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Provide support services for

engineering works such as


plate rolling up to 150 mm T,
pipe & beams bending
up to 12 inch, coating &
painting and many others

Plate rolling using 150 mm T plate rolling machine

1 PLATE
ROLLING
(150mm T)

2 SECTION
BENDING

(12 diam. Pipe)

8 HYDRAULIC
9 MACHINING
TORQUE
WORKS
WRENCH

BLASTING
3 AUTO
MACHINE

MILLING
4 CNC
MACHINE

HOUSE
10 WELDING
11 HYDRAULIC
SYSTEM (HABITAT)
JACKING
(1200 tons)

PROFILE
5 CNC
CUTTER

AUTO PIPE
6 CNC
CUTTING & WELDING

PULLER
12 WEIGHBRIDGE
13 BUNDLE
(250 tons)
(45 tons)

7 BOLT
TENSIONING

(Sizing: 3/4- 3 3/4)

14 STRUCTURAL
WORKS

INTRODUCTION

CONTENTS

Gebeng Engineering Service Centre Sdn. Bhd.


(GES) was established in early 2013 with the
purpose to provide support services to fabricators,
engineering companies and general industries by
relieving them from investing large capitals on equipments.
GES is able to provide wide range of mechanical services such as plate rolling,
section bending, blasting & painting, piping works (auto cutting & welding), drilling
services, machining services, pressing services, bolt tensioning and structural works.
Our equipments comprises of semi auto and CNC type which can save production
time, energy, and excessive cost to our clients. To date, GES had invested a total
amount of RM25 million consisting of large factory covered areas, storage areas and
purchase of equipments. With our experienced technical staffs, GES has the utmost
confidence to provide quality work that meets industry and international standards.

Facilities:

Covered Area : 550ft L x 75ft W x 10.5ft H

Land Area : 7 Acres

Number of Bay : 2 Bays

Overhead : 4 Units
Cranes

PAGE

1. Introduction

2. Plate Rolling & Section Bending

3. Auto Blasting
CNC Cutting & Drilling

4. Piping Works
(Auto Cutting & Welding)

5. Bolt Tensioning
Hydraulic Torque Wrench

6. Machining Works
Welding House System (Habitat)

7. Hydraulic Jacking
Weighbridge

8. Bundle Puller
Structural Works

9. Contact

Pipe bending up to
12 inches diameter

PLATE ROLLING &


SECTION BENDING
We have 3 Bending and Rolling
Machines (150mm, 80mm and
35mm thickness) which can
produce cone bending.
We also have 1 unit of Section
Bending Machine that can bend
pipe and H Beam up to 12.

Section & Pipe Bending Roll


Plate Rolling - 150mm thickness

SECTION & PIPE BENDING ROLL


Hydraulic pulling for H,I & U section

PLATE ROLLING (Full Length)

PLATE ROLLING (Half Length)

Bending thickness 150mm


Prebending thickness 110mm
Ferrule diameter 6.000mm
Material yield strength 260N/mm2

Bending thickness 133mm


Prebending thickness 97mm
Ferrule diameter 6.000mm
Material yield strength 470N/mm2

Plate Rolling
Machine capable
to bend 150mm
thick plate

rolled over 4 up to 12
Set of arm guide rolls for H beams
Retaining roll for beams
Set of distance rings 2 up to 4
Set of rolls to bend tubes 6-12

Plate Rolling Process

Plates arrangement before rolling process

Rolling of plate in progress

Complete rolled plate

AUTO BLASTING
We have the brand new auto blasting machine for pipes, beams and plates.
In addition, our Blasting and Painting works is in-house and on-site based.

Auto Blastin

Auto Blasting specification :


Steel Plate
W : 3100mm
L : 2000-12000mm
T : 35mm

I- Beam
H : 1000mm
W : 1200mm
L : 2000-12000mm

Steel Pipe
D : 1000mm
L : 2000-12000mm

OUT

Internal pipe coating in progress

Finished product

IN

Complete blasted beams after exiting blasting chamber

Structure beams entering the blasting chamber

CNC CUTTING
& DRILLING
We provide you the best
range of CNC cutting and
drilling

services

using

CNC Profile Cutter and


CNC Milling machine for
effective

and

Finished products

timely

delivery.

Size :
Thickness plate SS up to 25mm

CNC Milling Machine

Machine in progress

Thickness plate CS up to 150mm

CNC Profile Cutter

Capable of cutting maximum 650mm


outer diameter pipe with the cutting
speed of 3800mm per minute

PIPING WORKS

(AUTO CUTTING & WELDING)

CNC Auto Pipe Cutting Machine


Model

: 5 Axis PSXG-600

Piping Size ID

: 50mm to 650mm

Pipe Length

: < 6000mm

Flame Cutting Pipe Thickness

: 6mm to 60mm

Plasma Cutting Pipe Thickness : 1mm to 19mm


Max Pipe Loading Capacity

: 4 tons

Pipe Material

: Carbon Steel,
Stainless Steel

X Axis Hole Diameter

: < 200mm

Flame Beveling Angle

: + 60 deg

Plasma Beveling Angle

: + 45 deg

CNC Auto Pipe Cutting machine

CNC Auto Pipe


Welding Machine

Pipe cutting in progress

Smooth edge surface and


accurate dimension

Speed is 10 times
faster than manual
operation

SHORT PIPE WELDING


Size ID
Overturning
Loading capacity

: 50mm to 600mm
: 0 deg -120 deg
: 1 ton - 2 tons

MIDDLE PIPE WELDING


Size ID
Loading capacity
Puller linear speed

: 50mm to 600mm
: Up to 2 tons
: 120mm/min - 1200mm/min

LONG PIPE WELDING


Size ID
Loading capacity
Puller linear speed

: 50mm to 600mm
: Up to 5 tons
: 120mm/min - 1200mm/min

CNC Auto Pipe Welding machine inside Bay 9

WELDING
OPERATION

Root welding
using GMAW
process

Full
penetration
welding

BOLT
TENSIONING

HYDRAULIC
TORQUE WRENCH

Our Bolt Tensioning service meets


the following specifications:

Used to exert torque on


Model

: TST 1 - TST 6

a fastener to tightening

Model

Pump Rating

: Up to 2,850 psig

or loosening of a nut

Sizing

: 3/4 up to 3 3/4

Pump Rating : CD 14 capacity up to 14,000Nm

connection. Nut sizing

: CD 48 capacity up to 48,000Nm

are from 60mm up to

: 5.0HP Hydraulic Torque Wrench

145mm.

Hydraulic Pump

Bolt tensioning in progress

Bolt tensioning tools

Hydraulic Torque Wrench in progress

: IU7, IU10 & IU25

MACHINING WORKS
Our Lathe machines offers a
variety of bore sizes, bed
lengths and other optional
features.
This variety allows us to
create custom lathe solutions
capable

of

meeting

any

production need.
Others machines :

Horizontal Lathe

Milling Machine
Verticle Lathe

Size :
Up to 2m OD

Drilling Machine
Size :
Up to 86mm drill bit size

Iron Work
Size :
Pressing up to 100mt

Hydraulic Press
Rating up to 350mt

WELDING HOUSE SYSTEM


(HABITAT)
We are a specialist of habitat technician for onshore and
offshore work complete with accessories and Auto Shut
Down system.
Size :

2M(W)
2M(W)
4M(W)
4M(W)

X
X
X
X

2M(H)
2M(H)
2M(H)
4M(H)

X
X
X
X

2M(L)
3M(L)
2M(L)
2M(L)
Auto Shut Down

Habitat

HYDRAULIC JACKING

WEIGHBRIDGE

It is recognised that traditional methods may not be the most efficient in certain
situations and alternative approaches may be required to achieve the desired
result.

A platform scale that stands flush with a road and used for weighing
up to 250 tons of cargo.

One of the alternative methods available is the 1200 tons capacity Hydraulic
Jacking System.

Hydraulic Jacking
up to 1200 tons

Compact Jack Set - 50 tons

Model : SJ200

Compact Jack Set - 150 tons

Super Flat Jack Set - 100 tons

Weighing of Primary Membrane Skid in progress

Additional equipments :
1. Jacking Beams up to
450 tons

2. Chengal Wooden Block


820mm (L) x 100mm (H)
100mm (W)

3. Elephant Legs up to
450 tons
4. Stool up to 500 tons

1.Jacking Beams - 2.Wooden Blocks - 3.Elephant Legs during operation

Hydraulic Jacking in progress

BUNDLE
PULLER
Our Bundle Puller is able to extract and replace
horizontal tube bundles with minimum effort.
This machine is capable to meet the high

Extracting and
replacing tube bundles
with minimum effort

demands of petroleum refineries and chemical


processing plants when cleaning tube bundles.
When using the Bundle Puller, crane usage is no
longer necessary and this will provide advantage
by reducing cost and bringing downback time to
a minimum. Thus, less organisation work is
needed.

Tube bundle extract from the shell using a Bundle Puller

STRUCTURAL
WORKS
Based on the equipments that we
have, we are able to produce all
kinds

of

buildings,

structural
factories,

work

for

on-shore

&

off-shore structures and others.

Factory Structure

Plant Steel Structure

Arrangement of plates ready to be rolled using


Plate Rolling machine 150mm T

CONTACT
KAMAL
M:

6(013) - 980 0150

E : sales1@gebengengineering.com.my

MAHAMUD
M:

6(012) - 649 7362

E : sales2@gebengengineering.com.my

GEBENG ENGINEERING

SERVICE CENTRE SDN. BHD.


Lot 3/129, Jalan Gebeng 2/13,
Gebeng Industrial Estate,

QUALITY SYSTEMS

26080 Kuantan, Pahang, MALAYSIA

ISO 9001 : 2008


ISO 14001 : 2004
OHSAS 18001 : 2007
ASME U, U2, S, R Stamps
5S Management System

T : +(609) 583 3388


F : +(609) 583 3399
E : info@gebengengineering.com.my
W : www.gebengengineering.com.my

I N T E G R AT E D

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