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Jacketing a process vessel provided excellent heat transfer in terms of efficiency, control and product quality. All liquids can be used as well as
steam and other high temperature vapor circulation. The temperature and velocity of the
heat transfer media can be accurately controlled.
The various types of jackets used in process industry are :
1.
2.
3.
4.
Conventional Jackets
"Conventional
jackets" can be
divided into
two (2) main
categories:
baffled and
non-baffled.
Baffled jackets
Figure 1: Conventional
often utilize
Jacket
what is known
as a spirally wound baffle. The baffle consist of a metal strip wound around the inner vessel
wall from the jacket utility inlet to the utility outlet. The baffle directs the flow in a spiral path
with a fluid velocity of 1-4 ft/s. The fabrication methods does allow for small internal leakage
or bypass around the baffle. Generally, bypass flows can exceed 1/3 to 1/2 of the total
circulating flow.
Conventional baffled jackets are usually applied with small vessels using high temperatures
where the internal pressure in more than twice the jacket pressure.
Spirally baffled jackets are limited to a pressure of 100 psig because vessel wall thickness
becomes large and the heat transfer is greatly reduced. In the case of an alloy reactor, a very
costly vessel can result. For high temperature applications, the thermal expansion differential
must be considered when choosing materials for the vessel and jacket. Design and
construction details are given in Division 1 of the ASME Code, Section VIII, Appendix IX,
"Jacketed Vessel".
Heat Transfer Coefficients: Conventional Jackets without Baffles
(hj De / k) = 1.02 (NRe) 0.45 (NPr) 0.33 (De/ L) 0.4 (Djo/ Dji) 0.8 (NGr) 0.05
Eq. (1)
Where:
hj = Local heat
transfer
coefficient on
the jacket side
De =
Equivalent
hydraulic
diameter
NRe =
Reynolds
Number
For conventional jackets with baffles, the following can be used to calculate the heat transfer
coefficient:
hj De/k= 0.027(NRe)0.8 (NPr)0.33 (/w)0.14 (1+3.5 (De/Dc) ) ( For NRe > 10,000)
Eq. (2)
Eq. (3)
0.33
(/w)
0.14
Two new
variables are
introduced. Dc
is defined as
the centerline
diameter of the
jacket passage.
It is calculated
as Dji + ((DjoDji)/2). The
viscosity at the
jacket wall is
now defined as
w. When
calculating the
heat transfer
cofficients, an
effective mass
flow rate
should be
Figure 3: Schematic of Conventional Jacket
with Baffle
taken as 0.60 x feed mass flow rate to account for the substantial bypassing that will be
expected. De is defined at 4 x jacket spacing. The flow cross sectional area is defined as the
baffle pitch x jacket spacing.
turbulence. The velocity can be closely controlled to achieve a good film coefficient. The good heat transfer rates, combined with the structural
rigidity of the design, make half-pipe coils a good choice for a wide range of applications. A good design velocity for liquid utilities is 2.5 to 5 ft/s.
The maximumspacing between coils should be limited to 3/4". Half-pipe coils are ideally suited for high temperature applications where the utility
fluid is a liquid.
There are no limitations of the number of inlet and outlet nozzles, so the jacket can be divided in multipass zones for maximum flexibility. The
rigidity of the half-pipe coil design can also minimize the thickness of the inner vessel wall which can be especially attractive when utilizing alloys.
Half-pipe coil jackets are not covered in Section VIII, Division I of the ASME code. Generally, they are limited to 600 psig design pressure and a
design temperature up to 720 F. A carbon steel half-pipe jacket can be applied to a stainless steel vessel up to 300 F. Over 300 F, the jacket
should be stainless steel as well.
Equivalent Heat
Transfer Diameter, De
= / (4 Dci)
Cross Section Area of
Flow, Ax = / (8 (Dci2))
For a 120 central angle:
Equivalent Heat Transfer Diameter, De = 0.708 Dci
Cross Section Area of Flow, Ax = 0.154 (Dci2)
Using the same nomenclature as previous, the heat transfer coefficients are calculated as follows:
hj De/ k= 0.027(NRe)0.8 (NPr)0.33 (/W)0.14 (1+3.5 (Dc/De) ) (For NRe>10,000)
hj De/ k = 1.86 [ (NRe) (NPr) (Dc/De) ]
0.33
(/W)
0.14
(For NRe<2,100)
Eq. (7)
Eq. (8)
Eq. (10)
Where:
j = 0.0845 (w/x)0.368 (Amin/Amax)-0.383 NRe-0.305
w = center-to-center distance between dimples
x = center-to-center distance between dimples parallel to flow
Note: (w/x) is equal to one for square spacings as is often the case
Do = (d1 + d2)/2
Amin = z (w-Do)
Amax = zw
All other variables are as previously defined. Garvin (CEP Magazine, April 2001) reports an average error of 9.8% with manufacturers data for the
above correlation and a maximum error of 30% over 116 data points. This results in average deviations in the heat transfer coefficient of 15-20%
most of which was at velocities below 2 ft/s. Good agreement with manufacturers data was found between 3 and 6 ft/s. A recommended excess
area of 15% should be used in this velocity range.
The correlation above is for integrally welded jackets (ie. jackets welded directly to the vessel). If a dimple jacket is clamped onto an existing
vessel and adhered with heat transfer mastic, the overall heat transfer coefficient of the system will be very low. Mastic is used to try to minimize
air pocket resistances between the vessel wall and the jacket. Historically, this arrangement results in poor heat transfer. A recommended overall
heat transfer coefficient of 10-15 Btu/h ft2 F should be used for such systems regardless of the utility used.
Eq. (11)
Where:
Ad = agitator diameter
N = agitator speed, rev/s
All other variables as previously defined
a is defined by the table below:
Surface
"a"
Turbine
Jacket
0.62
Turbine
Coil
1.50
Paddle
Jacket
0.36
Paddle
Coil
0.87
Anchor
Jacket
0.46
Propeller
Jacket
0.54
Propeller
Coil
0.83
Eq. (12)
Notice that the thermal conducitivity of the vessel wall and the wall thickness are included in the calculation. A typical jacket fouling factor is
around 0.001 h ft2 F/Btu. When calculating the overall heat transfer coefficient, use a "common sense" analysis of the final value. The tables
below will give some guidance to reasonable final values:
Table 2: Estimated Overall
Heat Transfer Coefficients
for Jacketed Tank Systems
(Imperial Units)
References
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