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4
KNURLING
OBJECTIVES:
1.
2.
process.
3.
To be able to knurl a workpiece between the chuck and
live centers.
MATERIALS:
2 pieces of cylindrical metal with the size of 278mm x 4.25mm
PROCEDURE:
1. Cut the material by the desired length.
2. Mount the workpiece on the lathe machine.
3. Set the knurling tools on the tool post, then check the
distance between the upper and lower rollers to the center line
of the workpiece.
DRAWING
Workpiece
Knurling Tool
Tailstock
Chuck
Tool Holder
KNURLING SET-UP
TOP VIEW
ISOMETRIC VIEW
FRONT VIEW
146.
6
275.
3
QUESTIONS:
1. What is a knurling process?
Knurling is defined as a manufacturing process, typically
conducted on a lathe, whereby a pattern of straight, angled or
crossed lines is cut or rolled into the material.
2. What is the purpose of knurling in a certain workpiece?
Knurling allows hands or fingers to get a better grip on the
knurled object than would be provided by the originally smooth
metal surface.
3. What are the three types of machine knurling tools?
Traditional knurling tools hold a pair of knurls (top), and fit in
the tool post. All knurling forces are transmitted through the
tool post, compound slide, cross slide and carriage to the ways.
The Sherline carriage-mounted opposed roller, or pinch design
(middle), greatly reduces forces on the carriage because the
largest forces, those pressing the knurls against the work,
balance each other and are not transferred to the carriage.
These forces are taken up by the caphead screws which
squeeze the knurls together. Another design eliminates any
force on the carriage (bottom). This design clamps onto the
work much like a pipe cutter and forces one roller against two
others.
DISCUSSION:
Knurling, once again, is defined as a manufacturing process,
typically conducted on a lathe, whereby a pattern of straight, angled
or crossed lines is cut or rolled into the material. This process allows
the user to get a better grip on the knurled object than the originally
smooth metal surface.
In this particular shop practice, the students were tasked to
knurl the handles of ball-peen and cross-peen hammers. The first
thing to do is to perform the knurling before other sections are cut
down in diameter to increase the stiffness of the part during
knurling. Next, you should clean all mating surfaces and the knurls
themselves. After that, install the tool and work holder at right
angles to the ways and on center height. Also, you should secure
the workpiece in the work holder and center it. If the part of the
workpiece to be knurled is too small, you can opt to use the manual
mechanism of the machine by manually turning the wheel;
otherwise, you use the automatic ones.
CONCLUSION:
The students were successful in attaining the objectives of
this particular shop practice with the aid of the lathe machine.
They were able to perform the knurling process and why is it
being done. In attaining convenience and efficiency, the
automatic feed mechanism was used.
The students also knurled the piece between the chuck and
the live center. To do this a hole must be drilled in the base of the
cylindrical hammer for the live center to have a place to rest on.
This made a conclusion that knurling is being done in order to
provide better grip for handles. It is done by pressing the knurling
tool against a piece of round section steel and the lathe is set so
the chuck revolves at a low speed. The process is done to produce
a pattern on the steel
RECOMMENDATION:
The student recommends that the students should be
familiar enough in measuring and reading measurements using
the Vernier caliper. This would make use of the time efficiently;
thus, creating the workpiece faster. The student also recommends
that they should be familiar enough with the operations in the
lathe machine. This would make use of the time efficiently once
again, and possible injuries can be avoided such as lacerations.
The student also recommends that they should avoid wearing
loose clothing when using the lathe machine since it has rotating
GRADE
Group Number: 2