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The Energy Recovery control unit

The Energy Recovery control unit Options table Models     ER 90 ER 275 ER 425

Options table

Models

 
 

ER 90

ER 275

ER 425

ER 900

Stainless steel back-up heat exchanger

➊ Stainless steel back-up heat exchanger
➊ Stainless steel back-up heat exchanger
➊ Stainless steel back-up heat exchanger
➊ Stainless steel back-up heat exchanger

Stainless steel heat exchanger for customer’s process circuit (*)

➋ Stainless steel heat exchanger for customer’s process circuit (*)
➋ Stainless steel heat exchanger for customer’s process circuit (*)
➋ Stainless steel heat exchanger for customer’s process circuit (*)
➋ Stainless steel heat exchanger for customer’s process circuit (*)

Stand-by water pump

➌ Stand-by water pump
➌ Stand-by water pump
➌ Stand-by water pump
➌ Stand-by water pump

Anchor pads

➍ Anchor pads
➍ Anchor pads
➍ Anchor pads
➍ Anchor pads

(*) If this option is selected, the built in back-up heat exchanger is automatically selected

C A B Dimensions A (mm) B (mm) C (mm) ER 90 - 900 1450
C
A
B
Dimensions
A (mm)
B (mm)
C (mm)
ER 90 - 900
1450
1500
1500
Without optional heat exchanger for customer’s
process
ER 90 - 900
1950
1500
1500
With optional heat exchanger for customer’s process

Energy Recovery control units are specifically designed to transfer the energy recovered from oil-free air compressors to the customers’ process.

The control unit is installed between the compressor and the customers’ cooling- and heating circuit. A modular design guarantees perfect integration of the Energy Recovery in the application.

Main functionalities:

• Regulation of compressor cooling water pressure and temperature to keep the compressed air system working optimally

• Compressor operates independently from the customers’ process

• Optimal compressor cooling water quality

• Single interface between compressed air system - up to 4 units - and the customers’ process.

There are 4 sizes of control units available, which can handle the energy recovered from the oil-free compressors up to 900 kW.

A comprehensive standard execution can be extended with a number of application specific options.

Standard scope of supply:

• Variable speed water pump

• Electronic controlled 3 way by-pass valve

• Elektronikon ® microprocessor with graphical display for monitoring & contol system

• Pre-mounted electrical cubicle

• Single point of electrical connection (380-500V

50/60Hz)

• Stainless steel gasketted plate heat exchanger(s)

• Pressure relief valve

• Pressure expansion vessel

• Automatic de-aeration valve

• CE or ASME Approval depend on site requirement

• Single point inlet and outlet connections (DIN or ANSI flanges)

• Common baseframe with all pipes and connections

included

• Protective canopy

Optional equipment: ➊ Built-in back-up heat exchanger : Makes sure the requested set point of

Optional equipment:

Built-in back-up heat exchanger: Makes sure the requested set point of the cooling water delivered to the compressor is maintained. In case not all the heat energy (hot water delivered by the compressor) is consumed by the customers’ process, the fresh cooling water circuit connected to this heat exchanger will further reduce the temperature.

Built-in heat exchanger for the customers’ process circuit: A stainless steel

gasketted plate heat exchanger for process water

Stand-by water pump: A redundant variable speed driven water circulation pump will kick in automatically when the duty pump stops. Isolating and check valves are included

Anchor pads: Fixation to the foundation of the unit can be guaranteed

Connectable compressors: Control units are available to handle the heat energy in the cooling water flow of multiple compressors, and this up to a maximum of 4 compressors connected to 1 single control unit.

Control & monitoring

The latest generation Elektronikon ® controller offers a great variety of control and monitoring features that allow you to increase the machine’s efficiency and reliability:

• Improved user-friendliness with 6-inch high-definition colour display with clear pictographs and extra LED indicators

• Multilingual user interface and durable keyboard

• Built-in web server for visualisation of all the parameters

• Remote control and connectivity functions via digital contacts and field bus interfaces

of all the parameters • Remote control and connectivity functions via digital contacts and field bus