M0071122 (en-us)

15 September 2016

Tool Operating Manual

Important Safety Information

i06667026

NEHS1259: 469-7632 Swing

Gearbox Lifting Tool for 60156090 Hydraulic Mining Shovel
SMCS Code: 0629; 7000

Caterpillar Products
All Machines

Table of Contents
Introduction ...........................................................1
Literature Information .............................................2
Safety Section....................................................2
General Information Section................................2
Operation Section...............................................2
Maintenance Section ..........................................2
Safety Section .......................................................2
General Hazard..................................................2
Information ........................................................2
Crushing Prevention and Cutting
Prevention........................................................3
Safety Icon Nomenclature ...................................3
Personal Protection/Important
Information ...................................................3
Hazard Avoidance...........................................3
Contact Information ............................................3
General Information Section ...................................4
Introduction........................................................4
References ........................................................4
Specifications.....................................................5
Nomenclature ....................................................5
Operation Section...............................................7
Operation .......................................................7
Inspection and Maintenance................................8
Inspection.......................................................8
Cleaning.........................................................8
Storage ..........................................................8
Disposal .........................................................8
............................................................................8

Illustration 1

g02139237

Think Safety

Most accidents that involve product operation,

maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An
accident can often be avoided by recognizing
potentially hazardous situations before an accident
occurs. A person must be alert to potential hazards.
This person should also have the necessary training,
skills, and tools to perform these functions properly.
Improper operation, lubrication, maintenance, or
repair of this product can be dangerous and
could result in injury or death.
Do not operate, perform lubrication, maintenance,
or repair on this product until you have read and
understood the operation, lubrication,
maintenance, and repair information.
Safety precautions and warnings are provided in this
manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to
you or to other persons.
The hazards are identified by the Safety Alert Symbol
and followed by a Signal Word such as
DANGER,WARNING, or CAUTION. The Safety
Alert WARNING label is shown below.

Introduction

A non-exhaustive list of operations that may cause

product damage are identified by NOTICE labels on
the product and in this publication.

European Union Compliant, CE Marked

Operation Section

Caterpillar cannot anticipate every possible

circumstance that might involve a potential
hazard. The warnings in this publication and on
the product are therefore, not all inclusive. If a
tool, procedure, work method, or operating
technique that is not recommended by Caterpillar
is used, the operator must be sure that the
procedures are safe. The operator must also be
sure that the product will not be damaged or
made unsafe by any unspecified procedures.

The Operation Section is a reference for the new

operator and a refresher for the experienced operator.
Photographs and illustrations guide the operator
through correct procedures for using the tool group.
Operating techniques outlined in this publication are
basic. Skill and techniques develop as the operator
gains knowledge of the service tool and tool
capabilities.

The information, specifications, and illustrations in

this publication are based on information that was
available at the time that the publication was written.
The specifications, torque, pressures,
measurements, adjustments, illustrations, and other
items can change at any time. These changes can
affect the service that is given to the product. Obtain
the complete and most current information before you
start any job.

Maintenance Section
The Maintenance Section is a guide to tool
inspection, cleaning, storage, and tool disposal.

Safety Section

When replacement parts are required for this

product, Caterpillar recommends using Cat
replacement parts or parts with equivalent
specifications including, but not limited to
physical dimensions, type, strength, and material.

General Hazard

Literature Information
This manual contains safety information, operation
instructions, and maintenance information and should
be stored with the tool group.
Some photographs or illustrations in this publication
may show details that can be different from your
service tool. Guards and covers might have been
removed for illustrative purposes.
Continuing improvement and advancement of product
design might have caused changes to your service
tool, which are not included in this publication.

Illustration 2

Whenever a question arises regarding your service

tool or this publication, consult Dealer Service Tools
(DST) for the latest available information.

g00702020

Information
Wear a hard hat, protective glasses, and other
protective equipment, as required. Do not wear loose
clothing or jewelry that can snag on controls or on
other parts of the equipment. Make sure that all
protective guards and all covers are secured in place
on the equipment.

Safety Section
The Safety Section lists basic safety precautions.
Read and understand the basic precautions listed in
the Safety Section before operating or performing
maintenance and repair on this service tool.

Know the appropriate work site hand signals and the

personnel that are authorized to give the hand
signals. Accept hand signals from one person only.

General Information Section

Obey all local regulations for the disposal of liquids.

The General Information Section describes tooling

functions and features. This section provides useful
information on individual parts, extra tooling, and
resources.

Do not allow unauthorized personnel on the

equipment.
Unless you are instructed otherwise, perform
maintenance with the equipment in the servicing
position. Refer to the Operation and Maintenance
Manual for the procedure for placing the equipment in
the servicing position.

Crushing Prevention and Cutting

Prevention

Personal Protection/Important Information

Support the equipment properly before you perform

any work or maintenance beneath that equipment. Do
not depend on the hydraulic cylinders to hold up the
equipment. Equipment can fall if a control is moved,
or if a hydraulic line breaks.
Stay clear of all rotating and moving parts.

Safety Icon Nomenclature

Do not operate or work on this machine unless

you have read and understand the instructions
and warnings in the Operation and Maintenance
Manuals. Failure to follow the instructions or heed
the warnings could result in injury or death. Contact your Cat dealer for replacement manuals.
Proper care is your responsibility.
Illustration 3

g02166423

Personal Protection/Important Information

Hazard Avoidance

Personal injury or death can result from improper

lifting or blocking.

Crushing Hazard (foot)

When a hoist or jack is used to lift any part or

component, stand clear of the area. Be sure the
hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.

Crushing Hazard (hand)

Pinch Point

Approximate weights of the components are

shown. Clean all surfaces where parts are to be
installed.

Contact Information
For product support questions concerning this tool,
contact the Dealer Service Tools hotline at:

To avoid injury do not stand on or between implement and machine while operating lift control.

USA: 800-542-8665, Option 1

International: 1-309-578-7372
Note: Continuing improvement and advancement of
product design can mean some photographs or
illustrations in this publication will show details that
are different from your service tool.

General Information Section

Introduction

Illustration 4

g06069721

The 469-7632 Swing Gearbox Lifting Tool for 6015 6090 Hydraulic Mining Shovels is a lifting tool that is
able to correctly position and fasten the gearbox for
optimal lifting. With two different mounting locations,
the tool is able to lift the gearbox with or without the
brake housing being installed.
Note: Refer to the appropriate Disassembly and
Assembly Service Manual for mounting and lifting
hardware and contact location of the lifting point.

References
Table 1
References
i06298556

Swing Gearbox Removal

I06299335

Swing Gearbox Installation

Note: The list of references may change. Always

locate and refer to the appropriate disassembly and
assembly service manual for the most current
information.

Specifications

Illustration 5

g06070543

Table 2
469-7632 Swing Gearbox Lifting Tool
Item

Description

Specifications

Height

161 mm (6.3 inch)

Length

375 mm (14.8 inch)

Width

375 mm 14.82 inch)

Weight

13 kg (28.6 lbs)

Working Load Limit

(WLL)

1362 kg (3000 lbs)

Nomenclature

Illustration 6

g06069824

Table 3
469-7632 Swing Gearbox Lifting Tool
Item

Part No.

Description

Quantity

M10 Clearance
Holes

1A

8T-4195 (reference
only)

M10 - 1.5 x 30 mm
Hex Head Bolt

1B

8T-4121 (reference
only)

M10 Washer

M20 Clearance
Holes

2A

8T-5460 (reference
only)

M20 - 1.45 x 40 mm
Hex Head Bolt

2B

8T-4123 (reference
only)

M20 Washer

Lifting Eye

(Reference only)

M20 Bolt Pattern

(Reference only)

M10 Bolt Pattern

(Reference only)

Gearbox

(Reference only)

Brake Housing

Operation Section
Operation

Illustration 7

g06071614

1. With the brake (7) assembled, use M20 Bolts (2A)

and M20 washers (2B) to fasten the lifting tool to
the M20 bolt pattern (4) on the top of the brake
housing.

Illustration 8

g06070866

2. With the brake housing (7) removed, use M10 bolts

(1A) and M10 washers (1B) to fasten the lifting tool
to the M10 bolt hole pattern (5) on the top of the
Swing Gearbox.

Cleaning
Clean the tooling after each use, using a non-solvent
based cleaner.

3. Use an appropriate overhead lifting device to lift the

gearbox.

Storage
1. Store the tool in a clean, dry location to prevent rust
or corrosion. Tooling can be damaged by moisture
or high humidity.

Inspection and Maintenance

Inspection

2. The tool should be stored in the most stable

position.

1. Inspect all components prior to each use for nicks,

burrs, dents, cracks, bends, or worn parts. If
damage is found, discontinue use until inspected
and released for use by an approved inspector at
the dealership.

Disposal
At the end of the operational life of the tool, destroy
the tool and dispose of as scrap.

2. Inspect all welds and check for damaged, cracked,

or bent components.

3. Inspect all hardware for damaged threads and

cracked or bent components.
4. Do not use unless all load identification markings
are legible.
5. Do not use if shackle holes or bolt holes are
elongated.
6. Have tooling inspected annually by an approved
dealership inspector. Maintain a written record of
all inspections

M0071122
2016 Caterpillar
All Rights Reserved

10

CAT, CATERPILLAR, their respective logos, Caterpillar Yellow, and the POWER EDGE trade
dress as well as corporate and product identity used herein, are trademarks of Caterpillar and
may not be used without permission.

15 September 2016