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5COW423700 REV_E
II
CONTENTS
1.
SAFETY...................................................................................................................... 1
1.1 Safety instructions....................................................................................................... 1
1.2 Specified applications ................................................................................................. 1
1.3 Safety notes on the equipment operation ................................................................... 1
2.
DRAWING .................................................................................................................. 2
2.1 OTI/WTI/eOTI/eWTI .................................................................................................... 2
2.2 Bulbs ........................................................................................................................... 4
3.
OPERATING PRINCIPLE .......................................................................................... 5
3.1 Oil temperature indicator (OTI) Oil temperature indicator with digital and analog
output (eOTI) .................................................................................................................... 5
3.2 Winding Temperature Indicator (WTI) Winding Temperature Indicator with digital
and analog output (eWTI) ................................................................................................. 5
3.3 Outputs ....................................................................................................................... 6
3.4 Technical features....................................................................................................... 6
3.5 Tests ........................................................................................................................... 7
4.
INSTALLATION.......................................................................................................... 8
4.1 Flange connection....................................................................................................... 8
4.1 Elastic Suspension (optional) ...................................................................................... 8
5.
ELECTRICAL CONNECTION .................................................................................... 9
5.1 Wiring diagrams .......................................................................................................... 9
5.1.1 OTI eOTI (2 , 4 contacts) ................................................................................... 9
5.1.2 WTI eWTI (2 , 4 contacts) ................................................................................. 9
5.1.3 Pt100 .................................................................................................................... 9
5.2 Micro switches and PT100 (optional) ........................................................................ 10
5.2.1 Setting ................................................................................................................. 10
5.3 T calibration for thermal Image (WTI / eWTI).......................................................... 11
5.4 eOTI/eWTI adding terminals ..................................................................................... 11
6.
OPERATION AND MAINTANENCE ........................................................................ 12
6.1 Operation and maintenance...................................................................................... 12
6.2 Storage ..................................................................................................................... 12
APPENDIX A: MODBUS COMMUNICATION................................................................... 13
A1: MODBUS register ..................................................................................................... 13
A1.1 MODBUS address ............................................................................................... 14
APPENDIX B: I2-T CURVES .......................................................................................... 15
B1: Example: how to utilize the curve ............................................................................. 15
B2: Nominal CT current: 1 A ........................................................................................... 16
B3: Nominal CT current: 1.5 A ........................................................................................ 17
B4: Nominal CT current: 2 A ........................................................................................... 18
B5: Nominal CT current: 4 A ........................................................................................... 19
B6: Nominal CT current: 5 A ........................................................................................... 20
1. SAFETY
1.1 Safety instructions
Make sure that any personnel installing and operating the thermometers:
- Are technically qualified and competent.
- Fully comply with these assembling instructions.
Improper operations or misuse could cause danger to:
Life and limb.
To the equipment and other assets of the operator.
To the equipment proper, function.
Safety instructions in this manual are shown in three different forms to emphasize
important information.
WARNING
This information indicates particular danger to life and health. Disregarding such a warning can lead to
serious or fatal injury.
CAUTION
This information indicates particular danger to equipment and/or other property of the user. Serious or fatal
injury cannot be excluded.
NOTE
This note gives important and specific information concerning the equipment.
WARNING
All relevant fire regulation must be strictly observed.
2. DRAWING
2.1 OTI/WTI/eOTI/eWTI
The dimensions of the following drawings are valid for the devices (with connection flange)
-
Fig. 1
2.2 Bulbs
Fig. 2
Fig. 3
3. OPERATING PRINCIPLE
3.1 Oil temperature indicator (OTI) Oil temperature indicator with digital and
analog output (eOTI)
These devices are designed to measure the temperature of the insulating oil inside of
power transformer tanks. Its possible to fit up to 5 change-over micro switches suitable to
control cooling equipments and protection circuits of transformer (alarm and trip).
The bulb of thermometer detects the transformer oil temperature variations generating a
contraction or expansion of the capillary connected to the pointer shaft. The adjustable
switching system connected to the pointer shaft provide the desired alarm/trip signals.
The electronic version of this kind of device, reading the signal from a PT100, give like
available:
- Analogue output 4-20 mA
- Modbus RTU communication (optional)
3.3 Outputs
STANDARD CONFIGURATION
STANDARD
(OTI)
STANDARD
(WTI)
OPTIONS
(eOTI-eWTI)
PT100
MICRO-SWITCHES
MICRO-SWITCHES
ANALOG OUTPUT
4-20
mA
(Maximum resistance: 450 Ohm)
PT 100 port
Table 2
Voltage
125 VAC
250 VAC
30 VDC
50 VDC
75 VDC
125 VDC
250 VDC
3.5 Tests
Description
Measuring tolerance test and commutation tolerance test
Measuring tolerance test and commutation tolerance test
Leakage test
IP degree
Vibration test
REFERENCE STANDARD
EN50216-11
JB6302 JB8450
EN50216-11
EN 60259
EN 60721-3-4 class 4M4
CEI EN 60068-3-3 (class 0,
level II)
Seismic test
Climatic test
Dry heat test (60C 50%RH)
Dry heat test (40C 93% RH)
Damp heat, steady state
Cold test
Damp heat, steady state
Damp heat cyclic
EMC
Fast transient/burst immunity test
Immunity to Conducted disturbances
Electrostatic discharge
Surge immunity test
Magnetic field immunity test
Immunity test
EN 60068-2-2 cl.6
EN 60068-2-2 cl.6
EN60668-2-78 cl7 and 9
EN 60068-2-1 cl.6
EN60668-2-78 cl7 and 9
IEC 60068-2-30
IEC 61 000-4-4
IEC 61 000-4-6
IEC 61 000-4-2
IEC 61 000-4-5
IEC 61 000-4-3
IEC 61 000-6-2
IEC 61 000-6-4
(EN 55022)
EN61000-4-8
IEC 61 000-3-2
IEC 61 000-3-3
EN 61000-4-11
Emission standard
Power-frequency magnetic field
Harmonic current emission
Voltage fluctuations and flicker
Micro-interruption and voltage variations
Table 4
4. INSTALLATION
CAUTION
The operating and the installation requirements described in this manual must be strictly following. If not,
the device can be damaged or a malfunction can occur.
Fig. 4
Fig. 5
Fig. 6
Fig. 7
5. ELECTRICAL CONNECTION
CAUTION
Qualified and skilled personnel trained in the applicable health and safety regulations of the relevant country
should only perform electrical connections.
WARNING
Dangerous electrical voltages!
It is imperative to deactivate the power supply during wiring of the device.
CAUTION
During the terminal box assembly, use caution not to damage the OR gasket (Fig.15/C). If this occurs, it
must be substituted.
If you do not use all the cable glands, pay attention to close the free cable gland with a plug with gasket.
5.1.3 Pt100
1. Removing of the terminal box cover: by unscrewing the four stainless steel captive
screws.
2. Cables layout: the numerations 1, 2, 3, 4, 5 indicate the micro switches progress:
red, blue, green, yellow, white pointer.
3. On the terminal board is written the cables layout for the different micro switches
utilizing the abbreviations:
C = common
NO = normally open
NC = normally closed
5.2.1 Setting
CAUTION
During the glass/polycarbonate lens removal, use caution not to damage the OR gasket. If this occurs, it
must be replaced.
If you do not use all the cable glands, pay attention to close the free cable gland with a plug with gasket.
10
Terminal
numbers
SUPPLY VOLTAGE 24 V DC
ANALOG OUTPUT (4-20 mA)
COMMUNICATION PORT RS-485
(MODBUS communication)
Optional Pt100
1(-) 2(+)
6(+) 7(-)
3(A+) 4(B-)
Table 5
ABb
11
6.2 Storage
The devices can be handled without any tools. Handle the device with care.
The thermometers must be stored in the original packing and in a dry place with
temperature in the range -1040C (14104 F).
Upon receiving the device, please check:
The outer surface of the packaging to ensure that it is intact
That there are no breakages
If damages are found, please contact COMEM and provide the information from the
shipping list and the serial number.
12
Operation
Notes
Operation for monitoring
0x2000
0x2001
0x2002
0x2003
0x2004
0x2005
0x2006
0x2007
0x200A
R
R
R
R
R
R
R
R
R
Pt100 value
Electronic board switched on time (minutes)
Electronic board switched on time (days)
Max Pt100 value of the current day
Min Pt100 value of the current day
Daily blackout number
Max scale value
Min scale value
Software version
Data logging
0x2100
0x2101
0x2102
0x2103
0x2104
0x2105
R
R
R
R
R
R
0x2134
0x2135
0x2136
0x2137
0x2138
0x2139
R
R
R
R
R
R
0x215C
0x215D
0x215E
0x215F
R
R
R
R
Event Log
0x2300
0x2301
R
R
0x2303
0x2304
0x248D
0x248F
0x2490
R
R
R
Table 6
Fig. 9
ADDRESS
eOTI
ADDRESS
eWTI
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
96
Table 7
14
DT = 31 C
CT nominal current = 2A
Enter in the graph with the known DT, it is possible to define the I2 (Fig. C)
Fig.C
I2 = 1.2 A
Rotate the potentiometer knob until the ammeter reading is 1.2 A
15
1A
Gradient (C)
Stainless steel well
15
35
53
Gradient (C)
Brass well
14
33
50
0.3
0.5
0.8
1.0
Notes:
-
16
1.5 A
Gradient (C)
Stainless steel well
16
37
55
76
96
Gradient (C)
Brass well
17
36
53
73
92
0.3
0.5
0.8
1.0
1.2
1.4
Notes:
-
17
2A
Gradient (C)
Stainless steel well
16
23
31
44
59
69
Gradient (C)
Brass well
15
21
28
41
57
66
0.4
0.5
0.8
1.0
1.2
1.5
1.8
2.0
Notes:
-
18
4A
Gradient (C)
Stainless steel well
13
20
28
38
49
63
Gradient (C)
Brass well
12
19
27
37
47
60
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
Notes:
-
19
5A
Gradient (C)
Stainless steel well
14
20
26
34
42
51
Gradient (C)
Brass well
12
17
23
30
38
47
Heating current I2
(A)
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
Notes:
-
20
21