More time on the road

Illustrated Parts List

FS-6305A
November 2008

Contents
How To Use The Illustrated Parts List ..................................................................................................................................................3
CASE.........................................................................................................................................................................................................4
COUNTERSHAFT ASSY .......................................................................................................................................................................6
INPUT SHAFT.........................................................................................................................................................................................7
KITS & ASSEMBLIES ...........................................................................................................................................................................8
LEVER ASSY ..........................................................................................................................................................................................9
MAINSHAFT ASSY..............................................................................................................................................................................10
MISCELLANEOUS ..............................................................................................................................................................................12
REMOTE CONTROL...........................................................................................................................................................................13
REVERSE IDLER GEAR ASSY .........................................................................................................................................................14
SHIFT BAR HOUSING ........................................................................................................................................................................15

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature

For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations

Illustrations show parts in assembly groups.

Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: CASE

36
37

33

38

34

53
51
49

47
24

45

23

30

32
44

31

52
27

22
5

12

26

25

11

21

50
44

18

52
28

15
17

4
2

21

16

9
00182-8-93

7
10

CASE
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
1

A-5631
A-5634

CLUTCH HSG ASSY

CLUTCH HSG ASSY

1
1

#2 PULL-IRON, W/90 DEG FITTINGS

#2 ALUMINUM, ABOVE CENTER
LINE PULL TYPE

1
1
2

A-6228
A-7514
S-2952

CLUTCH HSG ASSY

CLUTCH HSG ASSY
CASE ASSY

1
1
1

#2 PULL-IRON, W/45 DEG FITTINGS

#2 ALUMINUM, PUSH TYPE (FORK)

3
3
4
5
6
7
8
9
10
11
12
15
16
16
16
16
16
17
17
17
18
21

4300301
4872
201398
12815
239613
23380
3315679
4E04
1C408
X-8-1011
X-3-1000
3315659
3316171
3316313
4300888
4301144
4302356
4300121
4300204
4300798
239614
3315681

FITTING-45 DEGREE
FITTING-90 DEGREE
PTO COVER
BUSHING
CAPSCREW
COVER
PLUG
LOCKWASHER
CAPSCREW
CAPSCREW
LOCKWASHER
GASKET
FRONT BRG COVER-PULL
FRONT BRG COVER-PUSH
FRONT BRG COVER-PULL
FRONT BRG COVER-PULL
FRONT BRG COVER-PULL
OIL SEAL
OIL SEAL
OIL SEAL
SCREW
SHIM .004

23723
23726 ,3316236
,3316237 ,A - 5632 ,A 5771
23723
3316241
3316276 ,4301285
,4304643 ,4305177
11H15
12H15

206466

1C1036

3315623
235394
235393

2
2
2
4
12
1
1
2
2
4
4
1
1
1
1
1
1
1
1
1
6
1

Kits/Assys Where
Needed

A-5631,A-5634,A-6228
3/8"-16X5/8"
A-5631,A-5634,A-7514
K-7035
1/4"
1/4"-20
5/8"-11X2-1/4"
5/8"
K-7028
USE 4300121 OIL SEAL
USE 4300798 OIL SEAL
USE 4300121 OR 4300204 OIL SEAL
USE 4300121 OIL SEAL
USE 4300121 OIL SEAL
SHAFT 1.873, WIDTH .375, OD 2.68
SHAFT 1.873, WIDTH .375
SHAFT 1.625, WIDTH .375
3/8"-16X3/4"
QUANTITY AS REQUIRED

K-7035

K-2183

Item

Current Part

Description

21
21
21
21
22
23
24
25
26
27
28
30
30
30
30
30
30
30
31
32
32
32
32
32
33
33
33
33
33

3315682
3315683
3315684
4300977
9G416H
X-12-1207
X-12-1210
4301607
3315671
4301607
4301607
3316160
3316283
5501508
5501516
86302
86307
86313
711123
3315662
3315663
3315664
3315665
4300978
21901
21947
22020
3316278
K-7044

SHIM .007
SHIM .010
SHIM .020
SHIM .040
SCREW
PIPE PLUG
PIPE PLUG
C/S REAR BRG COVER
GASKET
C/S REAR BRG COVER
C/S REAR BRG COVER
SPEEDO ROTOR
SPEEDO DRIVE GEAR
NO LONGER AVAILABLE
NO LONGER AVAILABLE
SPEEDO DRIVE GEAR
SPEEDO DRIVE GEAR
NO LONGER AVAILABLE
BEARING CUP
SHIM .004
SHIM .007
SHIM .010
SHIM .020
SHIM .040
NO LONGER AVAILABLE
REAR BRG COVER
REAR BRG COVER
REAR BRG COVER
REAR BRG COVER KIT

33

K-7045

33

Replaced Part

Qty.

Notes
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED

4302620

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

REAR BRG COVER KIT

4302621

S-7036

REAR BRG COVER ASSY

21979 ,4302005

33

S-7037

REAR BRG COVER ASSY

3315657 ,4302029

34
36
37
38
44
45
45
47
49
50
51
52
53
53
53
53
53
53

4300119
21937
239436
86D8
X-8C-604
3316225
86147
14373
239433
X-12-405
4301954
238370
5501506
5501507
5501513
86303
86309
86315

OIL SEAL
NUT
WASHER
NUT
CAPSCREW
SLEEVE
SLEEVE
MAGNET
STUD
PIPE PLUG
SENSOR SEAL
LIFTING EYE
NO LONGER AVAILABLE
NO LONGER AVAILABLE
NO LONGER AVAILABLE
SPEEDO DRIVEN GEAR
SPEEDO DRIVEN GEAR
NO LONGER AVAILABLE

X12 1202 X12 1206

X12 1206
K-3430
K-3430

216053 ,235656 ,238026

86D08

1
1
4
4
4
1
1
1
4
1
1
1
1
1
1
1
1
1

Kits/Assys Where
Needed
K-2183
K-2183
K-2183

1/4"-20X1"
3/4" MAGNETIC

16 TEETH
6 TEETH
5 TEETH
6 TEETH
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
USE 4300119 OIL SEAL
USE 4300119 OIL SEAL
USE 4300119 OIL SEAL
USE 4300119 OIL SEAL
USE 4300119 OIL SEAL NOTE: PUSHIN TYPE SPEEDO SENSOR
USE 4300119 OIL SEAL NOTE: PUSHIN TYPE SPEEDO SENSOR
USE 4300119 OIL SEAL NOTE:
SENSOR SEAL REQUIRED
USE 4300119 OIL SEAL NOTE:
SENSOR SEAL REQUIRED
SHAFT 2.753, WIDTH .5
1-1/4"-18
1/2"
1/2"-20
3/8"-16X1-1/4"

K-7035
K-2183
K-2183
K-2183
K-2183

K-7035

S-2952
1/2"-20X2-5/16"
S-7036,S-7037

15 TEETH
12 TEETH

Group: COUNTERSHAFT ASSY

5
3
1

2
8
15

14
13

11

10

12

00302-8/93 CS 62

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3
5
6
7
8
10
11
12
13
14
15

3315686
3315687
K-3795
3315752
3316196
3316198
3316200
3316202
230292
3316194
658981
660181
3316251

SNAP RING
WASHER
BEARING KIT
SNAP RING
DRIVE GEAR-CNTRSHFT
4TH GEAR-CNTRSHFT
3RD GEAR-CNTRSHFT
2ND GEAR-CNTRSHFT
KEY
COUNTERSHAFT
BEARING CONE
BEARING CUP
SPACER

Replaced Part

1313645, 791943
3315751

Qty.
1
1
1
1
1
1
1
1
2
1
1
1
1

Notes

Kits/Assys Where
Needed
K-7026,K-7035
K-7026
K-7035

K-7026
K-7035
K-7035

Group: INPUT SHAFT

3
2
1

00401-8/93 IS 62

INPUT SHAFT
Item

Current Part

Description

1
2
3
3

675250
742259
4301748
4301750

BEARING CUP
BEARING CONE
INPUT SHAFT-1.75" PULL
INPUT SHAFT-1.75" PULL

Replaced Part

Qty.

Notes

1
1
1
1

1.75" INPUT
1.75" INPUT
USE 3316171 FRONT BRG COVER
USE 4300888 OR 4301144 FRONT
BRG COVER

Kits/Assys Where
Needed
K-7035
K-7035

KITS & ASSEMBLIES

Item

Current Part

Description

Replaced Part

K-2183
K-2406
K-3421
K-7026
K-7027
K-7028
K-7035
K-7036
K-7044
K-7045
K-7061

SHIM KIT
OIL SEAL KIT
SYNCHRONIZER KIT
SMALL PARTS KIT
SYNCHRONIZER KIT
GASKET KIT
BASIC REBUILD KIT
SYNCHRONIZER KIT
REAR BRG COVER KIT
REAR BRG COVER KIT
SHIFT LEVER HSG KIT

K-7062

SHIFT LEVER HSG KIT

K-7069
S-1578

REMOTE CONTROL KIT

SHIFT LEVER ASSY 3-1/2"

S-1827

SHIFT LEVER ASSY 3-1/8"

S-7079

S-2952

CASE ASSY

S-7028
S-7036
S-7037
S-7045

SHIFT BAR HSG ASSY

REAR BRG COVER ASSY
REAR BRG COVER ASSY
SHIFT LEVER ASSY 2-7/8"

3316276 ,4301285
,4304643 ,4305177
3315760
21979 ,4302005
3315657 ,4302029

20807 ,20808
K - 7004

4302620
4302621
241075 ,4302711 ,A 6439
233080 ,4302711 ,A 6440
A - 5403

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1

Notes

Kits/Assys Where
Needed
K-7035

K-7035

ALUMINUM HOUSING MEDIUM LEVER HEIGHT 3-1/8"

ALUMINUM HOUSING HIGH LEVER HEIGHT 3-1/2"
LEVER HEIGHT 85MM (3.35")
COMPLETE ASSY - ALUMINUM
HOUSING HIGH - LEVER HEIGHT 31/2" 27-1/2" STRAIGHT LEVER "BEND TO SUIT" 3/8" X 24 THREAD
COMPLETE ASSY - ALUMINUM
HOUSING MEDIUM - LEVER
HEIGHT 3-1/8" 27-1/2" STRAIGHT
LEVER - "BEND TO SUIT" 3/8" X 24
THREAD
COMPLETE
COMPLETE ASSY - ALUMINUM
HOUSING LOW - LEVER HEIGHT 27/8" 33" STRAIGHT LEVER - "BEND
TO SUIT" 3/8" X 24 THREAD

Group: LEVER ASSY

9
6

Height

4
3
8

10

11
2

7
00171-3-94 LA

LEVER ASSY
Item

Current Part

Description

Replaced Part

Qty.

Notes

K-7062

SHIFT LEVER HSG KIT

233080 ,4302711 ,A 6440

2
2

201054
23180

PIN
PIN

ALUMINUM HOUSING HIGH LEVER HEIGHT 3-1/2"

FOR HSGS WITHOUT PIN SLEEVES
FOR HSGS WITH PIN SLEEVES

3
4
5

4300690
23181
21722

SPRING
WASHER
SHIFT LEVER 27-1/2"

228648

GEAR SHIFT LEVER

241076

SHIFT LEVER 27-1/2"

4302823

SHIFT LEVER 33"

6
7

202484
4301958

DUST COVER
GASKET

1
1

8
9
10

X-8C-604
201401
K-7061

CAPSCREW
SHIFT KNOB
SHIFT LEVER HSG KIT

4
1
1

11

K-7065

SHIFT LEVER HSG KIT

2
2
229337

241075 ,4302711 ,A 6439

4302704 ,4302711 ,A 6448

1
1
1

USE WITH K-7062 STRAIGHT

LEVER - "BEND TO SUIT"
USE WITH 233080 STRAIGHT
LEVER - "BEND TO SUIT"
USE WITH K-7061 STRAIGHT
LEVER - "BEND TO SUIT"
USE WITH A-6448 STRAIGHT
LEVER - "BEND TO SUIT"

Kits/Assys Where
Needed

K-7061,K-7062,K7065,S-1578,S-1827,S7045
S-1578,S-1827,S-7045
S-1578,S-1827,S-7045
S-1578

S-1827
S-7045
S-1578,S-1827,S-7045
K-7028,K-7061,K7062,K-7065,K-7069,S1578,S-1827,S-7045

3/8"-16X1-1/4"
3/8"X24 THREAD
ALUMINUM HOUSING MEDIUM LEVER HEIGHT 3-1/8"
ALUMINUM HOUSING LOW LEVER HEIGHT 2-7/8"

S-1578,S-7045

Group: MAINSHAFT ASSY

11

10
6
2

34 7

28
20

17

16

12

14

12

35 11

36

17

31

30

31

19

18

15
13

28

31

21

22
30

29

37

31

23
33

00203-8/93 MS 63

MAINSHAFT ASSY
Item

Current Part

Description

1
2
3
5
6
7
8
9
10
11
12
13
14

710787
4301467
A-6608
4301766
4301759
3315737
3315728
3315727
4301761
4124075
4301466
3315725
A-6136

BEARING CONE
SYNCHRONIZER CUP
SYNCHRONIZER ASSY 4/5
CLUTCH HUB 4/5
4TH GEAR-MAINSHAFT
BEARING
SNAP RING
WASHER
3RD GEAR-MAINSHAFT
BEARING
SYNCHRONIZER CUP
SNAP RING
SYNCHRONIZER ASSY 2/3

15
16
17
18
19
20
21

4301765
4301762
3315722
3315717
3315719
4301763
A-6154

22

4301764

23
28
29
30
31
33

4301465
10J06
3315704
21738
3315703
4301758

CLUTCH HUB 2/3

2ND GEAR-MAINSHAFT
BEARING
SNAP RING
WASHER
1ST GEAR-MAINSHAFT
SYNCHRONIZER ASSY
1/REV
REVERSE GEARMAINSHAFT
SYNCHRONIZER CUP
STEEL BALL
WASHER
SPACER
BEARING
MAINSHAFT

10

Replaced Part

A - 6137

3315729

4301457 ,4304050
,4304452

3315718

Qty.

Notes

Kits/Assys Where
Needed
K-7035
K-3421
K-3421

1
2
1
1
1
2
1
1
1
2
2
1
1

K-7035
K-7026
K-7026

1
1
2
1
1
1
1

K-7035
K-7026
K-7026

K-7035
K-7027
K-7026,K-7035

K-7036

1
1
2
1
2
4
1

3/16"

K-7036
K-7026
K-7026
K-7035

Item

Current Part

Description

34
35
36
37

21741
21740
21739
5557003

SPACER
SPACER
SPACER
BEARING CONE

Replaced Part

Qty.
1
1
1
1

Notes

Kits/Assys Where
Needed

K-7035

11

MISCELLANEOUS
Item

12

Current Part

Description

71203
71204
71205
71206
71231
71232

SILICONE LUBE
ADHESIVE SEALANT
SEALANT
SILICONE LUBE
GASKET SEALANT
THREAD ADHESIVE

Replaced Part

Qty.

Notes

1
1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE

0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)
4 CC (SINGLE APPLICATION SIZE)
8 MILLILITER SIZE
10 MILLILITER SIZE

Kits/Assys Where
Needed

K-2183

Group: REMOTE CONTROL

14
3

5
Indicates part of item 1

6
9

11

999
10

12

* Use Lockwire at these positions

13

Lever Height

00151-2-94 RCH

REMOTE CONTROL
Item

Current Part

Description

Replaced Part

Qty.

3316308

22115 3316309

2
3
4
5
6
7
8
9
10
11

12F100
3312252
X-8C-604
3315948
3316290
3315272
3312745
3315837
3312225
4301958

CONTROL HOUSING
ASSY
PLUG 1"
BUSHING
CAPSCREW
BREATHER
SHIFT FINGER
SCREW
WASHER
SPRING
OIL SEAL
GASKET

12
13
13
999
999

3314302
A-5312
A-6230
A-6229
K-7069

BOOT
SHAFT & LEVER ASSY
NO LONGER AVAILABLE
NO LONGER AVAILABLE
REMOTE CONTROL KIT

1
3
4
1
1
2
1
1
1
1

A - 5403

1
1
1
1
1

Notes

Kits/Assys Where
Needed
A-6229

3/8"-16X1-1/4"
A-6229
A-6229
A-6229
A-6229
K-7028,K-7061,K7062,K-7065,K-7069,S1578,S-1827,S-7045
A-6229
LEVER HEIGHT 85MM (3.35")
LEVER HEIGHT 3.0"
LEVER HEIGHT 3.0"
LEVER HEIGHT 85MM (3.35")

A-6229

13

Group: REVERSE IDLER GEAR ASSY

15
10

14
10
13

11

12

00452-8/93 RI 62

REVERSE IDLER GEAR ASSY

Item

Current Part

Description

10
11
12
13
14
15

3315673
4305252
3315674
3315672
3315676
10J06

WASHER
REVERSE IDLER GEAR
BEARING
REVERSE IDLER SHAFT
SPACER
STEEL BALL

14

Replaced Part
3316163

Qty.
2
1
2
1
1
1

Notes

Kits/Assys Where
Needed
K-7026
K-7035

3/16"

K-7026

Group: SHIFT BAR HOUSING

3

3
46

42

46
3

43

5
1

2
4

23
22

21

19
27

999

26
35

25

34
28

35
34
5

50

34
35

40

32
33

41

39
5
35 34 50
37

36

50

41

39

41
00102-8/93 SBH 62

SHIFT BAR HOUSING

Item

Current Part

Description

Replaced Part

Qty.

A-6744

SHIFT BAR HSG ASSY

2
3
4
5
6
19
21
22
23
25
26
27
28
32
33
34
35
36
37
39
40
41
42
42
43
46
50

4300854
X-8C-600
3315765
10J14
201044
21736
3316296
3316298
21723
3316295
21765
4301796
A-6234
4301471
3316207
1JM6028
1JM3528
4301472
3316210
4301279
3315757
233043
235052
4303656
15900
238370
227675

GASKET
CAPSCREW
SPRING
STEEL BALL
PIN
SNAP RING
PLUNGER
WASHER
SPRING
WASHER
SHIFT BLOCK 1ST/REV
YOKE BAR 1ST/REV
YOKE ASSY 1ST/REV
YOKE BAR 2ND/3RD
YOKE ASSY 2ND/3RD
PIN
PIN
YOKE BAR 4TH/5TH
YOKE ASSY 4TH/5TH
SHIFT BAR RETAINER
SHIFT BAR RETAINER
CAPSCREW
CA PLUG
PLUG
GASKET
LIFTING EYE
INSERT - YOKE PAD

3315760 ,4302947
,4303606 ,A - 6536 ,A 6537
3315678
239611

4301905
3316208

3316211
3315756

15917

1
17
3
10
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
2
1
8
1
1
1
2
6

Notes

Kits/Assys Where
Needed

K-7028,S-7028
3/8"-16X1"
7/16"

K-7035
K-7026

3/8"-16X1"
9/16 - 18
9/16 - 18, THREADED
K-7028,S-7028
A-6234,K-7026

15

Item

Current Part

Description

Replaced Part

Qty.

Notes

999

S-7028

SHIFT BAR HSG ASSY

3315760

COMPLETE

16

Kits/Assys Where
Needed

17

Copyright Eaton Corporation and

Dana Limited, 2008. Eaton and Dana
hereby grant their customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. It may be copied only in its
entirety without any changes or modifications.
THIS INFORMATION IS NOT INTENDED
FOR SALE OR RESALE, AND THIS NOTICE
MUST REMAIN ON ALL COPIES.

For specing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico
001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.
Roadranger: Eaton, Dana and other trusted partners providing the best
products and services in the industry, ensuring more time on the road.

18

2008 Eaton Corporation All rights reserved.

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