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INTRODUCTION
Today, platinum-based catalysts are exclusively used in proton
exchange membrane fuel cells (PEMFCs) due to the sluggish
kinetics of the oxygen reduction reaction (ORR). For largescale commercialization of PEMFCs, there is a considerable
motivation to search for Earth-abundant materials to replace
platinum-based catalysts. Iron- and nitrogen-doped carbon (Fe/
N/C) catalysts are generally considered to be some of the most
promising candidates. Recently, signicant progress in Fe/N/C
catalysts has been made to a level comparable with that of
platinum-based catalysts.1,2 However, the structure of the active
sites has remained contentious even after 50 years of research.
Various structures have been proposed as active sites in the
literature, such as pyridinic N,3 iron encapsulated in graphene
nanoshells,4,5 four-coordinated FeN4,1,6 Fe-N2+2 bridging two
graphene edges,7 and ve-coordinate N-FeN2+2.8 Challenges in
the exploration of active sites are discussed as follows.
Pyrolyzed Fe/N/C is inherently highly heterogeneous.
Classical Fe/N/C has at least ve types of nitrogens.9,10 In
addition, the environment of iron atom is more complicated,11
being is either linked (coordinated) to nitrogen or carbon or
incorporated as metal nanoparticles. Thus, recording the
spectroscopic ngerprint of active sites is prevented. It becomes
XXXX American Chemical Society
DOI: 10.1021/acscatal.6b02702
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ACS Catalysis
surface probes, such as CO (work at 193 K)18 and halide ions
and sulfur-containing species (e.g., SCN, SO2, and H2S).10
Nevertheless, to date no suitable surface probes for Fe/N/C
have yet been developed to discriminate moieties with a good
resolution (e.g., iron in atomic dispersion and iron clusters).
Hence, both the heterogeneous structures and the lack of
suitable characterization technologies limit a full understanding
of Fe/N/C catalysts.
In the history of electrochemical catalysts, model catalysts
have provided simplied systems, which lead to an atomic-level
understanding of the reactions. The classic model catalysts, in
the past, were metal single-crystal planes with well-dened
surface atomic arrangements. Model systems for nonmetal
catalysts have been developed recently in monolayer graphene.
Graphene is a one-atom layer of sp2 carbon. The well-dened
structure and interesting electronic/mechanical properties1922
make graphene as perfect model platform for fundamental
electrochemistry research. The Dryfe group measured the
electron transfer kinetics between redox mediators (Fe(CN)63,
Ru(NH3)63+, and IrCl62) and the carbon surface by modeling
in monolayer and multilayer graphene.23,24 Correlation
between electrochemical activity and the defect density of
carbon material was simulated in a model graphene with a
series of defect densities.25 Pyridinic nitrogen was proved to
create ORR activity in a model catalyst with well-controlled Ndoping species in highly oriented pyrolitic graphite (HOPG).26
In comparison with HOPG, graphene is a more ideal carbon
material for preparing Fe/N/C model catalysts, because all of
the structure information provided by characterization
technologies comes strictly from the topmost atomic layer,
where the ORR occurs. In addition, no metals were introduced
into the HOPG-based model catalyst.26 It is well-known that
doping Fe can increase the ORR activity greatly, especially in
acidic medium.
In this study, a single atomic layer of a Fe/N/C model
catalyst was achieved by treating defective monolayer graphene
(MLG) at 950 C with FeCl3/NH3 sources. The model catalyst
exhibits ORR behaviors similar to those of normal pyrolyzed
Fe/N/C catalysts, including kinetic activities and SCN
suppressive eects. We further found that model catalysts in
monolayer and multilayer graphene have similar ORR activities.
More importantly, Nx-Fe (>50%) is found to be the main
content of the nitrogen species in model catalysts. A
quantitative correlation between Nx-Fe and ORR activity is
demonstrated.
The second step of the heat treatment was Fe/N doping. The
sample-heating zone was heated from 350 to 950 C, and the
Fe-supplying zone was heated to 310 C to sublimate solid
FeCl3. Both heating zones were set up to reach the target
temperatures at the same time. NH3 gas was applied as a
nitrogen source. When the temperatures and Fe/N sources
were ready, graphene samples were moved back into the
sample-heating zone to achieve iron and nitrogen codoping.
Finally, Fe/N/C model catalysts in graphene were obtained. In
addition, MLG doped with nitrogen alone was prepared
through the same procedure but only in an NH3 environment.
For abbreviation, defected MLG without heteroatom doping,
with nitrogen doping alone, and with iron/nitrogen codoping
are denoted as D-MLG, N-MLG, and FeN-MLG, respectively.
FeN-MLG_5 min and FeN-MLG_10 min represent iron/
nitrogen codoping samples achieved at 950 C in 5 and 10 min,
respectively. Also, a sample denoted as FeN-KJ600 was made
for comparison from KJ600 carbon black by the same
synthesizing procedure.
Single Atomic Layer of Model Catalyst. The as-prepared
Fe/N/C model catalyst retained the single-atomic-layer
structure of graphene, which was conrmed by atomic force
microscopy (AFM), transmission electron microscopy (TEM),
and selective area electron diraction (SAED), as shown in
Figure 2. Figure 2A demonstrates the AFM image of a folded
FeN-MLG, as schematized at Figure 2B. From left to right, line
1 is drawn from the bottom-layer graphene to the upper-layer
graphene, and line 2 is drawn from the upper-layer graphene to
the SiO2/Si substrate. The corresponding height prole in
Figure 2C reveals that one layer of FeN-MLG is about 0.5 nm.
This is slightly higher than the expected value (0.35 nm) of
MLG but is still in the morphology of a single atomic layer.
To perform TEM, MLG was transferred to a SiN TEM grid
with a 2.8 m i.d. hole pattern and then doped with Fe/N.
Figure 2D shows a bright-eld TEM image of FeN-MLG. It is
clean and uniform. Figure 2E shows SAED patterns, with the
DOI: 10.1021/acscatal.6b02702
ACS Catal. 2017, 7, 139145
Research Article
ACS Catalysis
DOI: 10.1021/acscatal.6b02702
ACS Catal. 2017, 7, 139145
Research Article
ACS Catalysis
This result indicates that the same active moiety species are
formed in monolayer and multilayer graphene.
By further consideration of XPS and ORR results, the
conclusion could be reached that the higher activity of FeNMLG does not stem from the minor content of pyridinic-N.
For example, the pyridinic-N content decreases from 2.4 atom
% in N-MLG to 0.77 atom % in FeN-MLG_10 min, while the
activity is increased. To screen out a direct correlation between
the special moiety and ORR activity, catalysts with a series of
nitrogen contents were designed by controlled defect densities
on MLG. MLGs were exposed to Ar+ irradiation from 1 to 25 s
and then Fe/N codoping was processed in a batch in 10 min.
Figure 6A shows a series of Raman spectra of FeN-MLGs
with various defect densities. Raman spectra were normalized
(1)
DOI: 10.1021/acscatal.6b02702
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by the electronphonon matrix elements. We used CA = 4.3 at
the red line excitation (see Figure S5 in the Supporting
Information).
Figure 6B presents the dependence of ORR activity on the
mean distance of defects. A larger LD value denotes a lower
density of defects. The currents of FeN-MLGs at 0.6 V increase
with decreasing LD: namely, with an increase in the defect
density. The original polarization curves can be found in Figure
S6 in the Supporting Information. Notice that the shortest LD
we made is 1.65 nm; it is dicult to create more defects due to
the easily disconnected carbon matrix or irradiation out of all of
the carbon atoms. The activity would decrease because of the
increased resistance with high heteroatom doping. Since Fe/N
heteroatoms are supposed to occupy defective positions, a
linear relationship is observed between the nitrogen content
and mean defect distance (Figure S7 in the Supporting
Information). High-resolution N 1s spectra of XPS (Figure S8
in the Supporting Information) show similar peak patterns in
the series of FeN-MLGs with dierent defect densities. They
were deconvoluted into pyridinic-type nitrogen (BE = 398.8
eV), metalnitrogen (399.9 eV), and graphitic-type nitrogen.
In all spectra, metal-nitrogen, which is Nx-Fe in this case, is the
main content (>50%). The ORR activity correlated on Nx-Fe
and graphitic-N are plotted as shown in Figure 6C and Figure
S9 in the Supporting Information, respectively. A linear
relationship between ORR activity and Nx-Fe is observed,
which reveals that the Nx-Fe moiety species contributes to the
ORR activity. However, in the case of graphitic-N, none of the
dependence relationship with activity can be found (Figure S9).
CONCLUSIONS
To sum up, single-atomic-layer Fe/N/C species were
successfully prepared as model catalysts. The good linear
dependence of ORR activity on defect density and the amount
of the Nx-Fe moiety strongly indicates that the active sites of
Fe/N/C are the Nx-Fe formed at graphene defects. The layer
number of graphene has little eect on the ORR activity. This
study paves the way to explore Fe/N/C in model catalysts
designed from monolayer graphene.
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DOI: 10.1021/acscatal.6b02702
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Atomic force microscopy (AFM) was performed on a NTMDT system (NTEGRA Spectra) in tapping mode. Images
with 10 10 m2 area were obtained at a scan rate of 0.5 Hz
using VIT_P tip.
TEM images were obtained with a TECNAI F-20 transmission electron microscope operating at 200 kV. The
accelerating voltage used here (200 kV) is higher than the
critical energy predicted for severe knock-on damage of
graphene.38 Therefore, TEM images were quickly taken to
avoid highly destroying the graphene with the electron beam.
Prior to the focusing process, several selective areas were
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ASSOCIATED CONTENT
S Supporting Information
*
AUTHOR INFORMATION
Corresponding Authors
Notes
ACKNOWLEDGMENTS
This work was supported by the National Basic Research
Program of China (2015CB932303), the Natural Science
Foundation of China (21373175 and 21361140374), and the
Fundamental Research Funds for the Central Universities
(20720150109). We thank Teng-Xiang Huang for help with the
AFM measurements.
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