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MECHANICAL ENGINEERING
MANIPAL UNIVERSITY JAIPUR
PHOTO
NAME: ___________________
BATCH: __________________
ROLL NO: _______________
REGISTER NUMBER: ______________________
MUJ/ME1532
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Page No.
Manual
Marks
Observation
Marks
Signature
of
Faculty
Measurement of lengths,
heights, diameters by
Height Gauge
Measurement of lengths,
heights, diameters by
Vernier Calipers
Introduction and
Measurement with Slip
Gauge
Composite Error
measurement from
Parkinson Gear Tester
Measure the Major,
Minor and Effective
diameter of external
parallel screw threads
using Floating Carriage
Micrometer.
Measurement of screw
thread using tool makers
microscope
Measurement using
Profile Projector
Experiment to determine
area of irregular surface
by planimeter
Introduction and
Measurement with
Optical Comparator
(Least Count 0.002 mm)
Measurement WITH Gear
roller Tester
To Perform Calibration
test of Pressure Gauge
Introduction to GO and
NO-GO plug gauges
Introduction to
thermocouple
temperature measurement
procedure
Introduction and
Measurement with Screw
Thread Micrometer
TOTAL MARKS
Final internal marks awarded (out of 60)
EXPT. NO.:
DATE:
Procedure1. Place the object and the vernier height gauge on the surface plate.
2. Note the value on the scale when the moving jaw is touching the bottom of the
object.
3. Take the moving /sliding jaw to the top of the object and note down the value
on the scale.
4. The difference between 3&2 will give the height of the object.
ObservationS.No.
Result-
Precautions-
1. The height gauges should be kept in their case when not in use.
EXPT. NO.:
DATE:
Vernier Caliper
Table:S.No.
Measurement in (mm)
2. The external jaws should then be brought together until they touch and the zero button
should be pressed.
3. The material to be measured is placed between the external jaws and they are carefully
brought together.
4. The locking screw is tightened so that the jaws do not move apart.
5. The digital display can then be read.
6. The distance can be read by in metric and imperial by pressing the inch/mm button.
EXPT. NO.:
DATE:
Observation table-
Result:-
Precautions1. The surface of gauge must be covered with natural petroleum jelly or some anticorrosive
to avoid rusting.
2. The gauges should be used under controlled condition of temperature.
3. Wringing of gauges should be done without applying undue pressure to avoid damage
to the surface.
4. Never drop slip gauges.
5. Never strike slip gauges with other metallic objects.
6. Use minimum number of gauges for building up size combination.
EXPT. NO.:
DATE:
Result:-
Precautions:1. Keep the instrument away from acid vapors ,oil, dust.
2. Keep the instrument clean & apply petroleum jelly over the surface when it is not used.
3. When required clean it with tissue paper & petrol, just before use.
EXPT. NO.:
DATE:
rotate needle in dial by 10mm with setting its scale zero at needle position and make digital
micrometer to zero by pressing button.
3. Put master in between centers and make dial needle to zero by moving micrometer.
Take the reading on micrometer as RS.. Similarly replace master with a threaded work piece
again second reading is taken as R
4. Hang the required set of prisms (from Appendix-1 according to pitch of work piece)
on the hooks provided on both sides of standard. Take the reading on micrometer and zero
indicator in such a way that portion of prism touches master and flat portion of prism is on
micrometer & zero indicator.
5. Take reading for master as RP and work piece as Rq on micrometer as needle on dial
indicating zero.
6. Now place two small wires or cylinders in place of prism. The wires should be
chosen so that, when placed between the threads, they should contact about halfway down the
flanks. Suitable sizes of these cylinders for various threads are given atAppendix-1
7. Take the readings for master as RW and work piece as ROW on micrometer as needle on dial
indicating zero.
Calculation1. Two Wire MethodThe effective diameter of a screw thread may be ascertained by placing two wires or rods of
identical diameter between the flanks of the thread, and measuring the distance over the
outside of these wires. The effective diameter is then calculated as
E=T+P
Where T= Dimension under the wires =M2d
M=dimension over the wires, d= diameter of each wire
The wires used are made of hardened steel to sustain the wear and tear in use. These are given
a high degree of accuracy and finish by lapping to suit different pitches. Dimension T can also
be determined by placing wires over a standard cylinder of diameter greater than the diameter
under the wires and noting the reading R1 and then taking reading with over the gauge, say
R2.
Then T=S(R1R2).
P=It is a value which depends upon the diameter of wire and pitch of the thread.
If P= pitch of the thread, then
P= 0.9605p1.1657d (for Whitworth thread).
P= 0.866pd (for metric thread).
To give the effective diameter, The expression for the value of P in terms of p (pitch), d(diameter
of wire) and x (thread angle) can be derived as follows:
In Fig. since BC lies on the effective diameter line
BC= pitch= p
OP= (d cosec x/2)2
PA=d (cosecx21) 2
PQ=QC cot x2=p4 cot x2
AQ=PQAP=(p cot x2)4 d (cosec x2 1)2
AQ is half the value of P
.. P value=2AQ =p2 cot x2 d (cosecx21)
Two wire method can be carried out only on the diameter measuring machine described for
measuring the minor diameter, because alignment is not possible by two wires and can be
provided only by the floating carriage machine. In the case of three wire method, two wire, on
one side help in aligning the micrometer square to the thread while the third placed on the other
side permits taking of readings.
2. Three Wire MethodThis method of measuring the effective diameter is an accurate method. In this three wires or
rods of known diameter are used; one on one side and two on the other side This method
ensures the alignment of micrometer anvil faces parallel to the thread axis. The wires may be
either held in hand or hung from a stand so as to ensure freedom to the wires to adjust
themselves under micrometer pressure.
M=distance over wires E=effective diameter
r=radius of the wires d=diameter of wires
h =height of the center or the wire or rod from the effective
x=angle of thread.
AD = AB cosec x2 = r cosec x2
H = DE cot x2 = p2 cot x2
CD = H = p4 cot x2
H = ADCD
r = cosec x2 p4 cot x2
Distance over wires=M = E+2h+2r
= E+2(r cosec x2 p4 cot x2)+2r
= E+2r (l+cosecx2 ) p2 cot x2
or M = E+d (1+cosec x2) p2 cot x2
(since 2r = 0 )
(i) In case of Whitworth thread:
X = 55, depth of thread = 0.64 p, so that
E= D0.64 p and cosec x2 = 2.1657
Cot x2 = 1.921
M = E+d(1l+cosec x2) p2 cot x2
= D0.64p+d(1+2.1657)p2(1.921)
= D+3.1657d1.6005p
M = D+3.1657d1.6p
Observation table-
Result:-
EXPT. NO.:
DATE:
PrincipleA ray of light from a light source is reflected by a mirror through 90 It then passes through a
transparent glass plate (on which flat parts may be placed). A shadow image of the outline or
counter of the workspaces passes through the objective of the optical head and is projected by a
system of three prisms to a ground glass screen.
Observations are made through an eyepiece. Measurements are made by means of cross lines
engraved on the ground glass screen. The screen can be rotated through 360; the angle of
rotation is read through an auxiliary eyepiece.
Thread Angle-
Observation table-
Result:-
EXPT. NO.:
DATE:
Source of light
Collimating or condensing lens
Projection lens
Ground glass.
The illumination system consists of a light source. Light from the lamp passes through a system
of lenses called achromatic condenser. The parallel beam of light from the condenser is
transmitted to the illumination mirror which bends it vertically upward through the class stage
plate in the worktables of the projector.
Projection system consists of projection lens, roof prism, a pair of image reflectors and screen.
Magnification of projector can be adjusted by changing projection lens assembly. The light
travels past the object to the projection lens, from which its passes upwards to roof prism.
Function of roof prism is to direct the beam of light horizontally towards the back of the
projector to assist the projection of image so that its aspects as presented to the observer are
correct. From roof prism light passes to two optically flat reflectors which change the direction
of beam of light and direct it horizontally to the screen.
Illumination section: For contour examination transmitted light [DIA-Diascopic] and for
surface examination indirect light [EPI-Epidoscopic].
IMPORTANT: -
1) For corrects measurement object should be kept perfectly horizontal and perfectly
focused on the screen.
2) For surface examination EPI lamp should be kept very close to the object and it
should make minimum possible angle with the lens tube.
3)
OBSERVATION TABLE :1) Measurement of bore diameter
Trail.
No.
1
2
3
Initial
reading
(mm)
COREDIA
Final
Difference
reading
(mm)
(mm)
Initial
reading
(mm)
3) Comparison
Basic size:
Tolerance:
Object no
1
2
3
4
5
6
Conclusion (Reject
/Accepted/Rework)
PITCH
Final
reading
(mm)
Difference
(mm)
7
8
EXPT. NO.:
DATE:
Planimeter
We have three mechanical types of Planimeters:
Polar
Linear
Hatchet Planimeter
All Planimeter work on the same principle. There is a linkage, at one end is a pointer and the
other is fixed for a polar planimeter and is restricted for a linear. The pointer is traced along the
perimeter of the area of the shape is indicated on a scale.
ProcedureThere is a wheel attached to planimeter which rolls when the movement of the pointer is
perpendicular to the axis of the wheel so, this movement is recorded.It will skid when the
movement of the wheel is parallel to the axis so, this movement is ignored. That means that
planimeter measures the distance which is traveled by the rolling of the wheel. Area of the shape
is proportional to the nos. of turns through which the measuring wheel turns. In order to find out
the area, all you have to do is to trace the perimeter of the area on the map, and note down the
reading. To get more accurate results one should be skilled in tracing the exact perimeter of the
shape. You can convert the area to the field area using the scale of the map.
Result:-
Scale * Area
EXPT NO:
DATE:
COMPARATORS
Optical Comparator
Procedure1. To start place a master gauge block nearest to the sizes of work piece under test on the work
base of the comparator.
2. Switch on the light source at the top of the comparator unit.
3. Using knob provided at the top of the vertical slide, bring the unit downwards until the plunger
comes in contact with the master /work piece
4. When the plunger in contact and with little initial pressure on it, a image of cross wire appears
at bottom of the illuminated scale on the front of the comparator unit.
5. Planning master under plunger set the cross wire at 0 (zero) position at the center of the
scale
6. This scale has division marked as 0.02mm up to 0.1 mm above and below zero marking
7. Now smoothly slide work piece under the plunger so that cross defect. If the work piece is so
of lower size than master cross moves below zero mark that is - side and if larger then above
zero mark that is ++ side
8. Scale marking to which horizontal line of cross is coinciding indicates difference in size from
that of master.
Observation tableS.no.
1
2
Variation
The core moves up or down, the induced voltage of one secondary coil increases while that of
other decreases the output voltage which is modulated, is the difference of the two, since
secondarys are in opposition. The output is proportional to the displacement of the iron core.
The features of LVDT are:
1) Due to no physical contact between the core and coil its mechanical components do not
wear out: as a result the friction is absent and true infinite resolution with no hysteresis is
obtained.
2) The small core mass and the lock of friction enhance response capabilities for dynamic
measurements, and thus it becomes very suitable for taking measurement for on-line
machining.
3) Further as it is not affected by overload, its reliability is high.
Result:Precautions1. When the instruments is not in the use , cover it by plastic cover.
2. Keep the instrument away from acid vapors ,oil, dust
3. Do not touch the screen glass, worktable glass, lenses, mirrors, by naked hand to avoid the
finger.
4. Clean the work table glass by tissue paper and coiling.
5. Always keep the instruments clean and dry
6. Handle Micrometer Gently.
EXPT. NO.:
DATE:
Run Out
Depth (mm)
Results: -
Precautions1. Keep the instrument away from acid vapors ,oil, dust.
2. Keep the instrument clean & apply petroleum jelly over the surface when it is not used.
3. When required clean it with tissue paper & petrol, just before use.
EXPT. NO.:
DATE:
Pressure gauge
ProcedureCalibration consists of two parts
Full scale adjustment (steps 1 5)
Verification of linearity (step 6 - 7)
This procedure assumes the user has a comparator-type pressure reference, and can generate the
required pressures accurately. It also assumes that the user is familiar with pressure gauge safety
and testing recommendations in ASME B40.1
UUT refers to the Unit Under Test (the gauge being calibrated).
REF refers to the reference gauge.
100% refers to 100% of gauge scale; 10% refers to 10% of gauge scale; etc.
Result:-
REF READING
EXPT. NO.:
DATE:
shaft size) and conversely a NO GO represents the minimum material condition (i.e. maximum
hole size or minimum shaft size)
Plug gaugesPlug gauges are the limit gauges used for checking holes and consist of two cylindrical wear
resistant plugs. The plug made to the lower limit of the hole is known as GO end and this will
enter any hole which is not smaller than the lower limit allowed. The plug made to the upper
limit of the hole is known as NO GO end and this will not enter any hole which is smaller than
the upper limit allowed. The plugs are arranged on either ends of a common handle.
No Go Limit: This designation is applied to that limit of the two limits of size which
corresponds to the minimum material condition. i.e. the lower limit of a shaft and the upper limit
of a hole. No Go gauge should check only one part or feature of the component at a time, so
that specific discrepancies in shape or size can be detected. Thus a separate No Go gauge is
required for each different individual dimension.
EXPT. NO.:
DATE:
INTRODUCTION TO THERMOCOUPLES
AIM:To Measure Temperature with Thermocouple
Fundamental laws
Seebeck Voltage When two dissimilar metals are joined at one end, an electrical potential called
the Seebeck voltage is generated, which changes proportionally to changes in the temperature
at the joint.
Where is called the Seebeck coefficient which is, in general, a nonlinear function of
temperature.
A. Law of Intermediate MetalsThe introduction of a third metal (Metal C) between two other dissimilar metals (Metal A and B)
will yield the same Seebeck voltage, VAB, obtained by removing Metal C, if all the joints are at
the same temperature.
Let the meter reading be V (in millivolts) and TCJ (cold junction temperature) be measured in
0
C. Then the temperature T can be found by using the following equations:
Experimental Setup
Reading Table:S.No.
Result:-
Temp.
EXPT. NO:
Effective diameter
(mm)
4
Average
Result:-