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TWO DAY TRAINING PROGAMME ON

GDC Methoding Die Design /


Die Manufacturing / Simulation /
Softwares
28th & 29th (Thu-Fri) June 2012
Venue: Auto Cluster Development & Research Institute Ltd., Pimpri, Pune
Jointly Organised by

Auto Cluster Development


& Research Institute Ltd.

Arkey Conference
Service Cell

INTRODUCTION
With increased demand for Gravity Die cast components, many new manufacturing units have come up.
Though you are producing the castings with certain quality as per requirements of the customer, always there is a
scope to improve ever rising input costs, the time has come to examine our existing casting process CRITICALLY.
The recently available flow simulation softwares, would enable you to do this by optimising the Runner and
Riser systems. (Reducing the pour weight) It would also enable you to correct the die size.( correct Hydrostatic
head, die thickness, die heating etc.)
Knowing the Standard Die manufacturing process (No short cuts) will tell you the lead time for
development. It will also tell you how to make a long lasting and easy to operate G D C Die.
The proposed TWO day programme will therefore benefit the Production Engineers die designers, die
manufacuters & buyers.
We therefore appeal you to take this opportunity to attend and take benefit of the programme
Thanking you
Arkey Conference Service Cell

Who should participate


Course is targeted the Die
Casting tool designer who
are associated with

GUIDING EXPERT TECHNOCRATS


Mr. B. S. Desai

then joined Kiroloskar Group at a senior


position, worked their for another 12

years. He has spent 31 years in the field


of
B.E. (Mech.) started his carrier with KCL. foundry tooling. For last 8 years, he is
l
Design
and Worked with Paranjpe Metal & ACE running his own Foundry Tooling
Engineering in Production Department,
Company called Metal Craft Industries.
Manufacturing
Patternshop & Foundry Tooling. He is
having more than 30 yrs experience in the
l Shop Floor Engineers
Mr. Maheshwar Morab
field and now having his own firm Rishi
A p p l i c a t i o n E n g i n e e r, M A G M A
l Buyers of Casting
Engineering Co. Pvt. Ltd.
Engineering Asia Pacific Pte Ltd : 8 l Die Manufacturers

years with MAGMA Engineering Asia


Pacific, in
Mr. S. G. Khanolkar
application Engineering. 2 years with die
B.E. (Mech.), Started his carrier with Tata
casting Tool design. and casting
Motors where he worked for 12 years, and development.

P.T.O.

The course will cover the following topics


Die Design
1) Introduction : Customer Drawing OR 3D
Model casting specifications Aluminium
alloy treatment requirement sand core
Heat
requirement Whether to be made on G D C
machine or manual die operations
2)

Die Design parameters : orientation of the


casting horizontal or vertical die ejection
considerations location of ingate top, center,
bottom pouring fill time gate velocity
hydrostatic head

3)

Die construction : Fix block, moving block,


sliding blocks guide pins, core pins ejector
pins cores -metal and sand, their locations
and core locks cavities Materials for various
die elements

4)

Computer aided design practices flow


simulation techniques finalising gate size
location riser sizes and locations air vents
sizes and locations thermal balance heating

a.
b.
c.
d.
e.

and / or cooling paths and their locations and


sizes &
Basic about GDC
Gravity die casting flow and solidification of
casting
Die thermal analysis and cooling design and
validation
Type of defect and validation with simulation
Micro-structure of AL alloys using simulation
program.

5) Preparation of working
l drawings Die Manufacture
l Selection of processes for various die
elements
l De-siding raw material sizes and procurement
of the raw materials
l Actual manufacturing (CNC operations, Spark
Erosion etc.
l Heat treatment of die elements.
l Di-mentional Inspection.
l Finishing and assembly of the
die.
6) Presentation by Godrej Tooling Division.

Registration Free (in `)


Registered delegates are requested to inform us in advance about their few problems on the subject for discussion
during the programme.
Registration Fee
Delegate
Individual

` 2810/-

(Inclusive of 12.36% service tax)

Corporate (3)

` 7585/-

(Inclusive of 12.36% service tax)

Please add ` 50/- for outstation cheque.


Cheque / DD in the name of Arkey Conference Service Cell, payable at Pune.
Delegate Fee Includes : Course Material, Lunch, Tea etc. during the programme
For Details Contact:

ARKEY CONFERENCE SERVICE CELL


Bhushan, 119/1/9A, Anant Krupa Society, Paud Road, Kothrud, Pune 411 038
Tel: +91 20 20254877 | Mobile: +91 8275067894, +91 9764711315
arkeyconference@arkeycell.com, mail@arkeycell.com | www.arkeycell.com

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