Fan Uc Manuals 1793

AG Spindle
Servo Unit
S Series
Maintenance Manual
E Fanuc Automation
GFZ-65015E/01
WARNING
The product described in this publication may employ hazardous voltages or might create other
conditions that could, through misuse, inattention, or lack of understanding, result in personal
injury, or damage to the product or to other equipment. It is imperative, therefore, that personnel
involved in the installation, maintenance, or use of this product understand the operation of the
product and the contents of this publication.
This document is based on information available at the time of its publication. While efforts have
been made to be accurate, the information contained herein does not purport to cover all details
or variations in hardware and software, nor to provide for every possible contingency in connec
tion with installation, operation, and maintenance. Features may be described herein which are
not present in all hardware and software systems. Neither GE Fanuc Automation Corporation nor
any of its subsidiaries assumes any obligation of notice to holders of this document with respect
to changes subsequently made.
Neither GE Fanuc Automation Corporation nor any of its subsidiaries makes any representation
or warranty, expressed, implied, or statutory with respect to, and none assumes any responsibility
for the accuracy, completeness, sufficiency, or usefulness of the information contained herein.
No warranties of merchantability of fitness for purpose shall apply.
Copyright 1 987 GE Fanuc Automation North America. Inc.
This manual describes following products:
Series name
S series AC spindle servo unit
Model name
Model
Model
Model
Model
IS, Model 1.5S, Model 2S,

3S, Model 6S, Model 8S,
12S, Model 15S, Model 18S,
22S
TABLE OF CONTENTS
I.
S SERIES AC SPINDLE SERVO UNIT
3
3
3
4
5
GENERAL
1.1 Configurations
3S
1.1.1 Models IS
22S
1.1.2 Models 6S
1.2 Major Components
...
2.
7
7
7
7
7
DAILY MAINTENANCE AND MAINTENANCE TOOLS

AC Spindle Motor
AC Spindle Servo Unit
Maintenance Tools
Major Maintenance Parts
2.1
2.2
2.3
2.4
TROUBLESHOOTING
3.1 Power Voltage Check
3.2 Power On Indicator Lamp PIL is not Lit
3.3 Alarm is Indicated
3.4 Motor does not Rotate or its Rotation is Abnormal
3.5 Vibrations or Noises is too Large during Rotation
3.6 Noise is Produced from Motor during Deceleration
3.7 Speed Overshooting or Hunting Occurs
3.8 Cutting Force is Low
3.9 Orientation is not Correct
3.10 Acceleration/Deceleration Time is Long
8
8
9
10
17
18
18
18
18
19
19
INSTALLATION
4.1 Installation Procedure
4.2 Power Connection
4.2.1 Power voltage and capacity check
4.2.2 Protective earth connection
4.2.3 Power connection
4.3 AC Spindle Motor Connection
4.4 Single Cable Connection
20
20
21
21
3.
5.
21
21
21
21
35
REPLACING FUSE AND PCB

6.1 Replacing Fuse
6.2 Replacing Spindle Control Circuit and Control Circuit PCB
6.3 Replacing Spindle Orientation Control Circuit PCB
6.4 Replacing Transistor Module
36
36
36
36
37
....
6.
7.
22
SETTING AND ADJUSTING

5.1 Jumper and Variable Resistor on Spindle Control PCB
3S)
(models IS
22S)
Spindle
Control Circuit (models 6S
on
Jumper
5.2
5.3 Parameter Setting Method
5.4 Number and Content of Parameter
3S)
5.5 Setting Rank (models IS
22S)
5.6 Setting Rank (models 6S
5.7 Setting and Adjusting Spindle Orientation Control Circuit
(option)
SPINDLE ORIENTATION CONTROL CIRCUIT

Configuration
Adjusting Spindle Orientation Control Circuit of
Position Coder System
7.1
7.2
22
23
23
24
34
34
39
39
40
Setting and adjusting spindle orientation control circuit

in 2-step spindle speed change or less
7.3 Adjusting Spindle Orientation Control Circuit of
Magnetic Sensor Type
7.3.1 Mounting magnetizing element and magnetic sensor
7.3.2 Setting and adjusting spindle orientation control circuit
in 2-step speed spindle for standard type
7.3.3 Setting and adjusting spindle orientation control circuit
in 2-step speed spindle for high speed type
7. 3. A Checking method of spindle position loop gain
7.2.1
40
45
45
45
53
58
APPENDIX
APPENDIX 1
CONNECTION DIAGRAM
61
APPENDIX 2
CABLE ROUTING
72
APPENDIX 3
CABLE SPECIFICATIONS
75
APPENDIX 4
CONFIGURATION OF SPINDLE CIRCUIT
77
APPENDIX 5
LOCATION OF UNIT
78
APPENDIX 6
LOCATION OF PCB
81
APPENDIX 7
MAJOR PARTS
83
APPENDIX 8
MAGNETIC SENSOR SIGNALS CHECKING METHOD
85
APPENDIX 9
PARAMETER LIST
86
I.
SERIES AC SPINDLE SERVO UNIT
GENERAL
1.
This manual describes maintenance of S series AC spindle servo units (models IS,
1.5S, 2S , 3S, 6S , 8S , 12S, 15S, 18S and 22S)
1.1 Configurations
1.1.1 Models IS -3S
Models IS
3S of S series AC spindle servo units consist
units .
1) Spindle control unit (basic)
2) Resistor unit (basic)
3) Spare fuse (basic)
4) Connector for connection (basic)
5) Spindle orientation control circuit (option)
6) AC line filter (option)
7) Power transformer (option)
of
the following
AC spindle servo unit
---
"
-**| PMC sequence U*
CNC
1
I
L
(Note 3)
_ _ _
Fan motor
L
(Note 2)
200/220/230 VAC
r~
HI
Resister unit
Fuse
AC spindle
motor
3-pltase power
Spindle control unit
I circuit
I
i
i
J
Connector
Spindle orientation control circuit
I
AC line filter
r
i
No-fuse breaker
380/415/460 VAC
__
"i No-fuse breaker

|
I (Note 1)
Power transformer
(Option)
Note 1) An overcurrent protector (no-fuse breaker, etc.) is provided by the MTB

for the input circuit of S series spindle servo unit.
Note 2) Cool the spindle control unit using a fan motor having a specific wind
speed. Refer to Descriptions manual.
Note 3) For the PCB configuration refer to Appendix 2.
1.1.2 Models 6S-22S
22S of S series AC spindle servo units consist of

Models 6S
units.
1) Spindle control unit (basic)
2) Spare fuse (basic)
3) Connector for connection (basic)
4) Power transformer (option)
5) Spindle orientation control circuit (option)
6) Unit adapter (option)
L
J
ji
AC spindle
' Spindle orientation control circuit
=1
Connector
Fuse
200/220/230 VAC
T
(Note 3)
motor
"1i
Fan motor
(Note 2)
3-phase power
Spindle control unit
r*
PMC sequence j
circuit
CNC
the following
Unit adapter
i
I
i
i
r-*~I
__
I
1
I
No-fuse breaker
i_ 380/415/460 VAC
L_
No-fuse breaker
I
I (Note 1)
Power transformer
(Option)
Note 1) An overcurrent protector (no-fuse breaker, etc.) is provided by the MTB

for the input circuit of S series spindle servo unit.
Note 2) Cool the spindle control unit using a fan motor having a specific wind
speed. Refer to Descriptions manual.
Note 3) For PCB configuration refer to Appendix 2.
-4-
1.2 Major Components

Table 1.2 (a) Major components
ROM
Model
Order specification
Unit
PCB
Specification
Type
A06B-6059-H501
9801
IS
8000rpm
A06B-6059-H002//H501
A06B-6059-H002
1.5S
8000rpm
A06B-6059-H002//H508
A06B-6059-H002
+
A16B-1100
-0240
A06B-6059-H508
9808
2S
A06B-6059-H002//H502
A06B-6059-H002
(PCB2)
A06B-6059-H502
9802
3S
6000rpm
A06B-6059-H003//H503
A06B-6059-H003
A06B-6059-H503
9803
6S/A3
A06B-6059-H203//H523 A06B-6059-H203 A20B-1003 A06B-6059-H523
9823
A16B-1100
-0200
(PCB1)
8000rpm
-0010
6000rpm
(PCB1)
6S
6000rpm
A06B-6059-H206//H511 A06B-6059-H206
8S
4500rpm
A06B-6059-H208//H512
A06B-6059-H028
8S
6000rpm
A06B-605 9-H208 //H51 3
12S/A8
A06B-6059-H51 1
9811
A06B-6059-H5 12
9812
A06B-6059-H028
A06B-6059-H513
9813
A06B-6059-H208#H524 A06B-6059-H208
A06B-6059-H524
9824
A06B-6059-H2O8//H525
A06B-6059-H208
A06B-6059-H525
9825
12S
4500rpm
A06B-6059-H21 2//H514
A06B-6059-H212
A06B-6059-H514
9814
12S
6000rpm
A06B-6059-H212//515
A06B-6059-H21 2
A06B-6059-H515
9815
15S
4500rpm
A06B-6059-H215//H516
A06B-6059-H2 1 5
A06B-6059-H5 1 6
9816
15S
6000rpm
A06B-6059-H2 15//H5 1 7
A06B-6059-H215
A06B-605 9-H51 7
9817
18S
4500rpm
A06B-6059-H218//H518
A06B-6059-H218
A06B-605 9-115 18
9818
22S
4500rpm
A06B-6059-H222//H520
A06B-6059-H222
A06B-6059-H520
9820
+
A20B-1003
-0020
(PCB2)
4500rpm
12S/A8
6000rpm
A20B-1003
-0010
(PCB1)
- 5
+
A20B-1003
-0120
(PCB2)
Table 1.2 (b) Major components (option) (models IS - 3S)
Order
specifications
PCB
A06B-6059-J1 10
A20B-0008-0242
Orientation BRII
(Position coder, 2-stage speed change)
A06B-6059-J1 1 1
A20B-0008-0243
Orientation CR
(Magnetic sensor, 2-stage speed change)
A06B-6059-J120
A1 6B-1300-0110
Orientation GR
A06B-6059-J121
A20B-0008-0111
Name
Orientation ARII
Table 1.2 (c) Major components (option) (models 6S - 22S)
Order
specifications
PCB
Orientation ASH
A06B-6059-J130
A20B-0008-0242
Orientation BSII
A06B-6059-J131
A20B-0008-0243
Orientation CSII
A06B-6059-J140
A20B-0008-0032
Orientation GSII
A06B-6059-J141
A20B-0008-0033
Name
2.
DAILY MAINTENANCE AND MAINTENANCE TOOLS
Check and clean the following items once every 6 months or so for using the AC
spindle motor and AC spindle servo units under a normal condition for a long
time.
Take the check frequency into consideration according to the contamination
degrees in each item.
2.1 AC Spindle Motor

If the ventilation hole, cooling fan, and fan finger guard (net) of the AC
spindle motor become dusty, the radiation efficiency of the motor drops. Clean
the AC spindle motor by using the factory air and a vacuum cleaner.
2.2 AC Spindle Servo Unit

Since a cooling fan is mounted at the upper part of the servo unit, its nearby
resistor and other parts become dusty after a long-time use. If they are dusty,
clean them using the vacuum cleaner or the like.
2.3 Maintenance Tools

Use tools indicated in Table 2.3 (a) for adjustments and
Table 2.3 (b) for repairing troubles.
tools indicated in
Table 2.3 (a) Tools used for adjustments
Use
Specification
Name
AC voltmeter
screwdrivers
300 V +2% or less
AC power voltage
measurement
large, medium size

large, medium, small size
Table 2.3 (b) Tools used for repairing troubles
AC voltmeter
DC voltmeter
1 mV
300 V +1% or less
500 V +1% or less
screwdrivers
AC power voltage
measurement
DC power voltage
measurement and offset
voltage check
Resistance value check
Circuit tester
Use
Specification
Name
large, medium size

large, medium, small size
2.4 Major Maintenance Parts

For maintenance parts, see appendix 7 Major maintenance parts.
3.
TROUBLESHOOTING
Perforin troubleshooting, referring to each item in Table 3 according to trouble

conditions if a trouble occurred.
Table 3 Sort of trouble conditions
Item
Reference
Trouble conditions
item
Power voltage check
3. 1
Power ON indicator lamp PIL does not light.
3.2
Alarm (AL-QO) is displayed on the PCB.
3.3
Number of rotation is not as specified.
3.4
Motor does not rotate.
3.4
Vibrations and noises are noticeable during rotation.
3.5
An abnormal noise is produced from motor during deceleration.
3.6
Motor speed overshoots or hunting occurs.
3.7
Cutting power drop
3.8
10
Spindle orientation is not correct.
3.9
11
Acceleration/deceleration
3. 10
time is longer than specified.
Note) When replacing the spindle control PCB or the control PCB,
cautions described in section 6.2. Refer to Appendix 2.
follow the
3.1 Power Voltage Check

Check AC power voltage and DC power voltage on the spindle control PCB.
points and standard values are as specified in Table 3.1.
Table 3.1
AC power voltage check
DC power voltage check

on the spindle control
PCB
Power voltage check
Check at INPUT terminals R,S,T (See 4.2)
Voltage
Test points
+24 V
+24 V
+15 V
+15 V
-0
+5 V
+5 V
-15 V
-15 V
0 V
V
Standard value
About 25 V +4%
+15 V +4%
0 V
+5 V +2%
0 V
-15 V +4%
Test
Test points (refer to Appendix 6.)
U CN8 U
N
6
[~o] OV
I
|~o] OV
CN9
CN9
N
5
N
5
24V
- 1 5V
+ 5 V OV
+ 1 5 V 0-15V
C
N
+5V
+ 1 5V
C
N
4
OV
OV
24V
CN1 |
flN2j
| CN1 |
ncNBfi
Spindle control PCB for models IS - 3S
|CN3~| [CN2]
Spindle control PCB for models 6S 22S
Note) Be careful that the 200 VAC is output on CN8 connector for models IS
and 300 VDC on CN8 for models 6S
22S.
3S
3.2 Power On Indicator Lamp PIL is not Lit

Table 3.2 Check procedure and remedy
Item
Causes
AC power is not
supplied
22S,
For models 6S
fuse FUR, FUS or FUT
is blown.
For models
fuse FI or
blown .
For models
fuse F2 or
blown.
3S,
IS
F2 is
6S -22S,
F3 is
PCB connectors are

not plugged
correctly.
CN4, 5 : models
3S
IS
CN4 - 6: models
6S - 22S
Check procedure
Remedy
Check it at power
input terminals R,S,T.
See Appendix 5
Replace fuse FUR, FUS

or FUT.
Check if alarm indi

cations of fuses F2
and F3 appear.
See Appendix 5.
Check whether the pulse

generator cable or
position coder cable
for orientation is open.
Replace the fuse FI, F2
or F3. When the fuse
is blown even if
replacing it, replace
the PCB.
Check if the connector

guide groove appears
on the PCB connector
surface.
Insert connectors
correctly.
Refer to section 6.
Causes
Item
PCB power circuit is

defective.
Check procedure
Lamp PIL is lit by +5 V
and -15 V.
Check power voltage
according to Table 3.1.
Remedy
Replace PCB.
Refer to section 6.
3.3 Alarm is Indicated

Alarms on AC spindle motor and servo unit are indicated on five digits of
seven-segment on the servo unit PCB. Correspondence between seven-segment
indications and alarm signals is shown in Table 3.3 (a), (b).
Table 3.3 (a) Alarm (models 1S - 3S)
Alarm No.
AL-01
AL-02
Contents
Meanings
Remedy
Motor overheat
This lamp lights when

internal temperature of
motor is higher than the
specified value.
Cool the motor

and reset the
alarm.
Excessive
This lamp lights when the

motor speed is largely
deviated from the command
Reset alarm.
deviation of
speed
speed.
AL-03
Defective
Detects that regenerative

current has flown longer
than the allowable time.
Reset alarm
after removing
the problem.
Reset alarm.
detection)

motor exceeds 115% of the
rated speed.
Overspeed
(Digits 1
Reset alarm.
detection)
rated speed.
Overvol tage

voltage largely exceeds the
rated working voltage range
due to a tap selection
failure, etc..
Reset alarm.
Detects lower
Detects the input power

voltage lessened.
Remove the
problem and
reset the alarm.
regenerative
current
AL-04
AL-05
AL-Ob
Overspeed
(Analog
AL-07
AL-08
A1.-09
AL-10
voltage.
10
Alarm No.
Excessive high
voltage of DC
AL-11
Contents
Remedy
Detects over DC voltage of
Remove the
problem and
reset the alarm.
Detects over current of

circuit
Remove the
problem and
reset the alarm.
Meanings
power .
link
AL-12
Abnormal current
of DC link
Defective
transistor
AL-13
15
AL-16
23
No indica
Defective arithmetic circuit and peripheral circuit

Defective ROM
tion
Table 3.3 (b) Alarm (models 6S - 22S)
Alarm No.
Contents
Meanings
Remedy
AL-OI
Motor overheat

internal temperature of
motor is higher than the
specified value.
Cool the motor

and reset the
alarm.
AL-02
Excessive
deviation of
speed

motor speed is largely
deviated from the command
speed.
Reset alarm.
AL-03
+24 V fuse is
blown.
+24 V fuse of the control

power is blown.
Replace a fuse
and turn on the
power again.
Open phase of
input power
A phase of input power is

open
Remove the
problem and turn
on the power
again.
Overspeed

rated speed.
Reset alarm.

rated speed.
Reset alarm.
Voltage extremely excesses

the rated voltage.
Reset alarm.
AL-04
AL-05
AL-06
(Analog
detection)
AL-07
Overspeed
(Digital
detection)
AL-08
Overvoltage
11
Alarm No.
Meanings
AL-09
Overheat of
radiator
AL-10
Lower voltage of
input power
Contents
Remedy
Temperature of radiator
such as semiconductor is
extremely high.
Cool the
radiator and
reset an alarm.
Detects lower voltage of
Remove the
problem and turn
on the power
again.
input power.
AL-11
Excessive high
voltage of DC
link
Detects over DC voltage of

power.
Remove the
problem and
reset the alarm.
AL-12
Abnormal current
of DC link
Defective
Detects over current of

circuit
Remove the
problem and
reset the alarm.
transistor
AL-13
Defective
arithmetic
circuit
Abnormal transmission
between microcomputer and
peripherals
Remove the
problem and
reset the alarm.
AL-14
Defective ROM
Detects defective ROM.
Replace ROM.
AL-15
Defective
optional circuit
Detects defective optional

circuit and erroneous
connection to optional
circuit
Remove the
problem and
reset the alarm.
1) Alarm No. 01 (AL-01)
Item
Motor is overheated.
Causes
Built-in fan motor of

spindle motor is
defective.
Overload operation
Motor cooling system

is dirty.
Disconnection or poor
contact of wiring
Check
Remedy
Replace fan motor.
Check it using a load

meter.
Re-examine cutting
conditions and tools.
Clean it using
compressed air or
vacuum cleaner.
Check connections
between motor and servo
unit
Note) Refer to Appendix 2.
12
Confirm the connection

of connector for
signal. (Note)
2) Alarm No. 02 (AL-02)
Item
Speed is deviated from the command value.
Check
Causes
Check it using a load
Overload
meter
Transistor module is
defective
Remedy
Re-examine cutting
conditions and tools.
Transistor collectoremitter is open.
Replace transistor
module. (Note 1)
Blow out or poor

connection of the
driver protective
fuse on PCB.
Check fuses F4A - F4M

for blown out or
missing.
Connect fuses securely,

and replace blown out
fuses, if any.
Speed feedback signal

is defective.
Check the speed feed

back signal level.
(Note 2)
Check the motor speed

detector or signal
cable.
Wiring failure
Check if connection
cables are normally
connected
(disconnection, poor
contact, etc.)
Note 1) Refer to section 6.4.

Note 2) Speed feedback signal check
Observe the speed feedback signal using an oscilloscope under the rota
tion command off (motor stop, drive power off) condition after turning
on the power supply. Observe it at the following check terminals, while
slowly turning the motor by hand.
Test points
Normal waveforms
PA-OV
Vp-p = 0.36
About 2.5V
0.5 V
0 V.
PB-OV
Same as shown above
RA-OV
2.5 +0.2 VDC
RB-OV
Same as shown above
PAP-OV
PBP-OV
( Adjust
PAP
KVI8I
0V
(CW rotation)
PBP
4.5 V
(Adjust (tV 1 9)
-=t=- 0 V
0.4 V
Check within
ON/OFF
duty is 50%.
(PAP and PBP signals are inverted in CCW

direction. )
13
3) Alarm No. 03 (AL-03)

Models IS
3 S : Defective regenerative circuit
Models 6S
22S:
Replace fuse FI.
Open phase of input power (models 6S
Causes
Item
Remedy
Check
Fuse FI on PCB is
blown.
4) Alarm No. 04 (AL-04)
Replace transistor TR1.
+24 fuse is blown.
Causes
Item
Check collector (C) ,

emitter (E) and base
(B) of transistor.
Refer to section 6.4.
Transistor TR1 on the

regenerative circuit
is defective.
Remedy
Check
Causes
I tern
Remedy
Check
Alarm AL-04 lights

only when the motor
speed is reduced
from high speed.
High impedance on AC
power supply side.
(Example)
Two transformers are
connected in series or
when a variable auto
transformer is
connected
22S)
Replace the power

supply having low
power impedance.
(Note 1)
- Looseness of input
cable connector.
Examp le :
Open phase due to
loosened screws.
defective
Replace transistor
module. (Note 2)
MCC or AC reactor is
defective. Detection
resistor R5 or R6 is
Replace the defective

part
open.
Note 1) Power impedance checking method.

IK
servo unit
\V<
c;
K;
AC voltmeter
AC spindle
motor
S AC spindle
lo AC power
supply
!:
14
Calculation formula
EO
El
EO
where EO:
El:
x 100 (%) < 7 (%)

Voltage when the motor stops operating.
Voltage during acceleration of motor or voltage just before
the motor speed begins lowering with a load applied.
Input power specifications
Name
Specifications
Nominal rated voltage
200/220/230
Allowable voltage
fluctuation width
-15%
Power frequency
50/60 Hz
Power impedance
Voltage fluctuation due to load (120% load at

30 minute rating) : Less than 7%
VAC
+10%
Note 2) Refer to section 6.

5) Alarm No. 06 (AL-06)
Overspeed (analog detection)
Item
Causes
Check
Remedy
PCB setting failure or

adjusting failure
Check PCB for normal

setting and adjustment.
Change setting of PCB.

Confirm parameter F-5.
Wrong specification of
ROM (memory IC)
Check specification
referring to Table
1.2 (a).
Replace ROM.
PCB is defective.
Replace PCB.
Refer to
section 6.
6) Alarm No. 07 (AL-07)
Overspeed (digital detection)
Same as in alarm No. 06 (AL-06).

7) Alarm No. 08 (AL-08)
Item
1
Causes
AC power voltage
exceeds the rated
Overvoltage
Check
Check power voltage.
value.
15
Remedy
Stabilize the input
voltage .
8) Alarm No. 09 (AL-09)

Item
Radiator is overheated.
Causes
(models 6S
Check
22S)
Remedy
Cooling fan is
defective.
Check if fan is
stopping.
Replace fan.
Overload operation.
Check load by using a

load meter.
Re-examine the cutting
Dusty and dirty.
condition.
Clean using compressed
air or vacuum cleaner.
9) Alarm No. 10 (AL-10) Input power voltage drops.

This alarm indicates abnormally low AC power voltage (-15% or less).
10) Alarm No. 11 (AL-11) Overvoltage of DC link circuit.
(Regenerative circuit is faulty
Regeneration failure)
...
Item
Causes
Check
Remedy
High power impedance.
Examine AC power
specification.
PCB is defective.
Replace PCB.
Defective transistor
module (TM1) .
Replace transistor
module. (Note)
Resistor RIO is open.
Repair resistor RIO.
(Note)
Note) Refer to section 6.
11) Alarm No. 12 (AL-12)
Item
Overcurrent flows to DC link circuit.
Causes
Check
Remedy
Output terminals or
internal circuit of
motor is shorted.
Check connections.
defective.
Check the transistor

module
PCB is defective.
Note) Refer to sections 6.2
Replace transistor
module. (Note)
Replace PCB.
6.4.
12) Alarm No. 13 (AL-13) CPU alarm. (models 6S

Replace PCB. Refer to section 6.
16
22S)
(Note)
13) Alarm No. 14 (AL-14)
Item
1
ROM is defective.
ROM is not mounted at
mounted .
ROM is defective.
14) Alarm No. 15 (AL-15)
22S)
Check
Causes
all or not properly
(models 6S
Remedy
Check if ROM is
unplugged from the
socket or if its leads
are broken.
Mount ROM properly.
Check series No. of

ROM.
Replace ROM having

correct specification.
See Table 1.2 (a).
Defective optional circuit (models 6S
22S)
Item
Causes
Defective optional PCB
Replace PCB. (Note)

Optional PCB con

nection is improper.
Check and correct the

connection.
Refer to Appendix 1.
Check
Remedy
3.4 Motor does not Rotate or its Rotation is Abnormal

Item
1
Causes
Defective phases of
motor power line
Check procedure
Alarm lamp lights on
spindle servo unit when
rotation command is
Remedy
Repair phases.
given.
Alarm lamp does not

light.
Command signal
connection failure
Check signal cable

Connection.
Parameter is not
Set parameters F-01 and

F-02 correctly.
proper.
ROM is not proper.
Apply higher voltage

of speed command.
Check series No. of

ROM.
See Table 1.2 (a).
17
Set ROM correctly.
3.5 Vibration or Noise is too Large during Rotation

Item
Remedy
Check procedure
Causes
Motor is defective.
PCB is defective.
Replace motor.
Run the motor idly.
When the connector CN2
from AC spindle servo
unit while rotating the
Replace PCB.
Refer to section 6.
motor, overheat alarm

(AL-01) occurs, and
the motor runs idly.

(Note)
If vibrations and
noises are reduced
during idle run as
compared with normal
rotation time, the
control circuit is
defective.
Note) To perform idle run contact with the MTB whether idle run is considered.
Some of sequences makes brake enable.
3.6 Noise is Produced from Motor during Deceleration

During deceleration of the motor, energy is regenerated to the power supply
If the regenerative energy is
through the regenerative control circuit.
excessive, the regenerative current limit circuit operates to change the motor
current waveform, causing an abnormal noise to be produced from the motor. In
such a case, lessen parameter F-20 until no abnormal noise is produced.
Lessening F-20 makes the deceleration period long.
3.7 Speed Overshooting or Hunting Occurs

Item
Causes
Check procedure
Remedy
Overshooting
Enlarge F-21 or F-22.

(Note)
Readjust. Refer to
section 5.4.
Spindle hunting
Lessen F-21 or F-22.

(Note)
Readjust. Refer to
section 5.4.
Note) Adjust F-21 for
"HIGH" clutch, and F-22 for "LOW" clutch.
3.8 Cutting Force is Low

Item
Causes
Check procedure
ROM is not proper.
Check it referring to
Table 1.2 (a).
Torque limit command

is applied.
Check signal.
Loosened belt
Check belt tension.
18
Remedy
Replace ROM.
3.9 Orientation is not Correct

I tern
Causes
Setting or adjusting
failure of orientation
control circuit.
2
Check procedure
Check if circuit is set
and adjusted as
specified in data
sheet
Remedy
Refer to section 7.
Orientation control
circuit PCB is
Refer to
Replace PCB.
section 6.
defective.
3
Spindle control PCB is

not adjusted properly.
Adjust deceleration
time of spindle control
circuit. Adjust
parameter F-20 to
shorten the decelera
tion period.
Adjust PCB.
section 7.
Position detection
(position coder or
magnetic sensor) is
Check the output signal

waveform of the
position detector.
Replace the position

coder or magnetic
Refer to
sensor.
defective.
3.10 Acceleration/Deceleration Time is Long

Item
Causes
Check procedure
Remedy
Torque limit command

is applied.
Check signal.
Defective receiver
part activates the
torque limit.
Change torque limit

parameter F18 to
adjust acceleration
period.
Replace receiver part

(HY2) or PCB.
PCB is not adjusted

correctly.
If parameter F-20 is
set too low, the
deceleration period
Readjust F-20. Refer

to section 5.4.
becomes long.
19
4.
INSTALLATION
4.1 Installation Procedure

Observe the checking procedure shown in Table 4.1 at the installation.
Table 4.1 Installation procedures
Item
Description
Check if specifications of motor,

servo unit, options, etc. are
correct .
Remarks
Check if motor corresponds to
units, PCB, and ROM correctly
according to Table 1.2.
Check appearance for damage
Check resistors, and parts on the

PCB.
Check the working AC power supply

for voltage, voltage fluctuation,
power capacity (kVA) and
See Table 4.2.1.
frequency.
Connect the earth wire, power

cable and drive power cable.
Refer to sections 4.2, 4.3, 4.4

and Appendix 1.
Check setting and adjustment

results
Turn on AC power supply, and make

sure that green lamp PIL lights on
PCB.
Give rotation command to check the

normal rotation and reverse
rotation movement.
Check the operation over the

entire velocity range.
Adjust spindle orientation

circuit
Refer to section 7.
20
4.2 Power Connection

4.2.1 Power voltage and capacity check
Measure the AC power voltage before connecting the power supply, and take the
following measure according to power voltage.
Table 4.2.1 (a) Checking AC power voltage
AC power voltage
170
Nominal voltage
Measures
253 VAC
Connect directly.
Higher than 254 VAC
380 V to 550 V
Set input voltage to 200 VAC using

insulation transformer.
The input power specification of the AC spindle servo unit is as specified in

Use a power source having the power capacity having a
Table 4.2.1 (b).
sufficient allowance so that no trouble due to voltage drop occurs with the
maximum load.
Table 4.2.1 (b) Input power specification of AC spindle servo unit
Nominal rated voltage
200/220/230
Allowable voltage fluctua

tion
-15% to +10%
Frequency
50 Hz/60Hz +1 Hz
Power
capacity
Motor model
Capacity with
30-rainute
rating (kVA)
IS
1.5S 2S
7
VAC, 3 phases
3S
6S/ 6S
8S
12
17
A3
9
12 S /
12S 15S 1 8S 22S
A8
17
22
26
32
37
4.2.2 Protective earth connection

Connect the protective earth to connection terminal G before connecting the
power supply. Use the protective earth having sufficient capacity as compared
with the feeder circuit breaker capacity.
4.2.3 Power connection
Connect the power cable after protective earth connection.
The power phase rotation is not specified for AC spindle servo unit.
The cooling fan motor employs three-phase power. When connect the input power
to the unit, check the proper phase connection.
4.3 AC Spindle Motor Connection

Connect the AC spindle motor according to the connection diagram in Appendix 1.
If the drive power cable connection sequence is in error, vibration are produced
the motor does not rotate or alarm (AL-02) occurs to stop the motor.
Always
connect protective earth "G".
4.4 Single Cable Connection

Connect the signal cable according to the connection diagram in Appendix 1.
21
5. SETTING AND ADJUSTING

5.1 Jumper and Variable Resistor on Spindle Control PCB (models IS - 3S)
Refer to Appendices 5 and 6 for part locations of the unit and PCB.
confirm the location of parts on PCB before power on.
Always
Table 5.1 (a) Jumpers (models 1S - 3S)
Jumper
SI
S2
S3
Contents
Switches mode of
control circuit
Selects from right

table according to
the speed at rated
command (VCMD = 10 V)
Detector I:
Gear of 256 teeth
Detector II:
Gear of 128 teeth
S4
Switches gain
DRIVE
Test mode
TEST
Operation mode
DRIVE
Detector
I (rpm)
Depends upon
model.
Detector
II (rpm)
4500
6000
8000 to
10000
S5
Setting at
shipment
State
6000
8000
10000 to
12000
15000 to
20000
Normal operation
mode
OFF
Switches gain
ON
OFF
Table 5.1 (b) Variable resistor (models IS 3S)
Variable
resistor
Contents
Setting at shipment
RV1
Maximum speed in CCW

direction
RV2
Maximum speed in CW direction
RV3
Offset of speed detection

circuit
Adjust TS3 to 0 mV +0. 1 mV at

rotation command OFF.
RV4
Voltage of +5 V
+5 V -1-0.1 V
RV5
Adjusts gain at switching of

gain
50%
RV6
Gain of speed detection

circuit for low speed
Depends upon model.
Adjusts speed at 25 mV +2 mV
of VCMD for each model
22
Value
(rpm)
Max. speed
(rpm)
3S
15 +3
6000
IS, 1.5S, 2S
20 +4
8000
Mode 1
5.2 Jumper on Spindle Control Circuit (models 6S - 22S)

Refer to Appendices 5 and 6 for parts location of the unit and PCB.
confirm the location of parts on PCB before power on.
Always
Table 5.2 Jumpers (models 6S - 22S)
SI
S2
S5
Position
Contents
Jumper
Drive mode
DRIVE
Test mode
TEST
Increases 10% of power voltage of

+5 V
+ 10
Decreases 10% of power voltage of

+5 V
-10
- 15) and MOFF2

16) signals are used.
M0FF1 (CN3
(CN3
INT
Option setting
S6A:
S6B :
S6C:
OFF:
S6
DRIVE
No setting
INT
EXT
M0FF1 and M0FF2 signals are not

used
Setting at
shipment
ON
ON
ON
+24 V
+5 V
-15 V
Not apply
Optional
setting is
not set.
OFF
5.3 Parameter Setting Method

The setting switch and the display part are arranged on the PCB like the figure
below. Refer to Appendix 6.
These switches enable to confirm and set parameters,
Display part
Me? M M Jy
Setting switch
0[&]
DATA
SET
DOWN'
1) To confirm the current parameter

a) The speed is usually displayed at the display part (Five digits).
The current parameter number can be displayed when "MODE" is on.
parameter number is displayed as two digits of "F-XX".
23
The
2) To confirm the setting data

a) Select the parameter number of data to be checked in the following manner.
b) Continuously turn 4 switches "MODE", "+ UP", "+ DOWN" and "DATA SET" ON at
the same time for more than one second.
c) The display part changes from the blank to "FFFFF".
d) Off all switches.
e) The current parameter is displayed when "MODE" is on.
f) When "+ UP" is on with "MODE" on, the parameter number is incremented
by 1
g) When "+ UP" is continuously on with "MODE" on, the parameter number
increases continuously.
h) When "4- DOW" is on with "MODE" on, the parameter number is decremented
by 1.
i) When "+ DOWN" is continuously on with "MODE" on, the parameter number
decrements continuously.
j) With "MODE" off, the data is displayed (4 digits) after approx. 0.5
second
k) After approx. 10 seconds the data display is selected, the speed display
is selected. When all switches are off in any mode, the speed is finally
displayed .
3) To alter the data

a) Select the parameter to be changed according to the steps (2) (b ) to (i)
b) Turn "MODE" off:
The data of parameter is displayed after approx. 0.5
c)
d)
e)
f)
g)
h)
i)
j)
k)
second.
Turn "+ UP" on: The data is incremented by 1.
Turn "t UP" on continuously: The data is incremented continuously.
Turn " + DOW" on: The data is decremented by 1.
Turn "+ DOW" on continuously: The data is decremented continuously.
The motor is controlled using the displayed data.
When replacing the data with the modified data, keep turning "DATA SET" on
for one second or more.
The display part changes from the blank to "88888" and modification of the
data completes.
Wen changing the data once again, follow the steps from (3)-(a) above.
The speed is indicated automatically after about 10 seconds.
For para
meters F-13, F-14 and F30, speed is displayed after 2 seconds.
5.4 Number and Content of Parameter

1) Motor speed indication
Parameter No.
Display data
(Five digits)
Use/no
Contents of data
The speed of the motor is displayed.

(rpm)
F-00
2)
use of the machine ready signal (MRDY)
Parameter No.
Display data
(Five digits)
F-01
0001
Explanation:
Contents of data
0, 1 (Standard setting:
Machine ready signal (MRDY) is used

Machine ready signal (MRDY) is not used:
- 24
1
0
0)
3)
Use/no use
of speed override (models 6S
Parameter No.
Display data
(Four digits)
F-02
0001
22S)
Contents of data
Use speed override

Not use speed override:
Explanation:
4) Range of speed override (models 6S
Parameter No.
Display data
(Four digits)
F-03
0001
1
0
- 22S)
Contents of data
Upper limit of speed override (up to 120%):

Upper limit of speed override (up to 100%) :
Explanation:
1)
1)
1
0
Note) When F-02 is set to 0; speed override is not used, F-03 should
to 0.
5) Maximum speed (models 6S

Parameter No.
set
22S)
Display data
(Four digits)
Contents of data
0-3 (Depend upon motor)
F-05
Explanation :
be
6S - 22S
(rpm)
- 3S
(rpm)
IS
Setting
Up to 5000
Up to 10000
Up to 6000
Up to 12000
Up to 15000
Up to 20000
6) Output limit pattern
Parameter No.
Display data
(Four digits)
F-06
0000
Explanation:
Contents of data
0 to 6 (Standard setting:
0)
This function is not available for a conventional type.

In the following cases, select a pattern which is appropriate
respectively.
A. When the output is limited only at acceleration and
deceleration, the motor accelerates and decelerates slowly,
and operates at the rated output during steady rotation
(Setting data: 1 or 4) (function similar to software start
and stop)
B. When the motor accelerates and decelerates at the maximum
rated output and the output is limited during stable
rotation (Setting data: 2 or 5)
25
C. When the same motor and amplifier are used to operate the
machine as a different output specification machine (Setting
data : 3 or 6)
Setting data
Content
Pattern 1
Pattern 2
The output is not limited.
Output is limited only at accelera

tion and deceleration.
No output is limited at acceleration

and deceleration but it is limited
during steady rotation.
The output is limited over all move

ments.
(Output limit pattern 1):
The setting data =1, 2, 3
Output
Catalog description
value
Pm
100%
Pout
IF-071 x
100
Pm
Nm
Nb
Speed
(Output limit pattern 2):
The setting data =4, 5, 6
Output
Catalog description
value
Pm
100%
Pout
_ 1 P-07 1 x Pm
100
Nm
Nb
Speed
7) Limit value at output limited
Parameter No.
Display data
(Four digits)
F-07
0100
Explanation :
Contents of data
100)
With the maximum rated output (overload capacity) as 100%, set

the limit value to a value to be limited.
This value is
available when the output is limited due to parameter F-Ob.
Output limit value
Maximum rated output x (setting data) %
2b
8) Delay time to motor power interruption

Parameter No.
Display data
(Four digits)
F-08
0005
Explanation:
Contents of data
5)
Delay time from zero speed signal detection to the motor power
interruption.
Delay time
9)
= (Setting data) x 40 msec
Use/no use of excitation interruption of motor power using machine ready

signal (MRDY)
Parameter No.
Display data
(Four digits)
F-09
0000
Explanation:
Contents of data
0)
The function is used when it is presumed that the electro

magnetic contactor is switched frequently.
When the machine
ready signal (MRDY) is off, only motor power is interrupted,
and the electromagnetic contactor remains on.
The function is used
: 1
The function is not used: 0
10) Adjustment
speed
of
rotation command (SFR)
error
Parameter No.
Display data
(Four digits)
F-10
0128
Explanation:
offset
at
the
time
of
the
forward
Contents of data
255 (Standard setting:
128)
The speed error offset is adjusted when stopping motor with

the forward rotation command (SFR) and speed command voltage
0 V (zero rotation command) applied.
Increase the data when
stopping the motor rotating counterclockwise (CCW) , as viewed
from the shaft.
11) Adjustment of speed error offset at the time of the reverse rotation command
(SRV)
Parameter No.
Display data
(Four digits)
F-ll
0128
Explanation :
Contents of data
128)
The speed error offset is adjusted when stopping motor with

the reverse rotation command (SRV) and speed command voltage
0 V (zero rotation command) applied.
Increase the data when
stopping the motor rotating CCW, as viewed from the shaft.
27
12) Adjustment of
(ORCM)
speed error offset at
Parameter No.
Display data
(Four digits)
F-12
0128
the time of
the orientation command
Contents of data
128)
The parameter is used for adjustment when no adjustment is

possible so that the LED of IN-POSITION FINE is lit at
orientation using the variable resistor on the orientation
circuit
Explanation:
13) Speed at forward rotation command (SFR)
Parameter No.
Display data
(Four digits)
F-13
Contents of data
255 (Depends upon motor)
Adjust the speed when inputting specific speed command at

forward rotation command (SFR).
Increase data to increase
speed
Explanation:
14) Speed at reverse rotation command (SRV)
Parameter No.
Display data
(Four digits)
F-14
Explanation:
Contents of data
0
Adjust
the speed
when
255 (Depends upon motor)

inputting
reverse rotation command
(SRR) .
specific speed command at

Increase data to increase
speed.
15) Speed when speed command voltage is 10 V
Parameter No.
F-15
Explanation :
Display data
(Four digits)
Contents of data
Rated speed (Depends upon motor)
When making adjustments in sections (14) and (15), always set

Set the value of speed at 10 V speed command
this mode.
voltage divided by 100.
Speed at 10 V speed command voltage (rpm)
28
(Setting data)
x 100
16) Detection range of speed arrival signal (SAR)
Parameter No.
Display data
(Four digits)
F-16
0015
Contents of data
15)
Sets the detection range of the speed arrival signal (SAR).

The speed arrival signal (SAR) is outputted when the motor
speed reaches the range within specific percentage of the
command speed.
Explanation:
Detection range
(Command speed) x ( + (Setting data)) %
17) Detection range of speed detecting signal (SDT)
Parameter No.
Display data
(Four digits)
F-17
0003
Contents of data
3)
The detection range of the speed detecting signal (SDT) is

set
The speed detecting signal (SDT) is outputted when the motor
speed becomes the specific percentage of a maximum speed or
less.
Explanation:
Detection range
(Maximum speed) x (Setting data) %
18) Setting of torque limit value
Parameter No.
Display data
(Four digits)
F-18
0050
Explanation:
Contents of data
50)
Torque limit value
Acceleration/deceleration
(Maximum rated torque) x (Setting data) %
time
Parameter No.
Display data
(Four digits)
F-19
0010
Explanation:
When the torque limit signal (TLMH) is turned on, torque limit
value is set
19)
Contents of data
10)
Set this parameter when the acceleration time from the stop to
the maximum speed is longer than 5 seconds.
Setting value
(Acceleration time, sec) x 2
29
20) Limit of regenerative power (Adjustment of deceleration time)
Parameter No.
Display data
(Four digits)
F-20
0040
Explanation:
Contents of data
40)
Adjust the deceleration time to the same as the acceleration

time.
The deceleration
time
shortens when the setting value
increases.
The deceleration time lengthens when the setting value
decreases
However,
when the regenerative power is excessive, the
regenerative limit circuit is actuated and the motor current
waveform changes; therefore, abnormal noise may be produced
from the motor.
In this case, this abnormal noise is
suppressed by decreasing the setting value.
21) Speed control phase compensation P: HIGH gear (CTH
Parameter No.
Display data
(Four digits)
F-21
0050
Display data
(Four digits)
F-22
0050
Display data
(Four digits)
F-23
0100
Contents of data
Display data
(Four digits)
F-24
0100
Display data
(Four digits)
F-25
0030
1)
Contents of data
100)
LOW gear (CTH
Contents of data
- 255
(Standard setting:
25) Speed control phase compensation I: HIGH gear (CTH
Parameter No.
50)
HIGH gear (CTH
24) Speed control phase compensation P in orientation:
Parameter No.
50)
0)
23) Speed control phase compensation P in orientation:
Parameter No.
1)
Contents of data
22) Speed control phase compensation P: LOW gear (CTH
Parameter No.
100)
1)
Contents of data
30
30)
0)
26) Speed control phase compensation I: LOW gear (CTH
Parameter No.
Display data
(Four digits)
F-26
0030
Display data
(Four digits)
F-27
0030
Display data
(Four digits)
F-28
0030
29) Speed detection offset (models 6S
30)
Display data
(Four digits)
F-29
0128
1)
30)
LOW gear (CTH
0)
3S.
Contents of data
22S)
30)
Note) Refer to paragraph of speed offset adjustment for models IS
Parameter No.
HIGH gear (CTH
Contents of data
28) Speed control phase compensation I in orientation:
Parameter No.
0)
Contents of data
27) Speed control phase compensation I in orientation:
Parameter No.
Contents of data
255 (Setting at shipment:
approx.
128)
Adjust this parameter so that the test pin TS3 will be 0 mV at

motor stopping.
Explanation:
30) Rigid tap mode
Parameter No.
Display data
(Four digits)
F-31
0000
Explanation:
Contents of data
0-1 (Standard setting:
0)
The torque limit signal (TLML) is used to a conventional

torque limit: 0
The torque limit signal (TLML) is used for motor voltage
switching when improved transient response characteristics are
required for rigid tapping operation: 1
31) Motor voltage at normal operation
Parameter No.
Display data
(Four digits )
F-32
0010
Contents of data
31
10)
32) Motor voltage in orientation
Parameter No.
Display data
(Four digits)
F-33
0010
Contents of data
10)
33) Motor voltage in rigid tap mode
Parameter No.
Display data
(Four digits)
F-34
0100
Explanation :
Contents of data
100)
This parameter is effective when data of F-31 is 1.
34) Detection range of zero-speed detection signal
Parameter No.
Display data
(Four digits)
Contents of data
F-35
Explanation :
75)
The zero-speed signal is used as the completion signal for

stop command.
This signal is detected when the speed of the motor becomes
(The setting data/100) % of a maximum speed or less.
The detection range
(maximum speed)
x (The setting data/100)%
35) Detection range of load detection signal
Parameter No.
Display data
(Four digits)
Contents of data
F-36
Explanation :
- 100
(Standard setting:
90)
The load is detected when the load becomes greater than the
specific percentage of maximum detection level of the load
meter.
Detection level
(maximum detection level of load meter, 10)

x (setting data)% or more
32
36) Time constant of torque deviation at deceleration start (models 6S
Parameter No.
Display data
(Four digits)
F-37
0000
22S)
Contents of data
0-3 (Standard setting:
0)
Use this parameter when the gear noises at deceleration in low

speed rotation (base speed) due to the backlash of the
spindle.
Explanation:
Data
0
1
2
3
Time constant (msec)

0
50
100
150
Set the data to 2 when the gear noises.
37) Characteristics of control in deceleration (models 6S
Parameter No.
Display data
(Four digits)
F-38
0000
Explanation:
22S)
Contents of data
0)
Use this parameter when the gear noises at deceleration in

high speed rotation. Set the data to 1 to slow down the
deceleration rate.
38) Characteristics of control in stable rotation with no load (models 6S
Parameter No.
Display data
(Four digits)
F-39
0000
Explanation:
22S)
Contents of data
0)
The motor speed may undulate in the stable rotation when

setting the motor voltage (F-32) greater than the standard
value (10). Set F-39 to 1 to reduce the motor undulation.
39) Characteristics of control in torque limitation (models 6S
Parameter No.
Display data
(Four digits)
F-40
0000
Explanation:
22S)
Contents of data
0)
The motor speed may overshoot due to the timing of the torque
limit signal when making the torque limit in mechanical
orientation.
Set F-40 to 1 to reduce the overshoot of the
speed
33
5.5 Setting Rank (models IS - 3S)
Rank A (always setting)
Parameter No.
F-0 1
Contents
Use/no-use
of the machine ready signal
Rank B (special setting)

Parameter No.
Contents
F- 16
Range of detecting the speed arrival signal
F-l 7
Level of detecting the speed detection signal
F-35
Level of detecting the zero-speed signal
F-l 8
Torque limit value
F-06 , 07
Output limit
acceleration/deceleration
F-l 9
Period of
F-20
Limit of regenerative power (deceleration time)
F-0 9
Use /no-use of motor power off using the machine ready signal
F-36
Level of detecting the load
5.6 Setting Rank (models 6S - 22S)

Parameters in only rank A are checked and changed by the MTB.
When changing the operating conditions (change of speed and special setting),
the machine tool builder should divide the rank for use.
Pay attention not to alter the setting value by mistake.
Rank A (always setting)
Parameter No.
Contents
F-0 1
Use/no-use of machine ready signal
F-02
Use/no-use
F-03
Range of speed override
of speed override
34
Rank B (changing the speed)

Contents
Parameter No.
F-13
Speed in forward direction
F-l 4
Speed in reverse direction
F- 15
Speed at maximum speed command voltage (10 V)
Rank C (special setting)

Contents
Parameter No.
F-16
Range of detecting the speed arrival signal
F-l 7
Level of detecting the speed detection signal
F-l 8
Torque limit value
F-l 9
Period of
F-20
Limit of regenerative power (deceleration time)
F-09
Use/no-use
acceleration/deceleration
of motor power off using the machine ready signal
5.7 Setting and Adjusting Spindle Orientation Control Circuit (option)

Refer to section "Spindle orientation control circuit."
35
6.
REPLACING FUSE AND PCB
6.1 Replacing Fuse

Refer to Appendices 5 and 6 for the spindle control circuit PCB and fuses on the
control circuit.
6.2 Replacing Spindle Control Circuit and Control Circuit PCB

Steps
Contents
Turn off the breaker on the magnetics cabinet to off the AC input
power, and then remove the motor power line.
Remove the spindle control circuit PCB by pushing ten PCB holders
Replace the PCB with new one.
outward .
3
Remove screws other than that mounting electronic parts from the
control PCB, and then remove the PCB. Refer to Appendix 2. Replace
the PCB and/or transistor modules if necessary. Refer to section 6. A.
Confirm screws to be bolted.
Note) Always confirm the voltage between plus and minus terminals of capacitor
Cl is less than 60 VDC using a tester before handling the control circuit.
6.3 Replacing Spindle Orientation Control Circuit PCB

Steps
Contents
Remove the spindle control unit PCB and then cables from PCBs.
Remove four push rivets or M3 screws from the plates mounting the PCB.
<=51
C-3
Four push
Orientation PCD
Remount the PCB reversing the above procedures.
36
rivcts/M3 screws
6.4 Replacing Transistor Module

Steps
Contents
Check resistance of transistor modules on the lower control circuit

PCB using a tester. Refer to Appendix 6.
1. (collector) - U, V, W (emitter)
2. U, V, W (collector)
(emitter)
Bl, B3, B5 (base)
3. (collector)
B2, B4, B6 (base)
4. U, V, W (collector)
U, V, W (emitter)
5. Bl, B3, B5 (base)
6. B2, B4, B6 (base) - (emitter)
OP
13 1
Mil
o-K s
Bl
B2
ffl
16
ffl
U.
B2
o-K
B3
O u0
O v0 " uOvVo
B-l
B6
o-K
A oK
5
ON
Judgment (Range of tester:
Terminal
C
Tester
C:
C:
B:
B
500
600 ohms
500
500
500
Abnormal
Short, infinity
Short, 500
600 ohms
Infinity
Normal
Infinity
C
C
x 10 ohm)
600 ohms
Short, infinity
Short, 500
600 ohms
600 ohms
Short, infinity
600 ohms
Short, infinity
When a transistor is defective, terminals between collector and

emitter, and between collector and base are short.
3
Remove the lower control circuit PCB and replace it with new one.
Apply thin silicon grease.
Silicon grease: A98L-0001-0653
Remount the lower PCB.
Firmly bolt all screws.
37
Steps
Contents
Check the transistor drive circuit on the PCB.

(T) Turn on AC input power. Be sure not to specify rotation commands
(SFR, SRV)
(2) 12 points of voltage between the base and the emitter on
transistors (U, V and W phases) using a tester. Take care of high
voltage around the drive circuit.
Judgement
Voltage between base and emitter (emitter standard)
Normal
Approx. -0.8 to -1.3 V
Abnormal
Approx. 0.0 to -0.8 V
The waveforms in normal /abnormal are shown below.

Note) Take care of high voltage (approx. 300 VDC) around the drive
circuit
Specify the forward/reverse rotation command with 0 rpm of speed

command . Observe waveform between the base and the emitter of transistors (U, V and W phases) on the lower PCB using an oscilloscope.
6
Normal
Abnormal
Approx. -I- 1. 0 V
--
Approx.
Approx. + 1.0 V
1.5V
-1.5V
0V
Approx. 0.0 V
1.0
1.5V
-I'
1 66
V sec
U-
0.8V
0V
1 66
s ec
L_
If the PCB is defective repair it using following steps. Check

whether fuses F4A - F4M of the drive circuit are blown using a tester.
When a fuse is blown, replace it and check the PCB following steps (T)
and (2) in 5.
Connect the motor power line to restart an operation.
38
7. SPINDLE ORIENTATION CONTROL CIRCUIT

This chapter describes maintenance, installation, and adjustment when
electric orientation function is added to the spindle of CNC machine tool.
the
7.1 Configuration
Spindle orientation command
Ml 9
Spindle
servo unit
--
CNC
i
Magnetic
cabinet
sequence
circuit
ri
V.
Orientation circuit A, K
(option)
7--CNA
CNI
CNH I
-st
i
Spindle
motor
Spindle
Cutting tool
Position
control
Gear or belt
loop
Direct coupling gear or

liming belt (1 to 1)
Position coder
Fig. 7.1 (a) Configuration of spindle orientation using position coder

(Internal stop position setting type)
Spindle orientation control circuit B, F
Spindle
Z (option)
servo unit
CNC
---
Magnetic cabinet
sequence circuit
__ ___J
:i +
i
1
L_
'
!~r
i
I
CNI
z
z
Gear or belt
Spindle
CNH CNACNC
motor
1=1 t=3
i
Spindle
Cutting tool
I
.j
Position
control loop
Direct coupling gear or
timing belt (1 to 1)
Position coder
External stop position command signal

12-bit binary
(4096=360)
Fig. 7.1 (b) Configuration of spindle orientation using position coder

(External stop position command type)
Note 1) If a position coder has been mounted on a lathe, etc., it can be used.
Note 2) Asterisked cable route is employed when the position coder for the lathe
or synchronous feed in machining center is combined.
39
--1
mi9
Spindle orientation command
rl
Spindle
CNC
--i
_J
1
Magnetic
cabinet
sequence
circuit
Gem or belt
servo unit
CN1
Spindle
I
v
motor
CNA
=
T
Position
Spindle orientation control

circuit C. D, G (option)
Magnetic
sensor
Cutting tool
r-Kj
control
loop
Spindle
['
-j
eBa
y1
Magnetic element
(direct-coupled)
!\ Magnetic sensor
Amplifier
Fig. 7.1 (c) Configuration of spindle orientation using magnetic sensor
7.2 Adjusting Spindle Orientation Control Circuit of Position Coder System

7.2.1 Setting and adjusting spindle orientation control circuit in 2-step spindle speed change or less
Following functions are required:

3S : Orientation ARII, BRII (A06B-6059-J 1 10, Jill)
Models IS
22S: Orientation ASTI, BSII (A06B-6059-J130 , J131)
Models 6S
Setting and adjustment of PCB (A20B-0008-0242 , 0243, used for models IS
6S - 22S) are described below.
1) Display contents
The following display is done using LED.
LED No.
Symbol
Lighting
color
3S and
Description
LED 1
ORIENTATION
Green
Lights when orientation command

(0RCM1 , 2 ON) is input.
LED 2
LOW
Green
Lights when cluth switching signal *CTH

contact is closed. It means that cluth LOW
is selected.
LED 3
IN-POSITION
OUT
Green
Lights when orientation end signal 0RAR1-2

is sent.
LED 4
IN-POSITION
ADJUST
Green
Lights when spindle enters within 1 pulse

width of orientation command position.
Adjust OFFSET adjusting RV3/RV5 so that
this LED4 lights at gear HIGH/LOW, and the
stop positions at gear 1ITGH and LOW
coincide with each other.
2) Setting
a) Setting power supply of position coder
If the power supply -f-5 V of position coder is supplied from the spindle
amplifier, short the circuit between +5V - 5H and 0G
Open the
0V.
circuit between +5V
0V when +5 V is supplied from CNC
5H and 0G
machine tool.
40
b) Setting jumpers T6
T14
Jumpers T6
Balanced
A side:
ON
Unbalanced
B side:
ON
Position coder
T14
c) Setting jumpers SH01 , SH02 and SH03

Make setting using the table below.
41
Table 7.2.1 Setting SH01, SH02 and SH03

0: Open
SH01
Setting contents
No
SH02
Setting of rotating direction

in the second and sub
sequent orientation.
SH03
Remarks
|
16- 15 14 13 12 11 10
Setting of rotating direction

in the first orientation after
turning on the power switch.
CCW
X: Short
9 16 15 14 13 12 11 10
( Standard)
CW
CCW direction
only
CW direction
only
( Standard)
Same as rotat
ing direction
Setting to clamp the orien

tation speed determined by
position gain to 1, 2/3 and
1/3.
Setting by spindle rotation

and rotating direction of
position coder.
( Standard)
2/3
1/3
Same direction
Opposite
direction
ro
pulse
Setting of the in-position

width when orientation end
signals (ORAR1, 1) are
output .
Depens upon machine tools.

if this setting is inverted.
O
O O O O
+8
O O O
(+16
16
+ 32
+64
No compensation
Setting by hysteresis of
position coder
Setting according to the

types of spindle servo unit.
(Note)
pulse corresponds to +1.3)
O
x
+1
pulse
-1
pulse
(Standard)
DC
When DC spindle servo unit is used.
AC
When AC spindle servo unit is used.
Sending condition (C) of orientation end signal are as below:
The angle position is located with the in-position setting pulse range.
Speed zero signal is turned on.
* ORCM is turned on.
*
*
O O O O
+4
Hunting occurs.
d) Setting position switches (SW1, 2, 3)

Setting switch
Pulse number per 1 division
Angle per 1 division
4096/16 = 256 pulses
Every 22.5
SW1
256/16 = 16
SW2
pulses
16/16 = 1 pulse
SW3
Every 1.4
Every 0.088
SW1 to SW3 are digital switches with 16 scale.

The spindle motor can be stopped at any position in one rotation in the
unit of 1/4096 x 360 = 0.088 by setting these switches in the order of
SW1, SW2, SW3.
3) Adjustments
No .
Item
Name of
variable
resistor
Standard
adjustment
(Division)
Speed feedback
voltage offset
RV1
Gear HIGH
RV2
3-4
position gain
Measuring point
Description
TSA2
CH14 (TSA2)
Adjust RV1 until

TSA2 voltage
becomes 0 +1 mV.
Spindle motion
or CHI 4
Set the gain to

the maximum within
a range where the
spindle does not
overshoot.
Gear HIGH
offset
RV3
About 5
LED4 (ADJUST)
Adjust RV3 until

LED4 lights or
flickers .
Gear LOW
position gain
RV4
3-6
Spindle motion
or CH 14
Set the gain to

the maximum within
a range where the
spindle does not
overshoot.
Gear LOW
offset
RV5
About 5
LED4 (ADJUST)
Adjust RV5 until

LED4 lights or
flickers
Speed loop
gain
RV6DC
CH 14
CHI 4
(DC motor)
RV6AC
(AC motor)
Make sure that

motor is not
hunting.
The rigidity
increases during
stop by turning
these RV clock
wise
43
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Location of test pins, variable resistors, jumpers, and light-emitting diodes (LED)
(PCB A20B-0008-0242, 0243, models 1S - 22S with position coder system)
- 44 -
7.3 Adjusting Spindle Orientation Control Circuit of Magnetic Sensor Type

7.3.1 Mounting magnetizing element and magnetic sensor
Determine the mounting directions of the magnetizing element and
according to the following procedure. If they are not mounted
spindle may repeat normal rotation and
-rotation without
the hunting occurs, or the spindle stops at the position where
element end is opposite to the sensor head.
reverse
magnetic sensor
correctly, the
being stopped,
the magnetizing
Mounting procedure of magnetizing element and magnetic sensor
Item
Procedure
Mount the magnetizing element is such a way as the reference hole faces
as shown in Fig. 7.3.1 when the spindle is turned by the spindle motor
normal rotation command (SFR, VCMD: Positive).
Mount the magnetic sensor head so that the pin hole of the flange is
opposite to the reference hole.
Adjust the gap between the magnetizing element and the sensor head, so
that the minimum gap value AL becomes AL = 1.5 +0.5 mm.
Reference hole
Moving direction of maignctizing element

when the spindle moto r turns in normal
direction (SFR).
1/
Pin hole
=r
l
-r.
Magnetizing element
Sensor head
Fig. 7.3.1 (a) Mounting direction of magnetizing element (Reference drawing)
7.3.2 Setting and adjusting spindle orientation control circuit in 2-step speed spindle for standard type

Models IS
3S : Orientation CR (A06B-6059-J120)
PCB (A16B- 1300-0110)
Models 6S
22S: Orientation CSII (A06B-6059-J140)
PCB (A20B-0 008-0032)
Setting and adjustment of PCB are described below. See Fig. 7.3.2 (a), (b).
1) Setting jumpers SH01
SH05
Table 7.3.2 (a) shows the setting and functions of jumpers. Select these
jumpers by user.
Terminal SH01 is provided for adjustment and testing at site. Set this SH01
terminal after turning on the power supply, and disconnect it after
adjustment without fail. Make sure that LED7 goes out.
- 45 -
Table 7.3.2 (a) Setting jumpers (SH)
Jumpers
(The double frame indicates standard setting)
Setting
(Note 1)
SH
1-2
01
02
03
04
(Note 2)
Sets the test mode.
Rotates the motor shaft

clockwise when the orientation
command is given before
operating the spindle after
turning on the power.
Rotates the motor shaft counter

command is given before operating
the spindle after turning on the
power.
Orients in the direction of the

spindle rotation just before the
orientation command was given.
Always orients the spindle

counter-clockwise

clockwise
Sets the initial orientation

speed of the spindle:
Approx. 60 x (spindle position
Set for adjustment only.
SH03 setting takes

precedence of SH02.
This is effective only
when 1-2 pins of SH03 are
shorted
SH02 setting becomes

effective.
loop gain, sec
05
Remarks
Function
2-3
rpm
Limits the initial orientation

speed to 1/3.

speed to 2/3.
For DC spindle servo unit.
For AC spindle servo unit.
46
Since the position loop

gain of spindle is
-1
in general, the
5 sec
initial speed is about
300 rpm without limita
tion.
Note 1) o indicates short, while x indicates open.

Note 2) Use of the TEST MODE
(1) Turn on the spindle orientation command.
(2) Spindle orientation end signals (0RAR1, 2) are not sent.
(3) The spindle turns at the initial orientation speed, while the SW1
(INITIALIZING BUTTON) is being pressed and the spindle stops at the
specific position when SW1 is released.)
(A) Red LED7 lights in this mode.
2) LED
7 are mounted on spindle orientation control
Seven indicator lamps LED1
The following table shows their display
circuits CR, GR, CSII and GSII.
contents.
Neither LED1 nor LED2 is mounted on PCB of 01A version.
LED display contents
LED
1
Display contents
Lighting
color
Description
ORIENTATION
(In orientation)
Green
LOW
(LOW clutch (gear))
Green
Lights when LOW clutch (gear)

signal is turned on (*CTH1 and 2
are shorted).
MS PEAK LEVEL
Green
This adjusting indicator lights

when the peak value of the magnetic
Lights when spindle orientation

command is given (0RCM1 and 2 are
shorted)
(Magnetic flux detection

signal peak value adjust
flux detection signal (MS) exceeds

+10 V.
ing indicator)
SLOWDOWN PERIOD
(Low-speed rotation period
adjusting indicator)
Green
Lights when the spindle approaches

the stop position and enters
the low speed rotation area during
spindle orientation motion.
IN POSITION FINE
Green
Lights when the magnetic

signal (output) value is
setting range of 0.1 as
converted spindle angle.
This LED5 may also light
sensor is not positioned
magnetizing element.
(In-position adjusting
indicator)
flux
within the
a
when the
on the
IN-POSITION
(In-position)
Green
Lights when the spindle is within

+1 of the aimed adjusting position
after completion of spindle
orientation. The spindle
orientation end signal (0RAR1 and 2
are shorted) is sent when this LED
is lighting in a mode other than
TEST mode.
TEST MODE
(In test mode)
Red
Lights when setting terminal SH01

pins are shorted. The orientation
end signal is not sent in this mode
even if the orientation motion is
executed
A7
3) Setting variable resistors

Adjust the variable resistor as shown in the following table before starting
adjustments.
Asterisked items are readjusted during adjustment procedure described later.
Set these items also as the preliminary setting.
Adjusting variable resistor
Variable resistor
Orientation
ARII , BRII,
ASH, BSII ,
CSII, GSII
RV1
RV2
5.0
6.0
CR
5.0
GR
6.0
RV3
See
(a)
RV4
See
(a)
RV5
See
(b)
RV6
RV7
2.0
5.0
RV8
RV9
*
See
(c)
2.0
RV10 RV11 RV12 RV1 2

AC
DC
*
*
5.0
5.0
5.0
5.0
7.0
8.0
a) RV3, RV4
Follow the distance H between the rotational center of magnetic element
and center of sensor head surface.
60
H (mm)
to
65
7.0
Division
To
75
To
To
To
To
70
80
85
90
95
To
100
105
To
110
6.0
5.0
4.0
3.0
2.5
2.0
1.5
1.0
0.5
To
To
b) RV5
Follow the number of HIGH spindle rotation (Nhm) at rated speed.
2000
Nhm (rpm)
to
2200
7.5
Division
c) RV8
Follow the gear ratio
Division
3
2
1
o o
0
To
3100
To
To
3500
4000
4500
To
5000
To
5500
6000
6.5
5.5
4.5
3.5
2.5
2.0
1.5
1.0
0.5
To
To
Rh/1 of HIGH/LOW spindle.

To
2.2
To
2.5
To
2.8
To
3.2
To
3.7
To
4.4
To
5.3
To
6.0
To
2.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
9.5
10.0
To
Rh/1
To
2700
To
2500
7
8
9
10
Division of variable resistor
48
7.0
4) Adjusting variable resistors

12, 12DC, and 12AC according to the following table. Adjust the
Adjust RV1
offset and gain of spindle control circuit PCB before adjusting the orienta
When RV12 and RV13 of the spindle control circuit PCB are
tion circuit.
changed, the stop position may be deviated.
Table 7.3.2 (b) Adjusting variable resistors
Set the test mode for the following adjustments by shorting SH01 pins.
Item
Name of
variable
resistor
RV1
RV2
Item to be
adjusted
TS OFFSET
Tachogenerator
offset. (Compensation for the
difference of the
slow down time in
normal and reverse
rotating direc
tion)
MS PEAK LEVEL
MS signal
amplitude value.
Conditions
Compare the slow
down time during the
orientation in
normal and reverse
directions after
completion of this
adjustments
Keep pressing SW1

(initializing
button)
Adjusting method
(specification)
The standard setting
value is 5 divisions.
Adjust RV1 until the
difference of the
slow down time
between normal and
reverse rotation
becomes shorter than
0. 1 sec.
Set VR2 to the posi

tion where LED3 (MS
PEAK LEVEL) starts
flickering.
RV3
SLOWDOWN REFERENCE
Slowdown speed
reference.
See 7.3.2 (3)-(a).
RV4
AMS PEAK LEVEL

AMS signal
amplitude value.
See 7.3.2 (3)-(a).
RV5
SLOWDOWN TIME IN
HIGH MODE
Slowdown time in
clutch (gear) high
mode
Set the clutch

(gear) HIGH mode.
Stop the spindle at
the fixed position
by depressing SW1
once. *CTH signal
is OFF (option).
LED4 (SLOWDOWN
PERIOD) should
clearly light at a
moment just before
the spindle stops.
RV6
GAIN (H)
Position loop
gain.
Same as specified
above.
Turn RV6 clockwise

to such an extent as
does not cause any
overshoot when the
spindle stops.
RV7
IN-POSITION (H)
Spindle stop
position (H)
Same as specified
above
LED5 (IN-POS FINE)

should light during
lighting of LED6
(IN-POSITION)
49
Item
Name of
variable
resistor
RV8
Item to be
adjusted
SLOWDOWN TIME IN
LOW MODE
Slowdown time in
clutch (gear) low
mode
Conditions
RV9
GAIN (L)
Position loop
gain.
10
RV 10
IN-POSITION (L)
Spindle stop
position (L)
(specification)
Set the clutch

(gear) LOW mode.
Stop the spindle at
the fixed position
by depressing SW1
once . *CTH signal
is turned on
(closed)
LED (SLOWDOWN
PERIOD) should
clearly light at a
moment just before
the spindle stops.
(See item 5 in this
table. )
Same as specified
above.
Turn RV9 clockwise

to such an extent as
does not cause any
overshoot when the
spindle stops.
Same as specified
above.
LED5 (IN-POS FINE)

should light during
lighting of LED6
Adjusting method
(IN-POSITION).
11
RV 11
POSITION SHIFT
Spindle stop
position shift.
12
RV 12
DC
HIGH GAIN DC
High gain.
The spindle stop

position can be
finely adjusted
within a range +1
the spindle angle.
Adjust RV12 when DC

spindle servo unit
Standard adjusting
0 divisions.
value:
is used.
13
RV 12
AC
HIGH GAIN AC
High gain.
Adjust RV12 when AC

spindle servo unit
is used.
Standard adjusting
value: 7 divisions.
After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.
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Location of test pins, variable resistors, jumpers and LEDs

A16B-1300-0110, 0111) (models 1S - 3S with magnetic sensor)
(PCB:
51
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Location of test pins, variable resistor, jumpers and LEDs

(PCB: A20B-00Q8-0032, 0033) (models 6S - 22S with magnetic sensor)
52
c
o
7.3.3 Setting and adjusting spindle orientation control circuit in 2-step speed spindle for high speed type

Models IS
3S : Orientation GR (A06B-6059-J121)
PCB (A16B-1300-0111)
22S: Orientation GSII (A06B-6059-J141)
Models 6S
PCB (A20B-0008-0033)
Setting and adjustment of PCB are described below. See Fig. 7.3.2 (a), (b).
1) Setting jumpers SH01-SH05
Table 7.3.3 (a) shows the setting and functions of jumpers.
Select these
jumpers by the MTB.
Set this SH01 after
The jumper SH01 is provided for adjustment and test.
turning on the power, and always open it after adjustment.
Make sure that LED7 goes out.
Table 7.3.3 (a) Setting jumpers (SH)
Jumpers
(The double frame indicates standard setting)
Setting
(Note 1)
SH
1-2
01
02
03
Function
Remarks
2-3
(Note 2)
Sets the test mode.


Orients in the direction of the

spindle rotation just before
the orientation command was
given.

counter-clockwise
clockwise.
53
Set for adjustment only.
SH03 setting takes

precedence of SH02.
This is effective only
when 1-2 pins of SH03 are
shorted.
SH02 setting becomes

effective.
Setting
(Note 1)
1-2
2-3
04
Sets the initial orientation

speed of the spindle:
Approx. 60 x (spindle position
loop gain, sec
05
Remarks
Function
SH
rpm

speed to 1/3.

speed to 2/3.
For DC spindle servo unit.
For AC spindle servo unit.
Since the position loop

gain of spindle is
-1
in general, the
5 sec
initial speed is about
300 rpm without limita
tion.
Note 1) o indicates short, while x indicates open.

Note 2) Use of the TEST MODE.
(1) Turn on the spindle orientation command.
(2) Spindle orientation end signals (0RAR1, 2) are not sent.
(3) The spindle turns at the initial orientation speed, while the SW1
(INITIALIZING BUTTON) is being pressed and the spindle stops at the
specific position when SW1 is released.)
(4) Red LED7 lights in this mode.
2) LED
Seven indicator lamps LED1
7 are mounted on spindle orientation control
circuits GR and GSII. The following table shows their display contents.
LED
Display contents
Lighting
color
Description
ORIENTATION
(In orientation)
Green
Lights when spindle orientation

command is given (0RCM1 and 2 are
shorted) .
LOW
(LOW clutch (gear))
Green
Lights when LOW clutch (gear)

signal is turned on (*CTH1 and 2
are shorted).
MS PEAK. LEVEL
(Magnetic flux detection
signal peak value
Green
This adjusting indicator lights

when the peak value of the magnetic
flux detection signal (MS) exceeds
+10 V.
54

Lighting
color
Description
LED
Display contents
SLOWDOWN PERIOD
(Low-speed rotation period
Green
Lights when the spindle approaches

the stop position and enters
the low speed rotation area during
spindle orientation motion.
IN POSITION FINE
Green
Lights when the magnetic

signal (output) value is
setting range of 0.1 as
converted spindle angle.
This LED5 may also light
sensor is not positioned
magnetizing element.
(In-position adjusting
indicator)
IN-POSITION
TEST MODE
(Test mode)
when the
on the
Green
Lights when the spindle is within

+1 of the aimed adjusting position
after completion of spindle
orientation. The spindle
orientation end signal (ORARI and 2
are shorted) is sent when this LED
is lighting in a mode other than
TEST mode.
Red
Lights when SH01 pins are shorted.

The orientation end signal is not
sent in this mode even if the
orientation motion is executed.
(In-position)
flux
within the
a
3) Variable resistors
Adjust the variable resistor as shown in the following table before starting
adjustments.
Asterisked items are readjusted during adjustment procedure described later.
Set these items also as the preliminary setting.
Setting and preparation of variable resistors
Variable
resistor
RVI
RV2
5.0
5.0
scale
RV3
See
(a)
RV4
See
(a)
RV5
RV6
RV7
See
(b)
2.0
5.0
RV8
RV9
A
See
(c)
5.0
RV10 RVI 1 RVI 2 RV 12

A
A
DC
AC
5.0
5.0
8.0
position
a) RV3 , RV4
Follow the distance H between the rotational center of magnetic element
and the center of sensor head surface.
40
H (mm)
to
45
Division
9.5
To
To
To
60
70
To
80
To
90
To
55
To
65
To
50
100
To
110
7.0
5.0
4.0
3.0
2.5
2.0
1.5
1.0
1.0
55
b) RV5
Follow the number of HIGH spindle rotation at rated speed.
6000
Nhm (rpm)
to
6500
To
7000
To
7500
To
8000
8500
To
9000
To
9500
5.0
4.5
4.0
3.5
3.0
2.5
2.5
2.0
6.0
Division
To
To
To
To
10000 11000 12000
1.0
c) RV8
Follow the gear ratio
Rh/1
Division
To
To
To
2.2
2.5
2.8
To
3.2
To
3.7
To
4.5
To
5.0
To
6.0
To
7.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
8.0
9.0
o o
2
1
Rh/1 of HIG/LOW spindle.
a
9
10
Division of variable resistor
4) Variable resistor
Adjust variable resistors RV1 - 12, 12DC, and 12AC following the table listed
below. For adjusting the orientation circuit, first adjust the offset and
gain of the spindle control circuit PCB to adjust the variable resistors.
Note that the position may deviate when RV12 and 13 on the spindle control
circuit PCB are changed.
Table 7.3.3 (b) Adjusting variable resistors
Set the test mode for the following adjustments by shorting SH01 pins.
No.
1
Name
RV1
Item
RV2
RV3
Procedure
TS OFFSET
Tachogenerator
offset
(Compensation for the
difference of the
slow down time in
forward and
reverse rotational
directions)
Compare the slow

down time during the
orientation in
forward and reverse
directions after
completion of this
adjustments
The standard setting

value is 5 divisions.
Adjust RVl until the
difference of the
slow down time
between forward and
reverse rotations
becomes shorter than
0. 1 sec.
MS PEAK LEVEL
MS signal
amplitude value.
Keep pressing SW1
Set VR2 to the

position where LED3
(MS PEAK LEVEL)
starts flickering.
Conditions
(initializing
button)
See 7.3.3 (3)-(a).
SLOWDOWN REFERENCE
Slowdown speed
reference .
56
No
Item
Name
Conditions
RV4
AMS PEAK LEVEL

AMS signal
amplitude value.
RV5
SLOWDOWN TIME IN
HIGH MODE
Slowdown time in
clutch (gear) high
mode.
RV6
GAIN (H)
Position loop
gain.
Procedure
See 7.3.3 (3)-(a).
Set the clutch

(gear) HIGH mode.
Stop the spindle at
the fixed position
by pressing SW1
*CTH signal
once
is OFF (option).
Same as specified
above.
LED4 (SLOWDOWN
PERIOD) should
clearly light at a
moment just before
the spindle stops.
Turn RV6 clockwise

up to the level not
to make an overshoot
when the spindle
stops
IN-POSITION (H)
Spindle stop
position (H)
Same as specified
above.
SLOWDOWN TIME IN
LOW MODE
Slowdown time in
low clutch (gear)
mode
Set the clutch

(gear) LOW mode.
Stop the spindle at
the specific
position by pressing
SW1. *CTH signal
is turned on.
LED (SLOWDOWN
PERIOD) should
clearly light at a
moment just before
the spindle stops.
RV9
GAIN (L)
Position loop
gain.
Same as specified
above.
Turn RV9 clockwise

up to the level not
to make an overshoot
when the spindle
stops.
RV10
IN-POSITION (L)
Spindle stop
position (L) .
Same as specified
above.
LED 5 (IN-POS FINE)

should light during
lighting of LED6
(IN-POSITION)
RV7
RV8
10
11
RV11
LED 5 (IN-POS FINE)

should light during
lighting of LED6
(IN-POSITION)
POSITION SHIFT
Spindle stop
position shift.
The spindle stop

position can be
finely adjusted
within a range +1
of the spindle
angle.
12
RV12 DC
HIGH GAIN DC
High gain.
For DC spindle servo

unit
Standard adjusting
value: 0 divisions.
13
RV12 AC
HIGH GAIN AC
High gain.
For AC spindle servo

unit.
Standard adjusting
value: 8 divisions.
57
After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.
7.3.4 Checking method of spindle position loop gain
The spindle position loop gain can be checked according to the following
procedure. Check it after adjusting the spindle orientation control circuit.
Checking procedure of spindle position loop gain
1
Set the mode to TEST mode (LED7 ON) after shorting SH01 pins.
Release 1-2 and 2-3 pins of SH04 to release the limit of orientation
speed.
Measure spindle rotation (Ns(H), Ns(L), rpm) when SW1 (initializing

button) is pressed (on) and the spindle clutch (gear) is set to HIGH
(*CTH1, 2: Open) and LOW (*CTH1, 2: Close), respectively.
The spindle position loop gain can be obtained by the following

formula.
Kp (H or L) s Ns (H or L) / 55 (sec )
where Kp (H): Position loop gain when the spindle is set to HIGH gear
(clutch)
Kp (L) : Position loop gain when the spindle is set to LOW gear
(clutch)
.
.
58
APPENDIX
>
0
"U
a
CM
K5
MR 5 0LFH
Magnetics
cabinet
J_i
LUT2
3. a
.
IQ
T1
_
Power
transformer
(option)
(0
a
DO
3
3
3
o
2.
m
co
Z1
j 'L
-
PB
5
TLM
6
RB t
IB
i i
~5V
SS
26
1 0
R J
I
i
<5~b-
i
i
i
i
KJJS
Crimp style
terminal
AC line filter
21
; 2B
45
29
i
i
i
11
r-7
T1
R
SRV i
OS
1A
31
ESP 1
A
DA2
ESP2
TA
LMl
5LQ
/
M4
xi
\ OM
OV
7
OH 1
.Z
V ,X
V
Pm
350690-1
m-
terminal M5
Fan motor cable

FMU FMV FMW
AC
Spindle motor
Screw
terminal
M4
Fan motor
of unit
T2
M4
r>_L2-l
KB
b-J
Crimp style
terminal
T 3- 1
Crimp style
terminal
Fuse (5A) of
--JNo-fusc breaker
Resistor unit
)
Standard ( I5n
lkW
[A03
D
:
K3
K9
To magnetic cabinet control panel

Note) The fan motor of unit and no-fuse breaker are prepared by the MTB.
z
z
m
.Y
RA
housing
350782-1
Screw
91
-*-5 V
KB
SS
X
AMP
1
i
SDT I
Tb
SDT 2
CTH
JL line
- l
OH 2 i
V Power
Crimp style
terminal
S
T
G
17
| 2
PB I PA
3
Signc]
Xi
13
OR
K2
ALMl
11
ALM2
SFR.-15V
4 6- 5 1)
SMI
AC power
3-phase 240 480 VAC
4 4
-16
D
,
6t
S JL
i
43
Nofuse
breaker
bT
AC spindle motor
connector
TLM 5
K4
MR-20LFH
Qj
lLi
CN2
_i
ORCM2 TLM 6
Q)
T1
G
RA
16
ORQ11
42
5:
ORARl OT
/
23
ORAR2 MRDY1
AT
T
MRDY2
11
O
D
Z
OH 2
T
OH 1
2?
To
OV
15
21
39
PA
ARST2 SST 2
3H
Z
\ S AH 2
ill
a7
Li
s AH 1
ARSTl SST 1
i'>
connector
housing
350720- 1
Socket
350689 1
CN2
cxi
34
LDIi
AMP
Thermostat line
O
Z
O
>
o
73
>
s
AMP

CNI
CNI
K5
MR-
Tl
cp
50LFH
Magnetic
cabinet
CN3
K6
MP2 0LMH
K7
sO'
3i
35
3 t)
37
7
39
23
+24 V ORAR2 NflDYl
4n
ti
24
CTM MRDY2
it
42
CQ
3
3
3
o
Qro_
in
8
I
ro
ro
00
44
,
I
Power
transformer
Q(option) r>
240 * .
480 VAC
G
r i_
j-cT"
i
2s
ORCMl TLM5
2B
15
ORCM2 TLM6
27
11
OVR1 ALM1
28
12
OVR2 ALM2
AC power
3-phase
- IS V
No-fuse
breaker
CN2
T
SAR 1
Z
S AR2
1
19
ARST1 SST 1
1
20
ARST2 SST2
21
5
TLMH TLML
tT
3d
22
i ORAR1
OT
+5 V
terminal
(Tl*4)
D2
SMI
TB
LMl
Crimp style
ro
at
OM
ON
T3
K1
13
SFR
29
-15V
46
30
14
OS
31
T5
SDT 1
45
SRV
7
ESP 1
48
G
Crimp style
terminal
ESP2
DA2
12
E
connector
housing
OR
If,
SDT2
49
17
LMl
CTH
50
1 ri
SMI
OM
14
PA
OV
15
9
RA
\ B
PB
n
RB
CN2
OH2
3
OH 1
4
TTT
fiT
1j
I9
6.
+ 5V
K4
MR-20LFH
5)
20
SS
350720- 1
Socket
350689- 1
IJ
Tl
K2
1 OM
TB
20 X
19
16
LPT2 1 1
II A L8
LUTl 10
1 6 AL4
MOFFl 9
15 IAL2
MOFFl1 8
14 1 AL 1 l
Tl
R
S
T
G
U
R0
T2
so
2
PA
x5 V
RB
RA
OV
SS
OH 1
Power OH
2
line
AMP
housing
350782-1
Pm
350690-1
u,z
V ,X
\V , V
K3
R0
SO
I
i
"I
T2
(
1
I
t
Fan motor
of unit
Note) Fan motor and no-fuse breaker are provided by the MTD.
PB
VV
TO
CN3
Signal
line
Crimp style
terminal
2 SMI
3 LMl
13
COM
12
AC spindle motor
Connector
TO
R0 SO TO
AC
Spindle motor
Spindle servo unit
CN1
Tl
*P
MR-50RMA
CN1
CNC cabinet or
magnetic sequence
control
{/)
*&
3
SM 1
2.
re
re
S&
o
o>
LO
9:
re
re
31
16
28
29
30
15
CT1I SDT2 S DT 1
K8
To CNC cabinet
38
36
37
35
31
33
1 1
13
OS
OR
12
11
10
09
23
24
25
ORCM2 ORCM1
22
ARST2 ARST1
02
03
04
01
20
21
ORAR2
08
06
07
A LM 2 ALM2 TLM6 TLM5 MRDY2 MRDYl
05
TLM SST2 SST1 SAR2 SARI
OT
Orientation control circuit
OG
18
17
16
15
14
14
15
16
17
18
19
20
PB
*PA
PA
*SC
SC
OL
HI 2
HI 1
HI 0
HO 9
HO 8
HO 7
*FB
12
13
07
06
+ 1 2N + 5H
l1
10
09
08
NZZ
NZX
1 IB
HA
05
1
511
X X
04
03
02
01
+ 5H
OH
OH
OH
01
08
11
10
09
12
13
02
03
04
05
06
07
HO 6
HO 5
HO 4
HO 3
HO 2
H01
o
Q.
2.
<-n
MR 20RMA (CNA, B)
cn
Machine tool side
a
zr
o
19
CNC
MR-20LFH
CNA
39
40
26
27
H5V
CNA.CNB
20
CNB
J4
41
CN 9
]r
CNC
12
43
4 4
SFR
MR-20LMH
To magnetic
sequence
control
ca
\ 7
18
OM
5'
3
45
46
ESP 2 ESP 1 SRV

32
MR-50LFH
83
re
4 7
4H
LM1
DA 2
A9
K5
&
re
O
To manual pulse generator

To proximity switch Tor
near zero point
K21
Spindle
motor
21.
Position coder
I
re
Note 1) Signal cable K22 applies to spindle orientation BRII.
|J Gear or belt
bi
Tool
Spindle
Directly coupled or timing belt
Spindle servo unit
CN 1
MR-50RMA
(Wl\
-n
CNC cabinet
or magnetic
sequence
OM
To magnetics
CNC
sequence
K22
ON
S:
0}
in
15
CTM SDT2 S DT 1
To CNC
cabinet
38
37
36
35
3 1
33
OVR2 OYR 1 ORCM2 ORCM1 CTM ORAR2 0RAR1 TLMH ARST2 ARST1
07
11
10
09
08
06
05
04
03
02
01
28
29
+ l 5V
14
1 3
OS
OR
25
26
27
24
23
20
21
22
19
12
A LM 2 ALMl TLM6 TLM5 MRDY2MRDY1
-E
OT
TLML SST 2 S ST 1 S AR 2 SARI
J4
CNC
20
19
18
17
16
l 5
14
14
15
16
17
18
19
20
OG
* PB
PB
*PA
PA
*SC
SC
OL
HI 2
HI 1
HI 0
HO 9
HO 8
H0 7
13
1 2
MR- 20LFH
11
06
1 2N + 5H
NZX
HB
09
08
08
09
10
NZZ
07
i
Orientation circuit
CN A , CNB
CNB
CN A
39
40
41
CN 9
3
3
3
30
DA 2
16
12
13
I 4
SFR
MR- 20LMH
5o
17
18
45
i6
31
48
ESP2 ESP 1 SR V
32
r
MR-50LFH
ara
3
I9
LM1
GO
S'
50
SMI
10
12
1 1
13
HA
05
04
03
02
01
+ 5H
+ 5H
OH
OH
OH
01
02
03
04
05
06
07
HO 6
1105
H04
HO 3
HO 2
HO 1
&
ur
co
ro
K)
MR - 2 0RMA ( CNA , B
GO
Machine
~o
g
5
o
3
s-
K21
Some of lines are connected

to the manual pulse generator
and the near zero switch.
{][
3
1
Note 1) Signal cable K22 is used for the spindle

orientation BSII.
m
Spindle motor
Gear or belt
s
f
Tool
'
Position coder
\
&
Spindle
I
E=]
tC=>zn
Direct coupling or timing belt
Orientation control
circuit A/B, AS/BS
| CNA |
Manual pulse
generator
tOH)
=6
HA
O
u>9>
I
Open
5V
T r.v
<>
(ni )(n2)(0.i
9 fill
(0 1 1(0 5 '(Oti
HU
OH
O +5H
+5V power is supplied

from CNC cabinet
OL
no
I*
_r-_
To
TPO
1 I
2N
.1
- -I -
Proximity switch for
near zero
point
(101
To CNC cabinet via

connector CNB
O NZX
2:
Ml)
NZZ
07)
+ 12N
(20
Open
i
| i OG

-4
Cfc-r
I
manual pulse generator

and proximity switch for near
7.cro point are not used, HA
HU. NZX, NZZ and +12N
need not be connected.
(Note i) Wlien
OG
9 OV
(Note 2)
-==" Shield grounding
AS/US type applies to

model l/2/small model 3.
Position coder
~dJ K (OV)
i
-=&
4,000 rprn
6,000 rpm
position coder
sign'd input
i
( 1 ti 1
<S
M7)
iiiil A
(19)
(14)
(16)
PA
-PA
H (+5V)
A (PA)
N (*PA)
PB
C (PB)
O R CPU)
*PB
sc
B (SC)
peso
o *sc
Fig. 1 (e) Spindle orientation connection diagram using position coder

(For lathe and synchronous feed of machining center)
65
+5V
+5V is supplied by
spindle servo unit
CNA
Position coder
+ 5V ( 01 )( 02 U03
-O OH
Short
SH (04)(05)(06
(
20
00
OV
4000 rptn, 6000
position coder
signal input
rptti
116)
( 1 II )
-6
( II V )
OH
( * f> V )
Lower than
lOO in A
00
-7)
PA
117 1
(19)
f5H
<1 K
PA
PA
N(*PA)
PB
Cl PB )
*PB
L 11),
SC
(15)
*SC
i-
R(
PB
Bi SC 1
P(
Note) The cable length should be shorter than 20 m between the servo unit and
the position coder.

Fig. 1 (f) Spindle orientation connection diagram using position coder
(Only spindle orientation for machining center is used)
66
Orientation
control circuit
CNA
+ 5V
Position coder
(0 1 )( Q2)( 03 )
-6 OH
X+5V
y5H ( 01 UOSU 06 )
(20)
i oo
K (0V)
Lower than
t 511
400 mA
H (4 5V )
00
40V
4000 rpm, 6000 rprn
position coder
signal input
(16)
<> PA
(17)
(18)
(19)
(14)
(15)
A ( PA )
o * PA
N t t PA )
A PU
C(
PH
A *PB
-6
R(
* pH
-6 SC
-6 IK SC)
O Pi 4SC )
*sc
CBN is relayed or +5V power

is supplied from CNC cabinet for
synchronous feed control.
110 1
(06)
HO 2
21
110 3
2J
A -11.0 4
(05)
(04)
Stop position
command signal
Magnetic sequence
control circuit
1 CNC | (07)
(03)
?
i
(02)
HO 5
16
HOb
22
23
Converter circuit
4 09G
20 4 B
23
10 2 4
2tt
51 2
27
24 I
(20) 1H07
(19)
jk
12H
(18) A_ai
2 5 f>
(17)
51 2
06), 111 1
102 4
(15)
2 04 8
(14)
0-
HI 2
OL
=180
=90
=45
HOB
HI
=360
24
=30
2"
2
2 io
2 11
Stop position command
T"*
Fig. 1 (g) Spindle orientation connection diagram using position coder

(External command of stop position)
67
r
OH I
OH2
Waveform conversion circuit
OO-
A2 OB 90 00 0180
CNl
Thermostat
01 0V
Tl
02 0 V
zr
co
CNl
Built-in sensor
2:
CD
o
2.
CD
3
CJ
CNl
4
2 *VA 5
VA
3 *VB 6
VB
ON
OO
3
CD
aO'
AMP
03
plug
04 5 V
350783-1
socket
350689-6
350706-7
K0 0
5 V
VZ
Ss
CD
0V
5V
10
14 VZ
15
16 VA
CNC
17 *VA
11
18 VB
12
19 *VB
20 OG
CNl
CN2
0V
CN2
SC
08
1 5 *SC
02 OH
PA
03 OH
14
AMP plug
Z-374
HONDA contact
CNl , CN2
HKP-F413
5 V
VA
VZ
3 *VA 9
0 V 10 DH
VB 1 1 SS
6 *VB 12 DH
3
c
16
09
10
*PA
11
18 PB
12
1 9 *PB
13
20 OG
17
K04
01 OH
04
+5H
05 +5H
06 +5H
07
CNB
52.
3
ta
cr
E.
CNB
connector
M R 20 LFH
CN3
01
ov
02 OH2
tn
0 9 DH1
13
07
CNl
connector
MR-20 LFM
CD
06
KOI
ffl
CN1.CN2
CN2
1
05 5 V
HONDA connector
cn
IV
AMP
cap
350735-1
pin
08 DH2
AC spindle motor
03 OH 1
04
14 PA
08
15 RA
09
10
05
06
07
PB
RB
18
12
13
16
17
+5V
19
20 SS
[}
CNA
K02
CNA
CN2
connector
connector
MR-2 0 LFH
MR-20 LMH
[}
K03
CN 3
connector
MR-20 LFH
{]
CN2
connector
MR-20 LFH
Orientation
control
circuit
MR-50RMA
CN1
CNC cabinet or
magnetic sequence
control
2
S:
CD
K5
Spindle servo unit
CN1
i
50
49
SMI
I.M1
47
4 fi
E
/
MR-50LFH
1 7
18
HA 2
15
16
<T1I SPT2 [S 1)T 1
OM
45
46
44
ESP 2 KSPl SR\

SFR
31
29
32
30
42
43
27
28
14
13
OS
OR
26
24
25
ORCM2 ORt Ml
5\
12
10
11
08
09
39
40
4 l
38
23
22
ORAR 1
10RAK2
I
07
A LM 2 A LM 1 TLM6 T LM 5 MRP> 2 MHJiYl
06
OT
21
34
35
36
37
20
33
19
AHST2 AKST1
05
04
03
01
02
TLML SST2 SST I SAR2 SAR 1
2.
CD
CN9
a
o
8
I
ON
VO
5*
3
CD
U3
CD
3
3
s.2.
-1
3
CD
MR 2 0HMA
CNA
20
19
OO
OY
07
1 5V
12'
13
06
17
18
05
15
16
LSB LSA MSB

II
10
04
MSA
08
09
03
14
02
01
MR
20LFH
_l
in
CO
8
Machine tool side
3 Gear or belt
=r
Spindle
motor
o'
Magnetizing element
3
in
Tool
CD
K21
Spindle
Metal plug socket
Amplifier
Magnetic sensor
MR-50RMA
CN1'
21
CNC cabinet
or magnetics
sequence
00
Spindle servo unit
CN1
50
49
47
48
45
46
SMI LM1 ESP 2 ESP 1 SRV SFR
K5
0
S,
MR-50LFH
18
17
16
31
DA2
15
OM CTH SDT2 SDT 1
30
32
28
29
42
43
44
14
4- 15V OVR2
13
12
11
OS
OR
25
26
27
40
41
OVRl JRCM2 ORCM I
10
08
09
\LM2 ALM1 TIM6TIM5
38
39
37
24
23
22
CTM
ORARZ
ORAR1
07
MRDY2 M RDY 1
36
20
21
34
35
ARST2
33
19
AR5T1
04
05
03
01
02
OT TLML SST2 SST1 SAR2 SARI
06
ra
o
5'
CN9
o
3
I
>
o
I
MR-20RMA
CNA
B:
a2
2
o
8-
ST
MR
15
16
14
19
17
20
18
4-15V
OG ov
LSB LSA MSB MSA
13
12
09
08
10
11
07
06
05
04
03
02
01
2 0LFH
1
_i
CD
C/3
IO
an
Machine tool side
3*
Gear or belt
Spindle motor
CJ
uc
a
n
Tool
is
Spindle
Magnetizing element
5Q
fcJ
K 13
Metal connector
Magnetic sensor
Amplifier

Metal connector
CNA
04)
IIS
06)
MSA
Magnetic sensor
amplifier
A
MSB
LS A
F
i
i
07)
OS
LS B
_A ov
OV
A +1 5V
13
<|)
OQ
Note) The cable length should be shorter than 20 m between the servo unit and
the magnetic sensor amplifier.
Fig. 1 (k) Spindle orientation connection diagram using magnetic sensor
- 71
APPENDIX 2 CABLE ROUTING
To regenerative discharge resistor
(o)
T2
1 2
T3
Spindle control
circuit
II 00 0200
AI
6T
Control circuit
A16B 1100 02411
(PCB 1)
CN1
To magnetic
circuit
(PCB 2)
T1
K S T GGUVW
CN 2
Regenerative discharge
resistor unit
(o) (o) (o) to) (o) tot
From 3-phase
AC power
To AC motor
power line
To magnetics To AC motor
cabinet or CNC
cabinet
Fig. 2 (a) Cable routing (models 1S 3S)
72
Spindle control circuit
Control circuit
A20B 1003-0010
A2011 1003-0020
(PCB 1 )
(PCB2)
T2
fcfefcfl
CN1
TI
R S T G II V W
CN3
CN2
TB
To speed and
load meters
It S T G G LI V VV
I o)
To AC motor
To magnetics cabinet
or CNC cabinet
To fan motor
of unit
To fan motor From 3-pliase To AC motor
power line
of motor
power
Fig. 2 (b) Cable routing (models 6S - 12S)
73
Control circuit
A20B 1003-0010
A20B - 1 0030120
(PCB1)
(PCB2)
CN1
CN3
CN2
TB
To speed meter and

load meter
T2
T1
felfefeJ
R S T G U VW
MMMMm
To magnetics
cabinet or CNC
To AC motor
cabinet
RSTGGU VW
3} <f >
To fan motor
of unit
To fan motor From 3-phase

AC power
of motor
To AC motor
power line
Fig. 2 (c) Cable routing (models 15S - 22S)
74
APPENDIX 3 CABLE SPECIFICATIONS

The cable specifications are as shown below.
Cables are provided by the MTB.
1) Power and drive lines
Model
Symbol
IS
(Lower than
5 kVA)
K2
FANUC
specification
No.
Specifications
Cab lyre cable

J IS C" 3312
K1
A06B-6052-K201
7 m
4 conductors
37/0.26
(2.0mm1 )
Crimp style
1 2.0 0
Crimp style
terminals
T2-4
terminals
T2-4
1.5S, 2S
(Lower than
7 kVA)
Cabtyre cable
J1S C 3312
4 conductors
K1
K2
A06B-6052-K202
7 m
I
45/0.32
(3.5nmi3)
Crimp style
terminals
4.00
Crimp style
terminals
T5.5-4
T5.5-1
3S
(Lower than
12 kVA)
Cabtyre cable
K1
K2
A02B-0008-K853
7 m
JISC3312
4 conductors
i
70/0.32
1 0.5 0
(5.5mm3)
15.5 tp
Crimp style
terminals
Crimp style
terminals
T5.5-6
T5.5-6
6S
(Lower than
16 kVA)
Cabtyre cable
J IS C 3312
4 conductors
K1
K2
50/0.45
(8nun3)
8S, 12S
(Lower than
25 kVA)
K1
A02B-0008-K854
7 m
20
Crimp style
Crimp style
terminals
8-6
terminals
8-6
Cabtyre cable
J IS C 3312
4 conductors
Q.
A06B-6044-K01 7
7 nt
O'
K2
88/0.45
O
Crimp style
(14mm3 )
terminals
14-6 (K.2: Drive line)
14-8 (K 1 : Power line)
75
24 <5
Crimp style
terminals
14-6
A06B-6044-K01 8
7 m
Model
Symb o1
Specifications
FANUC
specification
No.
15S
(Lower than
30 kVA)
K1
K2
Heal resisting vinyl cable
A06B-6044-K019
7 m
o[
O-t
l-o
lo
}o
1-0
o-C
0-
Crimp style
terminal
14 - 8
18S
(Lower than
45 kVA)
K1
K2
7/20/0.45
(14 mm3)
o-t
o-C
o-C
j-o
l-o
1-0
7/27/0.45
(20
20-8
mm3 )
(Note)
(Lower than
45 kVA)
R14-6S
Heat resisting vinyl cable
o [
Crimp style
terminal
22S
Crimp style
terminal
K1
K2
Crimp style
terminal
20 8
Heat resisting vinyl cable
o-C
C
l-o
10
1-0
o C
o-C
Crimp style
terminal
30 - 8
7/27/0.45
(30 mm3)
Crimp style
terminal
30-8
Note) Use the flame retardant poli-flex cable (MLFC)

(Maximum temperature of conductor: 105C)
76
APPENDIX 4 CONFIGURATION OF SPINDLE CIRCUIT

H
-5
o o> o
-0--0-
XJ
&
*-<J
s --- f --N
-o o
o o-
IY
6-
-6-<
10
Ty1
+3
i
66
< >-( )
os!-
o'
<
6- 6-
>
nS
o'
u1
S'L_UXUXUX
Tr
J
I
I
fed
KJ
1
r+-WV
I
OS
fSUSh
J
PS
oBSqE-O
3/
' HI- Hh 1
CT"'
6 6 6
OS W El
6 6
cS W
-*
77
6o
H
I H- '
I
APPENDIX 5 LOCATION OF UNIT

1) Unit (models IS
3S)
C1
TR 1
Transistor
DM1
Capacitor
Diode module
A50L-0001 -0126 HE
A42 L- 0001-0142 #A,
A50L-2001-
0193 #A
TH
Thermostat
A57L-0001-0071/'B95
TM 1
MC C
Transistor
module
Magnetic contactor
A50L-0001-0125 #A
A58 L- 0001- 0207 #A
Heat sink
A50L-6001-0347
Spindle control circuit PCB (PCB1) :

:
Control circuit PCB (PCB2)
A16B-1100-024Q
See Fig. 2 (a) in Appendix 2.
78
A16B-1100-0200
2) Unit (models 6S
12S)
Thermostat
TH
Display of charge
A57L-0001-0071/B95
Cl
Capacitor
A42L 0001
LED
O(RED)
Diode module
D1
A50L-2001-0236
+
020]
TM2
ACR
Transistor module
AC reactor
A50L-0001 0175
A81L-0001 0096
TM2
MCC
FUR
Transistor module
Magnetic contactor
FUS
FUT
FU
A58L- 0001-0264
(5A)
A50L - 0001 -0175
T2
T1
Spindle control circuit PCB (PCB1):

:
See Fig. 2 (b) in Appendix 2.
79
A20B-1003-0010
A20B-1003-0020
3) Unit (models 15S
22S)
Thermostat
A 5 7L- 000 1-007 L/B95
LCD
FUR
FUS
Capacitor
A42L-000 1-0201
ZJ
Til [
D1
FUT
(RCD)
ID
TM 1
Diode module
A 50 L- 200 1-0236
Cl
TM 2
C2
AC reactor
ACR
A 8 1L000 1-0098
module
A50L- 000 1-0 175
TM3
Magnetic contactor
A58L-000 1-0264
TM 4
MCC1
MCC2
TM5
\
T2
T1
Spindle control circuit PCB (PCB1):

:
See Fig. 2 (c) in Appendix 2.
80
A20B-1003-0010
A20B-1003-0120
APPENDIX 6 LOCATION OF PCB

1) Models IS
3S
ROM
FI
F3A
(3.2A)
001
(0.3A)
SI
ROM
002
PIL
O
Display
F3C
(0.3A)
F3E
[ | RV 4
(0.3A)
Specification,
version
F3G
NOVRAM
Switch
( 1.0A)
ST
CN9
RV1
| |RV 2
F2 (1. 0 A )
CN5
O ER
O VCMD o CLK1
O TSA O SLIP
S4 S5
S2
0ss0
O0V
O -15V
O DTDC
LM o O +5 V
SM O O VDC
0V o O IU
IW o O IV
PAP o O +15V
+ 24V O O PBP
O TS3
o TS 2
DD
1HIRV5
rL
RV 6
CN4
RB
O RA
o PB
CN1
O PA
CN2
O DA2
81
CN8
2) Models 6S
22S
CN10
CN8
F3(1.0A)
ROM002
F4 A
( 0. 3 A )
(1.0A)(3.2A) S 2
FI
F2
Q
ROMOOl
F4B
C0.3A)1
]NOVRAM
F4C
CN6
(0.3A)
Display
ST
PILO
Switch
SI
[
Specification,
version
S6
A
B
C
F4 F
CN9
CN1
( 1. 0 A )
F4G
*RGHLD
ADIN
CLK1
SLP
O
O
O
O
+ 24V
(0.3A)1
F4H
( 0. 3 A ) I
SDC O O VDC
+5V OOOV
+ 15V O O - 15V
TS3 6 O TSA
TSAF O O TSAR
TS2 O O 0V
VCMD O O 0V
PBP O O PAP
0V O O IW
DA 2 O O IV
ER O O IU
RB O O RA
PB O O PA
S 5 A, B
- 82 -
CN3
CN5
F4 J
( 0.3A) [
CN4
F4M
( 1. 0 A ) I
CN2
TB
APPENDIX 7 MAJOR PARTS

1) Models IS
- 3S
Name
Symbol
Specifications
Remarks

PCB
PCB1
A16B-11 00-0200
Fuse
FI
A60L-0001-0175/3. 2A
3.2A
F2, F3G
A60L-0001-0175/1. 0A
1.0A
F3A, C, E
A60L-0001-0175/0.3A
0.3A
Control circuit PCB
PCB2
A16B-1100-024
Transistor module
TM1
A50L-0001-0125//A
50A/600Vx6
Transistor
TR1
A50L-0001-0126//B
50A/600Vxl
Diode module
DM1
A50L-2001-0193//A
Magnetic contactor
MCC
A58L-0001-0207//A
Capacitor
Cl
A42L-0001-0142//A
Thermostat
TH
A57L-0001-0071/B95
A81L-0001-0083/3C
AC line filter
83
option
2) Models 6S
22S
Name
Symbol
Specifications
Remarks

PCB
PCB1
A20B-1003-0010
Alarm fuse
FI
A60L-0001-0046/ 1. 0
1.0A
F2
A60L-0001-0046/3. 2
3.2A
F3, F4M,
A60L-0001-01 75/1 . 0A
1.0A
F4A, B, C,
G, H, J
A60L-0001-0175/0.3A
0.3A
PCB2
A20B-1003-0020
Models
6S
12S
A20B- 1003-0 120
Models
15S
22S
A60L-0001-0031/5A
5.0A
A50L-000 1-0175
120A/600Vx6
Fuse
F4F
Control circuit PCB
Fuse
FUR, S, T
Transistor module
TM1
Diode module
D1
A50L-2001-0236
Magnetic contactor
MCC
A58L-0001-0264
Capacitor
Cl, 2
A42L-0001-0201
A50L-2001-0155/
Surge absorber
20D431
Thermostat
TH
A57L-0001-007 1 /B95
AC reactor
ACR
A8 1L-0001-0096
Models
6S
12S
A81L-0001-0098
Models
15S - 22S
A300-0001-X088
Models
6S
22S
(basic)
ACR
Terminal cover
84
APPENDIX 8 MAGNETIC SENSOR SIGNALS CHECKING METHOD

8.1 Application
This document applies to the following check procedure by observing output
signals of the magnetic sensor (specification: A57L-0001-0037) employed for
magnetic sensor system spindle orientation.
Item
Check item
Whether magnetizer, magnetic sensor head, and magnetic sensor amplifier

are defective or not.
Whether magnetizer and magnetic sensor head are properly mounted or

not ;
Whether magnetic sensor signal cables are properly connected without

any connection failure and short-circuit.
8.2 Check Procedure

1) Preparation
(T) Rotate the spindle at about 120rpm. Select the counterclockwise rotating
direction as viewed from the AC spindle motor shaft (in such a direction
as the voltage at the test point (VCMD) of AC spindle control circuit PCB
becomes positive against 0 V.
Models IS - 3S : A16B-1100-0200
22S: A20B-1003-0010
Models 6S
( 2) Check the peak voltage and offset voltage levels of the following signal
waveforms at the test points of the orientation circuit (A20B-0008-0030
to 1 or A20B-0009-0520) using an oscilloscope. The names of test points
and signal contents are common, irrespective of the kinds of orientation
circuit.
Test points
Signal name
CHI
Magnetic sensor output singal A
MSA
CH2
Magnetic sensor output signal B
LSA
Symbol
Prove common
terminal
0 V
- 85 -
APPENDIX 9 PARAMETER LIST

Note) Parameters made with
* are
Mode
used for models 6S
22S.
Standard
setting
Contents
F-00
Display of rotation number of motor
F-01
Use/non-use of machine ready signal (MRDY)
: 1
Use
Non-use: 1
F-02
Use/non-use of override function
Use
: 1
Non-use: 1
F-03
120% : 1
Setting of override range
*
100% : 0
F-05
Setting of maximum speed
Depends
upon the
motor
specifi
*
Standard
specification
F-06
Setting
cation
rpm
10000 rpm
6000 rpm
12000 rpm
15000 rpm
20000 rpm
- 5000
-
High speed
specification
Pattern setting of output limit

Setting
Pattern 1 Pattern 2
Contents
No output limiting made
Output limit is made only at
Output limit is made only at

normal rotation, not at
acceleration /deceleration
Output limit is made for all

operations
acceleration /deceleration
Rated maximum output is 100
F-07
Setting of limit value at

output limit
F-08
Setting of delay time before shut-off of motor power

Delay time = (Set value) x 40 msec.
86
100
5
Data
Mode
F-09
Standard
setting
Contents
Use/non-use of shut-off of motor power by

machine ready signal (MRDY)
Use
: 1
Non-use: 0
F-10
Velocity deviation offset adjustment at forward rotation

command (SFR)
128
F-ll
Velocity deviation offset adjustment at reverse rotation

command (SRV)
128
F-12
Velocity deviation offset adjustment at orientation

command (OCR)
128
F-13
Rotation number adjustment at forward rotation
Depends
upon
F-14
Rotation number adjustment at reverse rotation
models
F-15
Rotation number at velocity command voltage, 10 V

Rotation number = (Set value) x 100 rpm
F-16
Detection range of velocity arrival signal

Detection range = Within + (Set value) % of command
rotation number
F-17
Detection level of velocity detection signal

Detection range = Less than (Set value) % of maximum
rotation number
F-18
Setting of torque limit value

Torque limit value = Less than (Set value) % of maximum
output
50
F-19
Setting of time needed for acceleration/deceleration

Set value = (Acceleration time, sec) x 2
10
F-20
Limiting of regenerated power (Adjustment of

deceleration time)
100
Setting range = 0
60
15
F-21
F-22
Setting of velocity
control phase compensation P:
HIGH gear (CTH
Setting of velocity
control phase compensation P:
LOW gear (CTH
50
1)
50
0)
F-23
Setting of velocity control phase

compensation P at orientation: HIGH gear
100
F-24

compensation P at orientation: LOW gear
100
F-25
Setting of velocity control

phase compensation I: HIGH gear (CTH
87
30
1)
Data
F-26
Standard
Contents
Mode
setting
Setting of velocity control

phase compensation I: LOW gear (CTH
30
0)
F-27

compensation I at orientation: HIGH gear
30
F-28

compensation I at orientation: LOW gear
30
F-29
Adjustment of velocity detection offset (adjusted at
shipping)
F-31
Setting of rigid tap mode
F-32
Setting of normal motor voltage
10
F-33
Setting of motor voltage at orientation
10
F-34
Setting of motor voltage at rigid tap mode
F-35
Setting of zero speed signal detection level
75
F-36
Setting of load detection level
90
F-37
Time constant of torque change at deceleration
Setting of control characteristics at deceleration
Setting of control characteristics at stable rotation

with no load
*
F-40
Setting of control characteristics at torque limit
Approx.
128
100
*
F-38
*
F-39
88
Data
Revision Record
AC SPINDLE SERVO UNIT S series MAINTENANCE MANUAL (B-65015E)
01
87, 1 1
Edition
Date
Contents
Edition
Date
Contents
No part of this manual may be

reproduced in any form.
All specifications and designs
are subject to change without
notice.

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AG Spindle

Copyright 1 987 GE Fanuc Automation North America. Inc.

This manual describes following products:

IS, Model 1.5S, Model 2S,

S SERIES AC SPINDLE SERVO UNIT

DAILY MAINTENANCE AND MAINTENANCE TOOLS

REPLACING FUSE AND PCB

SETTING AND ADJUSTING

SPINDLE ORIENTATION CONTROL CIRCUIT

Setting and adjusting spindle orientation control circuit

CONFIGURATION OF SPINDLE CIRCUIT

MAGNETIC SENSOR SIGNALS CHECKING METHOD

SERIES AC SPINDLE SERVO UNIT

AC spindle servo unit

-**| PMC sequence U*

Spindle control unit

Spindle orientation control circuit

"i No-fuse breaker

Note 1) An overcurrent protector (no-fuse breaker, etc.) is provided by the MTB

1.1.2 Models 6S-22S

22S of S series AC spindle servo units consist of

' Spindle orientation control circuit

Spindle control unit

Note 1) An overcurrent protector (no-fuse breaker, etc.) is provided by the MTB

1.2 Major Components

A06B-6059-H203//H523 A06B-6059-H203 A20B-1003 A06B-6059-H523

A06B-605 9-H208 //H51 3

Table 1.2 (b) Major components (option) (models IS - 3S)

Table 1.2 (c) Major components (option) (models 6S - 22S)

(Magnetic sensor, 2-stage speed change)

DAILY MAINTENANCE AND MAINTENANCE TOOLS

2.1 AC Spindle Motor

2.2 AC Spindle Servo Unit

2.3 Maintenance Tools

Table 2.3 (a) Tools used for adjustments

300 V +2% or less

large, medium size

Table 2.3 (b) Tools used for repairing troubles

300 V +1% or less

500 V +1% or less

large, medium size

2.4 Major Maintenance Parts

Perforin troubleshooting, referring to each item in Table 3 according to trouble

Power voltage check

Power ON indicator lamp PIL does not light.

Alarm (AL-QO) is displayed on the PCB.

Number of rotation is not as specified.

Motor does not rotate.

Vibrations and noises are noticeable during rotation.

An abnormal noise is produced from motor during deceleration.

Motor speed overshoots or hunting occurs.

Cutting power drop

Spindle orientation is not correct.

time is longer than specified.

3.1 Power Voltage Check

AC power voltage check

DC power voltage check

Power voltage check

Check at INPUT terminals R,S,T (See 4.2)

Test points (refer to Appendix 6.)

Spindle control PCB for models IS - 3S

Spindle control PCB for models 6S 22S

3.2 Power On Indicator Lamp PIL is not Lit

PCB connectors are