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    The document discusses corrosion mechanisms that can affect equipment in a crude/vacuum unit from the desalter to the atmospheric furnace. It lists mechanisms such as caustic cracking, sulfidation, and chloride stress corrosion cracking that can impact materials like carbon steels and 300 series stainless steels at temperatures ranging from 500°F to 1500°F. Nickel based alloys and higher chromium alloys are more resistant. Prevention methods include upgrading to more resistant alloys and post-weld heat treatment.

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    The document discusses corrosion mechanisms that can affect equipment in a crude/vacuum unit from the desalter to the atmospheric furnace. It lists mechanisms such as caustic cracking, sulfidation, and chloride stress corrosion cracking that can impact materials like carbon steels and 300 series stainless steels at temperatures ranging from 500°F to 1500°F. Nickel based alloys and higher chromium alloys are more resistant. Prevention methods include upgrading to more resistant alloys and post-weld heat treatment.

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    © All Rights Reserved
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    33 visualizzazioni2 pagine

    571 List

    Caricato da

    kblaxton
    The document discusses corrosion mechanisms that can affect equipment in a crude/vacuum unit from the desalter to the atmospheric furnace. It lists mechanisms such as caustic cracking, sulfidation, and chloride stress corrosion cracking that can impact materials like carbon steels and 300 series stainless steels at temperatures ranging from 500°F to 1500°F. Nickel based alloys and higher chromium alloys are more resistant. Prevention methods include upgrading to more resistant alloys and post-weld heat treatment.

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    di 2

    Crude / Vacuum Unit

    Equipment
    Desalter to Hot Crude Preheater

    Hot Crude Preheater

    Atmospheric Furnace

    Mechanisms
    CSCC
    (Caustic Embrittlement)
    Caustic Cracking
    Caustic Corrosion

    Temperature Range

    Sulfidation

    Begins at 500F

    Caustic Cracking
    Caustic Corrosion
    Sulfidation
    Creep
    Polythionic Acid Cracking
    Naphthenic Acid Corrosion
    Oxidation
    Caustic Corrosion
    Erosion-Erosion / Corrosion
    Chloride Stress Corrosion Cracking
    Short Term Overheating / Stress Rupture
    Fuel Ash Corrosion

    Begins at 500F
    Based on Material
    750 to 1500F
    450 to 750F
    Significant above 1000F

    Above 140F
    Below 1000F

    Affected Materials
    Carbon Steels
    Low Alloy Steels
    300 Series SS
    Nickel based alloys are more resistant

    Prevention / Mitigation

    Carbon Steels
    Low Alloy Steels
    300 Series SS
    400 Series SS

    Upgrade to higher chromium alloys

    Carbon Steels
    All Metals and Alloys
    300 Series SS Alloy 600 / 600H Alloy 800 / 800H

    Upgrade to higher chromium alloys

    PWHT 1150F

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