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Wedge welder, combiwedge machines and hand tools from LEISTER for welding and
prefabrication of geomembrane liners for civil engineering and tunnel construction.
Materials: PE-HD, PE-LD, PE-C, PVC-P, PP, PFA, ECB, EVA, TPO
Technical Data
Type
Voltage
Frequency
Temperature
Welding pressure
Drive
Memory card
Size LWH
Weight
COMET
V~
Hz
C
N
m/min.
mm
kg
120, 230
50 / 60
max. 420 steplessly controlled
max. 1000 steplessly adjustable
0.8 3.2 steplessly controlled
optional
285 230 230
7.5
Approval mark:
Wedge
70 mm
Copper
70 mm
PVC-P
Steel
Power consumption 1500W
2.0 3.0 mm
Wedge
50 mm
Copper
50 mm
PVC-P
Steel
Power consumption 1200W
1.0 2.0 mm
Wedge
2
ASTRO
COSMO
NEW
Technical Data
Type
ASTRO
Digital display of temperature, speed and voltage
Voltage
V~
120, 230
Power consumption
W
1800
Frequency
Hz
50 / 60
Temperature
C
max. 420 steplessly controlled
Welding pressure
N
max. 1500 steplessly adjustable
Drive
m/min. 0.5 5.0 steplessly controlled
Overlap width
mm
max. 180
Material thickness
mm
1.5 3.0
Size LWH
mm
430 270 310
Weight
kg
23
Technical Data
Type
COSMO
Digital display of temperature and speed
Voltage
V~
230
Power consumption
W
2000
Frequency
Hz
50 / 60
Temperature
C
max. 420 steplessly controlled
Welding pressure
N
max. 1500 steplessly adjustable
Drive
m/min. 0.5 5.0 steplessly controlled
Overlap width
mm
max. 180
Material thickness
mm
1.5 3.0
Size LWH
mm
600 380 450
Weight
kg
32.0
Approval mark:
Type
COSMO with process control and recording
Digital display of temperature, pressure,
speed and seam thickness reduction.
Voltage
V~
230
Power consumption
W
2000
Frequency
Hz
50 / 60
Temperature
C
max. 450 steplessly controlled
Welding pressure
N
max. 2500 steplessly adjustable
Drive
m/min. 0.5 5.0 steplessly controlled
Overlap width
mm
max. 180
Material thickness
mm
1.5 3.0
Recording
Memory card or printer
Size LWH
mm
600 380 450
Weight
kg
32.0
Approval mark:
3
Short Combiwedge
for material thickness of 0.3
mm or more for thin and
flexible films. With or without test channel
Welding speed
2 3.5 m/min. depending on formulation and thickness of the geomembrane
liner as well as ambient temperature.
Long Combiwedge
for material thickness of 0.8
mm or more for films and
geomembrane liners. With
or without test channel
TWINNY S
TWINNY T
High-tech version
Display of welding parameters
Technical Data
Type
Voltage
Power consumption
Frequency
Temperature
Welding pressure
Drive
Air flow
Air pressure stat.
Emission level
Memory card
Size LWH
Weight
TWINNY T
V~
100, 120, 200, 230
W
1600, 1900, 2200, 2300
Hz
50 / 60
C
max. 560 steplessly
N
max. 1000 steplessly
m/min. 0.8 3.2 steplessly
l/min. Step 2: 150
Step 3: 190
Pa
Step 2: 1500 (15 mbar)
Step 3: 2100 (21 mbar)
LpA (dB) 71
optional
mm
340 340 270
kg
7.9 civil engineering
6.9 tunnel construction
Technical Data
Type
Voltage
Power consumption
Frequency
Temperature
Welding pressure
Drive
Air flow
Air pressure stat.
Emission level
Size LWH
Weight
Approval mark:
TWINNY S
V~
100, 120, 200,
230
W
1600, 1900, 2200, 2300/2900
Hz
50 / 60
C
max. 600 steplessly
N
max. 1000 / max. 500
m/min. 0.2 2.5 / 0.8 4
l/min. Step 2: 150
Step 3: 190
Pa
Step 2: 1500 (15 mbar)
Step 3: 2100 (21 mbar)
LpA (dB) 71
mm
350 390 270
kg
6.9 civil engineering
6.5 tunnel construction
CCA certified
Approval mark:
4
TWINMAT
Mini-Handextruder
WELDMAX
Technical Data
Type
TWINMAT
Digital display of temperature and speed
Voltage
V~
230, 400
Power consumption
W
4600, 5800
Frequency
Hz
50 / 60
Temperature
C
20 600 steplessly controlled
Air flow
l/min. max. 500
Drive
m/min. 0.5 5.0 steplessly controlled
Overlap width
mm
max. 180
Material thickness
mm
1.5 5.0
Welding pressure
N
max. 2500 steplessly adjustable
Operating temperature C
5 to 45
Air pressure stat.
Pa
5000 (50 mbar)
Size LWH
mm
600 690 450
Weight
kg
32.0
Type
WELDMAX
Voltage
V~
120, 200, 230
Power consumption
W
1800, 2200, 2200
Frequency
Hz
50/60
Air-Temperature
C
max. 400, steplessly controlled
Air flow
l/min 300
Plasticizer-Temperature C
270, steplessly controlled
Output
kg/h 0.7
Welding rod
mm
4 0.2 (according to DVS 2211)
Size
mm
443 94 255, handle 57
Weight
kg
3.8
Approval mark:
Approval mark:
CCA certified
Type
TWINMAT with process control and recording
Digital display of temperature, pressure,
speed and seam thickness reduction
Voltage
V~
230, 400
Power consumption
W
4600, 5800
Frequency
Hz
50 / 60
Temperature
C
20 620 steplessly controlled
Air flow
l/min. max. 500
Drive
m/min. 0.5 5.0 steplessly controlled
Overlap width
mm
max. 180
Material thickness
mm
1.5 5.0
Welding pressure
N
max. 2500 steplessly adjustable
Operating temperature C
5 to 45
Air pressure stat.
Pa
5000 (50 mbar)
Recording
Memory card or printer
Size LWH
mm
600 690 450
Weight
kg
32.0
Approval mark:
Technical Data
CCA certified
CCA certified
TRIAC PID
TRIAC S
Technical Data
Type
Voltage
Power consumption
Frequency
Temperature
Air flow
Pressure stat.
Emission level
Size
Weight
Approval mark:
Technical Data
TRIAC PID
V~
42, 100, 120, 200, 230
W
1000, 1400, 1600, 1400, 1600
Hz
50/60
C
50 600, steplessly controlled
l/min. max. 230
Pa
ca. 3000 (30 mbar),
after 24 h operating time
L pA (dB) 65
mm
100 340, handle 56
kg
1.4 with 3 m cord
CCA certified
Type
Voltage
Power consumption
Frequency
Temperature
Air flow
Pressure stat.
Emission level
Size
Weight
Approval mark:
TRIAC S
V~
42, 100, 120, 200, 230
W
1000, 1400, 1600, 1400, 1600
Hz
50/60
C
20 700, steplessly controlled
l/min. max. 230
Pa
ca. 3000 (30 mbar),
after 24 h operating time
L pA (dB) 65
mm
100 330, handle 56
kg
1.3 with 3 m cord
CCA certified
6
Tensiometer
DIODE PID with MINOR blower
EXAMO
Technical Data
Technical Data
Type
MINOR
Air supply for max. one Diode PID/Diode S
Voltage
V~
42, 120, 230
Power consumption W
100, 100, 100
Frequency
Hz
50/60
Air flow
l/min. 400
Pressure stat.
Pa
4000, (40 mbar), 50/60 Hz
Emission level
LpA(dB) 67
Size
mm
250 95, handle 64
Weight
kg
1.15 with cord
Approval mark:
Type
Voltage
Power consumption
Frequency
Temperature
Air flow
Air pressure
Size
Weight
Approval mark:
Type
Power consumption V~
Current
W
Max. tensile load
N
Load messure range N
Min. jaw spacing
mm
Max. jaw spacing
mm
Max. Range
mm
Testing speed
mm/min.
Max. sample thickness mm
Max. sample width
mm
Memory-Card
Dimension of
storage case LWH mm
Weight
kg
Digital display
EXAMO 300 F
120, 230
200
4000
0 4000
5
300
300
10 300
7
40 (60 optional)
optional
EXAMO 600F
120, 230
200
3000
0 3000
5
600
600
10 300
7
40 (60 optional)
optional
Approval mark:
CCA certified
Waterproof keyboard
Stepless welding pressure adjustment without
tools
problem-free processing
LEISTER is the only tool manufacturer to offer all possible types of welding systems worldwide!
Welding
system
Description
Tool
Diagram
Advantages
Hot wedge welding
Hot Wedge
Energy transfer
through surface
contact
Drive/Pressure
roller
Overlapp welding
Automatic machine
Upper liner
Hot wedge
Lower liner
Guide roller
Welding direction
Combiwedge welding
Combination
hot air with
wedge
(Combiwedge)
Energy transfer
through surface
contact and hot air
Automatic machine
Drive/
Hot air
Pressure roller
Pinch roller
Welding nozzle
Welding
direction
3
Material
plasticizing
with hot air
Pre-heating
with contact
heat
Pre-heating, drying
cleaning of the material
with hot air
Lower liner
Blower
Heating element
Pressure roller
Hot Air
Contactless energy
transfer
Hand tool
Hot air
Welding direction
Lap welding
Plasticizing unit
Extrusion
Hand tool
No multiple welding
Hot air
Welding shoe
Liner
Extrudate
Welding direction