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UNIT-I
DRIVE CHARACTERISTICS
1.1 Electrical Drives:
Systems employed for motion control are called as Drives.
It may employ any of the prime movers (Diesel engines, steam turbines and
electric motors) for supplying mechanical energy for motion control.
Drives employing electric motors are called as Electrical Drives.
In other words, A Drive is a combination of various systems combined
together for the purpose of motion control.
Basic components of electric drive system:
The electric drive system has five main functional blocks namely a power
source, Power modulator (Converter), a motor, a mechanical load and a
controller (which incorporates sensing unit and control unit).
Power modulators:
Power modulators regulate the power flow from source to the motor to enable
the motor to develop the torque speed characteristics required by the load. The
common function of the power modulator is,
They contain and control the source and motor currents with in permissible
limits during the transient operations such as starting, braking, speed reversal
etc.
They convert the input electrical energy into the form as required by the
motors.
Adjusts the mode of operation of the motor that is motoring, braking are
regenerative.
Power modulators may be classified as,
Converters uses power devices to convert uncontrolled valued to controllable
output.
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Converters
They provide adjustable voltage/current/frequency to control speed, torque
output power of the motor. The various type of converters are,
AC to DC rectifiers
DC to DC choppers
AC to AC choppers
AC to AC AC voltage controllers (voltage level is controlled)
Cyclo converter (Frequency is controlled)
DC to AC inverters
Switching circuits
Switching circuits are needed to achieve any one of the following.
Changing motor connection to change its quadrant of operation.
Changing motor circuits parameters in discrete steps for automatic starting
and braking
Control.
For operating motors and drives according to a predetermine sequence
To provide inter locking their by preventing maloperation
Disconnect under up normal condition
Eg: electromagnetic contacters, PLC in sequencing and inter locking
operation, solid state
relays etc.
Electrical Sources
Very low power drives are generally fed from single phase sources. Rest of the
drives is powered from a 3-phase source. Low and medium power motors are
fed from a 400v supply. For higher ratings, motors may be rated at 3.3KV, 6.6KV
and 11 KV. Some drives are powered from battery.
Sensing Unit
Speed Sensing (From Motor)
Torque Sensing
Position Sensing
Current sensing and Voltage Sensing from Lines or from motor terminals From
Load
Torque sensing
Temperature Sensing
Control Unit
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Control unit for a power modulator are provided in the control unit. It matches
the motor and power converter to meet the load requirements.
Classification of Electrical Drives
Another main classification of electric drive is
DC drive, AC drive
The power source provides the required energy to the electric drive system.
The converter interfaces the motor with the power source and provides the
motor with adjustable voltage, current and frequency.
The controller monitors the operation of the entire system and ensures the
overall system performance and stability. The ratings of mechanical load and
type of power source are not in our decision.
The mechanical loads are determined by the nature of the industrial
operation and the power source is determined by what is available at the site.
But we can select the other components like electric motor, converter and
controller.
The function of converters is to convert the electric waveform of the power
source to a waveform that the motor can use. For example the available power
source is AC and the motor is DC series motor, then the converter converts ac
into dc. In other words a rectifier circuit is placed in the system.
The motor for the particular application is selected by considering various
factors like cost, meeting the power level and performance required by the load
during steady state and dynamic operations.
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2. Group drive
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Group drive is most economical because, the rating of the motor used may
be comparatively
less than the aggregate of the individual motors required to drive each
equipment, because all of they may not be working simultaneously.
Group drive reduces the initial cost of installing a particular industry.
Cost is less because of investment in one motor which is lesser in HP rating.
Disadvantages:
The use of this kind of drive is restricted due to the following reasons:
It is not possible to install any machine as per our wish. so, flexibility of lay
out is lost.
The possibility of installation of additional machines in an existing industry is
limited.
In case of any fault to the main driving motor, all the other motors will be
stopped immediately.
so, all systems will remain idle and is not advisable for any industry.
Level of noise produced at the site is high.
Because of the restrictions in placing other motors, this kind of drive will
result in untidy appearance, and it is also less safe to operate.
Since all the motors has to be connected through belts and pulleys, large
amount of energy is wasted in transmitting mechanisms. Therefore, power
loss is high.
3. Multi motor drive
The
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From the torque equation, where all quantities are expressed in terms of their
deviations from the equilibrium,
Solution is,
Where, ()0 is the initial value of the deviation in speed. For the stable
system the exponent must be negative, so speed increment will disappear with
time. The exponent will always be negative if,
Criteria for the steady state stability is for a decrease in the speed the motor
torque must exceeds the load torque and for increase in speed the motor torque
must be less than the load torque.
Load torque TL results in a stable equilibrium point, and the load torque TL
results in an unstable situation.
To check the stability at an operating point of the motor, if an increase in
speed brings greater increase in load torque than the motor torque, the speed
will tend to decrease and return to its original value, so operating point will be a
stable point else operating point will be an unstable point.
Case
(g)
represents
indeterminate
condition
Various Speed and Torque Curves of Motor and Load
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Direction of motor & load torques and direction of speed are marked by
arrows.
A hoist consists of a rope wound on a drum coupled to a motor shaft. One end
of a rope is tied to a cage which is used for transporting material. Other end of
the rope has a counter weight.
Weight of the counter weight chosen higher than the weight of an empty case
but lower than a fully loaded cage.
Load torque TL2 in quadrants I & IV represent speed torque characteristics of
the loaded hoist. This torque is the diff. of torques due to loaded hoist & counter
weight.
Load torque TL2 in quadrants II & III is the speed-torque characteristics of an
empty hoist. This torque is due to the diff in torque of counter weight & empty
hoist. This is ve because the counter weight is always higher than the empty
cage.
The quadrant I operation hoist requires the movement of the cage upward,
which corresponds to the +ve motor speed which is in CCW (counter clockwise)
direction. It will be obtained if motor produce +ve torque in CCW direction equal
to TL. Since developed power is +ve, this is forward motoring operation.
Quadrant IV operation is obtained when a loaded cage is lowered. Since the
weight of the loaded cage is > the counter weight. In order to limit the speed of
the cage within a safe value, motor must produce a +ve torque T = TL2 in anti
clockwise direction. Both power & speed are ve, drive is in reverse braking.
Quadrant II is obtained when an empty cage is moved up since a counter
weight is heavier than a empty cage, it is able to pull it up. In order to limit the
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speed to safety value, motor must produce braking torque = TL2 in clockwise
direction. Since speed is +ve, developed power is, -ve. It is forward breaking
operation.
Quadrant III empty cage is lowered since empty cage weight is < counter
weight motor produce a torque in clockwise direction. Since speed is ve &
developed power is +ve, this is reverse motoring operation.
Applications of Four Quadrant Operation
Compressor, pump and fan type load requires operation in the I quadrant
only. As their operation is unidirectional, they are called one quadrant drive
systems.
Transportation drives require operation in both directions.
If regeneration is necessary, application in all four quadrants may be
required. If not, then the operation is restricted to quadrants I and III, and thus
dynamic braking or mechanical braking may be required.
In hoist drives, a four-quadrant operation is needed.
1.5 Mode of operation of electric drives
An electrical drive operates in three modes:
Steady state
Acceleration including Starting
Deceleration including Stopping
We know that T Tl J (dm/dt)
According to the above expression the steady state operation takes place
when motor torque equals the load torque. The steady state operation for a
given speed is realized by adjustment of steady state motor speed torque curve
such that the motor and load torques are equal at this speed. Change in speed
is achieved by varying the steady state motor speed torque curve so that motor
torque equals the load torque at the new desired speed. In the figure shown
below when the motor parameters are adjusted to provide speed torque curve
1, drive runs at the desired speed. Speed is changed to when the motor
parameters are adjusted to provide speed torque curve 2. When load torque
opposes motion, the motor works as a motor operating in quadrant I or III
depending on the direction of rotation.
When the load is active it can reverse its sign and act to assist the motion.
Steady state operation for such a case can be obtained by adding a mechanical
brake which will produce a torque in a direction to oppose the motion. The
steady state operation is obtained at a speed for which braking torque equal the
load torque. Drive operates in quadrant II or IV depending upon the rotation.
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Eq: Lathes, boring milling, steel mill and electric traction load.
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Where is called as heating time constant and it has the dimensions of time.
Heating time constant
Heating time constant is defined as the time taken by the machine to attain
0.623 of its final steady temperature rise.
When t= ,
The heating time constant of the machine is the index of time taken by the
machine to attain its final steady temperature rise.
We know that =(Gh/S) , therefore, the time constant is inversely
proportional to has a larger value for ventilated machines and thus the value
of their heating time constant is small.
The value of heating time constant is larger for poorly ventilated machines
with large or totally enclosed machines, the heating time constant may reach
several hours or even days.
When a hot body is cooling due to reduction of the losses developed in it, the
temperature time curve is again an exponential function.
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Cooling time constant is, therefore, defined as the time required cooling the
machine down to 0.368 times the initial temperature rise above ambient
temperature.
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From the point of view of motor rating for various duty cycles in section 1.6
can be broadly classified as:
Continuous duty and constant load
Continuous duty and variable load
Short time rating
Continuous duty and constant load
If the motor has load torque of T N-m and it is running at
radians/seconds, if efficiency in , then power rating of the motor is
Power rating is calculated and then a motor with next higher power rating
from commercially available rating is selected.
Obviously, motor speed should also match loads speed requirement .It is
also necessary to check whether the motor can fulfill starting torque
requirement also.
Continuous duty and variable load
The operating temperature of a motor should never exceed the maximum
permissible temperature, because it will result in deterioration and breakdown
of insulation and will shorten the service life of motors.
It is general practice to base the motor power ratings on a standard value of
temperature, say 350c.
Accordingly, the power given on the name plate of a motor corresponds to the
power which the motor is capable of delivering without overheating at an
ambient temperature of 350c. the duty cycle is closely related to temperature
and is generally taken to include the environmental factors also.
The rating of a machine can be determined from heating considerations.
However the motor so selected should be checked for its overload capacity
and starting torque.
This is because, the motor selected purely on the basis of heating may not be
able to meet the mechanical requirements of the basis of heating may not be
able to meet the mechanical requirements of the load to be driven by it.
The majority of electric machines used in drives operate continuously at a
constant or only slightly variable load.
The selection of the motor capacity for these applications is fairly simple in
case the approximate constant power input is known
In many applications, the power input required for a motor is not known
before hand and therefore certain difficulties arise in such cases.
For the determination of ratings of machines whose load characteristics have
not been thoroughly studied, it becomes necessary to determine the load
diagram i.e., diagram shown the variation of power output versus time.
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Problem 2:
Problem 3:
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