Work Completion Site Report for Electrical Diagnostic Tests on 34.

5
MW, 11 kV, Unit # 1 GTG at M/s. HPL - Haldia
CUSTOMER

: M/s. GRK Powergen Constructiuon & Engg Works - Bobbili

DATE OF TESTING

: 10/04/2016 to 12/04/2016

TESTS CARRIED OUT

:
A) STATOR
1. IR&PI
1. Digital ELCID Test
2. Wedge Knocking Test
3. DC Winding Resistance Measurement
4. Tan Delta and Capacitance
5. PD Probe
6. DC Step Voltage
7. Surge Comparison
8. RTD Checking
B) ROTOR
1. IR & PI
2. Digital RSO Test
3. DC Winding Resistance
4. AC Impedance Test
5. Pole Drop
B) Exciter (Field & Armature Winding)
a) Field Winding
1. IR
2. DC Winding Resistance Measurement
3. Pole Impedance
4. Diode Wheel Checking

CO-ORDINATOR

TEST CONDUCTED BY

TEST OBSERVATION

: Mr. CH. Ramana (GRK Power)

Mr. D S V Prasad (HPL - OMS)
Mr. Ashok Kumar (HPL - OMS)
Mr. A Arif agmat (HPL)
:
1 T. Venkateswarlu
2 Kanhaiya Kumar Singh
3 Anand Kumar Payasi
:

All the above tests were carried out and test results were enclosed with this report. However detailed
report with analysis, graphs and recommendations will be sent shortly.
(For M/s. PTA)

(For M/s. GRK Powergen)

(For M/s. HPL)

A. Stator
1. Digital ELCID Test Graphs

All the slots were checked with sense head chattock coil with supporting trolley. Test values are
within the allowable limit of 100 mA.

2. Wedge Knocking Test

Over all condition of Wedges are in satisfactory condition.
3. DC Winding Resistance Measurement
Temperature 38.9C

11/04/2016
Phase
R - R
Y - Y
B - B

Winding Resistance (m)

7.161
7.162
7.161

4. IR & PI Test
Before HV (Applied Voltage: 2500V)
11/04/2016
Time R E (G) Y E (G) B E (G)
15 Sec
0.687
0.685
0.680
30 Sec
1.17
1.12
1.30
45 Sec
1.68
1.52
1.68
1 Min
2.35
2.09
2.15
2 Min
4.95
4.85
4.98
3 Min
7.48
7.07
7.32
4 Min
10.92
10.50
9.18
5 Min
11.12
11.62
11.38
6 Min
13.60
12.98
12.23
7 Min
14.50
13.85
14.32
8 Min
16.68
15.62
14.61
9 Min
19.64
18.65
17.25
10 Min
20.3
19.98
20.31
PI
8.63
9.55
9.44
After HV (Applied Voltage: 2500V)
Time
15.00 sec.
30.00 sec.
45.00 sec.
1.00 min.

RE
(G)
0.652
1.198
1.920
2.48

YE
(G)
0.689
1.16
1.55
2.18

11/04/2016
BE
(G)
0.693
1.62
1.68
2.56

5. Tan Delta and Capacitance

Temp 29C
Applied
Voltage
(kV)
2.0
4.0
6.0
6.6

11/04/2016
PHASE

Current

Watts Loss

PF

CAP

ENG
R

GND
YB

(mA)
163.10
326.51
490.11
539.11

(W)
3.13
12.76
30.02
36.96

%
0.958
0.977
1.021
1.039

(nF)
262.3
262.5
262.6
262.7

2.0
4.0
6.0
6.6

RB

162.63
325.49
488.55
537.44

3.01
12.34
29.17
35.99

0.926
0.948
0.995
1.015

261.5
261.6
261.8
261.8

2.0
4.0
6.0
6.6

YR

162.70
325.69
488.87
537.73

3.12
12.74
29.92
36.86

0.959
0.978
1.020
1.039

261.6
261.8
262.0
262.0

6. DC Step Voltage / Leakage Current Test

Applied
Voltage (kV)
1.00
3.00
5.00
6.00
7.00
8.00
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
17.00
18.00
19.00
20.00

Time
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min
1 Min

Leakage Current (A)

R-E
Y-E
BE
2.00
1.80
2.00
2.10
2.40
2.20
2.80
2.50
2.30
2.80
2.60
2.40
2.80
2.60
2.50
2.80
2.80
2.70
2.80
3.00
3.00
2.80
3.00
3.10
3.00
3.00
3.20
3.00
3.00
3.30
3.20
3.00
3.40
3.30
3.20
3.46
3.34
3.30
3.48
3.40
3.40
3.50
3.60
3.42
3.54
3.80
3.44
3.60
3.80
3.50
3.80
3.90
3.60
3.90

7. Partial Discharge Probe Test

11/04/2016
R-E
Y-E
B-E
R-E
Y-E
B-E
Sl.
Sl.
(mA)
(mA)
(mA)
(mA)
(mA)
(mA)
No.
No.
E.E. T.E. E.E. T.E. E.E. T.E.
E.E. T.E. E.E. T.E. E.E. T.E.
1.0 1.0 2.0 2.0 4.0 2.0 28 1.0 0.4 2.0 2.0 6.0
1
2.0
1.0 1.0 1.0 2.0 2.0 4.0 29 1.0 0.4 4.0 2.0 6.0
2
1.0
1.0 2.0 4.0 2.0 1.0 6.0 30 1.0 0.4 1.0 6.0 1.0
3
1.0
1.0 2.0 4.0 2.0 1.0 2.0 31 1.0 0.4 2.0 6.0 1.0
4
1.0
1.0 0.4 4.0 2.0 1.0 8.0 32 1.0 0.4 2.0 6.0 4.0
5
2.0
1.0 0.4 2.0 2.0 2.0 6.0 33 1.0 0.4 1.0 3.0 2.0
6
2.0
1.0 0.4 2.0 4.0 2.0 6.0 34 1.0 0.4 2.0 2.0 1.0
7
2.0
1.0 0.4 2.0 4.0 6.0 6.0 35 1.0 0.4 1.0 2.0 2.0
8
2.0
1.0 0.4 2.0 6.0 6.0 2.0 36 1.0 0.4 1.0 6.0 2.0
9
6.0
10 0.8 0.4 1.0 1.0 2.0 4.0 37 0.8 0.4 1.0 6.0 2.0
2.0
11 0.8 0.4 1.0 1.0 4.0 2.0 38 0.8 0.4 1.0 6.0 2.0
4.0
12 0.8 0.4 1.0 2.0 8.0 2.0 39 0.8 0.4 1.0 6.0 4.0
4.0
13 0.8 0.4 1.0 4.0 2.0 4.0 40 0.8 0.4 4.0 6.0 4.0
4.0
14 1.0 0.2 3.0 6.0 6.0 4.0 41 0.8 0.4 4.0 2.0 6.0
2.0
15 1.0 1.0 2.0 1.0 6.0 6.0 42 0.8 0.4 4.0 2.0 6.0
1.0
16 1.0 2.0 2.0 3.0 6.0 6.0 43 0.8 1.0 2.0 1.0 2.0
1.0
17 4.0 2.0 1.0 2.0 2.0 2.0 44 0.8 1.0 2.0 4.0 4.0
1.0
18 3.0 1.0 2.0 4.0 4.0 2.0 45 0.8 1.0 1.0 2.0 2.0
1.0
19 2.0 1.0 1.0 6.0 8.0 1.0 46 2.0 1.0 1.0 2.0 1.0
2.0
20 1.0 1.0 4.0 8.0 6.0 1.0 47 1.0 1.0 1.0 2.0 1.0
2.0
21 2.0 1.0 6.0 2.0 6.0 1.0 48 0.8 1.0 1.0 1.0 2.0
4.0
22 2.0 0.8 6.0 1.0 6.0 2.0 49 4.0 4.0 2.0 1.0 4.0
4.0
23 2.0 0.6 6.0 1.0 2.0 4.0 50 4.0 4.0 2.0 1.0 4.0
4.0
24 2.0 0.4 2.0 1.0 4.0 8.0 51 1.0 4.0 2.0 4.0 4.0
1.0
25 2.0 0.4 2.0 1.0 4.0 6.0 52 1.0 2.0 4.0 4.0 4.0
2.0
26 1.0 0.4 2.0 4.0 2.0 2.0 53 1.0 2.0 6.0 4.0 4.0
2.0
27 2.0 0.4 2.0 4.0 2.0 4.0 54 1.0 2.0 6.0 6.0 4.0
2.0

Sl.
No.
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81

R-E
Y-E
B-E
(mA)
(mA)
(mA)
E.E. T.E. E.E. T.E. E.E. T.E.
1.0 2.0 6.0 6.0 4.0 6.0
1.0 2.0 2.0 6.0 2.0 2.0
1.0 2.0 6.0 2.0 1.0 4.0
1.0 2.0 6.0 2.0 6.0 1.0
1.0 1.0 6.0 2.0 4.0 2.0
1.0 0.4 2.0 4.0 4.0 2.0
1.0 0.4 4.0 1.0 4.0 4.0
1.0 0.4 4.0 1.0 2.0 4.0
1.0 0.4 4.0 1.0 1.0 6.0
1.0 0.4 4.0 1.0 2.0 2.0
1.0 0.4 4.0 1.0 1.0 4.0
1.0 1.0 2.0 1.0 1.0 4.0
1.0 1.0 2.0 1.0 6.0 4.0
1.0 1.0 2.0 2.0 6.0 4.0
1.0 1.0 2.0 2.0 6.0 2.0
1.0 1.0 2.0 4.0 6.0 2.0
1.0 1.0 1.0 4.0 2.0 1.0
1.0 1.0 1.0 4.0 2.0 1.0
1.0 1.0 1.0 4.0 4.0 1.0
1.0 1.0 2.0 2.0 6.0 2.0
1.0 1.0 2.0 2.0 2.0 1.0
1.0 1.0 2.0 2.0 8.0 4.0
1.2 1.0 4.0 2.0 4.0 2.0
1.0 1.0 4.0 2.0 2.0 2.0
1.0 2.0 4.0 2.0 2.0 2.0
1.0 2.0 4.0 6.0 2.0 2.0
1.0 2.0 4.0 6.0 2.0 2.0

Sl.
No.
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108

R-E
Y-E
B-E
(mA)
(mA)
(mA)
E.E. T.E. E.E. T.E. E.E. T.E.
2.0 4.0 4.0 2.0 2.0
4.0
2.0 2.0 2.0 4.0 4.0
2.0
2.0 2.0 2.0 1.0 1.0
8.0
2.0 2.0 1.0 1.0 6.0
6.0
2.0 1.6 1.0 2.0 2.0
1.0
2.0 1.6 1.0 1.0 1.0
1.0
2.0 1.6 2.0 6.0 6.0
4.0
2.4 0.4 6.0 2.0 4.0
2.0
1.0
2.0
6.0 2.0 2.0
1.0
2.0 1.0 6.0 4.0 1.0
4.0
2.0 1.0 6.0 2.0 2.0
2.0
2.0 1.0 2.0 8.0 1.0
1.0
1.0 1.0 8.0 6.0 1.0
4.0
1.0 1.0 4.0 6.0 1.0
4.0
1.0 1.0 4.0 6.0 4.0
2.0
1.0 1.0 2.0 2.0 6.0
1.0
1.0 1.0 4.0 1.0 2.0
1.0
0.8 0.8 4.0 1.0 4.0
1.0
0.8 0.8 2.0 1.0 2.0
4.0
0.8 0.8 6.0 1.0 8.0
2.0
1.0 2.0 6.0 1.0 6.0
1.0
1.0 2.0 2.0 4.0 1.0
1.0
1.0 2.0 6.0 2.0 1.0
2.0
1.0 2.0 6.0 1.0 1.0
2.0
1.0 2.0 2.0 2.0 1.0
2.0
1.0 2.0 1.0 1.0 2.0
4.0
1.0 4.0 1.0 1.0 1.0
6.0

8. Surge Comparison
Surge comparison test was conducted on stator winding for inter turn short. Test graph shows there
are no inter turn short in the winding.

9. RTD Checking
All the RTDs were checked with multimeter and the values are found to be satisfactory condition.

B) Rotor
1. Digital RSO Test

2. DC Winding Resistance
DC Winding Resistance of rotor winding: 214.7 m at 39C

3. AC Impedance Test
11/04/2016
Voltage
(V)
20.20
40.50
60.45
80.50
102.2

Current
(I)
3.75
7.32
10.91
14.45
17.88

Impedance
(Z)
5.40
5.50
5.50
5.60
5.70

4. Insulation Resistance Test

Applied Voltage 250V
Time
15.00sec
30.00 ,,
45.00 ,,
1.00 min.

IR(G)
0.158
0.214
0.298
0.350

5. Pole Drop Test

Applied Between P1 - P2
P1 - Body
P2 - Body

20.46 V
10.37 V
10.90 V

C) Exciter
a) Field Winding
1. Insulation Resistance Test @ 250V
Time
15" 30" 45" 60"
IR(G) 2.19 3.80 5.92 7.24
2.0 DC Winding Resistance Test: 7.9 @ 39.7C
3.0 Pole Impedance Test
Voltage (V)
10.54
20.50
30.70
40.20
50.06
59.93
70.20

Current (I)
0.03
0.08
0.14
0.20
0.27
0.33
0.39

Impedance (Z)
351.33
256.25
219.29
201.00
185.41
181.61
180.00

b) Armature Winding
1. Insulation Resistance Test @ 250V
Time
IR (G)

15"
30"
45"
60"
0.127 0.174 0.210 0.262

2. DC Winding Resistance Test @ 39C

R-Y
Y-B
B-R

5.117 m
5.113 m
5.130 m

3. Diode Wheel Checking

Serial No.
01
02
03
04
05
06
07
08
09
10
11
12

Diode Symbol
R1 - Black
R1 - Red
R2 - Black
R2 - Red
R3 - Black
R3 - Red
R4 - Black
R4 - Red
R5 - Black
R5 - Red
R6 - Black
R6 - Red

Forward (V)
0.413
0.385
0.375
0.385
0.397
0.376
Open
Open
Open
Open
Open
Open

Reverse (V)
Open
Open
Open
Open
Open
Open
0.413
0.389
0.398
0.419
0.415
0.396