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MOULD PRODUCTION
UV TECHNOLOGY ITE PRODUCTION
S E R V I CE & P R O D U C T I O N S U P P O RT
BERNAFON AG
SWITZERLAND
Page 2 of 19
MOULD PRODUCTION
History
Date
2015-09-22
Rev. no
1.0
Comments
Page 9: Section Common guidelines to Gel mould production, comment for protruding parts updated.
Pages 11-15: Sections Impression preparation for gel mould: CIC/MIC; ITC Half Shell; ITE Half Shell; ITE Full Shell,
photos from modelling added.
Page 18: Information how many times gel can be re-used added.
100033
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
BERNAFON AG
SW I T Z E R L A N D
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 3 of 19
MOULD PRODUCTION
Table of contents
History ................................................................................................................................. Page 2
Common materials for Mould production ............................................................................... Page 4
Control mould production ..................................................................................................... Page 5
Common guidelines to Gel mould production ..................................................................... Page 9
Impression preparation for gel mould: CIC/MC ...................................................................... Page 11
Impression preparation for gel mould: ITC Half Shell .............................................................. Page 13
Impression preparation for gel mould: ITE Half Shell .............................................................. Page 14
Impression preparation for gel mould: ITE Full Shell .............................................................. Page 15
After trimming ...................................................................................................................... Page 17
Waxing of impression and gel mould production.................................................................... Page 18
100033
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
BERNAFON AG
SW I T Z E R L A N D
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 4 of 19
MOULD PRODUCTION
Code No
Cutting plate
838-03-025-02
Knife, Stanley
825-20-100-00
890-04-027-05
890-20-067-08
890-20-154-04
890-21-317-02
804-24-005-00
804-24-015-02
788-01-120-07
788-01-023-09
890-21-376-04
Form, small
890-21-680-03
792-10-040-07
Tweezers, angled
890-21-082-09
100033
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
BERNAFON AG
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WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 5 of 19
MOULD PRODUCTION
Other styles
7 mm
CIC/MIC
12 mm
Ear line
Fully casted.
100033
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
Remove
BERNAFON AG
SW I T Z E R L A N D
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 6 of 19
MOULD PRODUCTION
Order number
side.
Perforated spoon
Wax, purple
Wax temperature
Down
100033
10.2015
REV. 1.0
Relevant imperfection
corrected
S E R V I C E & P R O D U C T I O N S U P P O RT
BERNAFON AG
SW I T Z E R L A N D
No excess of wax
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 7 of 19
MOULD PRODUCTION
11. Fill the form with duplicating silicone Duglasil CFS, clear,
silicone.
Impression covered
with silicone
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10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
13. Check that the control mould has no air bobbles (or
BERNAFON AG
Loose and
remove
SW I T Z E R L A N D
Angled tweezer
Angled tweezer
Angled tweezer
Compressed air
15. When hardened remove the control mould from the form
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 8 of 19
MOULD PRODUCTION
Same number as
Work Order
concha side. Open the canal tip side of the control mould
100033
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
BERNAFON AG
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WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 9 of 19
MOULD PRODUCTION
Area visible
outside the ear
2886
2886
Ear line
2. The area under the ear line correspond to the part of the
Canal end
for ITE
100033
Do not trim
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
Correction
wax
BERNAFON AG
SW I T Z E R L A N D
Trimmed area
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 10 of 19
MOULD PRODUCTION
No excess of wax
Wax knife
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10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
9. Use form.
BERNAFON AG
SW I T Z E R L A N D
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ITE PRODUCTION
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Page 11 of 19
MOULD PRODUCTION
Concha
Knife,
Stanley
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10.2015
REV. 1.0
Concha
S E R V I C E & P R O D U C T I O N S U P P O RT
of material.
2nd bend
2nd bend
1st bend
BERNAFON AG
2nd bend
SW I T Z E R L A N D
1st bend
5. The impression for the CIC must have the rst and second
bend. Cut the canal end tip just after the second bend.
If only the rst bent is present, cut as little as possible
keeping in mind the canal direction.
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 12 of 19
MOULD PRODUCTION
100033
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
BERNAFON AG
SW I T Z E R L A N D
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 13 of 19
MOULD PRODUCTION
Concha
Knife,
Stanley
starts.
2nd bend
100033
90
1st bend
10.2015
2nd bend
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
Miller
cylindrical
BERNAFON AG
SW I T Z E R L A N D
WO R K I N ST R U C T I O N
ITE PRODUCTION
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Page 14 of 19
MOULD PRODUCTION
Concha
Knife,
Stanley
100033
90
1st bend
10.2015
1st bend
REV. 1.0
Cut
S E R V I C E & P R O D U C T I O N S U P P O RT
4. Cut the canal end tip just after the rst bend keeping in
Concha in the ITE Half Concha side angle (90) and excess
of material if necessary.
Miller
cylindrical
BERNAFON AG
SW I T Z E R L A N D
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ITE PRODUCTION
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Page 15 of 19
MOULD PRODUCTION
Cut
parallel
Locking points
Locking
points
Knife,
Stanley
Cutting line
Cymba-concha
100033
Cutting
line
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
ear.
if necessary.
Cutting line
BERNAFON AG
SW I T Z E R L A N D
1st bend
5. Cut the canal end tip just after the rst bend keeping in
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 16 of 19
MOULD PRODUCTION
100033
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
BERNAFON AG
SW I T Z E R L A N D
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 17 of 19
MOULD PRODUCTION
After trimming
Canal end
direction OK!
Fitting OK!
mould.
Locked in
the control mould
100033
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
BERNAFON AG
SW I T Z E R L A N D
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 18 of 19
MOULD PRODUCTION
Wax temperature
Down
We recommend using the
purple dipping wax melted
at the temperature of
85-120 C
100033
10.2015
REV. 1.0
S E R V I C E & P R O D U C T I O N S U P P O RT
Temperature controled
gel machine
4. Fill the form with gel. Avoid air bobbles by starting from
impression.
BERNAFON AG
SW I T Z E R L A N D
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY
Page 19 of 19
MOULD PRODUCTION
Fill up if use of
ALC machine*
20 min.
Loose and
remove
100033
10.2015
REV. 1.0
Angled tweezer
Compressed air
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BERNAFON AG
SW I T Z E R L A N D
WO R K I N ST R U C T I O N
ITE PRODUCTION
U V T EC H N O LO GY