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"VCC-019296 EN 2010-02-12"

ReplacingReplacingReplacingReplacing subsub-subsub--frame-frameframeframe bushingsbushingsbushingsbushings

Special tools: 999999999999 5457545754575457

Special tools: 999999999999 5457545754575457 Note!Note!Note!Note! CarsCarsCarsCars withwithwithwith
Special tools: 999999999999 5457545754575457 Note!Note!Note!Note! CarsCarsCarsCars withwithwithwith

Note!Note!Note!Note! CarsCarsCarsCars withwithwithwith SRS.SRS.SRS.SRS. WhenWhenWhenWhen replacingreplacingreplacingreplacing anyanyanyany ofofofof thethethethe rearrearrearrear bushingsbushingsbushingsbushings inininin thethethethe subsub-subsub--frame-frameframeframe thethethethe followingfollowingfollowingfollowing applies;applies;applies;applies;

TurnTurnTurnTurn thethethethe steeringsteeringsteeringsteering wheelwheelwheelwheel sosososo thatthatthatthat thethethethe steeringsteeringsteeringsteering shaftshaftshaftshaft jointjointjointjoint isisisis inininin thethethethe positionpositionpositionposition asasasas illustratedillustratedillustratedillustrated inininin paragrapparagrapparagrapparagraphhhh

ReleaseReleaseReleaseRelease thethethethe steeringsteeringsteeringsteering wheelwheelwheelwheel locklocklocklock

steeringsteeringsteeringsteering wheelwheelwheelwheel bybybyby removingremovingremovingremoving thethethethe ignitionignitionignitionignition key.key.key.key. TheTheTheThe

steeringsteeringsteeringsteering wheelwheelwheelwheel shouldshouldshouldshould notnotnotnot bebebebe movedmovedmovedmoved afterafterafterafter this.this.this.this.

ToolToolToolTool 999999999999 5457545754575457 consistsconsistsconsistsconsists of:of:of:of:

Counterhold (1), Threaded plate (2), Cutting sleeve (3), Drift (4), Spacer sleeve (5), Screw and nut (6).

Caution!Caution!Caution!Caution! TheTheTheThe frontfrontfrontfront leftleftleftleft bushingbushingbushingbushing isisisis slightlyslightlyslightlyslightly ovalovalovaloval inininin thethethethe hole.hole.hole.hole. ItItItIt cannotcannotcannotcannot bebebebe usedusedusedused onononon thethethethe frontfrontfrontfront rightrightrightright handhandhandhand side.side.side.side.

LockLockLockLock thethethethe

FrontFrontFrontFront

Note!Note!Note!Note! TheTheTheThe bushingsbushingsbushingsbushings mustmustmustmust bebebebe changedchangedchangedchanged oneoneoneone atatatat aaaa time.time.time.time.

RaiseRaiseRaiseRaise thethethethe carcarcarcar

RemoveRemoveRemoveRemove screwscrewscrewscrew andandandand washerswasherswasherswashers forforforfor thethethethe bushingbushingbushingbushing

The sub-frame falls a little.

Install:Install:Install:Install:

- counterhold (1) on the upperside of the frame. See illustration

- cutting sleeve (3) and screw (6). Install from

"VCC-019296 EN 2010-02-12" underneath. TightenTightenTightenTighten thethethethe largelargelargelarge
"VCC-019296 EN 2010-02-12" underneath. TightenTightenTightenTighten thethethethe largelargelargelarge
"VCC-019296 EN 2010-02-12" underneath. TightenTightenTightenTighten thethethethe largelargelargelarge

"VCC-019296 EN 2010-02-12"

underneath.

TightenTightenTightenTighten thethethethe largelargelargelarge cuttingcuttingcuttingcutting sleevesleevesleevesleeve nutnutnutnut untiluntiluntiluntil itititit stopsstopsstopsstops

RemoveRemoveRemoveRemove counterhold.counterhold.counterhold.counterhold.

Install threaded plate (2), spacer (5) and screw

(6)

PullPullPullPull outoutoutout thethethethe innerinnerinnerinner partpartpartpart ofofofof thethethethe bushingbushingbushingbushing withwithwithwith thethethethe cuttingcuttingcuttingcutting sleevesleevesleevesleeve Do this by tightening the large nut until the cutting sleeve turns freely. The cutting sleeve is not visible in the illustration.

KnockKnockKnockKnock outoutoutout aaaa aaaa piecepiecepiecepiece ofofofof thethethethe flangeflangeflangeflange onononon thethethethe bushingbushingbushingbushing

Use a screwdriver and a hammer.

Note!Note!Note!Note! DoDoDoDo notnotnotnot useuseuseuse aaaa coldcoldcoldcold chisel.chisel.chisel.chisel.

Split the whole outer sleeve with a screwdriver at the knocked out piece of the flange. See insert illustration.

PryPryPryPry outoutoutout thethethethe bushingbushingbushingbushing

Use a screwdriver.

"VCC-019296 EN 2010-02-12" RemoveRemoveRemoveRemove thethethethe innerinnerinnerinner partpartpartpart ofofofof
"VCC-019296 EN 2010-02-12" RemoveRemoveRemoveRemove thethethethe innerinnerinnerinner partpartpartpart ofofofof
"VCC-019296 EN 2010-02-12" RemoveRemoveRemoveRemove thethethethe innerinnerinnerinner partpartpartpart ofofofof

"VCC-019296 EN 2010-02-12"

RemoveRemoveRemoveRemove thethethethe innerinnerinnerinner partpartpartpart ofofofof thethethethe bushingbushingbushingbushing fromfromfromfrom thethethethe cuttingcuttingcuttingcutting sleevesleevesleevesleeve

Spray universal oil/rust oil between the bushing and the cutting tool. This makes it easier to remove the bushing from the cutting tool. Install the bushing in a vise. Turn the cutting sleeve until it is free of the bushing. Use a pipe wrench.

InstallingInstallingInstallingInstalling bushingbushingbushingbushing

PositionPositionPositionPosition thethethethe counterholdcounterholdcounterholdcounterhold onononon thethethethe upperupperupperupper sidesidesideside ofofofof thethethethe frameframeframeframe (not(not(not(not illustrated)illustrated)illustrated)illustrated)

InstallInstallInstallInstall bushingbushingbushingbushing withwithwithwith driftdriftdriftdrift (4)(4)(4)(4) andandandand screwscrewscrewscrew (6)(6)(6)(6)

Note!Note!Note!Note! CheckCheckCheckCheck thatthatthatthat thethethethe markingmarkingmarkingmarking correspondscorrespondscorrespondscorresponds betweenbetweenbetweenbetween thethethethe bushingbushingbushingbushing andandandand frame.frame.frame.frame. SeeSeeSeeSee arrow.arrow.arrow.arrow.

Note!Note!Note!Note! DifferencesDifferencesDifferencesDifferences betweenbetweenbetweenbetween leftleftleftleft andandandand rightrightrightright bushing.bushing.bushing.bushing.

Tighten the nut on the screw until the bushing is completely drawn in.

RemoveRemoveRemoveRemove toolstoolstoolstools

"VCC-019296 EN 2010-02-12" InstallInstallInstallInstall aaaa newnewnewnew screwscrewscrewscrew withwithwithwith
"VCC-019296 EN 2010-02-12" InstallInstallInstallInstall aaaa newnewnewnew screwscrewscrewscrew withwithwithwith
"VCC-019296 EN 2010-02-12" InstallInstallInstallInstall aaaa newnewnewnew screwscrewscrewscrew withwithwithwith

"VCC-019296 EN 2010-02-12"

InstallInstallInstallInstall aaaa newnewnewnew screwscrewscrewscrew withwithwithwith washers.washers.washers.washers. TightenTightenTightenTighten totototo

105105105105 NmNm,NmNm,,, angleangle-angleangle--tighten-tightentightentighten totototo

120°120°120°120°

RearRearRearRear

Caution!Caution!Caution!Caution! TheTheTheThe bushingsbushingsbushingsbushings mustmustmustmust bebebebe changedchangedchangedchanged oneoneoneone atatatat aaaa time.time.time.time.

RemoveRemoveRemoveRemove thethethethe screwscrewscrewscrew forforforfor upperupperupperupper engineengineengineengine torquetorquetorquetorque rodrodrodrod

ReleaseReleaseReleaseRelease thethethethe steeringsteeringsteeringsteering wheelwheelwheelwheel locklocklocklock

RemoveRemoveRemoveRemove locklocklocklock pin,pin,pin,pin, screwscrewscrewscrew andandandand nutnutnutnut forforforfor lowerlowerlowerlower screwscrewscrewscrew totototo jointjointjointjoint betweenbetweenbetweenbetween steeringsteeringsteeringsteering geargeargeargear andandandand steeringsteeringsteeringsteering shaftshaftshaftshaft

Caution!Caution!Caution!Caution! OnOnOnOn carscarscarscars withwithwithwith SRS:SRS:SRS:SRS: LockLockLockLock thethethethe steeringsteeringsteeringsteering wheelwheelwheelwheel bybybyby removingremovingremovingremoving thethethethe ignitionignitionignitionignition key.key.key.key. DoDoDoDo notnotnotnot turnturnturnturn thethethethe frontfrontfrontfront wheelswheelswheelswheels sosososo thatthatthatthat thethethethe steeringsteeringsteeringsteering geargeargeargear positionpositionpositionposition isisisis changed.changed.changed.changed. TheTheTheThe SRSSRS-SRSSRS--system-systemsystemsystem contactcontactcontactcontact

"VCC-019296 EN 2010-02-12" reelreelreelreel cancancancan bebebebe damaged.damaged.damaged.damaged.
"VCC-019296 EN 2010-02-12" reelreelreelreel cancancancan bebebebe damaged.damaged.damaged.damaged.
"VCC-019296 EN 2010-02-12" reelreelreelreel cancancancan bebebebe damaged.damaged.damaged.damaged.

"VCC-019296 EN 2010-02-12"

reelreelreelreel cancancancan bebebebe damaged.damaged.damaged.damaged.

SlideSlideSlideSlide thethethethe universaluniversaluniversaluniversal jointjointjointjoint onononon thethethethe steeringsteeringsteeringsteering shaftshaftshaftshaft upupupup

RaiseRaiseRaiseRaise thethethethe carcarcarcar

RemoveRemoveRemoveRemove antianti-antianti--roll-rollrollroll barbarbarbar linklinklinklink fromfromfromfrom antianti-antianti--roll-rollrollroll barbarbarbar

Remove:Remove:Remove:Remove:

- the two rear screws from the bracket, see illustration

- center screw. The sub-frame falls a little.

Note!Note!Note!Note! ThereThereThereThere isisisis aaaa locatinglocatinglocatinglocating pinpinpinpin forforforfor thethethethe bushingbushingbushingbushing inininin thethethethe bodyworkbodyworkbodyworkbodywork onononon thethethethe leftleftleftleft side.side.side.side. WhenWhenWhenWhen replacingreplacingreplacingreplacing thethethethe bushingbushingbushingbushing aaaa jemmyjemmyjemmyjemmy barbarbarbar mustmustmustmust bebebebe usedusedusedused totototo installinstallinstallinstall aaaa thethethethe counterholdcounterholdcounterholdcounterhold (1)(1)(1)(1) onononon thethethethe upperupperupperupper sidesidesideside ofofofof thethethethe subsub-subsub---frame.frame.frame.frame. SeeSeeSeeSee illustration.illustration.illustration.illustration. UseUseUseUse aaaa woodwoodwoodwood orororor similarsimilarsimilarsimilar shimshimshimshim betweenbetweenbetweenbetween thethethethe bodyworkbodyworkbodyworkbodywork andandandand jemmyjemmyjemmyjemmy bar.bar.bar.bar.

InstallInstallInstallInstall thethethethe cuttingcuttingcuttingcutting sleevesleevesleevesleeve (3)(3)(3)(3) andandandand screwscrewscrewscrew (6)(6)(6)(6) fromfromfromfrom underneathunderneathunderneathunderneath

Note!Note!Note!Note! TheTheTheThe illustrationillustrationillustrationillustration displaysdisplaysdisplaysdisplays thethethethe frontfrontfrontfront subsub-subsub--- frameframeframeframe bushing.bushing.bushing.bushing.

After this operation go back and continue work

according to

Note!Note!Note!Note! TightenTightenTightenTighten rearrearrearrear bracketbracketbracketbracket screwsscrewsscrewsscrews totototo 50505050 NmNm.NmNm

ThenThenThenThen continuecontinuecontinuecontinue withwithwithwith followingfollowingfollowingfollowing step.step.step.step.

.

AttachAttachAttachAttach lowerlowerlowerlower universaluniversaluniversaluniversal jointjointjointjoint totototo steeringsteeringsteeringsteering geargeargeargear

Tighten to

Note!Note!Note!Note! DifferentDifferentDifferentDifferent pinionpinionpinionpinion versions.versions.versions.versions. SeeSeeSeeSee

column/steeringcolumn/steeringcolumn/steeringcolumn/steering shaft/bootshaft/bootshaft/bootshaft/boot andandandand needleneedleneedleneedle bearing/lowerbearing/lowerbearing/lowerbearing/lower universaluniversaluniversaluniversal joint,joint,joint,joint, replacement.replacement.replacement.replacement. CarsCarsCarsCars

20202020 NmNmNmNm. Install locking spring.

SteeringSteeringSteeringSteering

"VCC-019296 EN 2010-02-12" withoutwithoutwithoutwithout SRS:SRS:SRS:SRS: AttachAttachAttachAttach thethethethe
"VCC-019296 EN 2010-02-12" withoutwithoutwithoutwithout SRS:SRS:SRS:SRS: AttachAttachAttachAttach thethethethe

"VCC-019296 EN 2010-02-12"

withoutwithoutwithoutwithout SRS:SRS:SRS:SRS:

AttachAttachAttachAttach thethethethe torquetorquetorquetorque rodrodrodrod totototo thethethethe engineengineengineengine torquetorquetorquetorque controlcontrolcontrolcontrol armarmarmarm

Use new screw and nut.

Tightening:Tightening:Tightening:Tightening:

M8: Tighten to

18181818 NmNmNmNm

and angle-tighten to

120°120°120°120°.

M10: tighten to

35353535 NmNmNmNm

and angle-tighten to

90°90°90°90°