Documenti di Didattica
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Food Control
journal homepage: www.elsevier.com/locate/foodcont
Food Safety and Quality Management Department, University of Belgrade, Faculty of Agriculture, Nemanjina 6, 11080 5 Belgrade, Serbia
Department of Agroeconomy, University of Belgrade, Faculty of Agriculture, Nemanjina 6, 11080 5 Belgrade, Serbia
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 27 September 2012
Received in revised form
19 November 2012
Accepted 27 November 2012
This paper reports incentives, costs, difculties and benets of food safety management systems
implementation in the Serbian meat industry. The survey involved 77 producers out of which 93.5%
claimed that they had a fully operational and certied HACCP system in place, while 6.5% implemented
HACCP, but they had no third party certication. ISO 22000 was implemented and certied in 9.1% of the
companies, while only 1.3% had implemented and certied IFS standard. The most important incentive
for implementing food safety management systems for Serbian meat producers was to increase and
improve safety and quality of meat products. Investment in the new equipment, civil work in the plant
including redesign of production facilitates were the costs related to the initial set-up with the greatest
importance. The results indicated that the major difculty encountered during HACCP implementation
and operation was associated with the nance, namely the fact that companies were not able to recoup
costs related to the implementation/operation of HACCP system. The most important identied benet
was increased safety of food products with mean rank scores 6.45. The increased quality of food products
and working discipline of staff employed in food processing were also found as important benets of
implementing/operating HACCP in Serbian meat industry. The study shows that the level of HACCP, as
standalone food safety system or incorporated in part to ISO 22000, implementation is high and its
benets to the meat industry in Serbia are widespread and signicant.
2012 Elsevier Ltd. All rights reserved.
Keywords:
Food safety management
HACCP
Meat industry
Incentives
Costs
Difculties
Benets
1. Introduction
Several trends are bringing greater attention to food safety
regulation in many countries. Science is identifying new foodborne
pathogens and understanding their potential for serious consequences. Demand for safer food is growing as consumers now
better understand the links between diet and health. The proportion of food obtained from food services is increasing, even in
middle income countries, and this reduces consumer control over
food handling and preparation. These trends converge to create
both public and private demand for greater food safety. At the same
time, governments everywhere are trying to make more efcient
use of public resources.
Serbia ofcially applied for European Union membership on 22
December 2009. The European Commission recommended making
it an ofcial candidate on 12th October 2011. Even with candidate
status, it is likely that Serbia will have to wait for a starting date for
26
Few years ago, it was almost evident that all of us, legislators,
inspection, food safety experts, food industry itself were not able to
accept HACCP without wandering, interference of the politics and
attempts to do something special and Serbia unique e but in a way
how it was done by the rest of the developed world (Radovanovic,
2006). HACCP system became compulsory for the Serbian food
producers since 2009 when new Food Safety law was adopted
(Ofcial Gazette of Republic of Serbia, No. 41/09) and today it
should be in place in all food establishments. Little information
exists regarding motives and costs, difculties and benets of
HACCP implementation or any other food safety management
system in Serbian food sector.
With the view to the approaching date of Serbias accession to
the EU a survey was carried out to check how far the activities
related to practical implementation of HACCP and other food safety
management systems have been advanced in Serbian meat
industry establishments. This paper is devoted to the survey.
2. Material and methods
The survey was conducted from June 2011 till September 2011
involving 77 producers of meat products in Serbia on voluntary
bases. Based on the available literature (Henson, Holt, & Northen,
1999; Herath & Henson, 2010; Maldonado et al., 2005), a questionnaire of 11 questions was developed to identify the effects of HACCP
implementation in Serbian meat industry which included the issues
regarding general information about the food business operators
(such as the number of employees, status of HACCP system, the
information about the educational level, age, work experience and
number of HACCP team members). Questions related to prerequisite programs that are implemented in the company were
also included. Further questions were related to the incentives for
implementing HACCP system, costs, benets and difculties in
implementation/operation of HACCP system, time necessary for
HACCP implementation, food safety management system certication. All producers have been visited and on-site interviews have
been performed. Respondents were mainly HACCP team leaders,
production managers or owners. The respondents ranked these
factors in order of importance according to their own conditions and
experiences. The Statistical Package for the Social Sciences (SPSS e
Release 12.0.0) was used for the data analysis.
3. Results and discussion
The size of the companies that responded to the survey classied by the number of employees (Table 1) was as followed: 19.5% of
the companies employ less than 10 people, 35.0% employ between
11 and 50, 32.5% employ between 51 and 250 and only 13% of the
companies employ more than 250 employees. According to the
enterprise size class breakdown dened by the European
Commission (Eurostat), 87% of the companies surveyed were micro,
small and medium enterprises, while only 13% of them can be
regarded as large ones. From 77 companies that responded to the
survey, 72 companies (93.5% of the sample) claimed that they had
a fully operational and certied HACCP system in place, while 5
companies (6.5% of the sample) implemented HACCP, but they had
Table 1
Number of survey respondents by number of employees (n 77).
Number of employees
Number (%)
Less 10
11e50
51e250
Above 251
15
27
25
10
(19.5%)
(35.0%)
(32.5%)
(13.0%)
Table 2
Status of HACCP system and other food safety management systems for companies
responding the survey (n 77).
Status
Number (%)
72 (93.5%)
5 (6.5%)
7 (9.1%)a
1 (1.3%)b
a
b
Table 3
Time that survey respondents needed for the implementation of HACCP
systems (n 77).
Time for implementation of HACCP systems
Number (%)
Less 3 months
3e6 months
6e12 months
Over 12 months
No answer
2 (2.6%)
16 (20.8%)
20 (26%)
9 (11.7%)
30 (39%)
Table 4
The structure of HACCP team in companies that responded to the survey.
The educational level, age and years of work experience are related to the
total number of HACCP team members (n 442) in companies responded
to survey (n 77).
Table 5
Mean rank scores of incentives implementing HACCP system (n 77).
Incentives
Mean scoresa
6.56
6.06a
6.05a
5.54
5.10b
4.97b
4.62b
Note: items denoted with the same letter are not signicantly different at the level
of 5% based on Wilcoxon signed rank test.
a
7 e very important and 1 e not important.
2008). The same was found across all sub-sectors of the Indian food
companies, where Improve Product Quality received the highest
rank of all reasons for which rms were ready to adopt HACCP
(Deodhar, 2003). Serbian meat safety managers also wanted to
comply and meet regulatory requirements (rank 6.06) indicated in
the new Food Safety Law (Anon, 2009) which is in contrast with
Chinese food producers whose rank for the same incentive (comply
with regulatory requirements) was only 1.92 (Bai et al., 2007).
Incentive to comply with costumer requirements was highly
ranked by Serbian meat producer (5.1) while it was almost totally
unimportant to Chinese food producers, ranked only 1.17 (Bai et al.,
2007). Market oriented incentives for HACCP implementation were
not of major importance for Serbian meat producers, as was reported for Chinese food producers, whose main reason for implementation of HACCP system was to assess the new export markets
and to increase market share, mainly those in America, Japan and
European Union (Bai et al., 2007). The least important incentive for
HACCP implementation in Serbian meat industry was the reduction
of production costs (mean rank score 4.62). Possibly the most
extreme views regarding this matter were the ones from Turkish
business sector where 20% of the food safety managers saw no real
incentive for having an HACCP while 37.4% were not sure about any
of them (Bas et al., 2007).
3.2. Costs of implementing and operating HACCP in Serbian meat
industry
11 (2.5%)
169 (38.2%)
58 (13.1%)
204 (46.2%)
51 (11.5%)
335 (75.8%)
56 (12.7%)
Table 6
Mean rank scores for the importance of different costs of implementing/operating
HACCP in Serbian meat industry (n 77).
Number (%)
Number of HACCP team (n 77)
Less than 5
Between 5 and 10
More than 10
Educational level (n 442)
Primary school
Secondary school
College
University
Age (n 442)
30 years or younger
Between 31 and 50 years
Older than 51 years
Years of work experience (n 442)
Less than 5 years
Between 5 and 15 years
Between 15 and 25 years
More than 25 years
Profession (n 442)
Food technologist
Veterinarian
Chemist
Civil engineers
Economists
Managers
Other
27
47 (61.0%)
20 (26.0%)
10 (13.0%)
79 (17.9%)
219 (49.5%)
107 (24.2%)
37 (8.4%)
117 (26.5%)
54 (12.2%)
14 (3.2%)
18 (4.1%)
58 (13.1%)
26 (5.9%)
155 (35.1%)
Cost
Mean scoresa
5.99a
5.76a
5.39b
5.38b
4.99c
4.84c
4.77c
4.59c
Note: items denoted with the same letter are not signicantly different at the level
of 5% based on Wilcoxon signed rank test.
a
7 e very important and 1 e not important.
28
facilitates were the costs related to the initial set-up with the
highest mean scores (Table 6). Meat producers in Mexico and
Turkey also found the cost related to the investment in the new
equipment and initial set-up very important (Kok, 2009;
Maldonado et al., 2005). However, the study conducted in the UK
dairy processing industry indicated that the cost of investment was
not important for 54.5% of the sample (Henson et al., 1999).
Whether the reason for observed variations in major costs is only
the reection of previous status of facilities and equipment used
and initial levels of hygiene and sanitation conditions is not known.
It is possible that the UK dairy processing plants were using
modern and sophisticated enclosed and appropriately designed
system for milk processing even before the HACCP system was
implemented, while Mexican, Turkish and Serbian meat producers
had to invest in new equipment and civil work in the plant in order
to satisfy strict requirements (hygiene and sanitation design) for
pre-requisite programs and HACCP implementation. The other
possible explanation can be related to stricter state control in UK in
this sector, which resulted in lower additional costs for prerequisite programs and HACCP implementation, which was not
the situation in Mexico, Turkey or Serbia.
When asked about the source of assistance they had for the
development and the implementation of the HACCP system, the
great majority of respondents replied that they sought help from
external consultants, similar to the ndings from Cyprus for
example (Violaris, Bridges, & Bridges, 2008). On the other hand,
only one small rm had hired a consultant to develop the HACCP
system in Australia (Khatri & Collins, 2007). Therefore, it is not
surprising that the cost of hiring external consultant in Serbian
meat industry was rated as the third most important. There are
cases where more than 60 per cent of all food rms considered
External Consultants cost as a major cost item, like in India
(Deodhar, 2003).
Following these, Serbian meat producers rated the producttesting cost (concerning both microbiological and chemical analysis) with the mean rank score of 5.38. It is likely that this cost is
more related to the operational HACCP, than to the initial HACCP
implementation. According to the results obtained for Mexican
meat producers, the cost associated with product testing was of
major importance for HACCP operation (Maldonado et al., 2005). As
expected, the least importance was given to the cost related to the
system documentation and structural changed in the plant
(Table 6) and these costs are mainly connected with HACCP
implementation.
3.3. Difculties of implementing and operating HACCP in Serbian
meat industry
Respondents were asked to indicate the importance of each
difculty faced in implementing/operating HACCP system on
a seven-point scale from very important (rank 7) to unimportant
(rank 1). The results indicated that the major difculty encountered
during HACCP implementation and operation was associated with
the nance, namely the fact that companies were not able to recoup
costs related to the implementation/operation of HACCP system
(Table 7). The same was found across the Canada meat industry
sample as a whole, where the most important barriers to HACCP
implementation were associated with nance, namely, internal
budgetary constraints and problems obtaining external funding
(Herath & Henson, 2010). It is surprising that the same was not
observed in Mexican meat while it could have been expected for UK
food industry (Henson et al., 1999; Maldonado et al., 2005).
Education and trainings of employees are very important for the
successful implementation of HACCP system in food processing
company. An understanding of HACCP and the related pre-requisite
Table 7
Mean rank scores for difculties faced when implementing/operating HACCP in
Serbian meat industry (n 77).
Factor
Mean
scorea
5.34a
5.01a,b
5.00a,b,c
4.92b,c,d
4.91b,c,d,e
4.84b,c,d,e,f
4.49e,f,g
4.35e,f,g,h
4.08h
Note: items denoted with the same letter are not signicantly different at the level
of 5% based on Wilcoxon signed rank test.
a
7 e very important and 1 e not important.
100
90
80
Percentage
70
60
50
40
30
20
10
0
1
10
11
12
Table 8
Mean rank scores for benets of implementing/operating HACCP in Serbian meat
industry (n 77).
Factor
Mean scorea
6.45
5.81a
5.72a,b
5.57a,b,c
5.45b,c,d
5.31b,c,d,e
5.15e
4.65f
4.42f
3.84
Note: items denoted with the same letter are not signicantly different at the level
of 5% based on Wilcoxon signed rank test.
a
7 e very important and 1 e not important.
29
30
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