11378
7388.89
2151.08
INCH
INCH
MM
MM
PSIG
PSIG
8.89
2.89
520.1778
151.4363

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
DN
Kg/CM2G
o

PSIG
PSIG
Kg/CM2G

[Appendix 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 71 of 126
Sheet : 2 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
M10. Nozzle Mark :
Job No. : 7434-33
Client : APRC
Type : Horizontal
N6 & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
1.5
INCH
XXS
257.898 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell Thickness
Shell Thickness
0.86614
0.23622
0.86614
0.62992
INCH
INCH
INCH
INCH
22
6
22
16
MM
MM
MM
MM
0.4
0.35
0.23622
0.11378
0.11378
0.86614
1
1
1
1
62.9921
61.7323
30.8661
INCH
INCH
INCH
INCH
INCH
INCH
10.16
8.89
6
2.89
2.89
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
1568
784
MM
MM
MM
1.9
1.1
0
1.5748
0.28445
1.67244
0.83622
INCH
INCH
INCH
INCH
INCH
INCH
INCH
48.26
27.94
0
40
7.225
42.48
21.24
MM
MM
MM
MM
MM
MM
MM
& 12.5%, t (12.5% NA)


[UG-37(a)]
E1
h1 = 2.5 t
h2 = 2.5 ti
40
DN
18.15602 KG/CM2G
o
65
C
KG/CM2G
KG/CM2G
KG/CM2G
Page : 72 of 126
Sheet : 3 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M10. Nozzle Mark :

[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
3.34488 INCH
3.15984 INCH
3.34488 INCH
84.96
80.26
84.96
MM
MM
MM
0.75
0.4
19.7318
0.4
0.25
0.28
0.25
19.05
10.16
501.1874
10.16
6.35
7.112
6.35
MM
MM
MM
MM
MM
MM
MM
[UW-16(c)(2)&FIG.UW-16.1]

tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
INCH
INCH
INCH
INCH
INCH
INCH
INCH
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0.86614
0.86614
0.75
0.375
19.05
22
22
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.47256 INCH
0.01273 INCH
12.0029 MM
0.323262 MM
tmin.1 = 0.75 inch

1/2 t min.
[UG-27(c)(1)]
Shell
tr = PR / (SE - 0.6 P)
Nozzle
Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
INCH
INCH
INCH
INCH
INCH
Page : 73 of 126
Sheet : 4 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M10. Nozzle Mark :

trna = trn + Can
0.24895 INCH
6.323262 MM
0.32997
0.32997
0.70878
0.32997
INCH
INCH
INCH
INCH
8.38125
8.38125
18.0029
8.38125
NA
INCH
#VALUE! MM
0.32997 INCH
0.3631 INCH
8.38125
MM
MM
MM
MM
MM
9.222625 MM
Nominal thickness of std. pipe wall thickness, NPS 1-1/2", Sch. Std
0.145
3.683
MM
0.29872 INCH
0.48622 INCH
7.5875
12.35
MM
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
0.4
INCH
0.35
INCH
OK
8.38125
10.16
8.89
MM
MM
MM
INCH
Page : 74 of 126
Sheet : 5 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M10. Nozzle Mark :

[UG-27]
0.80591 INCH2
519.9429 MM2

0.25799 INCH
0.22887 INCH2
0.25799 INCH2
166.4467 MM
147.6604 MM2
166.4467 MM2

A21 = 5 (tn - trn) fr2 t
A22 = 2 (tn - trn)(2.5tn+te) fr2
0.27213 INCH2
0.19882 INCH2
0.19882 INCH2
175.5649 MM2
128.2721 MM2
128.2721 MM2

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
0.3064
0.05534
0
0

A41 = (LEG)2 fr3
0.10735 INCH2

A42 = (LEG)2 fr4
0.3038

A43 = (LEG)2 fr2
197.676
35.70523
0
0
MM2
MM2
MM2
MM2
69.255
MM2
196
MM2
0.10735 INCH2
69.255
MM2

A5 = (Dp - d - 2tn) te fr4
1.25147 INCH2
807.4
MM2

AT = A1 + A2 + A41 + A42 + A43 + A5
1.92298 INCH2
1240.629 MM2

INCH2
INCH2
INCH2
INCH2
INCH2
Page : 75 of 126
Sheet : 1 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M11. Nozzle Mark : N16 1" NPS, Sch.XXS, 300# WNRF (Piping branch from N4)
No. of nozzles, n
1

Nozzle Size, NPS
Nozzle Material
1
INCH
25
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
258.324 PSIG
o
149
F
300#
18.186
65
17100
17100
PSIG
PSIG
1203.84
1203.84
Kg/CM2G
0.6575 INCH
1
0.23622 INCH
16.7005
MM
MM
0.00987 INCH
0.250774 MM
0.24609 INCH
6.250774 MM
0.27686 INCH
7.03212
MM
Use Nozzle 1" NPS with Selected Neck Sch. XXS,

[Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.358
INCH
9.0932
MM

[App. 1.1]
0.31325
0.07703
10065
2101.85
INCH
INCH
MM
MM
PSIG
PSIG
7.95655
1.95655
708.5736
147.9703

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
DN
Kg/CM2G
o

Kg/CM2G

[Appendix 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 76 of 126
Sheet : 2 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
M11. Nozzle Mark :
Job No. : 7434-33
Client : APRC
Type : Horizontal
N16 1" NPS, Sch. XXS, 300# WNRF (Piping branch from N4) (cont.)

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
1
INCH
XXS
258.324 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell Thickness
Shell Thickness
0.86614
0.23622
0.86614
0.62992
INCH
INCH
INCH
INCH
22
6
22
16
MM
MM
MM
MM
0.358
0.31325
0.23622
0.07703
0.07703
0.86614
1
1
1
1
62.9921
61.7323
30.8661
INCH
INCH
INCH
INCH
INCH
INCH
9.0932
7.95655
6
1.95655
1.95655
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
1568
784
MM
MM
MM
1.315
0.599
0
1.5748
0.19257
1.16094
0.58047
INCH
INCH
INCH
INCH
INCH
INCH
INCH
33.401
15.2146
0
40
4.891375
29.4879
14.74395
MM
MM
MM
MM
MM
MM
MM
& 12.5%, t (12.5% NA)


[UG-37(a)]
E1
h1 = 2.5 t
h2 = 2.5 ti
25
DN
18.18601 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 77 of 126
Sheet : 3 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M11. Nozzle Mark :

[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
2.32188 INCH
2.57484 INCH
2.57484 INCH
58.9758
65.401
65.401
MM
MM
MM
0.75
0.358
6.39696
0.358
0.25
0.2506
0.25
19.05
9.0932
162.4828
9.0932
6.35
6.36524
6.35
MM
MM
MM
MM
MM
MM
MM
[UW-16(c)(2)&FIG.UW-16.1]

tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
INCH
INCH
INCH
INCH
INCH
INCH
INCH
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0.86614
0.86614
0.75
0.375
19.05
22
22
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.47334 INCH
0.00885 INCH
12.02291 MM
0.224769 MM
tmin.1 = 0.75 inch

1/2 t min.
[UG-27(c)(1)]
Shell
tr = PR / (SE - 0.6 P)
Nozzle
Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
INCH
INCH
INCH
INCH
INCH
Page : 78 of 126
Sheet : 4 of 4
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M11. Nozzle Mark :

trna = trn + Can
0.24507 INCH
6.224769 MM
0.32997
0.32997
0.70956
0.32997
INCH
INCH
INCH
INCH
8.38125
8.38125
18.02291
8.38125
NA
INCH
#VALUE! MM
0.32997 INCH
0.3526 INCH
8.38125
MM
MM
MM
MM
MM
8.955925 MM
INCH
3.3782
MM
0.29872 INCH
0.48622 INCH
7.5875
12.35
MM
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
0.358
INCH
0.31325 INCH
OK
8.38125
9.0932
7.95655
MM
MM
MM
Page : 79 of 126
Sheet : 1 of 6
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
Rev. : 1
M12. Nozzle Mark : N5A, N5B & N12 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Head, F = 0.5)
No. of nozzles, n
3

Nozzle Size, NPS
Nozzle Material
1.5
INCH
40
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
257.898 PSIG
o
149
F
300#
18.156
65
17100
17100
1203.84
1203.84
Kg/CM2G
0.95
INCH
1
0.23622 INCH
24.13
MM
MM
0.01424 INCH
0.36174
MM
0.25046 INCH
6.36174
MM
0.28177 INCH
7.156958 MM

[Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.4
INCH
10.16
MM

[App. 1.1]
0.35
0.11378
7388.89
2151.08
INCH
INCH
MM
MM
PSIG
PSIG
8.89
2.89
520.1778
151.4363

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
DN
Kg/CM2G
o

PSIG
PSIG
Kg/CM2G

[Appendix 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 80 of 126
Sheet : 2 of 6
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M12. Nozzle Mark :
N5A, N5B & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
1.5
INCH
XXS
257.898 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell Thickness
Shell Thickness
0.86614
0.23622
0.86614
0.62992
INCH
INCH
INCH
INCH
22
6
22
16
MM
MM
MM
MM
0.4
0.35
0.23622
0.11378
0.11378
0.86614
1
1
1
1
62.9921
61.7323
30.8661
INCH
INCH
INCH
INCH
INCH
10.16
8.89
6
2.89
2.89
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
1600
1568
784
MM
MM
MM
INCH
INCH
INCH
INCH
INCH
INCH
INCH
48.26
27.94
0
40
7.225
42.48
21.24
MM
MM
MM
MM
MM
MM
MM
& 12.5%, t (12.5% NA)


[UG-37(a)]
E1
h1 = 2.5 t
h2 = 2.5 ti
Nozzle ID Without Corrosion Allowance & 12.5% , d' = OD - 2*tn
Radius of Circular Opening, Rn
1.9
1.1
0
1.5748
0.28445
1.67244
0.83622
INCH
40
DN
18.15602 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
0.5
Page : 81 of 126
Sheet : 3 of 6
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M12. Nozzle Mark :

[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
7.26139 INCH
3.15984 INCH
7.26139 INCH
184.4394 MM
80.26
MM
184.4394 MM
0.75
0.4
6.39696
0.4
0.25
0.28
0.25
19.05
10.16
162.4828
10.16
6.35
7.112
6.35
[UW-16(c)(2)&FIG.UW-16.1]

tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
INCH
INCH
INCH
INCH
INCH
INCH
INCH
MM
MM
MM
MM
MM
MM
MM
0.35355 INCH
0.35433 INCH
8.980256 MM
9
MM
0.75
0.86614
0.86614
0.75
0.375
19.05
22
22
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.47256 INCH
0.01273 INCH
12.0029 MM
0.323262 MM
tmin.1 = 0.75 inch

1/2 t min.
[UG-27(c)(1)]
Shell
tr = PR / (SE - 0.6 P)
Nozzle
Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
INCH
INCH
INCH
INCH
INCH
Page : 82 of 126
Sheet : 4 of 6
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M12. Nozzle Mark :

[UG-45 , UG-27(c) & APPENDIX 1-1]
* Calculation of the Opening Finished Cord Length, d at the Midsurface of Shell Thickness :
Shell thickness less corrosion allowance, t

Min. required shell thickness, tr
Shell inside radius in corroded condition, R
Distance between center of nozzle and vessel centerline, L
Inside radius of nozzle circular opening, Rn
Nozzle wall thickness less corrosion allowance & 12.5%, tn
Shell mean radius, Rm = R + tr/2
O1 = ASIN((L-Rn)/Rm)
O2 = ASIN((L+Rn)/Rm))
O = O2 - O1
Finished cord length, d = 2 Rm *SQRT(1 - COS^2(O/2))
N.B. The opening finished cord length , d , of nozzle N8A is

the same as for nozzle N8B due to similarity of both
nozzles around vessel centerline ( L= 700 MM ).
0.62992
0.47256
30.8661
27.5591
0.83622
0.11378
31.1024
INCH
INCH
INCH
INCH
INCH
INCH
INCH
16
12.0029
784
700
21.24
2.89
790.0015
MM
MM
MM
MM
MM
MM
MM
59.2256 DEG.
65.9177 DEG.
6.69214 DEG.
3.6307
INCH
92.21968 MM
Page : 83 of 126
Sheet : 5 of 6
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M12. Nozzle Mark :

trna = trn + Can
0.24895 INCH
6.323262 MM
0.32997
0.32997
0.70878
0.32997
INCH
INCH
INCH
INCH
8.38125
8.38125
18.0029
8.38125
NA
INCH
#VALUE! MM
0.32997 INCH
0.3631 INCH
8.38125
MM
MM
MM
MM
MM
9.222625 MM
Nominal thickness of std. pipe wall thickness, NPS 1-1/2", Sch. Std
0.145
3.683
MM
0.29872 INCH
0.48622 INCH
7.5875
12.35
MM
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
8.38125
MM
0.32997 INCH
0.4
INCH
0.35
INCH
OK
8.38125
10.16
8.89
MM
MM
MM
INCH
Page : 84 of 126
Sheet : 6 of 6
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M12. Nozzle Mark :

[UG-27]
1.7313

INCH2
1116.963 MM2
0.56616 INCH
0.22887 INCH2
0.56616 INCH2
365.2611 MM
147.6604 MM2
365.2611 MM2

A21 = 5 (tn - trn) fr2 t
A22 = 2 (tn - trn)(2.5tn+te) fr2
0.27213 INCH2
0.19882 INCH2
0.19882 INCH2
175.5649 MM2
128.2721 MM2
128.2721 MM2

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
0.3064
0.05534
0
0

A41 = (LEG)2 fr3
0.10735 INCH2

A42 = (LEG)2 fr4
0.3038

A43 = (LEG)2 fr2
0.10735 INCH2

A5 = (Dp - d - 2tn) te fr4
2.9476
INCH2
1901.673 MM2

AT = A1 + A2 + A41 + A42 + A43 + A5
3.92727 INCH2
2533.716 MM2
INCH2
INCH2
INCH2
INCH2
INCH2
197.676
35.70523
0
0
MM2
MM2
MM2
MM2
69.255
MM2
196
MM2
69.255
MM2
Page : 85 of 126
Sheet : 1 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M13. Nozzle Mark : N10A & N10B 1/2" NPS, Sch.XXS, 300# WNRF (Located at Leg)
No. of nozzles, n
2

Nozzle Size, NPS
Nozzle Material
0.5
INCH
15
ASME SA 106 Grade B
Design Pressure, P
Design Temperature
257.898 PSIG
o
149
F
300#
18.156
65
17100
17100
1203.84
1203.84
Kg/CM2G
0.42
INCH
1
0.23622 INCH
10.668
MM
MM
0.0063
INCH
0.159927 MM
0.24252 INCH
6.159927 MM
0.27283 INCH
6.929918 MM
Use Nozzle 1/2" NPS with Selected Neck Sch. XXS,

[Table 2 of ANSI B 36.10M-1985-(R-1994)]
0.294
INCH
7.4676
MM

[App. 1.1]
0.25725
0.02103
13872.5
873.701
INCH
INCH
MM
MM
PSIG
PSIG
6.53415
0.53415
976.6252
61.50854

740
708.15
PSIG
PSIG
Kg/CM2G
52.096
49.85376 Kg/CM2G
DN
Kg/CM2G
o

PSIG
PSIG
Kg/CM2G

[Appendix 1.1]
[UG-25]
Kg/CM2G
Kg/CM2G
Page : 86 of 126
Sheet : 2 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
M13. Nozzle Mark :
Job No. : 7434-33
Client : APRC
Type : Horizontal
N10A & N10B, 1/2" NPS, Sch. XXS, 300# WNRF (located at leg) (cont.)

Nozzle Pipe Sch.
Design Pressure, P
Design Temparture
0.5
INCH
XXS
257.898 PSIG
o
149
F
Shell Material
Nozzle Material
ASME SA516 Grade 70

ASME SA 106 Grade B
ASME SA516 Grade 70
20000
PSIG
1408
17100
PSIG
1203.84
20000
PSIG
1408
Shell (leg) Thickness

Shell (leg) Corrosion Allowance, Cas
Shell (leg) Thickness less Pipe Tolerance 12.5%
Shell (leg) Thickness less Corrosion Allowance & 12.5%, t
0.5
0.23622
0.4375
0.20128
INCH
INCH
INCH
INCH
12.7
6
11.1125
5.1125
MM
MM
MM
MM

0.294
0.25725
0.15748
0.09977
0.09977
0.86614
1
1
1
1
20
19.5974
9.79872
INCH
INCH
INCH
INCH
INCH
INCH
7.4676
6.53415
4
2.53415
2.53415
22
MM
MM
MM
MM
MM
MM
INCH
INCH
INCH
508
MM
497.775 MM
248.8875 MM
0.84
0.252
0
0.5032
0.24942
0.64046
0.32023
INCH
INCH
INCH
INCH
INCH
INCH
INCH
21.336
6.4008
0
12.78125
6.335375
16.2677
8.13385


[UG-37(a)]
E1
Shell (leg) Outside Diameter, OD
Shell (leg) Inside Diameter in Corroded Condition, 2R = OD - 2 t
Shell (leg) Inside Radius in Corroded Condition, R
h1 = 2.5 t
h2 = 2.5 ti
15
DN
18.15602 Kg/CM2G
o
65
C
Kg/CM2G
Kg/CM2G
Kg/CM2G
MM
MM
MM
MM
MM
MM
MM
Page : 87 of 126
Sheet : 3 of 5
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M13. Nozzle Mark :

[UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d
1.28092 INCH
1.24256 INCH
1.28092 INCH
32.5354
31.561
32.5354
MM
MM
MM
0.75
0.294
6.39696
0.294
0.25
0.2058
0.2058
19.05
7.4676
162.4828
7.4676
6.35
5.22732
5.22732
MM
MM
MM
MM
MM
MM
MM
[UW-16(c)(2)&FIG.UW-16.1]

tmin.1 = 0.75 inch
Calculation of tc :
tc1 = 0.25 inch
tc2 = 0.7 t min.
INCH
INCH
INCH
INCH
INCH
INCH
INCH
0.29105 INCH
0.31496 INCH
7.392547 MM
8
MM
0.75
0.86614
0.5
0.75
0.375
19.05
22
12.7
19.05
9.525
MM
MM
MM
MM
MM
0.53033 INCH
0.55118 INCH
13.5
14
MM
MM
0.12734 INCH
0.00487 INCH
3.234404 MM
0.123793 MM
tmin.1 = 0.75 inch

1/2 t min.
Shell (leg)
Nozzle
INCH
INCH
INCH
INCH
INCH
[UG-27(c)(1)]
tr = PR / (SE - 0.6 P)
Sp / Sv
fr1 = Sn / Sv
fr2 = Sn / Sv
fr4 = Sp / Sv
1
0.855
0.855
0.855
1
Page : 88 of 126
Sheet : 4 of 5
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M13. Nozzle Mark :

trna = trn + Can
0.16235 INCH
4.123793 MM
0.25123
0.25123
0.36356
0.25123
INCH
INCH
INCH
INCH
6.38125
6.38125
9.234404
6.38125
NA
INCH
#VALUE! MM
0.25123 INCH
0.25286 INCH
6.38125
MM
MM
MM
MM
MM
6.422525 MM
Nominal thickness of std. pipe wall thickness, NPS 1/2", Sch. Std0.109
INCH
2.7686
MM
0.21998 INCH
0.40748 INCH
5.5875
10.35
MM
MM
0.25123 INCH
6.38125
MM
0.25123 INCH
6.38125
MM
0.25123 INCH
0.294
INCH
0.25725 INCH
OK
6.38125
7.4676
6.53415
MM
MM
MM
Page : 89 of 126
Sheet : 5 of 5
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
M13. Nozzle Mark :

[UG-27]
Area of Reinforcement (without reinforcing Element) :
0.08524 INCH2
54.99329 MM2

0.04522 INCH
0.04238 INCH2
0.04522 INCH2
29.17209 MM
27.34207 MM2
29.17209 MM2

A21 = 5 (tn - trn) fr2 t
A22 = 5 (tn - trn) fr2 tn
0.08166 INCH2
0.04047 INCH2
0.04047 INCH2
52.68061 MM2
26.11258 MM2
26.11258 MM2

A31 = 5 t ti fr2
A32 = 5 ti ti fr2
A33 = 2 h ti fr2
0.08585
0.04255
0
0

A41 = (LEG)2 fr3
0.08482 INCH2

A42 = (LEG)2 fr4
0.3038

A43 = (LEG)2 fr2
0.08482 INCH2
Area Available in Reinforcing Pad, A5 : (Not applicable)

A5 = (Dp - d - 2tn) te fr4
0.3819
INCH2
246.3868 MM2

AT = A1 + A2 + A41 + A42 + A43
0.25532 INCH2
164.7247 MM2
INCH2
INCH2
INCH2
INCH2
INCH2
55.38622
27.45369
0
0
MM2
MM2
MM2
MM2
54.72
MM2
196
MM2
54.72
MM2
Page : 90 of 126
Sheet : 1 of 7
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
N. Design of Saddle Supports

The design of saddle supports for horizontal cylindrical pressure
vessel shall include the required plate thicknesses calculations
for the following saddle components :
I. Top flange (reinforcement/wear) thickness , tf.
II. Web (saddle plate) thickness , tw.
III. Stiffener (rip plates) thickness , ts.
IV. Base plate thickness , tb.
The Design Data is as Follows :
Vessel type & position
Design pressure , P
Design temperature
Radiography (only for pressure parts, BW)
Vessel inside dia., D
Vessel outside dia., Do
Vessel outside radius, Ro
Vessel wall thickness, t
Corrosion allowance, C
Material :
shell
heads
saddles
Min. tensile stress : shell
heads
saddles
Min. yield stress, sy : shell & heads
saddles
Allowable tensile stress: shell
heads
saddles
Vessel weight ,
empty , W
liquid (water), Wc
Vessel total weight , Wt
Number of saddles used
Load per saddle , Q
Saddle angle of contact , B
Saddle width, b
Ring stiffeners adjacent to saddle
Cylindrical & Horizontal

257.898 PSI
18.156
o
149
F
65
85%
61.2598 INCH
1556
62.9921 INCH
1600
31.4961 INCH
800
0.86614 INCH
22
0.23622 INCH
6
ASME SA516 Grade 70
ASME SA516 Grade 70
ASME SA283 Grade C
60000
PSIG
4224
60000
PSIG
4224
55000
PSIG
3872
32000
PSIG
2252.8
30000
PSIG
2112
20000
PSIG
1408
20000
PSIG
1408
15700
PSIG
1105.28
16377.3 lb
7428
22383.1 lb
10152
38760.4 lb
17580
2
19380.2 lb
8790
120
DEG
11.811 INCH
300
N.A.
Kg/CM2G
o
MM
MM
MM
MM
MM
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg
Kg
Kg
Kg
MM
Page : 91 of 126
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Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
N. Design of Saddle Supports (cont.)

Vessel Layout :
Figure (3)

Shell wall thickness, ts
Head wall thickness (min.), th
Distance from tangent line - to - saddle support , A
Head depth - to - tangent line , Ho = ID / 4 + th
Shell length from Tangent - to - tangent (T/T) , L
Distance from tangent line - to - welding line (Skirt), l
Shell length from Welding - to - welding (W/W) , L'
Saddle - to - saddle distance (S/S) , L" = L - 2 A
61.2598
0.86614
0.7874
22.0472
16.1024
189.764
1.5748
186.614
145.669
INCH
INCH
INCH
INCH
INCH
INCH
INCH
INCH
INCH
1556
22
20
560
409
4820
40
4740
3700
MM
MM
MM
MM
MM
MM
MM
MM
MM
Total Ellipsoidal Head depth (external depth), H = Ho + l

Total vessel overall length = L + 2 Ho
17.6772 INCH
221.969 INCH
449
5638
MM
MM
16377.3 lb
22383.1 lb
38760.4 lb
7428
10152
17580
Kg
Kg
Kg
Vessel weight ,
empty , W
liquid (water), Wc
Vessel total weight (water), Wt
Figure (4)
Page : 92 of 126
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

(a) Determining the number of stiffeners (rip plates) and its thickness, ts
*An approximate approach for determining the number
of stiffeners, N is :
N = m" / 24 + 1 (empirical formula)
where m" = total length of base plate , in.
50.3937 INCH
= 0.8 x vessel O.D. , in.
N
3.09974
Use 4 stiffeners, n
1280
MM
* Total length of base plate m , can also be calculated

in accordance with saddle angle of contact, B :
m' = 2 (Ro + tf) sin B
Use m
55.5075 INCH
62.9921 INCH
1409.889 MM
1600
MM
* The stiffener (rip plate) thickness (ts) is 3/8" (9.5 mm)

min. for vessels up to 6 ft (1830 mm) in diameter ,
Therefore use 4 stiffeners with thickness , ts
0.55118 INCH
14
MM
Baseplate-Stiffeners' fillet weld clearance, cl = Min. (ts , tb)
0.59055 INCH
15
MM
The stiffeners are equaly spaced by, Ss = [m-2(0.5ts+cl)]/(n-1)

Use equally spaced stiffeners, Ss
20.4199 INCH
20.4199 INCH
518.6667 MM
518.6667 MM
11.811 INCH
5.03937 INCH
37.8346 INCH
300
128
961
Use b
Use rip plate width, Rw = 1/2[b - (2*cl + tw)]
Use distance, c
MM
MM
MM
Page : 93 of 126
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

(b) Calculation of top flange (reinforcement) thickness, tf :
Flange thickness ,
tf = SQRT(6*Mb / Sb)
Where ,
Mb = Bending Moment, lb-in.
Sb = Allowable design bending stress
= 0.66 Sy ( per AISC Spesifications)
P
b
b
M b = ----II x ---- x ---- = P
b
2
4
II
19800
PSIG
1393.92
19380.2
31.4961
120
120
lb
8790
INCH
800
Degree
Degree
Kg/CM2G
b
----8
Pll = Linear load per unit lengh , lb/in.
Q
1 + cos B
P = ---- [ --------------------------] .
II
Ro II - B + cos B * sin B
Q = load per one saddle , lb
Ro = Vessel outside radius , in.
0 = Angle of contact , deg.
B
= 180 - 0 /2
Kg
MM
500.925 lb/in
8945.495 Kg/M
739.555 lb-in
8.520584 Kg-M
Flange thickness ,
tf = SQRT(6*Mb / Sb)
Use top flange plate thickness , tf
0.4734 INCH
0.55118 INCH
12.02436 MM
14
MM
Use top flange plate width, B = 2* Rip width + 2*(55) + tw
14.9606 INCH
380
. . PI
. . Bending moment , Mb
MM
Page : 94 of 126
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

(c) Calculation of web (saddle) plate thickness , tw :
Use 0.5" thick plate min. ( i.e. assume tw = 0.5" )
Calculate the max. allowable height h of a 1" wide
strip column 0.5" thick under PII .
2
Area ,
a = 1 x 0.5 IN.
Min. radius of gyration ,
k = 0.289 tw
From
0.5
INCH
13
MM
18000
----= ---------------------------]
a
2
1
h
1+ -------- [ ---- ]
18000
We get h = tw * SQRT [(1500/PII)(18000 tw - PII )]

= 2127 MM > distance c (961 MM)
Where c
79.7655 INCH
2026.044 MM
37.8346 INCH
961
MM
Use web ( saddle ) with thickness , tw
0.55118 INCH
14
MM
tb = SQRT [(Q * b) / 26400 * m]
0.371
9.423482 MM
Use base plate with thickness , tb
0.98425 INCH
(d) Calculation of base plate thickness , tb :
* Check for the bearing pressure :

Bearing pressure = Q / (b*m)
INCH
25
MM
26.0486 PSIG
1.833821 Kg/CM2G
< 750 PSI allowable
OK
Page : 95 of 126
Sheet : 6 of 7
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Client : APRC
Type : Horizontal

D. Stresses in Shell Due to Temperature Expansion :
Expansion dl = a * l * dT
Where dl =
a = Thermal expansion coefficent
l = Tangent - to - tangent distance (T/T) , in.
dT = Difference in temp. = 167-70
(consider ampient temp. 70 oF )
Expansion , dl
o
79
F
o
70
F
0.10644 INCH
26.11111 oC
21.11111 oC
2.703538 MM
0.1
1938.02
26.047
3.28084
37.8346
70.8661
INCH
ft.
INCH
INCH
879
661.5947
1000
961
1800
Kg
MM
MM
MM
MM
INCH
INCH
INCH
INCH
1600
300
380
270
MM
MM
MM
MM
Job No. : 7434-33
7.1E-06
Therefore use slots for anchor bolts located in the sliding

saddle with distance c/c 65 MM , and provide lubrite
plates underneath the sliding saddle .
Friction coefficient, fo
Shear force at the saddle base, fo * Q
Centroid of saddle arc, xo = ro * sin 60 / rad. 60
Use Saddle height under vessel
Distance, c
Elevation ,
Z =Ro + tf + c + tb
lb
Support Saddle Detail :
Figure (5)
m
b
B
Width of outside stiffeners, Sw = 2 Rw + tw
62.9921
11.811
14.9606
10.6299
Page : 96 of 126
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

Bending moment = fo * Q ( Z - xo )
This bending moment is counteracted by the weight of
the vessel , Q * b/2 .
i.e
fo * Q ( Z - xo ) = Q * b/2
Therefore , the min. value for
b = 2 * BM /Q
( the value used for b = 300 MM > 227.68 MM )
86860.3 lb-in.
1000.738 Kg-M
8.96382 INCH
227.6811 MM
OK
< 300
MM
Page : 97 of 126
Sheet : 1 of 13
Rev. : 1
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
O. Lowest MDMT Without Impact Test [UG-20(f)] , [UCS-66] & [FIG.UCS-66]

1. Pressure Parts Materials

a. Shell Plate :
ASME SA516 Grade 70 (normalized)
b. Formed Heads : ASME SA516 Grade 70 (normalized)
c. Flanges : ASME SA105 (normalized/tempered) (Castings)
d. Nozzle Necks : ASME SA106 Grade B (Seamless Pipe Nozzles)
10
-12
THICK.
THICK.
INCH
MM
0.9
0.8
0.94
22
20
24
P No Gr No
1
1
1
1
2
2
2
1
CURVE
D
D
B
B
M1. Nozzle Mark : N11, 1-1/2"NPS, Sch. XXS, 300# WNRF(Located entirely within0.4
a centrally
10.16
located circle of head's leg
M2. Nozzle Mark : N8 24" NPS, Sch. 30, 300# WNRF (Manhole Located at Shell0.56
with Reinforcement
14.27
M3. Nozzle Mark : Leg 20"NPS, Sch. 30 (Leg Located at Shell with Reinforcement0.5
12.7
0.5
12.7
10.97
M5. Nozzle Mark : N1 6" NPS, Sch. 80 300# WNRF (Located at Blind Flange of N0.43
M6. Nozzle Mark : N2 6" NPS, Sch. 80, 300# WNRF (located at shell) (cont.)
0.43
10.97
0.44
11.13
0.44
11.13
M9. Nozzle Mark : N3, N4 & N7 2" NPS, Sch.160, 300# WNRF (Located at Shell0.34
8.74
0.4
10.16
M10. Nozzle Mark : N6 & N17 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell
M11. Nozzle Mark : N16 1" NPS, Sch.XXS, 300# WNRF (Piping branch from N 0.36
9.09
M12. Nozzle Mark : N5A, N5B & N12 1-1/2" NPS, Sch.XXS, 300# WNRF (Located
0.4at Head,
10.16
F
M12. Nozzle Mark : N16 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell, F = 0.5)
0.4
10.16
M13. Nozzle Mark : N10A & N10B 1/2" NPS, Sch.XXS, 300# WNRF (Located at0.29
Leg
7.47
Note : Rest of nozzles are N17, N18 and N19 which represent the instruments for LC & LG.
e. Fittings :
Half Coupling : ASME SA 105
f. Stud Bolts :
g. Nuts :
Tees : ASME SA234 WPB

N1, 3/4"
3000#
1
0.4
ASME SA193 Grade B7, Galvanized

ASME SA194 Grade 2H, Galvaanized
2. Non-Pressure Parts Materials

a. Saddle Plate :
ASME SA516 Grade 70
b. Lifting Lug Reinf. Plate : ASME SA516 Grade 70 (if required)
10.97
2.5
2.5
0.6
0.9
63.5
63.5 to be checked
14
22
1
1
2
2
D
D
Page : 98 of 126
Sheet : 2 of 13
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
O. Lowest MDMT Without Impact Test (cont.)

1. Pressure Parts Materials
a. For cylindrical shell
Material
Condition
Curve
MDMT
Nominal thickness, tn (adopted thickness)
Point of combination of MDMT & thkickness
Required thickness, tr
Corrosion allowance, Cas
Joint efficiency, E = E*
MDMT without impact testing (for thickness 0.551")
Ratio = tr . E / (tn -c)
[Fig. UCS-66.2]
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1]
Adjusted MDMT w/o impact testing
Impact testing required ?
b. For formed heads

Material
Condition
Curve
MDMT
Corrosion allowance, Cah
[Fig. UCS-66.1]
Adjusted MDMT w/o impact testing
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
ASME SA516 Grade 70

Normalized
D
o
10
F
-12
0.86614 INCH
22
C
MM
Below, so we have to check ratio tr.E/(tn-c)
0.47256
0.23622
0.85
-36.2835
0.63765
35
-71.2835
NO
INCH
INCH
12.0029
6
-37.93526 oC
F
> 0.35
o
F
o
F
MM
MM
[Fig. UCS-66-1]
1.666667
-57.3797
ASME SA516 Grade 70

Normalized
D
o
10
F
-12
0.787
INCH
20
C
C
C
MM
Below, we have to check ratio tr.E/(tn-c)
0.46538 INCH
0.23622 INCH
0.85
-39.632 oF
0.7182 > 0.35
o
30
F
-69.632 oF
No
11.82059 MM
6
MM
-39.79556 oC
[Fig. UCS-66-1]
-1.111111 oC
-56.46222 oC
Page : 99 of 126
Sheet : 3 of 13
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004

c. For B16.5 flanges :
Material
ASME/ANSI
Condition
Curve
MDMT
Impact testing exemption temp.
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
ASME SA105
B16.5
[UCS-66(c)(1)]
B
10
-20
F
F
Ferritic Steel
-12
-29
C
C
Note. The same condition apply for flanges B16.47, split loose
flanges of SA216 Grade WCB and LWN flanges.
[UCS-66(c)(2),(3)&(4)]
For blind flanges :

- M2, N8 24" NPS, 300# :
Material
ASME/ANSI
Condition
Curve
MDMT
Blind thickness, tA
Governing thickness, tg1 = tA/4
ASME SA105
B16.5
Ferritic Steel
B
o
10
F
2.75197 INCH
-12
69.9
0.68799
17.475
MM
C
MM
[Fig. UCS-66.3(c)]
For blind flanges :

- M4, N1 8" NPS, 300# :
Material
ASME/ANSI
Condition
Curve
MDMT
Blind thickness, tA
Governing thickness, tg1 = tA/4
10.0394
ASME SA105
B16.5
-12.20035 oC
Ferritic Steel
B
o
10
F
1.61811 INCH
-12
41.1
0.40453
10.275
MM
-16.6929 oF
-27.05162 oC
C
MM
[Fig. UCS-66.3(c)]
Page : 100 of 126
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
d.
M1. Nozzle Mark : N11, 1-1/2"NPS, Sch. XXS, 300# WNRF(Located entirely within a centrally located circle of head's leg
Material
ASME SA 106 Grade B
Condition
Tempered
Curve
B
o
o
MDMT
10
F
-12
C
0.4
INCH
10.16
MM
0.01279 INCH
0.324866 MM
Corrosion allowance, Can
0.23622 INCH
6
MM
0.85
o
-17.2
F
-27.33333 oC
[Fig. UCS-66.1]
0.06638 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
Adjusted MDMT w/o impact testing [UCS-66(b)]
-152.2
F
-102.3333 oC
No
M2. Nozzle Mark : N8 24" NPS, Sch. 30, 300# WNRF (Manhole Located at Shell with Reinforcement)
Material
ASME SA 106 Grade B
Condition
Tempered
Curve
B
o
o
MDMT
10
F
-12
C
0.56181 INCH
14.27
MM
0.17874 INCH
4.540115 MM
0.23622 INCH
6
MM
0.85
-1.06614 oF
-18.37008
[Fig. UCS-66.1]
0.46664 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
-136.066 F
-93.37008 oC
No
Page : 101 of 126
Sheet : 5 of 13
Rev. : 1
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Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
M3. Nozzle Mark : Leg 20"NPS, Sch. 30 (Leg Located at Shell with Reinforcement)
Material
ASME SA 106 Grade B
Condition
Tempered
Curve
B
o
o
-12
C
MDMT
10
F
0.5
INCH
12.7
MM
Below, we need to check ratio tr.E/(tn-c)
0.06257 INCH
1.589294 MM
0.23622 INCH
6
MM
0.85
o
-7
F
-21.66667 oC
[Fig. UCS-66.1]
0.20163 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
-142
F
-96.66667 oC
No
Material
Condition
Curve
MDMT
[Fig. UCS-66.1]
ASME SA 106 Grade B

Tempered
B
o
o
10
F
-12
C
0.5
INCH
12.7
MM
0.06257 INCH
1.589294 MM
0.23622 INCH
6
MM
0.85
o
-7
F
-21.66667 oC
0.20163 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
-142
F
-96.66667 oC
No
Page : 102 of 126
Sheet : 6 of 13
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
M5. Nozzle Mark : N1 6" NPS, Sch. 80 300# WNRF (Located at Blind Flange of N1)
Material
ASME SA 106 Grade B
Condition
Tempered
Curve
B
o
o
-12
C
MDMT
10
F
0.43189 INCH
10.97
MM
Below, we have to check ratio tr.F/(tn-c)
0.04766 INCH
1.210501 MM
0.23622 INCH
6
MM
0.85
o
-7
F
-21.66667 oC
[Fig. UCS-66.1]
0.20703 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
o
-142
F
-97
C
No
#REF!
Material
Condition
Curve
MDMT
[Fig. UCS-66.1]
ASME SA 106 Grade B

Tempered
B
o
o
10
F
-12
C
0.43189 INCH
10.97
MM
0.04826 INCH
1.22572 MM
0.23622 INCH
6
MM
0.85
-13.6283 oF
-25.34908 oC
0.20963 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
-148.628 F
-100.3491 oC
No
Page : 103 of 126
Sheet : 7 of 13
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
Material
Condition
Curve
MDMT
[Fig. UCS-66.1]
ASME SA 106 Grade B

Tempered
B
o
o
-12
C
10
F
0.43819 INCH
11.13
MM
0.03201 INCH
0.812955 MM
0.23622 INCH
6
MM
0.85
-12.9339 oF
-24.96325 oC
0.1347 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
-147.934 F
-99.96325 oC
No
Material
Condition
Curve
MDMT
[Fig. UCS-66.1]
ASME SA 106 Grade B

Tempered
B
o
o
10
F
-12
C
0.43819 INCH
11.13
MM
0.0244 INCH
0.619668 MM
0.23622 INCH
6
MM
0.85
-12.9339 oF
-24.96325 oC
0.10267 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
o
-147.934 F
-100
C
No
Page : 104 of 126
Sheet : 8 of 13
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
M9. Nozzle Mark : N3, N4 & N7 2" NPS, Sch.160, 300# WNRF (Located at Shell)
Material
ASME SA 106 Grade B
Condition
Tempered
Curve
B
o
o
-12
C
MDMT
10
F
0.34409 INCH
8.74
MM
0.01652 INCH
0.419494 MM
0.23622 INCH
6
MM
0.85
o
-20
F
-28.88889 oC
[Fig. UCS-66.1]
0.13013 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
-155
F
-103.8889 oC
No
M10. Nozzle Mark : N6 & N17 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell)
Material
ASME SA 106 Grade B
Condition
Tempered
Curve
B
o
o
MDMT
10
F
-12
C
0.4
INCH
10.16
MM
0.01273 INCH
0.323262 MM
0.23622 INCH
6
MM
0.85
o
-17.2
F
-27.33333 oC
[Fig. UCS-66.1]
0.06605 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
o
-152.2
F
-102
C
No
Page : 105 of 126
Sheet : 9 of 13
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
M11. Nozzle Mark : N16 1" NPS, Sch.XXS, 300# WNRF (Piping branch from N4)
Material
ASME SA 106 Grade B
Condition
Tempered
Curve
B
o
o
-12
C
MDMT
10
F
0.35787 INCH
9.09
MM
0.00885 INCH
0.224769 MM
0.23622 INCH
6
MM
0.85
o
-20
F
-28.88889 oC
[Fig. UCS-66.1]
0.06183 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
-155
F
-103.8889 oC
No
Material
ASME SA 106 Grade B
Condition
Tempered
Curve
B
o
o
MDMT
10
F
-12
C
0.4
INCH
10.16
MM
0.01273 INCH
0.323262 MM
0.23622 INCH
6
MM
0.85
o
-17.2
F
-27.33333 oC
[Fig. UCS-66.1]
0.06605 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
o
-152.2
F
-102
C
No
Page : 106 of 126
Sheet : 10 of 13
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
Material
ASME SA 106 Grade B
Condition
Tempered
Curve
B
o
MDMT
10
-12
0.4
INCH
10.16
MM
Below , w e have to check ratio tr.E/(tn-c)
0.012726838
INCH
0.323261675
MM
Corrosion allow ance, Can
0.236220472
INCH
MM
0.85
o
MDMT w ithout impact testing (for thickness 1.1496063")
-17.2
-27.33333333
0.066051063
< 0.35
[Fig. UCS-66-1]
[Fig. UCS-66.1]
135
Adjusted MDMT w /o impact testing [UCS-66(b)]
-152.2
No
57.22222222
-102.3333333
M13. Nozzle Mark : N10A & N10B 1/2" NPS, Sch.XXS, 300# WNRF (Located at Leg)
Material
ASME SA 106 Grade B
Condition
Tempered
Curve
B
o
o
MDMT
10
F
-12
C
0.29409 INCH
7.47
MM
0.00487 INCH
0.123793 MM
0.23622 INCH
6
MM
0.85
o
-20
F
-28.88889 oC
[Fig. UCS-66.1]
0.07158 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
o
-155
F
-104
C
No
Page : 107 of 126
Sheet : 11 of 13
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004

e. Stud bolts :
Material
Curve
Size
MDMT
Impact testing exemption
[Fig. UCS-66, Bolting]
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
ASME SA193 Grade B7

0
1.25
INCH
31.75
o
10
F
-12
o
-55
F
-48
MM
C
o
C
o
[Size 1.25" < 2.5"]
Nuts :
Material
Curve
Size
MDMT
Impact testing exemption
[Fig. UCS-66, Bolting]

[Size 1.25" < 2.5"]
f. Fittings : For equal tee : 1.5" x 1.5"

Size, NPS
Sch.
Material
Condition
Curve
MDMT
[Fig. UCS-66.1]
ASME SA 194 Grade 2H

0
1.25
INCH
31.75
o
10
F
-12
o
-55
F
-48
MM
C
o
C
o
1.5
INCH
XXS
ASME SA234 Grade WPB
Tempered
B
o
o
10
F
-12
C
0.4
INCH
10.16
MM
0.01273 INCH
0.323262 MM
0.23622 INCH
6
MM
0.85
o
-17.2
F
-27.33333 oC
0.06605 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
-152.2
F
-102.3333 oC
No
Page : 108 of 126
Sheet : 12 of 13
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
f. Fittings (cont.): For equal tee : 2" x 1"

Size, NPS
Sch.
Material
Condition
Curve
MDMT
[Fig. UCS-66.1]
Job No. : 7434-33
Client : APRC
Type : Horizontal
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
2
INCH
XXS
ASME SA234 Grade WPB
Tempered
B
o
o
10
F
-12
C
0.34409 INCH
8.74
MM
0.01652 INCH
0.419494 MM
0.23622 INCH
6
MM
0.85
-23.4614 oF
-30.8119 oC
0.13013 < 0.35 [Fig. UCS-66-1]
o
135
F
57.22222 oC
o
-158.461 F
-105.8119 oC
No
Page : 109 of 126
Sheet : 13 of 13
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

2. For Non-Pressure Parts :
[UG-20(f)] , [UCS-66] & [FIG.UCS-66]
a. Saddle Plate (tf) :

Material
Condition
Curve
MDMT
Nominal thickness, tn (adopted thickness) (tf)
MDMT without impact testing
[Fig. UCS-66.1]
ASME SA516 Grade 70

Normalized
D
o
o
10
F
-12
C
0.55118 INCH
14
MM
Belo, we have to check ratio tr.E/(tn-c)
0.4734 INCH
12.02436 MM
0
INCH
0
MM
0.85
-51.7244 oF
-46.51356 oC
0.73005 > 0.35 [Fig. UCS-66-1]
o
20
F
-6.666667 oC
o
-71.7244 F
-57.62467 oC
No
b. Lifting Lug Reinf. Plate :

Material
Condition
Curve
MDMT
MDMT without impact testing
[Fig. UCS-66.1]
ASME SA516 Grade 60

Normalized
D
o
o
10
F
-12
C
0.86614 INCH
22
MM
Above, no need to check ratio tr.E/(tn-c)
0.86614 INCH
22
MM
0
INCH
0
MM
1
-31.5669 oF
-35.31496 oC
1
> 0.35 [Fig. UCS-66-1]
o
0
F
-17.77778 oC
o
-31.5669 F
-35.31496 oC
No
Conclusion :
MDMT without Impact Testing for Whole Vessel
10
-12
So, the vessel can be operated at the nominated MDMT with impact test exemption in accordance with UG-20(f),
UCS-66 and Fig. UCS-66.
Page : 110 of 126
Sheet : 1 of 2
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
P. Radiography
Job No. : 7434-33
Client : APRC
Type : Horizontal
Spot
RT3
Q. Hydrostatic Test Pressure

Design Temperature
Test Temperature
Internal Design Pressure, P (MAWP)
[UG-99(b)]
Max. Allowable Stress @ Design Temperature, S

Max. Allowable Stress @ Test Temperature, St
o
149
F
o
86
F
255.682 PSI
65
30
18
20000
20000
1408
1408
Kg/CM2G
PSIG
PSIG
C
C
Kg/CM2G
Kg/CM2G
[TABLE 1A, SUBPART 1, ASME SEC. II, PART D]
Hydrostatic Test Pressure, Ph = 1.3 * MAWP (St/S)
332.386 PSI
23.4
Kg/CM2G
Client Request for Hydrostatic Test Pressure, Ph = 1.5 * MAWP (St/S)
383.523 PSI
27
Kg/CM2G
Check for hydrostatic test : For shell, S = Ph ( R + 0.6 t ) / E t
16229.6 PSIG
20000
PSIG
2
1142.561 KG/CM G
OK
Max. Working Pressure (New & Cold) for Whole of Vessel , MWPn
435.6745808
PSIG
30.67149147
Kg/CM2G
Max. Working Pressure (Operating & corroded) for Whole of Vessel, MWPo
305.3623162
PSIG
21.49750775
Kg/CM2G
Shop Hydrostatic Test Pressure (new & cold), Ph = 1.3 * MWPn (St/S)
566.3769551
PSI
39.87293891
Kg/CM2G
Check for shop hydrostatic test : For shell, S = Ph ( R + 0.6 t ) / E t
23967.41693
PSIG
1687.306187
KG/CM2G
20000
PSIG
OK
<
<
R. Post Weld Heat Treatment (PWHT)

[UW-40 & TABLE UCS-56]
Shell Material
P- No.
Gr. No.
Max. Welded Nominal Thickness (Shell)
Max. Welded Nominal Thickness (N1 8" 300# Blind)
ASME SA516 Grade 70

1
2
0.866
INCH
22
0.63
INCH
41.1
MM
MM
a. According to UW-40 & UCS-56(f), the vessel material is exempted from PWHT.
b. According to UW-40, UCS-56 and Table UCS-56, the joint between nozzle 6" NPS N1 & Blind Flange,
the vessel component shall be partially postweld heat treated in accordance to the following procedure :
1. Heating up to temp.
Starting from 350oC for a time
2. Holding temp.
for a time
3. Cooling up to
for a time
Up to room temp.
1148
1
1148
1
572
1
86
F
Hour
o
F
Hour
o
F
Hour
o
F
620
58
620
50
300
52
30
C
Minute
o
C
Minute
o
C
Minute
o
C
Page : 110a of 126
Sheet : 2 of 2
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
C1
C2
from, OC to, OC
350
620
Heating
Heating Time = (Thickness, t) (C2-C1) / (Heating Rate, Rh)
Holding,
1.96797
Hour
Hr
Job No. : 7434-33
Client : APRC
Type : Horizontal
Heating
Rate, Rh
Thickness
o
C /Hr/inch Inch
222
1.61811
58
Min. Holding Time per Thickness
Holding Time = (Thickness, t) (Min. Holding Time per Thickness, Th)
Cooling
Cooling Time = (Thickness, t) (C3-C4) / (Cooling Rate, Rc)
1
1.61811
1
Hr
Hr
C3
C4
from, OC to, OC
620
300
1.86257
1
Hour
Hr
50
Minutes
hr/Inch
Minutes
Cooling
Rate, Rc
Thickness
C /Hr/inch Inch
278
1.61811
52
Minutes
Note : 593 oC can be assumed to be 620 oC + /- 25 oC
Page : 111 of 126
Sheet : 1 of 3
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
S. Calculation of Vessel Weight

1.Volume of vessel :
Shell volume = 3.14 * R2 * L'
Head volume = 3.14 * R2 * (2*KD/3 + l )
( where KD = Depth of head ), K =
Head skirt, l
Total volume of vessel
Tangent - to - Tangent distance (T/T) , L
Welding - to - Welding distance (W/W) , L'
2.Weight of liquid water , Wc
Total Oveall Length = L + 2 H0
3.Weight of vessel empty , W :
a. weight of shell = II *(Ro2 - R2 ) * L' * $
( where $ = steel density )
b.weight of two ellipsoidal heads
=(3.14/4) * D2 * (4/3) * KD *$ = (3.14/3)*K*(Do3 -D3)*$
= 8*(3.14/3)*K*(Ro3 - R3)*$ + weight of 2 skirts
Weight of skirt of two ellipsoidal heads = II *(Ro2 - R2 ) * 2 Skirt* $
c. weight of saddles :
- Base plate, 1600x400x25
Saddle plate length
- Saddle plate, 1790x480x14
Web plate ( saddle plate ) height, h = Z - (Ro+tf) cos(B/2)
Web plate ( saddle plate ) width, Lw = m - 2*(ts + cl)
angle b = B/2
where h1 = height of segment
y = m - m' = (m-2cl) - 2 (Ro+tf) sin(B/2)
Area of segment, As = (Ro+tf)2 [(3.14 * b)/180 - Sin b* Cos b]
Area of web plate excluding segment, A = (m -2cl) * h - As - 2y2/SQRT(3)
- Weight of web plate (1542x1393x14) = A * tw * $
Rip plates weights (per saddle) :
Rip plates, thickness, ts
Rip plates # 1 width, Rw
Rip plates # 1 , height
Weight of rip plates # 1 (no. off 4 ) , 1006x178x14
Rip plates # 2 width, Sw
Rip plates # 2 , height
Weight of rip plates # 2 (no. off 2 ) , 1393x370x14
- Weight of rip plates ( per one saddle )
- Weight of one saddle
- Weight of two ( 2 ) saddles
0.00984 INCH
1.5748 INCH
189.764
186.614
22381.1
221.969
INCH
INCH
lb.
INCH
Job No. : 7434-33
Client : APRC
Type : Horizontal
9.013374
0.569199
0.25
40
10.15177
4820
4740
10151.77
5638
M3
M3
MM
MM
3
M
MM
MM
Kg
MM
8946.77 lb.
4058.145 Kg
7850
Kg/M3
1789.08 lb.
811.5047 Kg
137.099 lb.
62.18644 KG
207.678 lb.
70.4724 INCH
164.806 lb.
94.2
Kg
1790
MM
74.75398 Kg
54.8425
60.7087
60
17.0079
6.30357
INCH
INCH
Deg.
1393
1542
INCH
INCH
432
MM
160.1106 MM
2
0.406956 M
MM
MM
424.118 lb.
1.750452 M2
192.3747 Kg
0.55118
5.03937
39.5046
124.476
10.6299
54.8425
182.256
306.732
1103.33
2206.67
14
128
1003.416
56.461
270
1393
82.66898
139.13
500.4587
1000.917
INCH
INCH
INCH
lb.
INCH
INCH
lb.
lb.
lb.
lb.
MM
MM
MM
Kg
MM
MM
Kg
Kg
Kg
Kg
Page : 112 of 126
Sheet : 2 of 3
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
S. Calculation of Vessel Weight (cont.)

Weight of leg : weight of pipe 20" Sch. 30, L = 600 MM
weight of cap 20" Sch.30
2
2
- weight of Pad =3.14/4 (Dp -OD ) te p
205.191 lb.
99.209 lb.
219.209 lb.
93.072
Kg
45
Kg
99.43042 Kg
e. Weight of nozzles
3434.11 lb.
1557.671
i. Weight of Nozzle, N12 24" Sch. 30, WNRF 300#
- weight of WN flange
544.547 lb.
247
- weight of nozzle pipe (184 MM)
85.0415 lb.
38.57376
753.989 lb.
342
- weight of Blind Flange
- weight of Stud Bolts & Nuts
74.0761 lb.
33.6
- weight of Pad =3.14/4 (Dp2-OD2) te p
314.645 lb.
142.7193
ii. Weight of Nozzle, N1 10" Sch. 60, WNRF 300# :
- weight of SO flange
90.3905 lb.
41
32.362 lb.
14.679
127.869 lb.
58
- weight of Blind Flange
- weight of Stud Bolts & Nuts
15.6618 lb.
7.104
37.8217 lb.
17.15545
iii. Weight of Nozzle, N1 8" Sch. 80, WNRF 300# :
66.1394 lb.
30
- weight of nozzle pipe (180+2000 MM)
310.668 lb.
140.9152
iv. Weight of Nozzle, N6 & N9 2" Sch. 160, WNRF 300# :
26.4557 lb.
12
218.973 lb.
99.3234
7.6038 lb.
3.448988
v. Weight of Nozzle, N3 & N7 3" Sch. 160, WNRF 300# :
15.4325 lb.
7
7.53107 lb.
3.416
5.56824 lb.
2.525687
vi. Weight of Nozzle, N10 & N14 6" Sch. 120, WNRF 300# :
0
lb.
0
0
lb.
0
0
lb.
0
vii. Weight of Nozzle, N9 4" Sch. 120, WNRF 300# :
24.2511 lb.
11
9.98969 lb.
4.5312
9.74459 lb.
4.420027
viii. Weight of Nozzle, N2, N3, N4, N8A, N8B, N11, N13 & N16 1-1/2" Sch. 160, WNRF 300# :
46.2976 lb.
21
45.1864 lb.
20.496
4.78483 lb.
2.170339
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Page : 113 of 126
Sheet : 3 of 3
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
S. Calculation of Vessel Weight (cont.)

ix. Weight of Nozzle, N15 1" Sch. XXS, WNRF 300# :
x. Weight of Nozzle, N5A & N5B 1/2" Sch. 160, WNRF 300# :
xi. Weight of Nozzle, N4 3/4", half coupling 3000# :
Weight of vessel empty (erection weight), W

Weight of test liquid (water), Wc
Total test weight (weight of vessel and test liquid), Wt
4.40929 lb.
7.53107 lb.
0.94545 lb.
2
Kg
3.416
Kg
0.428843 Kg
6.61394
15.0621
0.36083
0.55116
3
6.832
0.163669
0.25
Kg
Kg
Kg
Kg
7428
10152
17580
Kg
Kg
Kg
lb.
lb.
lb.
lb.
16376.1 lb.
22381.6 lb.
38757.7 lb.
Page : 114 of 126
Sheet : 1 of 8
Rev. : 1
Project
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
T. Stresses in Vessel on Two Saddle Supports Using ZICK's Method

Shell material
Heads material
Saddles material
Heads type
Design temperature
Vessel internal pressure, P
Allowable stress in shell, Sts
Allowable stress in heads, Sth
Allowable stress in web, Sw
Shell compression yield point, Y
Saddle & anchor bolt compression yield point, Re
Outer shell diameter, Do
Wall nominal thickness of shell, ts
Wall nominal thickness of heads (min.), th
Corrosion allowance for shell & heads, Cas
Shell joint efficiency, Es
Head joint efficiency, Eh
ASME SA516 Grade 70

ASME SA516 Grade 70
ASME SA283 Grade C
Ellipsoidal 2:1
o
149
F
65
255.682 PSIG
18
20000
PSIG
1408
20000
PSIG
1408
15700
PSIG
1105.28
32000
PSIG
2252.8
30000
PSIG
2112
62.9918 INCH
1600
0.866
INCH
22
0.7874 INCH
20
0.236
INCH
6
0.85
0.85
Head internal depth, h

Head depth -to- tangent line (external depth), Ho
Insulation thickness, tis
Wear (reinf./top flange) plate width, B
Wear (reinf./top flange) plate thickness, tf
Wall corroded thickness of shell
Wall corroded thickness of heads
Wall corroded thickness of shell + reinf. plate
Outer shell radius, Ro = Do / 2
Shell length from Tangent - to - tangent (T/T), L
Saddle - to - saddle distance (S/S), L"
Transverse distance between anchor bolts, Y
15.315
16.102
0
14.961
0.551
0.236
0.551
0.787
31.496
189.764
145.669
39.3701
INCH
INCH
INCH
INCH
INCH
INCH
INCH
INCH
INCH
INCH
INCH
INCH
389
409
0
380
14
6
14
20
800
4820
3700
1000
MM
MM
MM
MM
MM
MM
MM
MM
MM
MM
MM
MM
Distance from tangent line -to- center of saddle support, A

Saddle contact angle, B
Longitudinal width of saddle at shell, b
Transverse width of saddle at shell (baseplate length), m
Height of saddle to vessel center line, Z
Web width of saddle, hs
Web thickness of saddle, tw
Equivalent diameter of vessel, Deq = 1.5 (Do + 2 * tis)
Equivalent length of vessel, Leq = L + 2Ho + 2 tis
22.047
120
14.961
62.992
70.866
62.992
0.551
94.488
221.969
INCH
Degree
INCH
INCH
INCH
INCH
INCH
INCH
INCH
560
MM
380
1600
1800
1600
14
2400
5638
MM
MM
MM
MM
MM
MM
MM
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
MM
MM
MM
MM
Page : 115 of 126
Sheet : 2 of 8
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
T. Stresses in Vessel on Two Saddle Supports Using ZICK's Method (cont.)

1. Seismic & wind forces on vessel
a. Seismic force
UBC-1997
Total design force or shear at the base, F = z . I . C . Wt / Rw
5329.18 lb
Seismic Zone 2A :
For zone 2A : z = Seismic zone factor
[Table No. 23-I]
0.15
I = Importance factor
[Table No. 23-L]
1
C = Numerical coefficient
[Table No. 23-P]
2.75
Max.
Rw = Numerical coefficient
[TableS NoS. 23-O & 23-Q]
3
Job No. : 7434-33
Client : APRC
Type : Horizontal
2417.25
Kg
17580
Kg
= 3 ( horizontal vessel on pier)
Total vessel dead weight, Wt
38757.7 lb
b. Wind force
F = Cf . Gh . qz . Af
qz = 0.00256 . kz . (I V)2
For exposure C :
h = Height
kz = Velocity pressure exposure coefficient
Wind Velocity, V = Basic wind speed
Gh = Gust response factor
Cf = Force coefficient
ANSI A58.1
27.0848 PSF
13.49792 N/M2
0-15
0.8
115
1.32
0.8
51.399
M/Sec.
2417.25
6.58192
919.1228
2417.25
Kg
M2
Kg
Kg
Ft
MPH
c. Forces in longitudinal direction
Figure ( 6 )
Seismic longitudinal force, Fls = z . I . C . Wt / Rw

Wind longitudinal exposed area, Afl = (pi/8*Deq + Z) * Deq
Wind longitudinal force, Flw = Cf . Gh . qz . Afl
Fl = Greater value of Fls & Flw
5329.18
70.8472
2026.34
5329.18
lb
Ft2
lb
lb
Page : 116 of 126
Sheet : 3 of 8
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

d. Forces in transverse direction
Figure ( 7 )
Seismic transverse force, Fts = 0.5 Fls = 0.5 x z x I x C x Wt / Rw

Wind transvere exposed area, Aft = Deq * Leq
Wind transverse force, Ftw = 0.5 x Cf x Gh x x qz x Aft
Ft = Greater value of Fts & Ftw
2664.59
145.649
2082.89
2664.59
lb
Ft2
lb
lb
1208.625
13.5312
944.7727
1208.625
Kg
M2
Kg
Kg
19378.8 lb
8790
Kg
2. Reaction force per saddle support

a. Reaction due to full vessel weight, Qo = Wt/2
b. Reaction in longitudinal direction due to earthquake & wind :
By taking moments about saddle support : Fl . Z = Ql . L"
Ql = Fl . Z / L"
c. Reaction in transverse direction due to earthquake & wind :
By taking moments about saddle support : Ft . Z = Qt . (m/2)
Qt = 3 ( 2 . Ft . Z / m)
2592.57 lb
1175.959 Kg
17986
lb
8158.219 Kg
d. Max. reaction due to earthquake & wind, Qmax. = Max. (Ql , Qt)
17986
lb
8158.219 Kg
e. Total reaction due to full vessel weight, earthquake and wind, Q

Total longitudinal reaction, Qlt = Qo + Ql
Total transverse reaction, Qtt = Qo + Qt
Q = Greater value of Qlt & Qtt
21971.4 lb
37364.8 lb
37364.8 lb
9965.959 Kg
16948.22 Kg
16948.22 Kg
3. Modified stresses at saddles :

Ratio (Qo + Qmax.) / Qo
1.92813
a. Modified circumferential stresses, SIG 5' = Ratio .
b. Modified tangential stresses,
<
OK
SIG 5' = Ratio .
<
OK
SIG 4' = Ratio .
<
OK
<
OK
SIG 2' = Ratio .
Page : 117 of 126
Sheet : 4 of 8
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Client : APRC
Type : Horizontal

a. Stresses in longitudinal direction
Longitudinal force, Fl
5329.18 lb
Max. moment, Mmax. = Fl . Z
377658 lb-in.
2417.278 Kg
4351.091 Kg-M
Job No. : 7434-33
Figure ( 8 )
Cross-sectional Area, A = Lw * tw + 2 Sw * ts+ 2(n-2) Rw * ts

Moment of inertia, Ix-x = Lw*tw3/12+(n-2) ts*Sw3/12+2ts(Sw3-tw3)/12
Section modulus, Wx-x =Lw*tw2/6+2ts*Sw2/6+2ts(Sw3-tw3)/(6 Sw)
Dimension X1 = Ix-x / Wx-x
Bending stress, Sb = Mmax. / Wx-x
Allowable bending stress, S' = 1.2 . S
Shear stress, T = Fl / A
Allowable shear stress, S' = 0.5 . S
b. Stresses in transverse direction
Transverse force, Ft
Max. moment, Mmax. = Ft . Z
56.2899
221.512
44.5915
4.96758
8469.26
18840
94.6738
7850
OK
INCH2
INCH4
INCH3
INCH
PSIG
PSIG
PSIG
PSIG
2664.59 lb
188829 lb-in.
36316
92200201
730724.6
126.1764
596.2362
1326.336
6.665034
552.64
MM2
MM4
MM3
MM
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
1208.639 Kg
2175.546 Kg-M
Figure ( 9 )
Cross-sectional Area, A
56.2899
Moment of inertia, Iy-y = tw*Lw3/12+Sw[(Lw+2ts)3-Lw3]/12+2Rw((Ss(n-1-2)+ts)322429.5
Section modulus, Wy-y =tw*Lw2/6+Sw*[(Lw+2ts)3-Lw3]/6(Lw+2ts)]+2Rw[(Ss+ts 804.78
Dimension Y1 = Iy-y / Wy-y
27.8703
Bending stress, Sb = Mmax. / Wy-y
234.634
Allowable bending stress, S' = 1.2 . S
18840
OK
Shear stress, T = Ft / A
47.3369
Allowable shear stress, S' = 0.5 . S
7850
OK
INCH2
INCH4
INCH3
INCH
PSI
PSI
36316
9.34E+09
13187989
707.9063
16.51823
1326.336
MM2
MM4
MM3
MM
PSI
PSI
3.332517 Kg/CM2G
Kg/CM2G
552.64
Kg/CM2G
Kg/CM2G
Page : 118 of 126
Sheet : 5 of 8
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

1. Bending moment & bending stress at saddles
Bending moment at saddle in tension & compression, M1
A
R 2 H
1
+
L
2A L
= Q A 1
4H
1+
3L
823586
lb-in
9488.744 Kg-M
-1589.87 PSIG
2
201.4689 Kg/CM G
2
-111.9271 Kg/CM G
3333925 lb-in
38411.02 Kg-M
Longitudinal bending stress at midspan, S1' = - M1 / 3.14 R ts
-1235.31 PSIG
-86.9661
Kg/CM G
3. Stress in the shell due to internal pressure,

S = P R / (2 Es ts)
5470.01 PSIG
385.089
Kg/CM2
4. Sum of tensile stress

Value of S1 + S
8331.79 PSIG
Longitudinal bending stress in tension, S1 = M1 / K1 R2 ts
2861.77 PSIG
2
Longitudinal bending stress in compression, S1 = - M1 / K8 R ts

2. Bending moment & bending stress at midspan
Bending moment at midspan, M2
R 2 H2
1+ 2
2
4 A
L
M = QL
4H
L
1+
3L
'
1
'
-2825.19 PSIG
2
586.5578 Kg/CM G
2
-198.8932 Kg/CM G
Greater value of (S1 + S) & (S1 + S)
8331.79 PSIG
2
586.5578 Kg/CM G
Shell allowable tensile stress

Stress ratio = Greater stress/Allowable stress
20000
PSIG
0.41659 < 1
1408
1106.25 PSIG
77.88014 Kg/CM2G
16000
PSIG
0.06914 < 1
1126.4
Value of S1' + S
'
Kg/CM2G
Passed
5.Tangential shear stress, S2

5.a. Tangential shear stress on shell, S2
In case of A > R/2 and ring not used or rings are adjacent to the saddle.
S2 =
K2 Q L 2 A
4 H
R ts
L +
Shell allowable tangential stress = 0.8 S

Stress ratio = S2 / 0.8 S
Passed
Kg/CM2G
Page : 119 of 126
Sheet : 6 of 8
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

5.b. Tangential shear stress on shell, S2
In case of A > R/2 and ring used in plane of saddle.
K 3Q
L 2A
=
R ts L + 4H
301.362 PSIG
21.21585 Kg/CM2G
16000
PSIG
0.01884 < 1
1126.4
1216.68 PSIG
85.65414 Kg/CM2G
Head allowable tangential stress = 0.8 S

16000
PSIG
0.07604 < 1
1126.4
5.d. Tangential shear stress on shell

In case of A <= R/2
S2 = K4 Q / R ts
1205.51 PSIG
16000
PSIG
0.07534 < 1
84.86817 Kg/CM2G
1126.4
Kg/CM2G
5.e. Tangential shear stress on head

In case of A <= R/2
1325.85 PSIG
S2

Kg/CM2G
Passed
5.c. Tangential shear stress on head, S2h

In case of A > R/2 and ring not used or rings are adjacent to th saddle.
S
2h
K 2 Q L2A
=
4H
R t h
L+
3
S2 = K4 Q / R th

5.f. Additional tangential shear stress in head
In case of A <= R/2
S3 = K5 Q / R th
16000
PSIG
0.08287 < 1
Kg/CM2G
Passed
Passed
2
93.33971 Kg/CM G
1126.4
Kg/CM2G
Passed
604.165 PSI
2
42.53321 Kg/CM G
S3 + stress due to int. pres. (PR/(2Es ts)
5470.01 PSI
385.089
Kg/CM2G
Head allowable tensile stress = 1.25 S

25000
0.2188
1760
Kg/CM2G
PSI
<1
Passed
Page : 120 of 126
Sheet : 7 of 8
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Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

6. Circumferential stress
6.a. Circumferential stress at saddle horn
In case of L >= 8 R (unstiffened)
S4 =
Q
4 ts (b +1.56 Rts )
3K6 Q
2
2ts
Shell allowable circumferential stress = 1.5 S

-1806.46 PSIG
-127.1747 Kg/CM2G
30000
PSIG
0.06022 < 1
2112
-2828.5
-199.1262 Kg/CM2G
Kg/CM2G
Passed
6.b. Circumferential stress at saddle horn

In case of L < 8 R (unstiffened)
S4 =
Q
4 ts (b +1.56 R ts )
12K6 QR
Lts2
Shell allowable circumferential stress = 1.5 S

PSIG
Kg/CM2G
30000
PSIG
0.09428 < 1
2112
-1419.03 PSIG
-99.89967 Kg/CM2G
16000
PSIG
0.08869 < 1
1126.4
Passed
6.c. Circumferential stress at bottom of shell

(stiffened or unstiffened)
K
5
t s ( b + 1 . 56
R ts )
0.5 compression yield point of shell material

7. Check tension in web saddle
Horizontal force in web, Fw = K8 Q
Kg/CM2G
Passed
22531
Effective web area, Aw = hs tw
lb
2
34.7086 INCH
10219.78 Kg
2
22392.6 MM
Stress in web, Sw = Fw / Aw
Allowable stress in web, Saw = 0.6 Y
Stress ratio = Sw / 0.6 Y
649.147 PSIG
18000
PSIG
0.03606 < 1
45.69996 Kg/CM2G
1267.2
Kg/CM2G
Vertical force in web, Fv = Q

Stress in web, Sv = Fv / Aw
Allowable stress in web (compressiuon), Saw = 0.33 Y
Stress ratio = Sv / 0.33 Y
37364.8
1076.53
9900
0.10874
16948.22 Kg
488.3004 Kg
696.96
Kg/CM2G
lb
lb
PSIG
<1
Passed
Passed
Page : 121 of 126
Sheet : 8 of 8
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal

8. Check of the saddle at the lowest section (web plate thickness) :
The saddle at the lowest section must resist the horizontal force (F).
The effective cross section of the saddle to resist this load is R/3.
Figure (10)
F = K11 . Q
To resist this force, the effective area of web plate, A = (R/3) . tw
The calculated stress, Scal. = F / A
The allowable stress, Sall. = (2/3) Sw
Stress ratio = Scal. / Sall.
So, the thickness of the web plate is satisfactory for horizontal force (F).
Values of Constant K
For contact angle B = 120o :
K1 (K1 = 3.14 if the shell is stiffened by ring or head, A > R/2)
7622.42
5.78668
1317.24
10466.7
0.12585
lb
INCH2
PSIG
PSIG
<1
3457.437
3733.333
92.73342
736.8534
Kg
MM2
Kg/CM2G
Kg/CM2G
Passed
120o
0.335
K2
1.171
K3 (K3 is constant for any contact angle)
0.319
K4
0.88
K5
0.401
K6 (K6 depends on the ratio A/R, see chart in vessel handbook)

K6 for A/R > 1.00
0.053
K6 for A/R < 0.5

A
R
A/R
K6 for A/R = 0.69
0.013
22.047 INCH
560
31.496 INCH
800
0.69999
0.0238 [From table]
K7
0.76
K8
0.603
K11
0.204
MM
MM
Page : 122 of 126
Sheet : 1 of 1
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
U. Check for the Anchor Bolts Due to Seismic and Wind Loading
1. For longitudinal forces, Fl
Figure (11)
Fl
Max. moment, Mmax. = Fl . Z
Cross-sectional area per anchor bolt, Ab (7/8" M26)
No. of anchor bolts per saddle, nb
Total cross-sectional area of anchor bolts, A = nb . Ab
5329.18
377658
0.419
4
1.676
lb.
lb-in.
INCH2
each
INCH2
2417.25 Kg
4351.091 Kg-M
270.322 MM2
Shear stress, T = Fl / A
Bending stress, Sb = Mmax. / (A . L")
Resultant stress, Si = SQRT (Sb2 + 3 T2 )
Allowable stress, S' = 0.5 . Re
3179.7
1546.88
5720.52
15000
PSIG
PSIG
PSIG
PSIG
223.851
108.9005
402.7246
1056
OK
1081.288 MM2
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
2. For transverse forces, Ft
Figure (12)
Ft
Max. moment, Mmax. = Ft . Z
Cross-sectional area per anchor bolt, Ab (7/8" M26)
No. of anchor bolts per saddle, nb
Total cross-sectional area of anchor bolts, A = nb . Ab
2664.59
188829
0.419
4
1.676
lb.
lb-in.
INCH2
each
INCH2
1208.639 Kg
2175.546 Kg-M
270.322 MM2
Shear stress, T = Ft / A
Bending stress, Sb = 2 Mmax. / (A . Y)
Resultant stress, Si = SQRT (T2 + 3 Sb2 )
Allowable stress, S' = 0.5 . Re
1589.85
5723.45
10040
15000
PSIG
PSIG
PSIG
PSIG
111.9255
402.9309
706.8149
1056
OK
1081.288 MM2
Kg/CM2G
Kg/CM2G
Kg/CM2G
Kg/CM2G
Page : 123 of 126
Sheet : 1 of 2
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
V. Lifting Lugs Thickness Calculations

(Reference : Pressure Vessel Handbook)
Check of the thickness of lifting lugs :
Material
Allowable tensile strength
Allowable shear strength = 0.49 St
By neglecting the effect of both wind loads and pipe thrust,
assume 2 (two) lifting lugs with dimensions shown in Figure (13).
Leg of fillet weld, h = the thinner of thicknesses joined
= 10 MM (0.394 INCH)
ASME SA 516 Grade 70

20000
PSIG
1408
9800
PSIG
689.92
Kg/CM2G
Kg/CM2G
Figure (13)
Height of lifting lug, L

Thickness of lifting lug, b
Fillet weld, h
Length of lifting lug, l
F = Wt / (SQRT2)
Vertical component of F, F1 = F/ SQRT2
Horizontal component of F, F2 = F1
Average unit stress
= 0.707 * F1 / h * I
Max. expected normal stress :
= F2 / (h*I *(b+h))*SQRT(2L2+(b+h)2))
<
Allowable shear strength
6.49606
0.86614
0.64961
7.08661
27405.8
19378.8
19378.8
3241.38
INCH
INCH
INCH
INCH
lb.
lb.
lb.
PSIG
298.273 PSIG
9800
PSIG
OK
165
22
16.5
180
12430.94
8790
8790
2.281928
MM
MM
MM
MM
Kg
Kg
Kg
Kg/CM2G
0.209984 Kg/CM2G
6.8992
Kg/CM2G
Page : 124 of 126
Sheet : 2 of 2
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
V. Lifting Lugs Thickness Calculations (cont.)

(Reference : Pressure Vessel Handbook)
Figure (14)
L
b
l
R
r
6.49606
0.86614
7.08661
2.95276
1.1811
INCH
INCH
INCH
INCH
INCH
165
22
180
75
30
MM
MM
MM
MM
MM
Page : 125 of 126
Designed by : Eng. Abdel Monem Mohamed, Process Design Dept.Manager
Sheet : 1 of 1
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
Job No. : 7434-33
Client : APRC
Type : Horizontal
W. Mesh Pad/Blanket (Demister) Calculation.

Mesh Pad (Demister) Material, Stainless Steel
TP 316
Denisty of liquid, p l
31.786
lb/ft3
3
509.48
Kg/M3
Kg/M3
1.3162
lb/ft
21.0966
1.684
0.35
ft/Sec.
0.513283 M/Sec.
Factor, K
Design velocity, VD = 0.75 Va
Mesh pad thickness
1.263
6
ft/Sec.
INCH
0.384963 M/Sec.
152.4
MM
Pressure drop through wire mesh, Delta P = 0.12 VD2 pv
0.25195 INCH Water
Denisty of vapour, p v
0.5
Allowable superficial vapour velocity across inlet face of mesh,Va = K [pl - pv]/pv]
Page : 126 of 126
Sheet : 1 of 1
Rev. : 1
Project
Serial No. : 7434-33-U-2006
Dwg. No. : 7434-33-3A, Rev. 1
Date : 18.2.2004
X. References
The following references are used in the design calculations of
saddles and lifting lugs of pressure vessel under considerations.
1. ASME Boiler and Pressure Vessel Code, Section VIII,
Division 1, 2001 Edition, without Addendum.
2. "Pressure Vessel Design Handbook", Edition 1981,
by Henry H. Bednar, P.E. published by Van Nostrand Reinhold
Co. 135 west 50th. street, New York, N.Y. 10020, USA.
3. "Modern Welding Technology", Edition 1989, by Howard B.
Carry, Prentice Hall, Englewood Cliffs, New Jersey 07632, USA..
4. "Pressure Vessel Handbook", Fifth Edition January 1981,
by Eugene F. Megyese, Publishing Inc., P.O. Box 35365,
Tulsa, OK 74135, USA.

Job No. : 7434-33
Client : APRC
Type : Horizontal

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Cairo Oil Refining Co.

Subsidery of Egyotian Gen. Petroleum Corp.

P.O. Box : Heliopolis 11757 Cairo A.R.E.

    :..

Tel. : (+2) 02 - 2529821 (5 Lines)

Fax : (+2) 02 - 2529826

ASME Section VIII, Division 1, Edition 2001, Addenda 2002

Eng. Abdel Halim Galala

DESIGN CALCULATIONS OF PRESSURE VESSEL

Serial No. : 7434-33-U-2006

Dwg. No. : 7434-33-3A, Rev. 1

Vessel : Deputanizer Reflux Receiver Drum

Item No. : 1-D-5

Issued for approval

Issued for comments

DESIGN CALCULATIONS OF PRESSURE VESSEL

1st. date of issue - April 6th., 2003

No part of this document may be reproduced in any form,

DESIGN CALCULATIONS OF PRESSURE VESSEL

DESIGN CALCULATIONS OF PRESSURE VESSEL

M. Nozzle Neck thicknesses & Nozzle Openings Compensation :

N. Design of Saddle Supports.

DESIGN CALCULATIONS OF PRESSURE VESSEL

E. Applicable Loading Considered in Design.

[UG-22 & UG-98]

Max. Operating Pressure

Water sp. gr.

Max. hydrostatic head at internal bottom of vessel

DESIGN CALCULATIONS OF PRESSURE VESSEL

F. Impact Test Requirements.

ASME SA516 Grade 70

b. Stud Bolts & Nuts :

ASME SA 193 Grade B7

II. Non-Pressure Parts.

ASME SA516 Grade 70

Thickness of vessel components :

[UG-22 & UG-98]

P-No. Group No.

UNS No. G41400

[Size < 2-1/2"]

Impct Test is not required as per Code,

DESIGN CALCULATIONS OF PRESSURE VESSEL

H. Cylindrical Shell Thickness Under Internal Pressure

Shell material, Killed Carbon Steel,

ASME SA516 Grade 70

Vessel Inside Diameter, D

Max. Design Temperature

Max. Operating Pressure

Shell Inside Diameter, D

Max. Allowable Stress @ Design Temp.(65 oC), S

[Table 1A, SubPart 1, ASME Sec. II, Part D]

Hydrostatic Test Pressure, Ph = 1.5 x MAWP x (St/S)

DESIGN CALCULATIONS OF PRESSURE VESSEL

H. Cylinderical Shell Thickness Under Internal Pressure (cont.)

Job No. : 7434-33

The min. wall thickness shall be the greater of t1 or t2

20" Pipe nominal thickness under tolerance tn = t - 0.125 t

20" Pipe Corroded Thickness = tn - Corrosion allow ance

Using 20" pipe sch. 40 is

By using APPENDIX 1-1 (In terms of the Outside Diameter) :

Thickness adjusted for w all thickness tolerance :

By Adding Corrosion Allow ance to Wall Tickness, t

Using 20" pipe w ith commercial w all thickness, sch. 40 is

:..