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This spreadsheet is designed as an aid in performing pressure vessel calculations in accordance with the
ASME Section VIII, Division 1 Boiler and Pressure Vessel Code. The calculations contained in this program
are useful for rerating vessels, performing alterations, or for general design studies. The work sheets in the
program deal only with the most commonly used portions of the code. The program is not intended to include
all aspects of the code. Refer to the applicable sections of the code for restrictions. The calculations take into
consideration only stresses imposed as a result of pressure. Other superimposed loads such as piping or
equipment reactions, wind loading, fluid shock, etc. must be considered seperately. Including the introduction,
there are eleven work sheets in the program.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Introduction
Shell thickness
t for ellipsoidal head
t for torispherical head
t for hemispherical head
t for bolted flat head
Material properties
External pressure on shells
Stiffening ring
Reinforcement requirement with no added element
Reinforcement requirement with element added
Page 1
Shell thickness
The minumum thickness will be the greater thickness of t = (PR)/(SE - 0.6P) for circumferential stress or
t = (PR)/(2SE + 0.4P) for longitudinal stress.
Enter Values:
P=
R=
S=
E=
35 psi
172 inches
17500 psi
0.85
t=
t=
NOTE: The value of S is selected from the allowable stress tables and
in for the appropriste desig
Section 2D ot the ASME code. Do not use yield or tensile
stregnth values as in API 653 calculations.
0.405 inches
0.202 inches
Page 2
USE
t=
0.405 inches
Formed vessel heads generally fall into one of three categories: ellipsoidal, torispherical, or hemispherical.
Ellipsoidal: Inside depth of the head minus the skirt is equal to one fourth of the inside diameter of the skirt.
These are also commonly refered to as 2:1 elliptical heads.
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is 0.06 times
the inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to consult vendor
drawings and data.
The calculations below are for pressure on the concave side.
Thickness calculation for ellipsoidal head. Based on ASME Section VIII, paragraph UG-32(d)
t=(PD)/(2SE - 0.2P)
Enter values:
Calculated thickness,
where
P=
D=
S=
E=
t
35 psi
162 inches
13800 psi
1
0.205 inches
Page 3
Formed vessel heads will generally fall into one of three categories: ellipsoidal, torispherical, or hemispherical.
Ellipsoidal: Inside depth of the head minus the skirt is equal to one fourth of the inside diameter of the skirt.
These are also commonly refered to as 2:1 elliptical heads.
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is 0.06 times
the inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to consult vendor
drawings and data.
The calculations below are for pressure on the concave side.
Thickness calculation for torispherical head. Based on ASME Section VIII, paragraph UG-32(e)
t = (.885PL)/(SE-0.1P)
Enter values:
Calculated thickness,
35 psi
146 inches
13800 psi
1
0.328 inches
Page 4
spherical.
he skirt.
is 0.06 times
onsult vendor
Page 5
Formed vessel heads will generally fall into one of three categories: ellipsoidal, torispherical, or hemispherical.
Ellipsoidal: Inside depth of the head minus the skirt is equal to one fourth of the inside diameter of the skirt.
These are also commonly refered to as 2:1 elliptical heads.
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is 0.06 times the
inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to consult vendor
drawings and data.
The calculations below are for pressure on the concave side.
Thickness calculation for hemispherical heads. Based on ASME Section VIII, paragraph UG-32(f)
t = (PL)/(2SE-0.2P)
where
Enter values:
P=
L=
S=
E=
4500 psi
6.8 inches
30000 psi
1
Calculated thickness,
t=
0.518 inches
t is less than 0.365L or P is less than 0.665SE; therefore, code formula is valid.
Page 6
al, or hemispherical.
Page 7
CALCULATION FOR THICKNESS OF BOLTED, FLAT UNSTAYED CIRCULAR HEADS, COVERS, AND BLIND FLANGES
Enter values:
Bolt circle diameter
Nominal bolt size
Number of bolts
Gasket Factor,
Seating stress,
Gasket O.D.,
Gasket I. D.,
Sealing Face O.D.,
Sealing Face I.D.,
Design pressure,
m=
y=
Go =
Gi =
Fo =
Fi =
P=
48.625
0.75
52
3.75
9000
47.375
46.375
47.375
44.5
115
inches
inches
NOTE:
1. This program calculates the minimum required thickness for bolted, flat
unstayed circular heads, covers, and blind flanges of the type shown in
Fig. UG-34, sketch (j) and sketch (k) of Part UG-34 in the ASME Boiler
and Pressure Vessel Code, Section VIII, Division 1.
psi
inches
inches
inches
inches
psi
20000 psi
17500 psi
Calculated values:
Bolt area, single bolt
Total bolt area
Diameter at location of gasket load
reaction
Width used to determine basic seating
width, bo
A=
Ab =
0.334 in
17.368 in2
2
G=
46.88 inches
N=
0.50 inches
SCROLL DOWN
bo =
0.25
b=
0.25
W m2 = 3.14bGy =
W m1 =
331340 lbs.
.785G2P + 6.28bGmP
t1 =
2.191 inches
t2 =
0.8865659 inches
230212 lbs.
2.191 inches
Page 8
Am2 = W m2/Sb =
16.57 in2
Am1 = W m1/Sb =
11.51 in2
Bolt area
selected
16.567 in2
Material Properties
MINUMUM
YIELD, psi
plate, sheet
58,000
smls. pipe
60,000
smls. pipe
-20 to
100
150
200
300
400
500
36,000
14.5
14.5
14.5
14.5
35,000
15.0
15.0
15.0
15.0
60,000
35,000
15.0
15.0
15.0
15.0
smls. tube
47,000
26,000
11.8
11.8
11.8
11.8
B7
bolting (<2.5")
125,000
105,000
25.0
25.0
25.0
25.0
B8M2
bolting (<2")
95,000
75,000
18.8
18.8
18.8
18.8
wld. tube
47,000
26,000
10.0
10.0
10.0
10.0
WPB
fittings
60,000
35,000
15.0
15.0
15.0
15.0
304
plate
75,000
30,000
18.8
18.8
12.9
12.1
SA240
304H
plate
75,000
30,000
18.8
18.8
12.9
12.1
SA240
304L
plate
70,000
25,000
16.7
16.7
11.7
10.9
16Cr-12Ni-2Mo
SA240
316
plate
75,000
30,000
18.8
18.8
14.3
13.3
16Cr-12Ni-2Mo
SA240
316L
plate
70,000
25,000
16.7
16.7
11.7
10.9
SA283
plate
55,000
30,000
13.8
13.8
13.8
13.8
SA285
plate
55,000
30,000
13.8
13.8
13.8
13.8
18Cr-8Ni
SA312
TP304L
smls. pipe
70,000
25,000
16.3
16.3
11.7
10.9
16Cr-12Ni-2Mo
1Cr-1/5 Mo
SA312
TP316L
smls. pipe
70,000
25,000
16.7
16.7
11.7
10.9
SA320
L7
bolting
125,000
105,000
25.0
25.0
25.0
25.0
C-Mn-Si
11/4 Cr-1/2 Mo-Si
SA333
smls. pipe
60,000
35,000
15.0
15.0
15.0
15.0
SA335
P11
smls. pipe
60,000
30,000
15.0
15.0
15.0
15.0
1Cr-1/2 Mo
SA387
65,000
40,000
16.3
16.3
16.3
16.3
C-Si
SA515
70
plate
70,000
38,000
17.5
17.5
17.5
17.5
C-Si
SA516
55
plate
55,000
30,000
13.8
13.8
13.8
13.8
C-Mn-Si
SA516
60
plate
60,000
32,000
15.0
15.0
15.0
15.0
C-Mn-Si
SA516
65
plate
65,000
35,000
16.3
16.3
16.3
16.3
C-Mn-Si
SA516
70
plate
70,000
38,000
17.5
17.5
17.5
17.5
plate
40,000
18,000
10.0
10.0
Nominal
Composition
SPEC
NO.
TYPE/
GRADE PRODUCT FORM
C-Mn-Si
SA36
C-Mn
SA53
S/B
C-Si
SA106
C
1Cr-1/5 Mo
SA179
SA193
16Cr-12Ni-2Mo
SA193
SA214
C-Si
SA234
18Cr-8Ni
SA240
18Cr-8Ni
18Cr-8Ni
250
Aluminum
Al
SB309
5083
Hastelloy G30
40Ni-29Cr-15Fe- SB582
N06030
plate,sheet,strip
85,000
35,000
21.3
21.3
17.2
16.4
40Ni-29Cr-15Fe- SB626
N06030
wld. tube
85,000
35,000
18.1
18.1
14.6
13.9
Hastelloy B2
65Ni-28Mo-2Fe
SB333
N10665
plate
110,000
51,000
27.5
27.5
27.5
27.5
65Ni-28Mo-2Fe
SB619
N10665
wld. pipe
110,000
51,000
23.4
23.4
23.4
23.4
65Ni-28Mo-2Fe
SB622
N10665
smls pipe
110,000
51,000
27.5
27.5
27.5
27.5
11.3
Zirconium
95.2Zr+Cb
SB550
R60705
bar
80,000
55,000
20.0
20.0
12.5
95.2Zr+Cb
SB551
R60702
plate
55,000
30,000
13.0
13.0
11.0 11.0
9.3
7.0
6.1
95.2Zr+Cb
SB551
R60705
plate
80,000
55,000
20.0
20.0
12.5
11.3
95.2Zr+Cb
SB658
R60702
55,000
30,000
13.0
13.0
11.0 11.0
9.3
7.0
6.1
95.2Zr+Cb
SB658
R60705
80,000
55,000
20.0
20.0
12.5
11.3
Page 9
Material Properties
600
650
14.5
14.5
15.0
15.0
cont'd ==>
700
750
800
850
900
950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500
15.0
14.4
13.0
10.8
7.8
15.0
14.4
13.0
10.8
8.7
6.5
11.8
11.8
11.5
10.6
9.2
7.9
6.5
25.0
25.0
25.0
23.6
21.0
17.0
12.5
18.8
18.8
18.8
18.8
18.8
18.8
10.0
10.0
9.8
9.1
7.8
6.7
5.5
3.8
2.1
15.0
15.0
14.4
13.0
10.8
8.7
6.6
4.6
2.5
11.4
11.2
11.1
10.8
10.6
10.4
10.2 10.0
9.8
9.5
8.9
7.7
6.1
4.7
3.7
2.9.
2.3
1.8
1.4
10.4
10.2 10.0
9.8
9.5
8.9
7.7
6.1
4.7
3.7
2.9.
2.3
1.8
1.4
11.5
11.4
11.3
11.2
11.0
9.8
7.4
5.5
4.1
3.1
2.3
1.7
1.3
4.5
2.5
8.5
4.5
11.4
11.2
11.1
10.8
10.6
10.3
10.1
10.0
9.8
9.7
12.6
12.3
12.1
11.9
11.7
11.6
10.4
10.2
10.0
9.8
9.6
9.4
13.8
13.8
13.8
13.8
13.3
12.1
10.0
8.4
10.3
10.1
10.0
9.8
9.7
10.4
10.2
10.0
9.8
9.6
9.4
25.0
25.0
25.0
15.0
15.0
14.4
13.0
10.8
7.8
3.0
1.5
15.0
15.0
15.0
14.8
14.4
14
13.6
9.3
6.3
4.2
2.8
1.9
1.2
16.3
16.3
16.3
16.3
16.3
15.8
15.2
11.3
7.2
4.5
2.8
1.8
1.1
17.5
17.5
16.6
14.8
12.0
9.3
6.5
4.5
2.5
13.8
13.8
13.3
12.1
10.0
8.4
6.5
4.5
2.5
15.0
15.0
14.4
13.0
10.8
8.7
6.5
4.5
2.5
16.3
16.3
15.5
13.9
11.4
9.0
6.5
4.5
2.5
17.5
17.5
16.6
14.8
12.0
9.3
6.5
4.5
2.5
15.8
15.5
15.2
14.9
14.6
13.4
13.2
12.9
12.7
12.4
27.2
26.8
26.6
26.1
25.6
23.1
22.8
22.6
22.2
21.8
27.2
26.8
26.6
26.1
25.6
10.4
10.4
9.9
6.0
6.0
4.8
10.4
10.4
9.9
6.0
6.0
4.8
10.4
10.4
9.9
6.5
Page 10
Thickness of cylindrical shells under external pressure. ASME Sect. VIII, paragraph UG-28.
This work sheet calculates the allowable external pressure for a cylindrical vessel having a known outside
diameter, wall thickness, and length between lines of support. It is assumed that external stiffeners are
adequately designed.
Gather the following information and reference materials prior to using the worksheet.
1.
2.
3.
4.
5.
90 inches
t =
1 inches
920 inches
Do / t =
90
L / Do =
10.222
0.00015
2000
29.63 psi
2.90E+07
32.22 psi
Page 11
Stiffening Ring
This worksheet calculates the required moment of inertia for a stiffening ring attached to a cylindrical
shell under external pressure. The calculated moment of inertia can be compared to the moment of
inertia of a corroded or damaged stiffening ring.The calculation is performed in accordance to ASME
Sect. VIII, paragraph UG-29.
Information and reference material needed to perform this calculation include:
* ASME Section II, Part D, Subpart 3
* modulus of elasticity, E, for stiffening ring material at design temperature
* outside diameter of shell
* shell thickness
* distance between lines of support (see ASME Sect. VIII, paragraph UG-28(b))
* cross sectional area of existing stiffening ring
169 inches
0.3125 inches
15 psi
2.45E+07 psi
2.39 in2
40 inches
5107
0.0004
12.15 in4
0.00042
12.67 in4
Page 12
reinforcement, no element
Reinforcement requirement for openings in shells without reinforcing elements. Reference ASME Sect. VIII, paragraph UG-37. Calculations
in this work sheet are valid only for circular openings in cylindrical shells or formed heads (flat heads excluded). See paragraphs UG-36
through UG-43.
Enter values:
0 in.
Inside diameter of
vessel,
Nominal thickness of
shell,
t =
Nominal thickness of
nozzle wall,
tn =
16600 psi
Finished diameter of
opening,
d=
14300 psi
Design pressure
250 psi
Design temperature
150
Corrosion allowance
Allowable stress for
nozzle mat'l
Sn =
Allowable stress for
shell mat'l
Sv =
Correction factor for
nozzle orientation, F=
required shell
thickness
tr =
60 in.
0.75 in.
0.5 in.
11.75 in.
0.375 in.
0.530 in.
Calculated values:
strength reduction
factor,
f r1 =
Required nozzle
thickness
strength recuction
factor,
f r2 =
1.00
Reinforcing area
required,
A=
0.089 in.
1.00
6.228 in2
A1 =
2.585
or
A1 =
0.550
2.585
Area available in
nozzle projecting
outward
A2 =
1.540
or
A2 =
1.03
1.03
Area available in
nozzle projecting
inward
A3 =
Area available in
outward weld, A41 =
0.141
Page 13
0.000
Reinforcement requirement for openings in shells with reinforcing elements. Reference ASME Sect. VIII, paragraph UG-37. Calculations in
this work sheet are valid only for circular openings in straight cylindrical shells and formed heads. See paragraphs UG-36 through UG-43.
Enter values:
700 O F
Inside diameter of
vessel,
Nominal thickness of
shell,
t =
0.75 in.
0 in.
Nominal thickness of
nozzle wall,
tn =
0.5 in.
16600 psi
Finished diameter of
opening,
d=
11.75 in.
14300 psi
0.250 in.
14300 psi
Thickness or height of
element,
te =
0.500 in.
Design pressure
250 psi
Design temperature
Corrosion allowance
Allowable stress for
nozzle mat'l
Sn =
Allowable stress for
shell mat'l
Sv =
Allowable stress for
element mat'l,
Sp =
Joint efficiency at
opening location, E1=
Correction factor for
nozzle orientation, F=
Required shell or head
thickness, tr =
0.85
60 in.
0
0
18.75
Note: E1=1 when opening is in solid plate or in Category B butt weld. Use efficiency obtained from
Table UW-12 when opening passes through any other weld.
Leg length of outer element
weld,
le =
0.5
Obtain the required shell or head thickness for cell B14 from calculations performed using the
appropriate worksheet in this program.
Calculated values:
Required nozzle
thickness
0.089 in.
strength reduction
factor,
f r1 =
1.00
1.00
strength reduction
factor,
f r3 =
1.00
1.00
Reinforcing area
required,
A=
6.228 in2
A1 =
1.263
or
A1 =
0.269
1.263
Area available in
nozzle projecting
outward
A2 =
1.540
or
A2 =
1.438
1.44
Area available in
nozzle projecting
inward
A3 =
Area in outer element
weld
A42 =
Area available in
outward nozzle weld,
A41 =
0.25
Area available in
element,
A5
0.063
3.000
Page 14
0.000