CARPET EXTRACTOR

Operating Instructions

MODEL:

CLP12
10080250

US
3146518

Read these instructions before operating the machine

AD
86038240 09/22/11
PRV NO. 98630

MACHINE DATA LOG/OVERVIEW

Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654

CLIPPER 86038240

TABLE OF CONTENTS
Machine Data Log/Overview.........................1
Table of Contents..........................................2

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level ..................................2-3
Grounding Instructions..................................2-5

OPERATIONS
Technical Specifications. ..............................3-1
Controls/Component Location ......................3-2
Filling Operation............................................3-5
Operations. ...................................................3-6
Cleaning Procedure. .....................................3-8
Accessory Tool Usage. ............................... 3-11

MAINTENANCE
Service Schedule .............................. 4-1
Periodic Maintenance. ..................................4-2
Daily/ Regular Maintenance..........................4-2
Vacuum Motor Replacement ........................4-3
Belt Replacement..........................................4-4
Solution Pump Replacement ............ 4-5
Wiring Diagram. ............................................4-6
Troubleshooting Chart ..................................4-7

GROUP PARTS LIST

Frame Assembly. ........................................ 5-1
Brush Assembly. ......................................... 5-3
Pump Assembly. ......................................... 5-5
Vacuum Shoe Assembly............................. 5-7
Control Panel Assembly.............................. 5-9
Solution Tank Assembly. ............................ 5-11
Recovery Tank Assembly. .......................... 5-13
Suggested Spare Parts/Notes .................... 5-15

CLIPPER 86038240

HOW TO USE THIS MANUAL

This manual contains the following sections:
-

The SAFETY section contains important information

regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.

HOW TO USE THIS MANUAL

SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover
of this manual.

The OPERATIONS section is to familiarize the

operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
-

Periodic
Daily/Regular
Troubleshooting

The PARTS LIST section contains assembled parts

illustrations and corresponding parts list. The parts
lists include a number of columns of information:
The model and serial number of your machine is on
the bottom back-end of the machine.

REF column refers to the reference

number on the parts illustration.
PART NO. column lists the part
number for the part.
PRV NO. reference number.
QTY column lists the quantity of the
part used in that area of the machine.
DESCRIPTION column is a brief
description of the part.
SERIAL NO. FROM column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.
If column has an asterisk (*), call
manufacturer for serial number.
NOTES column for information not
noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.

1-1

CLIPPER 86038240

SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.

! WARNING:

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturers recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

CLIPPER 86038240

2-1

SAFETY

IMPORTANTES MESURES DE SCURIT

Lutilisation dun appareil lectrique demande certaines prcautions:
LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL).
! AVERTISSEMENT

Pour rduire les risques dincendie, de choc lectrique ou de blessure:

Cet appareil ne doit tre connecter qu a des prises ayant une sortie de terre.
Ne pas laisser lappareil sans surveillance lorsquil est branch. Dbrancher lorsque lappareil nest pas utilis et
avant lentretien.
Pour reduire les risques de choc electrique, ne pas utiliser l exterieur et ne pas aspirer de matires humides.
Ne pas permettre aux enfants de jouer avec lappareil. Une attention particulire est ncessaire lorsque lappareil
est utilis par des enfants ou proximit de ces derniers.
Nutiliser que conformment cette notice avec les accessoires recommands par le fabricant.
Ne pas utiliser si le cordon ou la fiche est endommag. Retourner lappareil un atelier de rparation sil ne
fonctionne pas bien, sil est tomb ou sil a t endommag, oubli lextrieur ou immerg.
Ne pas tirer soulever ou traner lappareil par le cordon. Ne pas utiliser le cordon comme une poigne, le coincer
dans lembrasure dune porte ou lappuyer contre des artes vives ou des coins. Ne pas faire rouler lappareil
sur le cordon.
Garder le cordon lcart des surfaces chaudes.
Ne pas dbrancher en tirant sur le cordon. Tirer plutt la fiche.
Ne pas toucher la fiche ou lappareil lorsque vos mains sont humides.
Ninsrer aucun objet dans les ouvertures. Ne pas utiliser lappareil lorsquune ouverture est bloque. Sassure
que de la poussire, de la peluche, des cheveux ou dautres matires ne rduisent pas le dbit dair.
Tenga especial cuidado al manejar la apiradora en una escalera.

Ne pas aspirer de matires en combustion ou qui dgagent de la fume, comme des cigarettes, des allumettes
ou des cendres chaudes.
Cette machine nest pas adapte au ramassage de poussires dangereuses.
Mettre toutes les commandes la position ARRT avant de dbrancher lappareil.
Ne pas aspirer des liquides inflammables ou combustibles, comme de lessence, et ne pas faire fonctionner dans
des endroits o peuvent se trouver de tels liquides.
Cette machine est destine un usage commercial. Elle est recommande davantage pour les domaines
htelier, scolaire, hospitalier, industriel ou pour les bureaux, les chanes de magasin, que pour un usage
domestique normal.
Lentretien et les rparations de la machine doivent tre effectues par un personnel qualifi.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immdiatement.

CONSERVER CES INSTRUCTIONS

2-2

CLIPPER 86038240

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:

! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use manufacturer approved replacement parts.

CLIPPER 86038240

2-3

DEGRS DE RISQUES EN CAS DE DANGER

Les symboles ci-dessous sont utiliss travers ce manuel comme illustr dans leurs descriptions :

DEGRS DE RISQUES EN CAS DE DANGER

Il existe trois degrs de risques identifis par les termes signaltiques AVERTISSEMENT et
ATTENTION et POUR VOTRE SCURIT. Le degr de risque est dfini de la manire suivante :

AVERTISSEMENT - Dangers ou mthodes dangereuses qui POURRAIENT provoquer de graves blessures ou

entraner la mort.

ATTENTION - Dangers ou mthodes dangereuses qui pourraient provoquer des blessures lgres ou une dtrioration du produit ou des biens
immobiliers.

POUR VOTRE SCURIT : ce signe permet didentifier les mesures de prcaution prendre pour assurer
un bon fonctionnement du matriel.
Rendre compte immdiatement dune dfaillance ou dune dtrioration de la machine. Ne pas utiliser la machine si
celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers
potentiels pour loprateur de la machine. Loprateur doit tre absolument au courant de ces dangers potentiels.
Localiser tous les dispositifs de scurit sur la machine. Il est conseill de prendre les mesures ncessaires pour
former le personnel oprateur.
POUR VOTRE SCURIT :
NE PAS MANOEUVRER LA MACHINE :
Lorsquon nest pas expriment ou qualifi.
Lorsque le guide dutilisation nest pas t lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones o des objets peuvent tomber.
LORS DE LENTRETIEN DE LA MACHINE :
viter les parties amovibles. Ne pas porter de vtements amples, tels que des vestes, des chemises ou des
vtements avec manches lors de lutilisation de la machine. Utiliser les pices dtaches Windsor
homologues.

2-4

CLIPPER 86038240

GROUNDING INSTRUCTIONS
ELECTRICAL:
In the USA, this machine operates on a standard 15
amp 115V, 60 Hz, A.C. power circuit. The amp,
hertz, and voltage are listed on the data label found
on each machine. Using voltages above or below
those indicated on the data label will cause serious
damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug in Fig. A. A temporary adaptor that looks like
the adaptor in Fig. C may be used to connect this
plug to a 2-pole receptacle as shown in Fig. B, if a
properly grounded outlet is not available. The
temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be installed by
a qualified electrician. The green colored rigid ear,
lug, or wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the
adaptor is used, it must be held in place by a metal
screw.

Grounding Pin
GROUNDING CONNECTION
USING AN ADAPTOR
Grounded
Outlet
FIGURE A

Tab for Grounding

Screw

Metal Screw

Adaptor
Grounded
Outlet Box

FIGURE B

Adaptor
FIGURE C
Note: Adaptors are not allowed in Canada.

Improper connection of the equipmentgrounding conductor can result in a risk of

electric shock. Check with a qualified electrician
or service person if you are in doubt as to
whether the outlet is properly grounded. Do not
modify the plug provided with the appliance - if it
will not fit the outlet; have a proper outlet
installed by a qualified electrician.

Le raccordement incorrect du conducteur de

terre d'quipement peut entraner des risques
d'lectrocution. Vrifiez auprs d'un lectricien
qualifi ou d'un responsable de l'entretien si
vous avez quelque doute que ce soit quant au
raccordement la terre de votre prise murale. Ne
modifiez pas la fiche fournie avec l'appareil : si
elle ne correspond pas la prise murale, faites
installer une prise adquate par un lectricien
qualifi. Utilisez-le uniquement sur des
rceptacles protgs GFCI.

CLIPPER 86038240

2-5

TECHNICAL SPECIFICATIONS
POWER TYPE

GENERAL DIMENSIONS/WEIGHT

ELECTRICAL: 115 V, 15 A, 60 HZ

Vacuum shoe: 20 (51 cm) cast aluminum

with spring loaded down pressure

ELECTRIC VACUUM MOTOR: (1) 3 stage, 1 hp, 99 cfm

(2.80 cubic meters/min.) Waterlift 117 (297cm)

WHEELS: (2) 10 dia. (25 cm) wheels by 2

BRUSH: (1) 18 (45.7 cm.)

WEIGHT: 105lbs. (48kg)

SOLUTION PUMP: 100 PSI, diaphragm style, internal

bypass

LENGTH: 28 (71 cm)

HEIGHT: 46 (117 cm)

SOLUTION CAPACITY: 12 gallons (45.5ltr)

WIDTH: 24 (61 cm)
RECOVERY CAPACITY: 12 gallons (45.5ltr)
SOLUTION SPRAY: 2 quick change jets.
BRUSH SPEED: 1000 rpm
POWER CABLE: 50 (12.7 m) (14 gauge)

46
(117cm)

28
(71cm)

3-1

24
(61cm)

CLIPPER 86038240

CONTROLS/COMPONENT LOCATIONS
8

1. Main Handle. Used to pull and maneuver

machine.
2. Handle Adjustment. Used to adjust height of
handle, and allow machine to be used in PUSH
or PULL orientation.
3. Electrical Cord.
4. Solution Switch. Turns on pump. Continuous
position (bottom) activates electro-valve to
dispense solution to floor through jets.
Intermittent position (up) requires operator to
depress 1 of 3 trigger switches to dispense
solution. Center position is off.

5. Brush Motor Switch. Turns on brush motor.

6. Vacuum Motor Switch. Turns on vacuum
motor.

7. Trigger Switches. Activates electro-valve to

dispense solution to floor through jets when
solution switch is in the intermittent position.

8. Brush Motor Circuit Breaker. 6 amp. Breaker

protecting brush motor.
9. Vacuum Motor Circuit Breaker. 15 amp.
Breaker protecting vacuum motor.

10. Recovery Dump Hose. Facilitates draining

dirty cleaning solution.

10

CLIPPER 86038240

3-2

CONTROLS/COMPONENT LOCATIONS
1. Solution Accessory Tool Hookup. Used for
various auxiliary cleaning tools.
2. Vacuum Hose Door. Used to connect various
auxiliary 1 inch cleaning tool vacuum hoses.

6
9

13

3. Brush Height Adjustment. Used to regulate

brush height from storage position to various
carpet heights.
8
4. Recovery Tank. Used to collect dirty cleaning
solution.
5. Solution Tank. Used to hold cleaning solution.

6. Solution Dump Hose. Facilitates draining

excess cleaning solution from solution tank.
7. Recovery Tank Dome.
3

8. Solution Tank Lid.

12
2

9. Solution Tank Fill Hose.

10. Vacuum Shoe.
11. Brush Housing.
12. Front Lifting Handle.
13. Cleaning Solution Filter.

10

11

3-3

CLIPPER 86038240

CONTROLS/COMPONENT LOCATIONS
1. Solution Intake Cover.
2. Vacuum Intake Cover.
3. Float Shut-Off.
4. Clean-Out Opening.
5. Pour Spout.
6. Lift Handle.

6
1
2
4

6
5

CLIPPER 86038240

3-4

FILLING OPERATIONS
STEP
1
RECOVERY TANK
Remove solution
tank lid

SOLUTION
TANK

STEP
2

Add water
or

12 gal.
(45.5 ltr.)

140F (60C)

FILL LINE
STEP
3

12 24oz.
(356ml 711ml)

FILLING THE CLIPPER

NOTE: Use clean bucket of water to fill solution tank

Add cleaning
chemical

Do not put defoamer, solvents, spotter or

prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet.
Dry spillage from top of solution tank before
replacing recovery tank.
CHEMICALS
Suitable Chemicals
Alkalis
Detergents
Hydroxides
Soaps
Vinegar

3-5

Non-Compatible Chemicals
Aldehydes
Aromatic Hydrocarbons
SP Butyls
Carbon Tetrachloride
Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene

STEP
4

CLIPPER 86038240

Replace solution
tank lid

OPERATIONS
STEP Remove electrical cord and literature from
recovery tank. Fill solution tank (see filling
1
instructions page 3-5).

STEP
2

SOLUTION

BRUSH

VACUUM

INT

ON

ON

Plug cord into grounded outlet. Note: Be sure

dome is seated on recovery tank, and float
shut-off is installed correctly.

STEP
3

Adjust brush to proper setting. Note: For

good operation the brush must skim the
carpet. If circuit breaker trips raise brush to
prevent damage to motor or carpet.

STEP
4

Turn on brush and vacuum motor switches

(ON=I). Turn on solution switch for
continuous spray or set switch to intermittent
to allow use of trigger switches.

CONT

CLIPPER 86038240

3-6

OPERATIONS
Adjust handle to comfortable operating
position. Tip machine back by main handle
to move to starting point.

STEP
5

Lower machine to floor.

STEP
6

Select continuous setting to start solution

STEP
spray or select intermittent setting to
7
enable use of trigger switches to start
solution spray.
The intermittent setting requires the
operator to hold any one of the three
trigger switches in the on position with the
fingers, and is typically used in small areas
where short cleaning passes are made.
The continuous setting allows the operator
to set the switch in the on position with
one touch, and is typically used in large
areas where long cleaning passes are
made.

3-7

CLIPPER 86038240

INT

CONT

CLEANING PROCEDURE
1

1ft.
(30cm)

1in.
(25mm)

1. This machine can be operated in either

direction. For smaller areas operate the
machine by pulling rearward.
2. For larger unobstructed areas, flip the
handle and use the machines brush
assisted propelling motion.

STEP
1

Start at wall closest to power outlet. For

small areas, pull straight back without
pushing down on handle.

STEP
2

Release intermittent trigger switches or

turn off continuous setting on solution
switch approximately 1 foot before ending
cleaning pass.

STEP
3

Push down on handle to raise vacuum

shoe and brush before moving to the next
cleaning pass. Overlap brush contact
area approximately 1inch.

OFF

CLIPPER 86038240

3-8

CLEANING PROCEDURE
Start at wall closest to power outlet. For large
areas flip handle and operate machine in
parallel passes, overlapping brush path. Clean
perimeter last.

OR
STEP
1

During operation, observe the following: The

Clipper is equipped with clear internal covers to
facilitate operator viewing of dirty solution and
vacuum air flow.
During operation, observe the vacuum intake
cover. Large amounts of water or foam
entering the vacuum system can damage the
vacuum motor. If you notice either condition,
shut down the machine immediately. Empty
recovery tank and/or add defoamer to recovery
tank.

STEP
4

Use right side of machine for cleaning against

walls.

STEP
5

After cleaning, turn off all controls, return

brush to storage position and carefully unplug
machine.

STEP
6

SOLUTION
INTAKE COVER

VACUUM
INTAKE COVER

OFF
OFF

3-9

CLIPPER 86038240

OFF

CLEANING PROCEDURE
STEP To speed drying, use a Windblower
fan.
7

STEP Empty recovery tank by releasing dump

hose. Use a hose with cold water to
8
clean out the recovery tank. Also drain
solution tank after each use.
RECOVERY
DRAIN
SOLUTION
DRAIN

CLIPPER 86038240

3-10

ACCESSORY TOOL USAGE

Use only one of the following acceptable
accessory tools.

STEP
1

HT 86000610 - PRV NO. 89227

DDH 86000600 - PRV NO. 89226
DH - 86031540 - PRV NO. 39504
Pull back collar and insert over machine
mounted fitting, then release collar to lock
into place.

Lift door on front of vacuum shoe and insert

STEP
1 inch hose cuff into hole.
2

Turn on vacuum motor switch and set

STEP
solution switch to intermittent position.
3
Note: Be sure brush switch is in off position
and brush is in storage position.

SOLUTION

BRUSH

INT

ON

OFF

Squeeze handle on accessory tool to begin

cleaning.

3-11

STEP
4

CLIPPER 86038240

VACUUM

MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE
Check machine for cord damage
Check recovery dome and gasket for
damage and cleanliness
Check brush should be clean with no
lint or strings attached
Inspect vac shoe for blockage; remove
fibers with coat hanger, etc.
Check hoses for wear, blockages, or
damage
Check handles, switches, and knobs
for damage
Check vac motor intake filter and clean
Run one gallon of water through
system
Clean out recovery tank and check
float valve to make sure it moves freely
Clean out solution tank and remove
and clean vacuum intake screen
Clean outside of all tanks and check for
damage
Run vac motor for at least one minute
to allow motor to dry
Store with dome off tank to allow the
tank to dry
Check all bearings for noise
Check all gaskets for wear and leakage
Check vacuum intake screen for
damage; replace if necessary
Check pump pressure; observe spray
pattern and check with gauge if
necessary
Check and clean solution screen
Check belts for wear and replace as
necessary
Check brush for wear; ensure bristles
are not damaged
Check cables for fraying
Check the spray bar (manifold) for
damage; replace if broken or bent
Check condition of vac shoe and frame
for damage
Check overall performance of machine
Check vac motor carbon brushes

DAILY
*

WEEKLY

QUARTERLY

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*

CLIPPER 86038240

4-1

MAINTENANCE
PERIODIC MAINTENANCE
Twice a month, flush a white vinegar solution (One quart
vinegar to two gallons of water) or anti-browning solution
(mixed as directed) through the extractor. This will prevent
build-up of alkaline residue in the system. If spray jets
become clogged, remove the spray tips, wash them
thoroughly, and blow-dry.
NOTE: Do not use pins, wire, etc. to clean nozzles as this
could destroy spray pattern.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked hoses
should be repaired or replaced to eliminate vacuum or
solution pressure loss. If the cable insulation is broken or
frayed, repair or replace it immediately. Dont take chances
with electrical fire or shock.

DAILY / REGULAR MAINTENANCE

Before making any adjustments or repairs to the machine,
disconnect the power cord from electrical source.

1. Empty unused cleaning solution from the solution tank.

2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 4 or 7 liters of clean, hot
water.

4. After each use, rinse tank with fresh water. Periodically

5.
6.
7.

8.
9.

inspect the recovery tank and decontaminate if

necessary, using a Hospital Grade Virucide or a 1-10
bleach to water solution. Waste water should be
disposed of properly.
Check for and remove any lint or debris around vac
shoe.
Check spray jets for full spray pattern.
Remove lint and dirt build-up from brush and housing.
NOTE: Brush removal.
A. To remove brush, grab and pull brush out from end
opposite drive belt (operators right). Remove other
end from brush driver.
B. To install brush, line up slots in brush core with pin
in driver on drive belt side (operators left) and push
brush onto driver. Then snap bearing end (opposite
end) of brush into retaining clip.
Check cooling air screen (located on frame behind left
wheel) for lint or debris.
Check float and shut-off screen and clean as necessary.

NOTE: Always store machine with brush in Store position.

4-2

CLIPPER 86038240

MAINTENANCE
Only qualified maintenance personnel are to
perform the following repairs.

Vacuum Motor Carbon Brushes Replacement

Seul le personnel d'entretien qualifi peut

effectuer des rparations.

Carbon
Brushes

End Cap

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution
tank to the frame, and tilt tank back to expose
the inside of the frame.

WARNING: The green

ground wire must be
attached for safe operation.
See wiring diagram.
AVERTISSEMENT: Le fil
la terre vert doit tre attach
pour un fonctionnement en
toute scurit. Voir le
schma de cblage.

If armature commutator is grooved, extremely pitted or not

concentric, the motor will need to be replaced or sent to a
qualified service center.

4. Locate the vacuum motor wires and disconnect

at the connector. Close the solution tank.
5. Remove the (6) screws holding the vacuum
motor cover (p/n 27809) to the solution tank.
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor.

Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage
motor if brushes are allowed to wear away completely.

3 [9.5mm]
8

Periodically check the length of the carbon brushes. Replace

both carbon brushes when either is less than 3/8" (9.5mm)
long.

CLIPPER 86038240

4-3

MAINTENANCE
Only qualified maintenance personnel are to perform the following repairs.
Seul le personnel d'entretien qualifi peut effectuer des rparations.

BELT REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank and brush.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose
the inside of the frame.
4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release
tension in belt.
5. Remove the (2) screws that fasten the vacuum shoe links (p/n 05016) to the brush housing.
6. Remove the (3) screws that fasten the side plate (p/n 62759) to the brush housing to remove
belt. NOTE: All components associated with driving the brush will come out with the side plate.
7. Reverse process to install belt.

86249420
PRV NO. 62759

86227350
PRV NO. 05016

4-4

CLIPPER 86038240

MAINTENANCE
Only qualified maintenance personnel are to perform the following repairs.
Seul le personnel d'entretien qualifi peut effectuer des rparations.

SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution tank to the frame, and
tilt tank back to expose the inside of the frame.
4. Remove solution hoses from fittings in pump.
5. Remove the (2) screws that fasten the pump to the frame.
6. Reverse process to install pump.

86161980
PRV NO. 42-809332
Switch Asm

PUMP REPLACEMENT KITS SHURFLO 100 PSI ( 86026390) (PRV

NO. 65201)

Pump Head Replacement

86251040
PRV NO. 65187

Bypass Valve Asm

86258830
PRV NO. 84161

Diaphragm
86235100
PRV NO. 29206

PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI PRIOR TO SERIAL # *

Motor
86247360
PRV NO. 53245

Pump Head
86251090
PRV NO. 65204

Valve Asm
86258860
PRV NO. 84166

Diaphragm
86235120
PRV NO. 29219

CLIPPER 86038240

4-5

WIRING DIAGRAM

86268290
PRV NO. 88229

86269400
PRV NO. 88951

86092980
PRV NO. 51319)
86268460
PRV NO. 88333

86268430
PRV NO. 88323

86268830
PRV NO. 41355

86268820
PRV NO. 41351

86238840
PRV NO. 41356

86269290 PRV NO. 140354)

86269300 PRV NO. 140355)

4-6

CLIPPER 8603 8240

86268900
PRV NO. 88655

86266720
PRV NO. 880043

TROUBLESHOOTING CHART
PROBLEM
No Power, Nothing
Runs

Vacuum Motor Will Not

Run

Vacuum Motor Runs

But Suction Is Poor

Poor Or No Water Flow

(Carpet Is Streaky)

CAUSE
Is the cord plugged in.
Circuit breaker tripped in building.
Faulty switch.
Faulty power cord or pigtail.
Vacuum circuit breaker tripped.
Faulty main vacuum switch.
Loose wiring.
Faulty vac motor.
Debris lodged in vac shoe.
Dome gasket defective or missing.
Vacuum hose cracked or hose cuff loose.
Recovery tank full / float ball stuck in the
up position.
Main pump switch off.
Jets clogged or missing.
Solution filter clogged.

Brush Does Not Spin

Faulty solenoid.
Brush switch off.
Brush circuit breaker tripped.
Brush belt broken.
Faulty brush motor.

CLIPPER 86038240

SOLUTION
Plug in cord.
Reset breaker.
Call for service.
Call for service.
Reset breaker.
Call for service.
Call for service.
Call for service.
Remove debris from vac shoe.
Replace as necessary.
Replace or repair as necessary.
Turn off vac motor. Drain and rinse
recovery tank.
Turn on.
Clean using a vinegar /water solution or
replace.
Drain solution tank and clean solution
filter.
Call for service.
Turn on brush switch.
Reset circuit breaker.
Replace as necessary.
Call for service.

4-7

FRAME ASSEMBLY

33
7

19
18

15

(SEE PG. 5-11)

21

12
36
11
10

37

34

6
5

(SEE PG. 5-9)

22

26

32

9
35

20
8 16

27

16

28

8
31

20
29

5-1

24

25

4
13

30

CLIPPER 86038240

14

FRAME ASSEMBLY
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

PART NO.
86033080
86004340
86001660
86238820
86239610
86026150
86005640
86005810
86198530
86249430
86006020
86254480
86238200
86006580
86273980
86010630
86010660
86010650
86006550
86256190
86259960
86066230
86134490
86253090
86233140
86276500
86279130
86069290
86069300
86274760
86006530
86272160
86276610
86005710

PRV NO.
OPEN
34357
39528
41236
41351
41354
53640
57030
57245
99809
62761
64099
73949
36081
70085
70066
OPEN
87013
87025
87018
70074
73197
OPEN
89506
03107
99667
73943
20041
70671
87083
140354
140355
70271
70057
66052
70697
57105

QTY

DESCRIPTION

1
1
2
1
1
1
10
3
2
1
1
2
2
2
10

FRAME, CLIPPER 12
HOSE ASM, 1.5 BLK VAC X 15.5
HUBCAP, 5/8" SHAFT
HARNESS, MAIN, CLP/ADM
HINGE, TANK TO FRAME
MOTOR ASM, BRUSH CLP FAMILY
NUT, 10-32 HEX NYLOCK
NUT, 1/4-20 HEX NYLOCK SS
FOAM TAPE, 1/8 THK X 3/4 1SDA
PLATE, BRUSH MTR CLAMP
PULLEY, 1.4 OD, 6GR, MICRO-V
SPACER, HANDLE PIVOT
GEAR, 40 TOOTH
SCR, 1/4-20 X 1/2 PPHMS SS
SCR, 10-32 X 3/4 PPHMS

2
2
10
2
1

WASHER, 1/4 ID X 5/8 OD SS

WASHER, 1/4 LOCK EXT STAR SS
WASHER, #10 X 9/16 OD
SET SCR, 10-32 X 1/4 KCP
STRAIN RELIEF, 90 DEGREE

2
1
10
1
1
6
6
1
1
2
2
1
1
3

WHEEL, 1-15/16 X 10 HOOSIER

AXLE, 5/8 X 17.06L
HEAT SHRINK, 3/4 ID UL/CSA
SEAL, FRAME/TANK
CLAMP, 2.0" WORM GEAR
SCR, 5/16-18 X 3.5 SHCS PLATED
WASHER, 5/16 SPLIT LOCK PLTD
BRKT, CLP HANDLE SUPPORT
BRKT, CLP HANDLE SUPPORT LT
SCR, 1/4-20 X 1/2 HHCS PLTD
SCR, 1/4-20 X 1 PPHMS SS
PIN, ROLL 1/8 X 1.0L
SCR, -20 X 1.25 PPHMS SS
NUT, -20 HEX W/ STAR WASHER

CLIPPER 86038240

SERIAL NO.
FROM

NOTES:

5-2

BRUSH ASSEMBLY
31

15
25
11

25

8
16

29
30
26

12

24

38

18
16

30

39
10
22

34

4
44

45

36

47

40
37 41

33

26

32

17

28 35
3

43
13

21
42

27

19
14
17

23
20

30

25

29

25
25
46
46

39

92

2
5
5

5-3

CLIPPER 86038240

BRUSH ASSEMBLY
REF

PART NO.

PRV NO.

QTY

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

86000730
86227100
86000900
86001100
86001150
86001300
86001310
86033080
86004060
86240970
86004980
86093080
86005110
86005120
86005130
86005640
86005850
86249410
86249420
86005930
86250680
86006220
86006430
86006510
86006590
86006650
86006700
86275530
86010640
86010650
86007030
86230630
86251710
86003070
86003370
86278130
86272770
86272510
86008650
86342240
86006030
86003390
86001150
86227150
86228890
86028010
86004750

03110
04084
09019
11045
12515
140343
140351
34357
36192
41346
50998
51311
51312
51314
51317
57030
57271
62758
62759
62762
64098
66192
67411
70043
70088
70177
70232
70497
87016
87018
70675
12525
67467
27805
29157
70737
67094
66310
80604
64102
29208
12515
05158
09137
47383
47416

1
1
2
1
1
1
1
REF
2
1
1
1
1
2
1
4
2
1
1
2
1
1
1
2
6
7
2
2
4
6
4
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
REF

AXLE, ROLLER
ADAPTER, BRUSH BRG.
BEARING, 1.125ODX.500IDX.375
BELT, 180J6 MICRO-V
BRUSH, 18L X 3.38OD
BRKT, BRUSH PULLEY
BRKT, BRUSH HEIGHT
FRAME, CLIPPER 12
GUARD, THREAD
HOUSING, BRUSH, 18"
LABEL, BRUSH HEIGHT
LINKAGE, ASM, BRUSH HEIGHT
LINKAGE ASM, ROLLER SUPPORT
LINK, ROLLER, FRONT
LEVER, HEIGHT ADJUSTMENT
NUT, 10-32 HEX NYLOCK
NUT, 3/8 DIA CAP, TYPE PUSH PLT
PLATE, BRUSH HOUSING RH
PLATE, BRUSH HOUSING LH
PLATE, AXLE RETAINER
PULLEY, 2.2 OD, 6GR, MICRO-V
PIN, ROLL 1/4 X 1.25L
ROLLER, 1.9 DIA X 10.5 LG
SCR, 10-32 X 5/8 PFHMS
SCR, 10-32 X 1/2 PPHMS SS DL
SCR, 10-32 X 1/2 FHMS SS
SCR, 10-32 X 3/8 FHMS SS
SCR, #10-24 X 1/2 SHCS
WASHER, #10 LOCK EXT STAR SS
WASHER, #10 X 9/16 OD
SCR, 1/4-20 X. 5/8 THMS PLTD NP
BRUSH, 18L X 3.38 OD G2
RING, TOLERANCE 7/8 ID X 1/2 W
CLIP, BEARING
DRIVER, BRUSH
SHLDR BOLT, 3/8 OD X 3/8 L SS NP
RING, 1/2 EXT. SNAP
PIN, CLEVIS 1/4 X 1/2 PLTD
COTTER, 1/4" RING
SPACER, .81 X 1.06 X .125
PULLEY ASM, BRUSH
DRIVER ASM, BRUSH
BRUSH ASM, 18 IN
ADAPTER, BRUSH BRG. DIE CAST
BEARING, R6 3/8 ID
BRUSH BEARING ASM.
KIT,BRNG/ADPTR EXTRCTR

CLIPPER 86038240

SERIAL NO.
FROM

NOTES:

WAS 12032

1000090717
1000090717

1000090717

1000090717
1000090717

5-4

PUMP ASSEMBLY

14
3

20

17

13

28

10
16

16
21

23

18 1
12
19

15
20

11

25

26

29

D
(SEE PG. 5-11)

26

5-5

24

27

CLIPPER 86038240

6
5

PUMP ASSEMBLY
REF

PART NO.

PRV NO.

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

86002470
86002480
86003470
86003490
86004570
86004580
86005640
86026390
86250140
86274410
86273750
86003640
86008360
86026940
86010810
86010650
86010820
86005590
86005580
86003500
86274290

22072
22090
31072
31074
44067
44068
57030
65201
66288
70195
70011
34355
78419
84160
87191
87018
87192
56014
56012
31076
70162
880278
39529
39530
39531
73963
31022
39591

1
2
1
1
2
2
2
1
2
2
2
1
1
1
2
4
2
1
1
2
2
1
1
1
3
1
1
1

86267400
86281890
86004350
86281900
86253020
86197400
86004400

DESCRIPTION
COUPLING, 1/4 ANCHOR W/1" HEX
CONNECTOR, 1/8FPT X 1/4 TUBEQC
ELBOW, SWIVEL, 1/4MPTX1/4TUBE
ELBOW, SWIVEL, 3/8MPTX3/8TUBEQC
JET BODY, MINI PROMAX BODY
JET, MINI PROMAX 9504
NUT, 10-32 HEX NYLOCK
PUMP ASM, 115V 100 PSI W/CONN
PLUG, 9/16 OD BLK NYLON
SCR, 10-32 X 1.25 PPHMS
SCR, 1/4-20 X 5/8 HHCS SS
FITTING, 1/4 TUBE,"Y", QC
TEE, 3/8 MPT X 3/8 TUBE, QC
VALVE ASM, SOLENOID CLP FAMILY
WASHER, 1/4"IDX1.0OD. FLAT SS
WASHER, #10 X 9/16 OD
WASHER, 7/16 X 3/4 X .19RUBBER
NIPPLE, 1/4 CLOSE
NIPPLE, 1/4 FPT QD
ELBOW, 1/4 MPT X 3/8 TUBE, QC
SCR, 10-32 X 3/8 PPHMS SS
OPEN
WIRE, 22" GRN/18 76011 X 76011
HOSE, 3/8 URETHANE X 29"
HOSE, 3/8 NYLON X 6"
HOSE, 1/4 URETHANE X 6"
SCREEN, INTAKE
ELBOW, 1/8NPT STREET
HOSE, 3/8 ID NYL11 YLW X 29

CLIPPER 86038240

SERIAL NO.
FROM

NOTES:

1000167303

5-6

VACUUM SHOE ASSEMBLY

11
7
13

10

2
12

8
6

7
11

5-7

CLIPPER 86038240

VACUUM SHOE ASSEMBLY

REF

PART NO.

PRV NO.

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13

86227350
86234760
86005810
86006790
86275120
86006840
86008130
86258630

05016
27674
57245
70351
70360
70390
73958
85040
OPEN
87013
87074
35171
73955

4
1
4
2
4
4
8
1

ARM, VAC SHOE PARALLEL

COVER, ACCESSORY PORT
NUT, 1/4-20 HEX NYLOCK SS
SCR, 10-32 X 3/8 HHTR W/STAR
SCR, 1/4-20 X.75 PPHMS PHIL
SCR, 1/4-20 X 1 FHCS PLTD
SPACER, 3/8ODX.058WX.2814,CRS
VAC SHOE, 18"

4
8
1
2

WASHER, 1/4 ID X 5/8 OD SS

WASHER, WAVE 3/8ID X3/4D X.125
GASKET, ACCESSORY PORT
SPRING, EXT .38D X2.75L X.055W

86010630
86010700
86003780
86008120

DESCRIPTION

CLIPPER 86038240

SERIAL NO.
FROM

NOTES:

5-8

CONTROL PANEL ASSEMBLY

18

19

4
10

37

46
22
47

38
33
3
16
45

43

2
49

41
1

28
40

39

31
7
21
11

45
44

23

27
42

15

30

24
42
20

6
35

34

C
(SEE PG. 5-1)

36

32
26
12
17
29
5

13

14
48
45
25

5-9

CLIPPER 86308240

CONTROL PANEL ASSEMBLY

REF

PART NO.

PRV NO.

QTY

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

86001240
86001980
86230210
86002010
86240890
86234320
86003130
86003140
86004090
86004100
86004110
86005010
86005790
86273990
86005670
86081530
86277980
86007140
86007200
86256240
86008350
86245950
86005760
86005810
86276510
86226840
86006870
86006620
86279020
86274150
86006710
86010720
86010750
86198480
86238820
86234110
86272840
86256170
86003120
86006830
86005700
86010660
86006410
86092980
86006790
86002870
86232300
86002370
86245040

14020
14700
14832
14942
41181
23679
27823
27824
38285
38286
38287
51114
57153
70067
57040
62766
70330
72130
72162
73505
78418
50996
57116
57245
70672
73307
70406
70127
87026
70105
70235
87086
87100
27371
41351
23086
67147
73169
27817
70386
57104
87025
67381
51319
70351
27417
500018
20035
50279

1
1
1
2
2
1
3
3
2
1
1
2
2
2
2
1
4
2
1
1
3
1
2
4
2
2
9
6
2
4
2
2
2
2
REF
1
1
1
2
1
3
6
2
1
5
1
1
1
1

TERMINAL BLOCK, 115V (3-4-3)

BREAKER, 15A 250VAC 50VDC
BREAKER, 6A VDE CIRCUIT
BOOT, 3/8 CIRCUIT BREAKER
HOUSING, CLP HANDLE PIVOT
CORD ASM, 14/3 X 22" YLW
CONTACT, ELECTRICAL, FLAT
CONTACT, ELECTRICAL, BENT
HANDLE, CLP12 WELDED
HANDLE, CONTROL PANEL FRONT
HANDLE, CONTROL PANEL REAR
LOCK, HANDLE POSITION
NUT, 1/2-13HEXNYLOCK THIN PLTD
SCR, 6-32 X 3/8 PPHMS
NUT, 1/2 NPT CONDUIT
PLATE, CONTROL PANEL, CLP/ADM
SET SCR, 5/16-18 X 1/2 CONE PT
SWITCH, SPST 2-POSITION ROCKER
SWITCH, DPDT3-POSITION ROCKER
STRAIN RELIEF, 1/2 NPT TRUMPET
TRIGGER, SWITCH
LABEL, CONTROL PANEL, CLP/ADM
NUT, 6-32 W/STAR WASHER PLTD
NUT, 1/4-20 HEX NYLOCK SS
SCR, 1/2-13 X 4.75HHCS GR5 PLT
SPRING, COMP .88D X1.4L X.100W
SCR, #10 X 3/4 PPHST TYPE B
SCR, 6-32 X 1/4 PPHMS SS
WASHER, #6 LOCK EXT STAR SS
SCR, 1/4-20 X 1.75 PPHMS SS
SCR, 6-32 X 1.0 PH BLK NYLON
WASHER, M10 X 30 PLTD
WASHER, 3/8 ID INT.LOCK THIN
CLIP, POWER CORD
HARNESS, MAIN CLP/ADM
CORD SET,14/3 SJTW-A X 50' YLW
RING, 2" DIA SPLIT
STRAIN RELIEF, CORD HOOK
CABLE, .06 X 40, 0707, SS
SCR, 10-32 X 1 PPHMS
NUT, 10-32 W/STAR WASHER PLTD
WASHER, 1/4 LOCK EXT STAR SS
RING, 1/4 KLIP
LEVER ASM, CLP HANDLE ADJ
SCR, 10-32 X 3/8 HHTR W/STAR
CORD, 99807 1/8 X 12"
CARD, INSTRUCTION CLP12
CLAMP, 7/16 DIA NYLON UL
LABEL, GROUND SYMBOL

CLIPPER 86308240

SERIAL NO.
FROM

NOTES:

5-10

SOLUTION TANK ASSEMBLY

13

16

10

12
12A
12B
20
15
11
7*

(SEE PG. 5-1)

26
14*
30
29

24*
8

27

19
18

2
1

17*

23*
21*

32
22*

28

5*

(SEE PG. 5-1)

(SEE PG. 5-5)

16
25

5-11

CLIPPER 86038240

SOLUTION TANK ASSEMBLY

REF

PART NO.

PRV NO.

QTY

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

86233140
86233150
86003080
86003090
86235500
86003790
86003920
86281880
86240100
86004340
86240980
86026880

20041
20042
27809
27810
31081
35175
35231
39526
39536
39528
41348
53789

2
1
1
1
1
2
2
1
1
REF
1
1

CLAMP, 2.0" WORM GEAR

CLAMP, 3/8 HOSE (D-SLOT)
COVER, VAC MOTOR
COVER, BELT
ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC
GASKET, TANK TO VAC COVER
GASKET, VAC COVER (CLP FAMILY)
HOSE,1/2 CLEAR X 12
HOSE, 1.5 BLK VAC X 5.0
HOSE ASM, 1.5 BLK VAC X 15.5
HOUSING, VAC MOTOR
VAC MOTOR ASM, CLP FAMILY

12A

86135340

14258

BRUSH SET, 120V 5.7 VAC, AMETEK

12B

86135320

140687

BRUSH SET, 120V VAC, WINDSOR

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

86275690
86032280
86259070
86010650
86007970
86010630
86006580
86233260
86003950
86003960
86003970
86197940
86006600
86260690
86002870
86197920
86234790
86246060

70525
75261
85038
87018
73864
87013
70085
20092
35236
35237
35238
40027
70114
02130
27417
40023
27827
51321

6
1
1
8
1
3
3
1
1
1
1
1
2
1
1
1
1
1

SCR, #10 X 1.0 PPHST TYPE B

TANK, CLP SOLUTION
VENT, COOLING AIR LARGE
WASHER, #10 X 9/16 OD
STRAINER, 3/8 IN. NPT 60 MESH
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 1/2 PPHMS SS DL
CLAMP, 3.5" WORM GEAR
GASKET, TANK, L-F
GASKET, TANK, L-R
GASKET, TANK, RH
HOSEBARB, 3/8MPTX1/2 90D DL
SCR, #10 X 3/4 PPHST TYPE B
HOSE ASSY- FILL HOSE
CORD, 99807 1/8 X 12"
HOSEBARB, 1/2MPT X 3/8 DL
COVER, CLP SOLUTION
LANYARD, .06 X 2.88

31

86026680

75278

TANK ASM, SOLUTION CLP12

32

86233090

20016

CLAMP 1/4 ID HOSE

CLIPPER 86038240

SERIAL NO.
FROM

*
*

NOTES:

SERVICE
ONLY
SERVICE
ONLY

*ITEMS
INCLUDED

5-12

RECOVERY TANK ASSEMBLY

16

15

18
7

11

4
12
8

10

1
14

13
9

12

17
2
6
11B

10B
1B

14B

12

5-13

CLIPPER 86038240

RECOVERY TANK ASSEMBLY

REF

PART NO.

PRV NO.

QTY

1A
1B
2
3
4
5
6
7
8
9
10A
10B
11A
11B
12
13
14A
14B
15
16
17
18

86002400
86002350
86233140
86002930
86003110
86235280
86003630
86003910
86003930
86004200
86004510
86004450
86004500
86006240
86006600
86032290
86001370
86001190
86002870
86242230
86245920
86003330

20064
20002
20041
27670
27816
28060
34351
35230
35232
39353
41391
40019
41390
66227
70114
75262
140408
140133
27417
500009
50993
28061

1
1
1
1
2
1
1
1
2
1
1
1
1
1
6
1
1
1
1
1
1
1

DESCRIPTION
CLAMP, 2.0" WORM GEAR X .312
CLAMP, 2.0 NYLON RATCHET
CLAMP, 2.0" WORM GEAR
CORD, DRAIN PLUG
COVER, REC. TANK
DOME, S/C EXTRACTORS
FLOAT SHUT-OFF
GASKET, DOME
GASKET, PORT COVER
HOSE, 1.5 X 12.0 DRAIN
HOSE, INSERT
HOSEBARB, 1.50 DOUBLE MCHD
HOSE, CAP
PLUG, DRAIN HOSE
SCR, #10 X 3/4 PPHST TYPE B
TANK, CLP RECOVERY
BRKT, HOSE HOOK
BRKT, RECOVERY HOSE MTG
CORD, 99807 1/8 X 12"
LABEL, WARNING
LABEL, CLIPPER MAIN
DOME ASM, CLP FAM

CLIPPER 86038240

SERIAL NO.
FROM
1000083387

NOTES:

1000083387
1000083387

1000083387

5-14

SUGGESTED SPARE PARTS

PART NO. PRV NO. DESCRIPTION
86001150
86001100
86000090
86004570
86004580
86026390
86026940
86003780
86001980
86230210
86007140
86007200
86026880
86007970
86003330
86003630
86006240
86135340
86135320

5-15

12515
11045
09019
44067
44068
65201
84160
35171
14700
14832
72130
72162
53789
73864
28061
34351
66227
14258
140687

BRUSH, 18L X 3.38OD

BELT, 180J6 MICRO-V
BEARING, 1.125ODX.500IDX.375
JET BODY, MINI PROMAX BODY
JET, MINI PROMAX 9504
PUMP ASM, CLP/ADM
VALVE ASM, SOLENOID CLP FAMILY
GASKET, ACCESSORY PORT
BREAKER, 15A 250VAC 50VDC
BREAKER, 6A VDE CIRCUIT
SWITCH, SPST 2-POSITION ROCKER
SWITCH, DPDT3-POSITION ROCKER
VAC MOTOR ASM, CLP FAMILY
STRAINER, 3/8 IN. NPT 60 MESH
DOME ASM, CLP FAMILY
FLOAT SHUT-OFF
PLUG, DRAIN HOSE
BRUSH SET, 120V 5.7 VAC, AMETEK
BRUSH SET, 120V VAC, WINDSOR

CLIPPER 86038240

SERIAL #
FROM

NOTES:
WAS 12302

*
*