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Two stage, double acting air compressor operating at 200rpm takes in air at
100kpa and 38 C the stroke of the high pressure cylinder is 38.1 cm and
the size of the low pressure cylinder is 25.4 cm x 38.1 cm the clearance for
both cylinders is 5% air is discharge at 415 kpa from the low pressure
cylinder and passes through the inter cooler and enter the high pressure
cylinder at 415 Kpa and 38 C. the discharge pressure from the High
pressure cylinder is 690 Kpa.
Determine:
a. Size of the HP cylinder when n=1.3
b. heat rejected by the intercooler
c. power to run the compressor
Given:
N c =2
N a=2
N=200 rpm
P1=Ps =100 Kpa
T 1 =38 C+ 273=311 K
LHP =38.1 cm=.381m
LP=25.4 cm x 38.1 cm=.254 m x .381 m
c=0.05
Pd =690 Kpa
n=1.3
P=415 Kpa
Solution:
v =
V 1V 4
V DLP
V 1=V DLP +V 3
V 1=V DLP +CV DLP
V 1=V DLP (1+c )
P P
V 4 =c 3 = 2
P4 P1
1
n
V 4 =c V DLP
P2
P1
( )
1
n
V DLP ( 1+ c )c V DLP
v =
P2
P1
( )
1
n
V DLP
V DLP
v =
( )]
P
( 1+c )c 2
P1
1
n
V DLP
P
v = ( 1+ c )c 2
P1
( )
v =1+ 0.050.05
1
n
415
100
( )
1
1.3
v =.9006
v 1' = v V DLP
V DLP =
2
D ln N c N a
4
200
1 min
V DLP = ( .254 )2 ( .381 )
( 2 )( 1 ) x
4
min
60 s
( )
V DLP =.1287
m3
s
m3
s
P1 v 1' =m1' R T 1
P1 v 1 '
m =
R T1
'
1
m3
s
KN
m3
.1159
s
m2
'
m1 =
KJ
.287
( 311 K )
Kg K
100
m1' =.1289
Kg
s
P5 V 5' =m1' RT 5
'
V 5' =
m1 RT 5
P5
Kg
KJ
.287
( 311 K )
s
Kg. K
KN
415 2
m
.1289
V 5' =
V 5' =0.0279
v =
m3
s
V 5V 8
V DHP
V 5=V DHP +V 7
V 5=V DHP +c V DHP
V 5=V DHP (1+c)
V 8=V 7
P 7 P6
=
P 8 P5
V 8=c V DHP
P6
P5
( )
1
n
1
n
V DHP
P
v =1+ cc 6
P5
( )
v =1+.05.05
v =.9761
1
n
690
415
( )
1
1.3
P6
P5
( )
1
n
Finally:
V 5'
V DHP =
v
V
2
D ln N c N a= 5
4
v
D=
D=
'
4 V 5'
v ln N c N a
4 0.0279
m3
s
( .9761 ) (.381 m ) (2 )
D=.1197 mx
100 cm
1m
D=11.97 cm ans
For Q;
Q=m1' Cp(T 1T 2)
m1' =.1289
Kg
s
C p =1.0062
KJ
Kg K
'n
P1 V 1 =P2 V 2
V2
P
= 1
'
P2
V1
( )
1
n
P1 V 1' P2 V 2
=
T1
T2
T 2 P2 V 2
=
T 1 P 1 V 1'
T 2 P1
=
T 1 P2
T 2 P1
=
T 1 P2
1n
n
1
n
( ) (( ) )
( )
P1
P2
( 200
60 )
T 2 =311 K
100
415
( )
11.3
1.3
T 2 =431.9 K
Finally:
Q=. 1289
Kg
KJ
1.0062
( 311 K 431.9 K )
s
Kg K
Q=15.79
For
KJ
ans
s
WT
[( ) ]
P2
Nn
WT=
P1 V 1'
1n
P1
WT=
n1
Nn
3
2(1.3)
m
( 100 Kpa ) .1159
11.3
s
) [( ) ]
690
100
1.31
2 (1.3)
W T =25.08 Kw ans
m3
2. A 200 min
two stage at optimum intercooler pressure with perfect intercooling what will
be the Horse power of the diesel engine required to drive this compressor if
the overall efficiency is 80% the compressed air delivered at 1000Kpa and
1.35
the compressor constant PV =C
Given:
V 1' =200
m
min
Ps=101.325 Kpa
T 1 =30 C+ 273=303 K
Pd =1000 Kpa
o =80
PV
1.35
=C
Required:
W KB =?
Solution:
W
0= KID
W KB
[( )
Px
Nn
W KID=
P1 V 1
1n
P1
n1
n
1 x
1 Hp
.746 Kw
Where:
Px P2
=
P1 Px
P x = P1 P 2
Px = ( 1000 Kpa )( 101.325 Kpa )
Px =318.316 Kpa
2 ( 1.35 )
m3 min
W KID=
( 101.325 ) 200
x
11.35
min 60 s
W KID=1206.756 Hp
Finally:
1206.756 Hp
W KB =
.80
W KB =1508.456 Hp ans
) [(
318.316
101.325
1.351
1.35
1 Hp
.746 Kw