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9 4 6 TRAILER HARNESS
i
BRAKES (BLUE),
(DK. GREEN)
T A I L LIGHTS (BROWN)
TO REAR
BODY W I R I N G
(CONNECTOR I N TRUNK)
E
18
18
18
18
16
16
TAN
LT GREEN
BROWN
BLUE
DK GREEN
YELLOW
18 BROWN
I
6 OK GREEN
-7
16 YELLOW
-I
fB-
TO BRAKES
TO BATTERY
>
>
>
3
l.
12 OK BLUE
10 RED
((I GROUND
,--I4
4 - 1 8
' /-I6
/ A// /
WHITE (GROUND)
BROWN (TAIL LIGHTS)
YELLOW (L.H STOP 6 DIR.)
:::?
MET'RIC
INFORMATION
USE OF METRIC AND CUSTOMARY NUTS,BOLTS AND SCREWS
Some of the 1977 model cars present special service requirements to the technician due to the use of both
metric and customary (inch) type nuts, bolts and screws on the same car. Many are metric and some are
very close in dimension t o customary nuts, bolts and screws in the inch system. Mismatched or incorrect
nuts, bolts and screws can result in damage, malfunction or possible personal injury. Nuts, bolts and screws
removed from the car should be saved for re-use whenever possible. If they are not re-usable, care should be
taken to select a replacement that matches the original.
General Motors Engineering Standards have adopted a portion of the standard metric fastener sizes defined
by S1 (Systeme International). This was done t o reduce the number of sizes used and yet retain the best
strength characteristics in each thread size. For example, the customary 1/4-20 and 1/4-28 screws are
replaced by the metric M6.3 x 1 screw which has nearly the same diameter and 25.4 threads per inch. The
thread pitch is in between the customary coarse and fine thread pitches.
Metric and customary thread notation differ slightly. The difference is illustrated below.
CUSTOMARY
METRIC
Thread Major
Diameter
in Inches
Thread Major
Diameter
in Millimetres
Number of
Threads
Distance
per Inch
Between Threads
in Millimetres
Care should be taken when servicing the car to guard against cross threading or improper retention due to
interchanged metric and inch nuts and bolts.
When obtaining metric or customary nuts, bolts, and screws locally for servicing the cax, care must be
exercised in selecting parts that are equivalent to the original parts in dimensions, strength, and pitch of
threads.
Common metric fastener strength property classes are 9.8 and 10.9 with the class identification
embossed on the head of each bolt. Customary (inch) strength classes range from grade 2 to 8 with
line identification embossed on each bolt head. Markings correspond to two lines less than the
actual grade (i.e. grade 7 bolt will exhibit 5 embossed lines on the bolt head). Some metric nuts will
be marked with single digit strength identification numbers on the nut face. The following figure
illustrates the different strength markings.
GRADE 2
GRADE 5
(GM 2 0 S M )
( G M 280-M)
GRADE 7
( G M 290-M)
GRADE 8
(GM 300-M)
I
MANUFACTURERS
IDENTIFICATION
NUT STRENGTH
IDENTIFICATION
POSIDRIV
SCREW HEAD
IDENTIFICATION MARKS
(4)
I
I
i
1
to get equivalent
number of:
by
Multiply
Mu1ti ply
LENGTH
Inch
Foot
Yard
Mile
ACCELERATION
millimetres (mm)
metres (m)
metres
kilometres (km)
25.4
0.304 8
0.914 4
1.609
AREA
I nch2
~ootlsec~
1nch/sec2
millimetres2 (mm2)
centimetres2 (cm2)
metres2 (m2)
metres2
16 387.
16.387
0.016
0.946
3.785
0.764
Quart
Gallon
Y ard3
0.112 98
1.355 8
newton-metres (N-m)
newton-metres
Horsepower
0.746
kilowatts (kW)
PRESSURE OR STRESS
Inches of mercury
Pounds/sq. in.
33
litres (1)
4
4
4
6
litres
litres
met re s3 (m3)
0.453 6
907.1 8
0.907
3.377
6.895
kilopascals (Wa)
kilopascals
ENERGY OR WORK
BTU
Foot-pound
Kilowatt-hour
MASS
Pound
To n
Ton
metre/sec2 (m/s2)
metre/sec2
POWER
VOLUME
1nch3
0.304 8
0.025 4
TORQUE
Pound-inch
Pound-foot
645.2
6.45
0.092 9
0.836 1
~ o o t ~
yard2
to get equivalent
number of:
by
kilograms (kg)
kilograms (kg)
tonne (t)
1 055.
1.355 8
3 600 000.
or 3 . 6 ~ 1 0 ~
joules (J)
joules
joules (J = one W's)
LIGHT
Foot candle
10.764
FORCE
FUEL PERFORMANCE
Kilogram
Ounce
Pound
newtons (N)
newtons
newtons
9.807
0.278 0
4.448
Mileslgal
Gallmile
TEMPERATURE
OF
-40
t I
-40
O c
98.6
32
40
1
l
20
80
120
kilometres/litre (krn/l)
litres/kilometre (l/km)
VELOCITY
("F-32) f 1.8
Degree Fahrenheit
0.425 1
2.352 7
l
40
37
200
160
1
l
60
80
212
l
100
O c
Miles/hour
1.609 3
kilometres/hr . (km/h)
feet
inches
inches
12
132
in.ches
inches
inches
inches
inches
24
144
264
384
504
624
36
156
2 76
396
516
636
48
168
288
408
528
648
1, 10
20
30
40
50
120
240
360
480
600
252
37 2
492
612
inches
inches
inches
84
204
324
444
564
684
96
216
336
4 56
576
696
108
228
348
468
588
708
feet
1
1
--
60
180
300
420
540
660
72
192
31 2
432
552
672
10
20
30
40
50
MILES TO KI LOMETR ES
7
mile
km
km
km
km
km
km
km
km
km
km
10
20
12.875
11.265
8.047
9.656
1.609
3.219
4.828
6.437
16.093 1 7 . 7 0 3 - 1 9 . 3 1 2 2 0 . 9 2 1 2 2 . 5 3 1 2 4 . 1 4 0 2 5 . 7 5 0 2 7 . 3 5 9 2 8 . 9 6 8
38.624 40.234 41.843 43.452 45.062
32.187 33.796 35,406 37.015
mile
-14.484
30.578 - 1 0
46.671
20
3048.28049.89051.499-53.108-54.71856.32757,936-T
40
50
60
70
80
90
100
<
64.374
80.467
96.561
112.65
128.75
144.84
160.93
65.983 67.593
82.077 83.686
98.170
99.779
114.26
115.87
130.36
131.97
146.45 148.06
162.54
164.15
69.202
85.295
101.39
117.48
133.58
149.67
165.76
70.811
86.905
103.00
119.09
135.19
151.28
167.37
72.421
88.514
104.61
120.70
136.79
152.89
168.98
74.030
90.123
106.22
122.31
138.40
154.50
170.59
75.639
91.733
107.83
123.92
140.01
156.11
172.20
77.249
93.342
109.44
125.53
141.62
157.72
173.81
78.858
94.951
111.04
127.14
143.23
159.33
175.42
40
50
60
70
80
90
100
KILOMETRES TO MILES
I
km
mil
mil
mil
mil
mil
mil
mil
mil
mil
mil
6.214
12.427
18.641
24.855
31.069
37.282
43.497
49.711
55.924
62.138
0.621
6.835
13.049
19.263
25.477
31.690
37.904
44.118
50.332
56.545
62.759
1.243
7.457
13.670
19,884
26.098
32.311
38.525
44.739
50.953
57.166
63.380
1.864
8.078
14.292
20.506
26.720
32.933
39.147
45.361
51.575
57.788
64.002
2.486
8.699
14.913
21.127
27.341
33.554
39.768
45.982
52.196
58.409
64.623
3.107
9.321
15.534
21.748
27.962
34.175
40.389
46.603
52.817
59.030
65.244
3.728
9.942
16.156
22.370
28.584
34.797
41.011
47.225
53.439
59.652
65.866
4.350
10.562
16.776
22.990
29.204
35.417
41.631
47.845
54.059
60.272
66.486
4.971
11.185
17.399
23.613
29.827
36.040
42.254
48.468
54.682
60.895
67.109
5.592
11.805
18.019
24.233
30.447
36.660
42.874
49.088
55.302
61.515
67.729
--
10
20
30
40
50
60
70
80
90
100
km
--
10.20
30
40
50
60 ,
70,
80
90
100
U .S.
!3a 1
10
20
30
40
50
60
70
80
90
100
U.S.
37.8543
75.7085
113.5528
151.4171
189.2713
227.1256
264.9799
302.8342
340.6884
378.5427
3.7854
41.6397
79.4940
117.3482
155.2025
193.0568
230.9110
268.7653
306.6196
344.4738
382.3281
7.5709
45.4251
83.2794
121.1337
158.9879
196.8422
234.6965
272.5507
310.4050
348.2593
386.1135
1 1.3563
49.2105
87.0648
124.9191
162.7734
200.6276
238.4819
276.3362
314.1904
352.0447
389.8990
15.1417
52.9960
90.8502
128.7045
166.5588
204.4131
242.2673
280.1216
31 7.9759
355.8301
393.6844
gal
-30.2834 34.0638
68.1377 71.9231
10
105.9920 109.7774 20
143.8462 147.6316 30
181.7005 185.4859 40
219.5548 223.3402 50
257.4090 261 .I945 60
295.2633 299.0487 70
333.1176 336.9030 80
370.9718 374.7573 90
408.8261 412.6115 100
G A L L O N S (IMP.) T O LITRES
f
IMP
31.821 7
77.2813
122.7409
168.0005
213.6601
259.1 197
304.5793
350.0389
395.4985
440.9581
486.41 77
36.3677
81.8275
127.2869
172.7465
218.2061
263.6657
-309.1253
354.5849
400.0445
445.9041
490.9637
40.9136
86.3732
131.8328
177.2924
222.7520
268.21 16
313.67 12
359.1308
404.5904
450.0500
495.5096
gal
-4.5460
9.091 9 13.6379 18.1838 22.7298 27.2758
10
45.4596 50.0056 54.5515 59.0975 63.6434 68.1894 72.2354
20
90.91 92 95.4652 100.0111 104.5571 109.1030 113.6490 118.1950
30 136.3788 140.9248 145.4707 150.0167 154.5626 159.1086 163.6546
40 1 181.8384 186.3844 190.9303 195.4763 200.0222 ,204.5682 209.1 142
50 227.2980 23 1.8440 236.3899 240.9359 245.48 18 1250.0278 254.5738
60 272.7576 277.3036 281 3495 286.3955 290.9414 295.4874 300.0334
70 318.21 72 322.7632 327.3091 331.8551 336.4010 340.9470 345.4930
80 363.6768 368.2223 372.7687 377.3147 381.8606 386.4066 390.9526
90 409.1 364 41 3.6824 41 8.2283.422.7743 427.3202 431.8662 436.41 22
100 454.5960 459.1 420 463.6879 468.2339 472.7798 477.3258 481.871 8
IMP
gal
-1020
30
40
50
60
70 8090 100
- -
POUNDS TO KILOGRAMS
KILOGRAMS TO POUNDS
kPa
lb/in2
lb/in2
lb/io2
lb/in2
lb/in2
lb/in2
lb/in2
lb/in2
lb/in2
(blinb
.I450
.2901
10
1.4504 1
.
5
9
5
4
1
.
8
8
5
5
1
-
.4351
-'
20
2.9007 [ 3.0458 ,3.1908(
30 1 4.3511 1 4.4961 1 4.6412 1
40 ( 5.80151 5.9465 1 6.09161
50
7.2518 1 7.3969 1 7.5419
60
8.7022 ( 8.8473 1 8.9923
70 10.1526 10.2976 10.4427
80 11.6030 11.7480 118930
90 1 13.0533 1 13.1984 1 13.3434 1
100 1 14.5037 1 14.6487 1 14.79381
.7252
.8702 1.0153
1 .I603 1.3053
2.3206 2.4656 2.6107'
4.0610 4.2061
3.3359 3.4809 3.6259 1 3.7710 1 3.9160
4.7862 4.9313 5.0763 ( 5.2213 1 5.3664 1 5.5114 5.6564
6.2366 6.3816 6.5267 6.6717 1 6.81671 6.9618 7.1068
7.6870 7.83mP, 7.9770-,--8.1221
1- 8.2671 ' 8.4121 8.5572 1
'
9.1373 9.1824 9.4274 9.5724 1 9.7175
9.8625 10.0076
10.5877 10.7327 10.8778 11.0228 1 11.1678 71.3129 11.4579
12.0381 112.1831 12.3281 12.4732 112.6182 12.7633 12.9083
13.4884 13.6335 1 13.7785 1 13.9236 14.0686 14.2136 1 14.3587
14.9388 15.0838 ) 15.2289 ) 15.3739 15.5190 15.6640 1 15.8090
POUND FEET TO
.-
--
10
20
30
40
5060
70
80
90
100
NEWTON-METRES
1
ft-lb
1
I
.5801 1
kPa
10
20
30
40
50
60
70
80
90
100
N .m
N .m
N-m
N .rn
N .rn
N.rn
N-m
N.m
N .m
ft-lb
N -m
I
--
10
20 '
30 '
40
50
60
70
80
90
100
-7
Decimal
Metric
In.
MM .
Fractions
Decimal
Metric
In.
MM.