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PIC18 Pulse W idth Modulation (PW M) DC Motor Speed Controller with the
RPM Counter Project
Decem ber 9, 2009 by rwb, under Microcontroller.
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Future Post
C ontrolling the Motor is one of
interesting topics in the embedded
world especially for the robotics
enthusiasts, on the next post we will
learn the basic of motor electronic
circuit as well as how to control it with
microcontroller.
Equipped with sophisticated Enhanced C apture/C ompare/PWM (EC C P) peripheral the Microchip
PIC 18F14K50 microcontroller could produce up to four PWM channels output. The enhanced PWM (Pulse
Width Modulation) mode in EC C P peripheral is capable to drive the full bridge DC Motor circuit directly
both in forward or reverse direction. It also could generate single PWM output on the selectable
PIC 18F14K50 pins when it configured in pulse steering mode. In this tutorial we will take advantage of
PIC 18F14K50 pulse steering mode to drive the DC Motor and at the same time we will build the RPM
(Rotation per Minute) counter to observe the PWM effect on the DC Motor speed and display it on the
216 LC D.
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Using Advanced 8-bit Microchip PIC 18F14K50 microcontroller with PIC Jazz 20PIN development
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LCD Display
/* ***************************************************************************
** File Name
: pwmrpm.c
** Version
: 1.0
** Description : PIC18 Pulse Width Modulation with RPM Counter
** Author
: RWB
** Target
: PICJazz 20PIN Board: PIC18F14K50
** Compiler
: HI-TECH C PRO PIC18 MCU Family(Lite) Version 9.63PL3
** IDE
: Microchip MPLAB IDE v8.40
** Programmer : PICKit2
** Last Updated : 28 Nov 2009
** ***************************************************************************/
#include <pic18.h>
/*
**
**
**
**
**
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**
**
**
**
**
**
**
**
**
*/
PLLDIS
- PLL is under software control
---------------------------------------------------------------------BORDIS
- Brown-out Reset disabled in hardware and software
WDTDIS
- WDT is controlled by SWDTEN bit of the WDTCON register
---------------------------------------------------------------------MCLREN
- MCLR pin enabled, RE3 input pin disabled
---------------------------------------------------------------------XINSTDIS - Disable extended instruction set (Legacy mode)
LVPDIS
- Single-Supply ICSP disabled
__CONFIG(1,
__CONFIG(2,
__CONFIG(3,
__CONFIG(4,
__CONFIG(5,
__CONFIG(6,
__CONFIG(7,
// LCD Definition
#define LCD_HOME 0x02
#define LCD_NEXT_LINE 0xC0
#define LCD_CLEAR 0x01
#define LCD_1CYCLE 0
#define LCD_2CYCLE 1
// RPM Counter Variable
volatile unsigned int rpm_value;
char sdigit[6]={'0','0','0','0','0','\0'};
/* Delay Function */
#define FOSC 16000000UL // Using Internal Clock of 16 MHz
#define delay_us(x) { unsigned char _dcnt; \
_dcnt = (x)/(24000000UL/FOSC)|1; \
while(--_dcnt != 0) continue; \
}
void delay_ms(unsigned int cnt)
{
unsigned char i;
do {
i = 5;
do {
delay_us(164);
} while(--i);
} while(--cnt);
}
// PIC18 High-priority Interrupt Service
void interrupt high_isr(void){
static unsigned char pulse_state=0;
unsigned int rpm_timer;
if (TMR0IF) {
rpm_value = 0;
TMR0IF=0;
}
if (INT0IF){
switch(pulse_state) {
case 0:
TMR0H = 0;
TMR0L = 0;
pulse_state=1;
break;
case 1:
rpm_timer=TMR0L;
rpm_timer+=(TMR0H << 8);
}
}
/*
** LCD Routine
** LCD Data RB7,RB6,RB5,RB4
** LCD Control: RC7 -> E-Enable, RC6 -> RS-Register Select, R/W-Always 0
*/
void LCD_putcmd(unsigned char data,unsigned char cmdtype)
{
// Put the Upper 4 bits data
PORTB = data & 0xF0;
RC6=0;
// RS = 0
RC7=1;
// E = 1
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}
void LCD_putch(unsigned char data)
{
// Put the Upper 4 bits data
PORTB = data & 0xF0;
RC6=1;
// RS = 1
RC7=1;
// E = 1
// E=0; write data
RC7=0;
delay_us(1); // Delay 1us for 16 MHz Internal Clock
// Put the Lower 4 bits data
PORTB = (data & 0x0F) << 4;
RC6=1;
// RS = 1
RC7=1;
// E = 1
// E=0; write data
RC7=0;
delay_ms(5);
}
void LCD_init(void)
{
// Wait for more than 15 ms after VCC rises to 4.5 V
delay_ms(30);
// Send Command 0x30
LCD_putcmd(0x30,LCD_1CYCLE);
// Wait for more than 4.1 ms
delay_ms(8);
// Send Command 0x30
LCD_putcmd(0x30,LCD_1CYCLE);
// Wait for more than 100 us
delay_us(200);
// Delay 250us for 16 MHz Internal Clock ;
// Send Command 0x30
LCD_putcmd(0x30,LCD_1CYCLE);
// Function set: Set interface to be 4 bits long (only 1 cycle write).
LCD_putcmd(0x20,LCD_1CYCLE);
// Function set: DL=0;Interface is 4 bits, N=1; 2 Lines, F=0; 5x8 dots font)
LCD_putcmd(0x28,LCD_2CYCLE);
// Display Off: D=0; Display off, C=0; Cursor Off, B=0; Blinking Off
LCD_putcmd(0x08,LCD_2CYCLE);
// Display Clear
LCD_putcmd(0x01,LCD_2CYCLE);
// Entry Mode Set: I/D=1; Increament, S=0; No shift
LCD_putcmd(0x06,LCD_2CYCLE);
// Display On, Cursor Off
LCD_putcmd(0x0C,LCD_2CYCLE);
}
void LCD_puts(const char *s)
{
while(*s != 0) {
// While not Null
if (*s == '\n')
LCD_putcmd(LCD_NEXT_LINE,LCD_2CYCLE); // Goto Second Line
else
LCD_putch(*s);
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s++;
}
}
// Implementing integer value from 0 to 65530
char *num2str(unsigned int number,unsigned char start_digit)
{
unsigned char digit;
if (number > 65530) number = 0;
digit = '0';
while(number >= 10000)
{
digit++;
number -= 10000;
}
sdigit[0]='0';
// Default first Digit to '0'
if (digit != '0') sdigit[0]=digit; // Put the first digit
digit = '0';
while(number >= 1000)
{
digit++;
number -= 1000;
}
sdigit[1]='0';
// Default Second Digit to '0'
if (digit != '0') sdigit[1]=digit; // Put the Second digit
digit = '0';
while(number >= 100)
{
digit++;
number -= 100;
}
sdigit[2]='0';
// Default Second Digit to '0'
if (digit != '0') sdigit[2]=digit; // Put the Second digit
digit = '0';
while(number >= 10)
{
digit++;
number -= 10;
}
sdigit[3]='0';
// Default Second Digit to '0'
if (digit != '0') sdigit[3]=digit; // Put the Second digit
sdigit[4]='0' + number;
return(sdigit + start_digit);
}
void main(void)
{
unsigned char motor_stat,duty_cycle;
OSCCON=0x70;
// Initial PORT
TRISA = 0x30;
TRISC = 0x01;
PORTC = 0x00;
TRISB = 0x00;
PORTB = 0x00;
TRISB = 0x00;
ANSEL = 0x08;
ANSELH = 0x00;
//
//
//
//
//
//
//
//
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The TMR2 register value is continuously compared to the PR2 register which determine the TOP value of
the TMR2 counter register. When the TMR2 register value reach the PR2 value, then the TMR2 counter
register value will be reset to 0.
At the same time the value of TMR2 counter register is also being compared to the CCPR1L register value
(actually with the CCPR1H register value, since the CCPR1H equal to CCPR1L than we could say
CCPR1L), when the TMR2 reach the CCPR1L value than the PWM peripheral circuit will reset the CCP1
output (logical 0) and when the TMR2 counter register equal to the PR2 register value than it will set the
CCP1 output (logical 1). Therefore by changing the PR2 value we could change the PWM period and this
mean changing the PWM frequency as well. The PWM period could be calculated using this following
formula:
PWM period = 4 x Tosc x ( PR2 + 1) x (TMR2 prescale value) second
Where Tosc is the system clock period in second
PWM frequency = 1 / PWM Period Hz
By assigning the PR2 register with 200 and select the prescale to 4; and applying all these values to the
formula above, we could determine the PWM frequency for our DC Motor base on the internal system
oscillator of 16 MHz as follow:
PWM period = 4 x (1 / 16.000.000) x 201 x 4 = 0.000201 second
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On this tutorial we just set the additional 2 LSB extended bits (DC1B1 and DC1B0) to all zero (logical 0)
for the CCPR1L register (10-bit wide). We start by setting the CCPR1L to zero mean we start with zero
duty cycle (no PWM output yet). In single PWM mode we could select the PWM output to PIC 18F14K50
RC3 output port by setting the STRC bit on PSTRCON (Pulse Steer C ontrol) register to the logical 1
while other bits is set to logical 0. The following is the C code:
// Init ADC
ADCON0=0b00001101;
ADCON1=0b00000000;
ADCON2=0b00101011;
...
...
if (motor_stat) {
GODONE=1;
while (GODONE) continue; // Wait conversion done
duty_cycle=ADRESH;
// Get the High byte ADC 8-bit result
} else {
duty_cycle=0;
}
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The infra red reflective object sensor work by simply emitting the infra red beam and when it encounter
the white object surface than the infra red beam will be reflected back to the phototransistor; next the
phototransistor and the 2N3904 transistor which formed the Darlington pair will start to conduct and will
generate enough voltage across the 470 Ohm resistor to be considered by the PIC 18F14K50
microcontroller build in Schmitt trigger RC0 input port as the logical 1. When the infra red beam
encounters the black tire surface than both of the phototransistor and 2N3904 transistor will turn off; and
the voltage across 470 Ohm resistor will drop to zero volt (logical 0).
Therefore by timing the generated pulse period by the infra red reflective object sensor we could easily
calculate the RPM using this following formula:
Frequency = 1/T Hz; T is the generated pulse period in second.
RPM (Rotation per Minute) = Frequency x 60
The following pictures show in detail of how I put the PS2 Playstation dual shock DC motor, the Tamiya
racing car tire with the white sticker and the infra red reflective object sensor for this project.
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As shown on the above picture, first we have to activate the PIC 18F14K50 microcontroller external
interrupt and configure it to detect the pulse rising edge; next we configure the TIMER0 peripheral for the
RPM period counter.
By setting the TMR0E and INT0IE bits to logical 1 on the PIC 18F14K50 microcontroller interrupt control
register (INTCON) and TMT0ON bits to logical 1 on the TIMER0 control register (T0CON), we activate
both the TIMER0 and External peripherals. Selecting the 1:256 prescale value we could calculate the time
required to increase the TIMER0 16-bit counter.
TIMER0 Clock period = 4 x Tosc x TMR2 prescale value second
TIMER0 C lock period = 4 x (1/16.000.000) x 128 = 0.000032 second = 0.032 ms
This mean the TIMER0 counter required 0.032 ms to increase the TMR0L and TMR0H registers counter
value by one. The following C code shows the PIC 18F14K50 microcontroller external interrupt and TIMER0
peripherals initialization:
if (INT0IF){
switch(pulse_state) {
case 0:
TMR0H = 0;
TMR0L = 0;
pulse_state=1;
break;
case 1:
rpm_timer=TMR0L;
rpm_timer+=(TMR0H << 8);
}
}
By resetting the TIMER0 counter on the first rising edge external interrupt and reading back the TIMER0
counter on the second rising edge external interrupt we could easily calculate the pulse period
Pulse Period = 0.032 x TIMER0 Counter (TMR0H:TMR0L) millisecond
The RPM value is the frequency of rotation measured in minute (60 second), therefore the DC motor RPM
value could be calculated as the following formula:
rpm_value = (1 / Pulse Period) in second x 60 = 60000.0 / 0.032 x rpm_timer
The rpm_timer variable contains the 16-bit TIMER0 counter value, while the global rpm_value contain
the RPM value of the DC motor.
The PICKit2 Logic Analyzer
To check the RPM counter accuracy I simply use one of the useful feature of the Microchip PIC Kit2
programmer, where we could use it as the powerful Logic Analyzer tools to debug serial communication
buses such as UART, SPI and I2C . This time we will use it to analyze the RPM pulse produce by the infra
red reflective object sensor circuit above and connected the output directly to the PIC 18F14K50
microcontroller RC0 input port and the PIC Kit2 channel 3 inputs to measure the RPM pulse period.
The PIC Kit2 Logic Analyzer tool could be used by running the PIC Kit2 programmer Version v2.61 and
selecting the Logic Tools from the Tools menu; set the Rising Edge trigger on the channel 3 and 100 ms
Sample Rate; next press the RUN button. After the pulse appears check the C ursor checkbox to activate
the X and Y horizontal bar to measure the pulse period.
As shown on the above picture, the channel 3 on the PIC Kit2 logic analyzer tool show that the measured
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pulse frequency is about 77.52 Hz; this mean the RPM is about 4651 (77.52 x 60) which is close enough
to the RPM calculated value 4641 displayed on the LC D at 72% PWM duty cycle.
The 216 LCD Display
To display both of the PWM duty cycle and RPM value, I used the Hitachi HD44780U or the equivalent
microcontroller 216 LC D with back light LED in 4-bit data mode. Most of the LC D function C routine I use
in this project is taken from my previous posted blog AVR LC D Thermometer Using ADC and PWM Poject;
where you could read more information about the principal of how to drive this kind of display. The
following is the list of C function for driving the LC D:
LC D_putch() function is used to display single character on the LC D
LC D_putcmd() function is used to send LC D command (e.g. clear the LC D, move to second row,
etc)
LC D_init() function is used to initialized the 216 LC D; this function will initialized the 216 LC D
into 4-bit data mode
LC D_puts() function is used to display a string on the LC D
num2str() function is used to convert a numeric value to a string, we use this function to display
numeric value on the LC D.
Inside the C Code
The C program begins by selecting the 16 MHz internal clock and setting all the I/O ports used on this
project. After doing the LC D, ADC , TIMER0, External Interrupt and PWM/TIMER2 peripherals setup. After
enabling the high priority interrupt and activating the global interrupt the code enter the for(;;) endless
loop. Inside this loop; first we read the users switch, this switch is attached to the PIC 18F14K50
microcontroller input port RA5 and work as the toggle switch to run or stop the DC motor:
if (motor_stat) {
GODONE=1;
while (GODONE) continue; // Wait conversion done
duty_cycle=ADRESH;
// Get the High byte ADC 8-bit result
} else {
duty_cycle=0;
}
// Assign duty cycle to the PWM CCPR1L register
CCPR1L = duty_cycle;
Then next we display the duty cycle and the RPM value on the 2x16 LCD:
// Display the Information on the LCD
LCD_putcmd(LCD_HOME,LCD_2CYCLE);
// LCD Home
LCD_puts("Duty Cycle: "); LCD_puts(num2str((int)((duty_cycle/255.0) * 100.0),3));
LCD_puts(" %");
LCD_putcmd(LCD_NEXT_LINE,LCD_2CYCLE); // Goto Second Line
LCD_puts("RPM: "); LCD_puts(num2str(rpm_value,1));
Downloading and Running the Code
After compiling and simulating your code hook up your PIC Kit2 programmer to the PIC Jazz 20PIN
development and learning board IC SP port turn power on. From the MPLAB IDE menu select
Programmer -> Select Programmer -> Pickit2 it will automatically configure the connection and
display it on the PIC kit2 tab Output windows; now you are ready to down load the code from MPLAB IDE
menu select Programmer -> Program; this will down load the HEX code into the PIC Jazz 20PIN board
with the Microchip PIC 18F14K50 microcontroller on it.
Now its time to run your PWM and RPM counter code, where you could enjoy this following video showing
all of the process that weve been going through.
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30 Responses to PIC18 Pulse Width Modulation (PWM) DC Motor Speed Controller with the
RPM Counter Project
29.03.10
#1
C omment by lawrence.
Hi I would appreciate it if you could send the code in assembly
(*.asm ) as i am not familiar c or if there is a method to
change the code then i would appreciate it and i am using the
pic 16f887A mplab v8.1 using a bootloader connected via
rs232.
please help me out
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29.03.10
#2
C omment by rwb.
For this project I program it only on C language not
assembler, but if you familiar with the PIC assembler you
could use similar principle to manipulate the PIC
microcontroller registers as described on this blog. As I also
use direct register manipulation to achieve this project
purpose (i.e. PWM and ADC ).
31.03.10
#3
C omment by lawrence.
well i have tried to change tmr0 as it is 16-bit on the 18f but 8bit on the 16f etc so do you mind if you can post a C code but
this using the famous outdated 16f877a please help me out as
I am struggling to get it right using the pic 16f877 believe me i
have manipulated the timer and ADC to 10 bit and did the
justification but still struggling.
31.03.10
#4
C omment by rwb.
My suggestion is to try the microcontroller peripherals once at
the time start with the ADC then continue with the PWM,
External Interrupt and TIMER0.
01.06.10
#5
C omment by embed84.
Hi i am a student embedded systems, and im working on my
first microchip project
cool, i wonder if i can use the
void interrupt high_isr(void); function on a pic18f4550 to read
the rotation of my robot wheels. im using two QSE113
transistors. the pulses will be used to make a rotation of 45
degrees. is it possible?
01.06.10
#6
C omment by rwb.
Although its possible to do that but for controlling DC motor
for fix 45 degree rotation will be quite hard as you need to
apply special circuit and logic for the DC motor break system.
For precision position its better to use the DC stepper motor.
14.06.10
#7
C omment by wangui_esther.
hello. am very new to this site, and i cant believe what i was
missing.
Anyway, i want to do a small project so am doing a bit of
research.I want to move a machine table which will have two
axes, x and y. And i will require to control the speed of the
motors for the two axes.
what am wondering , so far like in this tutorial, the motors are
very small in size. obviously my application will require a
stronger motor. what kind of micro controllers can i use for
such? and do i use atmels microcontrollers or PIC s? thanks
14.06.10
#8
C omment by rwb.
You could use Atmel AVR or Microchip PIC , because both of
this microcontrollers could be use to control the DC motor
speed with their PWM feature.
24.06.10
#9
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C omment by wangui_esther.
hi, rwb. the particular motor available to me is the stepper
motor from RS labelled RS 34-3755 4.3A/PH.
Is it possible for PIC 18F14K50 to drive this motor since in this
tutorial you use a much smaller motor?
Also you have worked with dc motors and the servo motor
from the blogs ive seen. is it possible to control the speed of a
servo motor using the micro controllers pwm facility? I am
asking so i can know what microcontroller and programmer to
buy. Thanks
24.06.10
#10
C omment by rwb.
The stepper motor is different from the ordinary DC motor,
therefore to drive the stepper motor you have to use different
circuit and logic. When you want to drive a bigger DC motor
just change the motor driver circuit and using the Darlington
Transistor or better use the high current MOSFET. The
PIC 18F14K50 microcontroller practically could drive any kind
of motor but we have to use a suitable motor driver circuit in
order do it. For more information of how to drive bigger
current you could read my previous posted blog Using
Transistor as Switch (http://www.ermicro.com/blog/?
p=423).
The standard servo motor usually has a fixed speed, we only
can control the servo motor direction through PWM not the
speed. For more information of how to drive the servo motor,
you could read my previous posted blog Basic Servo Motor
Controlling with Microchip PIC Microcontroller
(http://www.ermicro.com/blog/?p=771)
28.06.10
#11
C omment by wangui_esther.
Thanks so much rwb. I am definitely going to be needing
advice on coding for stepper motors. But i am going to try out
with dc motors first Oonce i get all the equipment together so
ill at least have a clue on working with microcontrollers.
Something i meant to ask is, is it possible to vary the speed of
stepper motors and is it possible to achieve positional
accuracy with dc motors say move it by 150 cm then stop?
28.06.10
#12
C omment by rwb.
Yes you could vary the speed of stepper motor, remember
that the stepper motor torque will decrease as it speed
increase. Yes you could achieve quite accurate position by
adding the wheel encoder to the DC motor.
01.07.10
#13
C omment by wangui_esther.
hi rwb. now, i have an atmega 64 chip, avr studio, an stk 500
programmer and stepper motor RS 34-3755 4.3A/PH. i want to
make the motor move and control its speed. the thing is i
have never built any circuit before and apart from the
examples in the internet i have not written any code. where do
i start?
01.07.10
#14
C omment by rwb.
The first thing you need is a good reference for the stepper
motor, fortunately Atmel has a good application note and the
example code for it (AVR446: Linear speed control of stepper
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01.07.10
#15
C omment by wangui_esther.
thanks. i will do just that.
16.10.10
#16
C omment by iriana.
Hii rbw, Im doubt and curious so I would like to ask in this
case of the rpm sensor. Will the diameter of the wheel affect
the rpm value? Likewise, larger wheel will have a lower rpm
value compared to that is by smaller wheel? Due to the every
beam received by the photo-transistor with diffs circumference
of the wheel.
If it is yes, so what do you think for getting the real RPM
value of a motor? Thank you so much if you would like to give
me some advices
16.10.10
#17
C omment by rwb.
No, the diameter of the wheel wont effect the rpm value
measured by the sensor. Since we simply count the white
marker (i.e. the white sticker) received by the photo-reflector
sensor from one complete rotation of the wheel (1 rotation = 1
pulse).
16.10.10
#18
C omment by iriana.
Thank you rwb.
02.09.11
#19
C omment by aor777.
Hi,
As per the PIC 18F14K50 datasheet it can support 4 channel
PWM. what i learn from your tutorial is that all the four
channels will output identical PWM waveform. Please correct
me if i am wrong. Also, tell me how to output 4 different PWM
signals controlled using 4 different potentiometers. Thanks in
advance.
02.09.11
#20
C omment by rwb.
The datashet didnt mention 4 channels, but it say 4 PWM
outputs from one Enhanced C apture/C ompare/PWM (EC C P)
module. This EC C P module is specially designed for controlling
the H-Bridge motor. To have 4 different PWM output with 4
potentiometers you need to have 4 independent PWM
generator.
04.10.11
#21
C omment by muslihen19.
Hi rwb,
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04.10.11
#22
C omment by rwb.
You should be able to compile the project using Microchip HITEC H C C ompiler for PIC 18 MC U Lite (free version) which you
could download it from Microchip official website
(www.microchip.com).
01.12.11
#23
C omment by David.
This is an excellent tutorial Mr. RWB. I thank you. It is
tempting to wish for a recipe that fills every need exactly, but
then we do not learn. Your tutorials are far more than a
recipe. I appreciate very much how well written they are.
One question: In the Project Basic schematic above, you show
a resistor labeled 4K7. I am not familiar with that notation
for resistors (I have seen it elsewhere in your tutorials). Do
you mean 47K? Or?
This is good stuff man, you have made my day.
02.12.11
#24
C omment by rwb.
Thanks David, the 4K7 notation is similar to 4.7K Ohm or 4700
Ohm.
04.09.12
#25
C omment by JamTheMan.
Hi rwb,
I was wondering if it was possible to change the direction of
rotation of the DC Motor using this design.
And if there is another way of driving the motor other than
using an H-Bridge?
Thanks in advance.
04.09.12
#26
C omment by rwb.
In order to change the DC motor direction you need to change
the DC motor power supply polarity, the H-Bridge is the circuit
that could do this function. If you dont want to use the HBridge circuit, You could use a simple DPDT (Double Pole
Double Through) relay to do this function and you only need 1
transistor and 1 output port to change the DC motor direction.
04.09.12
#27
C omment by JamTheMan.
I will check the DPDT out, sounds promising.
Thanks again rwb. This post has been such a great help.
24.08.13
#28
C omment by kik0.
Hi I have to C ontrol DC motor whit PIC 18f8490 and i have one
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24.08.13
#29
C omment by kik0.
And one more question
25.08.13
#30
C omment by rwb.
You could get an idea from this project PIC 18 Pulse Width
Modulation (PWM) DC Motor Speed C ontroller with the RPM
C ounter Project.
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