ORDER PRODUCT PRODUCT

W101
W102
W103
W104
W105
W106
W107
W108
W109
W110
W111
W112
W113
W114
W115
W116
W117
W118
W119
W120
W121
W122
W123
W124
W125
W126
W127
W128
W129
W130
W131
W132
W133
W134
W135
W136
W137
W138
W139
W140
W141
W142
W143

D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-101
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102

Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Denim
Low waist
Low waist
Low waist
Low waist
Low waist
Low waist
Low waist
Low waist
Low waist

denim
denim
denim
denim
denim
denim
denim
denim
denim

SMV

QUANTITY
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
10
10
10
10
10
10
10
10
10

CAPACITY REQUIRED
(Minutes)
2100
25200
3100
37200
5200
62400
3000
36000
3000
36000
1300
15600
6000
72000
1200
14400
5100
61200
5500
66000
2500
30000
3000
36000
3900
46800
3500
42000
4300
51600
6000
72000
1300
15600
2900
34800
3000
36000
5000
60000
2500
30000
3300
39600
1000
12000
3000
36000
3100
37200
4800
57600
1600
19200
4200
50400
2000
24000
4000
48000
2000
24000
1300
15600
3000
36000
3600
43200
5200
52000
6500
65000
5200
52000
4000
40000
4400
44000
3500
35000
7000
70000
5000
50000
2500
25000

W144
W145
W146
W147
W148
W149
W150
W151
W152
W153
W154
W155
W156
W157
W158
W159
W160
W161
W162
W163
W164
W165
W166
W167
W168
W169
W170
W171
W172
W173
W174
W175
W176
W177
W178
W179
W180
W181
W182
W183
W184
W185
W186
W187
W188

D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-102
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103

Low waist denim

Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Low waist denim
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser
Chino Trouser

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5

3000
3500
7500
4250
3850
3980
4250
2000
3000
5000
3000
3000
1500
4500
1200
8000
7000
2500
3000
4000
2000
4500
3000
1500
2500
3000
2000
2500
1500
3000
3000
3100
4800
2600
2200
3000
3800
2000
1500
3000
3600
4800
2700
5200
3700

30000
35000
75000
42500
38500
39800
42500
20000
30000
50000
30000
30000
15000
45000
12000
80000
70000
25000
30000
40000
20000
45000
34500
17250
28750
34500
23000
28750
17250
34500
34500
35650
55200
29900
25300
34500
43700
23000
17250
34500
41400
55200
31050
59800
42550

W189
W190
W191
W192
W193
W194
W195
W196
W197
W198
W199
W200

D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103
D-103

Chino
Chino
Chino
Chino
Chino
Chino
Chino
Chino
Chino
Chino
Chino
Chino

Trouser
Trouser
Trouser
Trouser
Trouser
Trouser
Trouser
Trouser
Trouser
Trouser
Trouser
Trouser

11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5

4300
3200
3000
3800
2500
3000
3200
2500
4250
3850
3680
4250

49450
36800
34500
43700
28750
34500
36800
28750
48875
44275
42320
48875

CAPACITY AVAILABLE

CAPACITY REQUIRED CAPACITY REQUIRED

(Days)
(Rounded)
5100
4.9411764706
5
5100
7.2941176471
7
5100
12.2352941176
12
5100
7.0588235294
7
5100
7.0588235294
7
5100
3.0588235294
3
5100
14.1176470588
14
5100
2.8235294118
3
5100
12
12
5100
12.9411764706
13
5100
5.8823529412
6
5100
7.0588235294
7
5100
9.1764705882
9
5100
8.2352941176
8
5100
10.1176470588
10
5100
14.1176470588
14
5100
3.0588235294
3
5100
6.8235294118
7
5100
7.0588235294
7
5100
11.7647058824
12
5100
5.8823529412
6
5100
7.7647058824
8
5100
2.3529411765
2
5100
7.0588235294
7
5100
7.2941176471
7
5100
11.2941176471
11
5100
3.7647058824
4
5100
9.8823529412
10
5100
4.7058823529
5
5100
9.4117647059
9
5100
4.7058823529
5
5100
3.0588235294
3
5100
7.0588235294
7
5100
8.4705882353
8
7500
6.9333333333
7
7500
8.6666666667
9
7500
6.9333333333
7
7500
5.3333333333
5
7500
5.8666666667
6
7500
4.6666666667
5
7500
9.3333333333
9
7500
6.6666666667
7
7500
3.3333333333
3

7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
7500
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000

4
4.6666666667
10
5.6666666667
5.1333333333
5.3066666667
5.6666666667
2.6666666667
4
6.6666666667
4
4
2
6
1.6
10.6666666667
9.3333333333
3.3333333333
4
5.3333333333
2.6666666667
6
5.75
2.875
4.7916666667
5.75
3.8333333333
4.7916666667
2.875
5.75
5.75
5.9416666667
9.2
4.9833333333
4.2166666667
5.75
7.2833333333
3.8333333333
2.875
5.75
6.9
9.2
5.175
9.9666666667
7.0916666667

4
5
10
6
5
5
6
3
4
7
4
4
2
6
2
11
9
3
4
5
3
6
6
3
5
6
4
5
3
6
6
6
9
5
4
6
7
4
3
6
7
9
5
10
7

6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000

8.2416666667
6.1333333333
5.75
7.2833333333
4.7916666667
5.75
6.1333333333
4.7916666667
8.1458333333
7.3791666667
7.0533333333
8.1458333333

8
6
6
7
5
6
6
5
8
7
7
8

DELIVERY DATE
3/1/2008
3/8/2008
3/19/2008
3/26/2008
4/2/2008
4/5/2008
4/18/2008
4/21/2008
5/1/2008
5/13/2008
5/19/2008
5/26/2008
6/4/2008
6/12/2008
6/22/2008
7/5/2008
7/8/2008
7/15/2008
7/22/2008
8/2/2008
8/8/2008
8/15/2008
8/17/2008
8/24/2008
9/1/2008
9/12/2008
9/16/2008
9/25/2008
9/29/2008
10/7/2008
10/11/2008
10/14/2008
10/21/2008
10/29/2008
3/3/2008
3/12/2008
3/19/2008
3/25/2008
3/31/2008
4/5/2008
4/15/2008
4/22/2008
4/26/2008

4Days Holiday

D-101
D-102
D-103

Denim Jeans
Low waist denim
Chino trouser

CUTTING SEWING
3
7
3
5
2
8

4/30/2008
5/5/2008
5/16/2008
5/22/2008
5/28/2008
6/3/2008
6/9/2008
6/12/2008
6/16/2008
6/23/2008
6/27/2008
7/1/2008
7/3/2008
7/9/2008
7/11/2008
7/22/2008
8/1/2008
8/5/2008
8/9/2008
8/15/2008
8/18/2008
8/24/2008
3/2/2008
3/5/2008
3/11/2008
3/17/2008
3/21/2008
3/26/2008
3/29/2008
4/4/2008
4/10/2008
4/16/2008
4/25/2008
4/30/2008
5/4/2008
5/10/2008
5/18/2008
5/22/2008
5/25/2008
5/31/2008
6/7/2008
6/17/2008
6/22/2008
7/2/2008
7/10/2008

7/19/2008
7/26/2008
8/1/2008
8/9/2008
8/14/2008
8/20/2008
8/27/2008
9/2/2008
9/10/2008
9/17/2008
9/25/2008
10/2/2008

FINISHING
2
2
1.5

TOTAL

Quantity
12
109530
10
127830
11.5
110300

SAM
SELLING PRICE
MATERIAL COST
LABOR COST
OTHER DIRECT COST

Production Lines
Absenteeism
Line Efficiency
LINE NO.
1(Denim)
2(Denim)
3(Low-waist- denim)
4(Chino trouser)

5
10%
39 to 55%
NO. OF OPERATOR MINUTES/DAY
(Daily Working Hrs*60)
30
480
30
480
32
480
32
480
5
25
480

TOTAL
Available
capacity in
in minutes
hours = =
{(No.
of Quantity
operators/machines
Capacity required
Order
X Style SMVx working days in a month x daily work hou
Capacity required in minutes = Order Quantity X Style
Capacity required in days = Capacity required in minutes / Capacity available per day.

WORKING DAYS IN A MONTH

LINE EFFICIENCY ABSENTEEISM

26
26
26
26
26

40%
40%
55%
45%
39%

king days in a month x daily work hours x 60) absenteeism %} x Efficiency %

city available per day.

10%
10%
10%
10%
10%

y%

CAPACITY AVAILABLE
5184 Slow
5184 Slow
7603 Fast
6220.8 Medium
4212
28403.8