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Seite 2

Tension rod and


compression strut
systems
Modern architecture
in steel and
faade construction

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Seite 3

Tension r
mconnect - Tension rod and
compression strut systems
for modern architecture in
steel and facade construction.
Products of MRMANN GmbH,
a LISEGA Group company.

02

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Seite 4

rod and compression strut systems


Contents
Construction elements for
modern building technology 4
Elegant designs of
lightweight construction

Practical construction
elements for statics

Multiple applications
7
System elements
8
Compression strut systems
12
Connection plates and
Structural attachments

14

Further practical components


for steel construction
19
Functionality and Safety
20
Rational application via
modular system

21

CONNCAD
Design and Engineering

23

Code numbers for


clear identification

24

Special benefits
for users

25

Installation instructions
27

03

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Construction elements for


modern building technology
Modern architecture
The current trend in modern
architecture is, by the skilful
use of steel and glass, to
present large-scale buildings
as airy, futuristic constructions
soaring skywards.
Outstanding features of this
style of building are roofs that
seemingly float on air, with
a filigree supporting framework and skilfully suspended
facades.
The availability of special,
easily integrated fastening and
support elements is a prerequisite for the optimum
implementation of this form
of construction. The special
tension rod and compression
strut systems, as integral elements in the building design,
must guarantee maximum
functionality and safety. At
the same time they must
blend into the whole construction as clearly visible
design elements with aesthetic appeal.
mconnect product program
The product range of mconnect tension rod and compression strut systems was
specially developed for the
smooth fulfilment of these
tasks.
The products meet the toughest demands and, due to their
wide-ranging applicability, are
of great practical benefit to

architects,
construction engineers
construction companies
Tension rod and compression
strut systems
The mconnect tension rod
systems are the ideal components to distribute tension forces in an economical and,
at the same time, elegant
manner. They are suited to
all types of suspension and
anchoring. Connection plates
(circular disks) and connecting
lugs provide optimum additional features.
The mconnect compression
strut systems are able to bear
tension forces, but are also
specially designed to take up
and distribute compression
forces. They are ideally suited
to act as stabilizing elements
and supports, suspension
components on simultaneous
compression loads and compression struts in frame construction.
By combining compression
strut and tension rod systems,
additional construction possibilities are available.

04

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Elegant designs of
lightweight construction
The highest demands were
made in the design and finish
of the components. This also
applies to structural connections,
such as the connection lugs,
whereby functionality is to be
expressed through the corresponding design.
In line with the principle
design follows function the
distribution of material corresponds to FE (finite element)
calculated operational stresses,
whereby for the fork heads,
the component function finds
convincing expression in the
optimized droplet shape. The
cap nuts consistently follow
the form of the fork heads and
by a smooth transition seem
to merge with the connecting
tension rod.

Design elements of
significance
As clearly visible elements,
the mconnect tension rod

and compression strut systems


are of crucial significance
in the representative design
of the building. They blend
easily, in a filigree fashion,

into the sophisticated architecture and shape the style


of the structure.

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Seite 7

Practical construction
elements for statics

Suspension elements

Rear fastenings / struts /


trusses / stays / bracing

Under-bracing

Cross stays /
diagonal bracing

Prop supports

The mconnect construction


elements are designed strictly
according to the application
demands. In this way they
offer an economical and at
the same time attractive
solution to a wide range of
tasks in the field of construction.
As the distribution of material corresponds to the loads
imposed, the high-tensile

06

materials are exploited to


the optimum level.
This permits lightweight construction at maximum loading
capacity.
The modular system and
corresponding enginering software further facilitate implementation and speed up the
design and construction cycle.

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Seite 8

Multiple applications
The application possibilities
of the mconnect tension
rod and compression strut
systems are as diverse as the
possibilities in construction,
whether in steel, steel/wood
or steel/glass.

exhibition halls
bus terminals
bridge building
pedestrian bridges
galleries
airport buildings
glass roofs
glass facades
industrial workshops
shopping malls
congress halls
sports centres
tower constructions
covered sheds
roofing
canopies
tent constructions

With the mconnect tension


rod and compression strut
systems, typical static design
challenges can be expertly,
elegantly, stylishly and economically solved - at a single
stroke!

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Seite 9

System elements
FORK HEADS
Only a few components are
required for the formation
of mconnect tension rod and
compression strut systems.
The fork heads are of crucial
importance in the system as
connections for the structural
attachments (see p. 14).
The operational load capacity
of the fork heads is approved,
both for tensile and compression loads. They are correspondingly designated for use
in tension rod and compression strut systems.
A quenched and tempered
steel casting, manufactured in
a quality lost-wax investment
process, bestows the component with great strength and
excellent cold tenecity.
For maximum corrosion protection of the threaded connection, the tapped hole
takes the form of a pocket
not a drilled-through hole.

Tension resistance

Type
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4

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.
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.

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.
.
.
.
.

06
08
10
12
16
20
24
30
36
42
48
56
64
72
80
90
00

d2

M6
M8
M10
M12
M16
M20
M24
M30
M36
M42
M48
M56 x 4
M64 x 4
M72 x 4
M80 x 4
M90 x 4
M100 x 4

EN 1993
NR,d [kN]
9
16,4
26,1
37,4
69,7
109
156
248
361
504
662
933
1198
1527
1893
2406
2954

db

Lb

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[kg]

10,2
13,5
16,0
20,0
25,0
31,0
37,5
48,5
55,0
64,0
75,0
86,0
100,0
120,0
133,0
148,0
164,0

5,2
6,5
8,0
10,0
12,0
14,0
17,5
22,5
25,0
28,0
33,0
38,0
43,5
53,5
58,5
63,5
73,5

38
47
60
70
90
106
120
136
163
198
215
251
285
318
341
383
418

9,5
12,5
16,0
19,0
25,5
31,0
38,0
46,0
56,0
66,0
74,0
88,0
100,0
110,0
123,0
137,0
154,0

16,0
21,0
27,5
32,5
44,0
53,0
64,0
79,5
93,0
111,0
126,0
150,0
170,0
189,0
209,0
234,0
264,0

5,0
6,0
8,0
10,0
12,5
12,5
15,0
15,0
20,0
25,0
25,0
30,0
35,0
40,0
40,0
45,0
50,0

12,5
15,5
20,0
24,0
31,0
35,5
42,0
49,0
58,5
72,0
78,5
90,0
102,5
115,0
122,0
136,0
150,0

6
8
10
12
16
20
24
30
35
42
47
55
63
72
80
90
98

16,0
20,5
24,0
29,0
36,0
44,0
53,0
68,0
78,0
90,0
102,0
117,0
133,0
156,0
173,0
192,0
210,0

0,02
0,05
0,1
0,2
0,4
0,8
1,2
2,2
3,6
6,3
9
14
22
31
41
59
79

 1 = right-hand thread, 2 = left-hand thread  Corrosion protection (see Table, p. 24)


 Adjustment
 Right or left-hand thread acc. to function

08

 V/2 

A
[mm]

Weight

Mconnect-folder-a4-eng.qxp

Cutting

Type
6-3106
6-3108
6-3110
6-3112
6-3116
6-3120
6-3124
6-3130
6-3136
6-3142
6-3148
6-3156
6-3164
6-3172
6-3180
6-3190
6-3100

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Rolling

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.
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.
.
.
.

d2 
M6
M8
M10
M12
M16
M20
M24
M30
M36
M42
M48
M56 x 4
M64 x 4
M72 x 4
M80 x 4
M90 x 4
M100 x 4

Seite 10

Spinning

L1
[mm]

SW
[mm]

Weight
1000mm
[kg]

21
26
33
40
52
58
69
79
96
118
127
148
169
191
202
226
250

5
7
9
10
14
18
22
28
32
38
41
50
60
65
75
85
95

0,2
0,4
0,6
0,9
1,6
2,5
3,5
5,5
8
11
14
19
25
32
40
50
62

TENSION RODS
The MRMANN plant can look
back on more than 40 successful
years of experience in the
manufacture of threaded rods
and studs. The threads can be
produced by cutting (CNC or
cutter head), rolling or spinning process. The tension rods
are equipped with left-hand /
right-hand threads for length
adjustment and with flat faces
on both sides. Individual rod
lengths of up to 12 m can be
supplied as standard. The
high-strength fine-grained

 Left-hand thread on one side, right-hand thread on the other


 Material / corrosion protection (see Table, p.24)

09

structural steel S460N is the


standard component material.
Other materials, including a
range of stainless steel can
also be supplied.

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Seite 11

CAP NUTS
The mconnect cap nuts are
used to lightly lock the tension
rod and also serve to cover
the exposed thread.
To maintain the minimum
engagement depth, no threading must be visible after a
cap nut is screwed on!

minimum engagement depth

maximum engagement depth

d2

L
[mm]

d
[mm]

d4
[mm]

M6
M8
M10
M12
M16
M20
M24
M30
M36
M42
M48
M56 x 4
M64 x 4
M72 x 4
M80 x 4
M90 x 4
M100 x 4

16,5
20,0
25,5
31,0
39,5
42,5
51,0
55,5
57,5
71,0
73,5
88,0
101,5
116,0
120,0
135,0
150,0

9,0
11,5
14,5
17,5
23,5
29,0
35,0
44,0
52,5
61,5
70,5
82,5
94,5
106,0
118,0
133,0
147,5

2,5
2,5
2,5
2,5
2,5
2,5
4,0
4,0
4,0
6,0
6,0
6,0
8,0
8,0
8,0
8,0
8,0

Type


6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

06
08
10
12
16
20
24
30
36
42
48
56
64
72
80
90
00

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

Weight
[kg]
0,004
0,007
0,013
0,024
0,06
0,10
0,16
0,30
0,45
0,70
1,00
1,60
2,40
3,40
4,40
6,30
8,50

 3 = right-hand thread, 4 = left-hand thread,  Material / corrosion protection (see Table, p. 24)

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Seite 12

CONNECTING SLEEVES
The mconnect sleeves are
used as connecting parts
between the tension rods if
the system length, e.g. above
12 m, is to be extended.
Through standardised design
with left-hand/right-hand threads,
they function as a turnbuckle
at the same time.

CONNECTING SLEEVES
WITH LUGS
The connecting sleeves can be
fitted with suspension lugs
for load-bearing in horizontally
arranged tension rod systems
(underbracing).

V
[mm]

X
[mm]

Weight
[kg]

d3
[mm]

E
[mm]

t
[mm]

C
[mm]

Weight
[kg]

0,02
10 12,5
10
35 11,5
6-4506 . M6
6-4606 .
6,3
0,03
12 15,5
13
43 14,5
6-4508 . M8
6-4608 .
6,3
0,06
16 20,0
16
56 18,0
6-4510 . M10
6-4610 .
6,3
0,10
20 24,0
18
68 20,0
6-4512 . M12
6-4612 .
6,3
0,20
25 31,0
24
87 27,0
6-4516 . M16
6-4616 .
8,4
0,40
25 35,5
30
96 33,0
6-4520 . M20
6-4620 .
8,4
0,60
30 42,0
36
114 40,0
6-4524 . M24
6-4624 .
10,5
1,10
30 49,0
46
128 51,0
6-4530 . M30
6-4630 .
10,5
2,00
40 58,5
55
157 61,0
6-4536 . M36
6-4636 .
10,5
3,30
50 72,0
65
194 72,0
6-4542 . M42
6-4642 .
12,5
4,60
50 78,5
75
207 83,0
6-4548 . M48
6-4648 .
12,5
6,80
60 90,0
85
240 94,0
6-4556 . M56 x 4
6-4656 .
16,5
11,00
70 102,5
275 111,0 100
6-4564 . M64 x 4
6-4664 .
16,5
14,50
80 115,0
310 122,0 110
16,5
6-4572 . M72 x 4
6-4672 .
20,00
80 122,0
324 139,0 125
6-4580 . M80 x 4
6-4680 .
20,5
28,00
90 136,0
362 155,0 140
20,5
6-4590 . M90 x 4
6-4690 .
37,00
400 172,0 155 100 150,0
20,5
6-4500 . M100 x 4
6-4600 .
 left-hand on one side, right-hand on the other  Corrosion protection (see Table, p. 24)
The values d2, L, SW, V, X and d are identical for both types.

22
23
25
26
33
36
43
48
53
62
67
78
87
92
108
116
125

4
4
4
4
5
5
6
6
6
8
8
10
10
10
12
12
12

11,5
11,5
11,5
11,5
15,5
15,5
19,5
19,5
19,5
22,5
22,5
31,0
31,0
31,0
39,0
39,0
39,0

0,04
0,05
0,08
0,12
0,25
0,45
0,70
1,20
2,10
3,40
4,70
7,00
11,20
14,80
20,50
28,50
38,50

d2

Type


L
[mm]

SW
d
[mm] [mm]

Type


11

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Seite 13

Compression strut systems


The compression strut systems
are composed of the fork
heads and the main truss
elements (supplied as round
bars for shorter lengths and
tubes for longer lengths). The
compression strut systems are
supplied as standard without length adjustability.
If required, these systems can
also be supplied with weld-on
studs or length adjustment.

Compression rod with weld-on studs

12

Design with length adjustment

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Seite 14

Lb

Mconnect-folder-a4-eng.qxp

D1

db

L1
D2

L2

Weight

db

Lb

[mm]

[mm]

[mm]

[mm]

10
12
16
20
24
30
35
42
47
55
63
72
80
90
98

8,0
10,0
12,0
14,0
17,5
22,5
25,0
28,0
33,0
38,0
43,5
53,5
58,5
63,5
73,5

16,0
19,0
25,5
31,0
38,0
46,0
56,0
66,0
74,0
88,0
100,0
110,0
123,0
137,0
154,0

N  Type
[kN]

24
8.7 6-1110 .
29 13.7 6-1112 .
36 28.3 6-1116 .
44 45.6 6-1120 .
53 66.9 6-1124 .
68 114 6-1130 .
78 173 6-1136 .
90 236 6-1142 .
102 323 6-1148 .
117 489 6-1156 .
133 669 6-1164 .
156 775 6-1172 .
173 1004 6-1180 .
192 1305 6-1190 .
210 1648 6-1100 .

L1min. L1max.
[mm]

[mm]

120
140
180
212
240
272
326
396
430
502
570
636
682
766
836

600
750
750
900
1100
1500
1700
1900
2000
2600
2800
3100
3200
3600
3900

D1 L1min.
[mm]

[kg]

16
20
24
30
36
48
56
64
72
90
100
110
120
135
150

0,2
0,4
0,9
1,7
2,6
4,7
7,8
13,5
19,0
30,0
47,0
66,0
88,0
126,0
169,0

Weight
per 100mm
[kg]

0,15
0,25
0,35
0,55
0,80
1,40
2,00
2,50
3,20
5,00
6,00
7,50
9,00
11,00
14,00

Weight

Type

6-1310
6-1312
6-1316
6-1320
6-1324
6-1330
6-1336
6-1342
6-1348
6-1356
6-1364
6-1372
6-1380
6-1390
6-1300

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

L2min. L2max.
[mm]

200
236
304
354
408
468
560
684
744
862
980
1096
1170
1310
1436

D2 L2min.

[mm]

[mm]

[kg]

1250
1500
1800
2500
2900
3100
3400
3900
4500
4800
5500
5900
6200
7200
7500

34
43
49
61
77
90
102
115
140
170
180
195
220
245
275

0,70
1,20
2,30
4,20
7,50
12,80
20,30
33,00
50,00
83,00
114,00
156,00
212,00
297,00
398,00

Weight
per 100mm
[kg]

0,20
0,30
0,50
0,60
0,70
1,00
1,50
2,10
2,60
3,20
5,00
5,60
6,40
9,00
10,00

The compression resistance N given is calculated according to DIN EN 1993. The static resistance must be verified for each critical load
case. To verify static resistance the acting loads are multiplied by the partial safety factors or combination factors. Static resistance is given if
the values calculated in this manner do not exceed the compression resistance of the compression bar selected.

 Material / corrosion protection (see Table, p. 24)

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Seite 15

Connection plates and


Structural attachments

CONNECTION PLATES
The mconnect connecting
plates are required in frame
constructions as central junction points. In standard designs
three or four tension rods can
be attached.

For selection according to a


particular design the basic
shapes, e.g. rectangular or
circular, are offered as standard. Variants can however
be supplied.

To guarantee a secure load


distribution, only mconnect
connecting plates with the
material quality and dimensions
corresponding to calculations
should be implemented.
The direction of forces always
passes through the junction
point an angle displacement
of 5 % is permissible.

14

Mconnect-folder-a4-eng.qxp

Type 6-71...


6-7106
6-7108
6-7110
6-7112
6-7116
6-7120
6-7124
6-7130
6-7136
6-7142
6-7148
6-7156
6-7164
6-7172
6-7180
6-7190
6-7100

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d3

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Seite 16

Weight

Type 6-73...

d3

TK

6-7306
6-7308
6-7310
6-7312
6-7316
6-7320
6-7324
6-7330
6-7336
6-7342
6-7348
6-7356
6-7364
6-7372
6-7380
6-7390
6-7300

58
73
96
116
147
177
219
268
320
376
429
497
562
628
695
772
873

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

25
30
40
50
60
70
90
110
130
150
175
200
225
250
275
300
350

35
42
57
71
85
99
127
156
184
212
247
283
318
354
389
424
495

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

[kg]

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

11,5
15,5
19,5
22,5
31,0
39,0
46,0
56,0
68,0
82,0
91,0
107,0
122,0
137,0
153,0
174,0
189,0

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

25
30
40
50
60
70
90
110
130
150
175
200
225
250
275
300
350

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

0,05
0,10
0,20
0,40
0,70
1,30
2,40
4,60
7,20
11,40
17,40
27,50
40,00
62,00
84,00
114,00
167,00

Weight
[kg]

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

0,06
0,13
0,25
0,50
1,00
1,80
3,30
6,60
10,40
16,40
25,50
40,00
59,00
91,00
123,00
166,00
246,00

 = 60 to 90

Type 6-74... 


6-7406
6-7408
6-7410
6-7412
6-7416
6-7420
6-7424
6-7430
6-7436
6-7442
6-7448
6-7456
6-7464
6-7472
6-7480
6-7490
6-7400

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.



















d3

TK

Gewicht

Typ 6-75... TK


[kg]

63
81
104
122
164
203
242
297
356
424
477
559
634
714
791
893
988

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

40
50
65
77
102
125
150
185
220
260
295
345
390
440
485
545
610

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

0,09
0,19
0,38
0,70
1,60
2,90
5,20
10,40
16,50
26,50
40,00
65,00
95,00
151,00
203,00
283,00
404,00

6-7506
6-7508
6-7510
6-7512
6-7516
6-7520
6-7524
6-7530
6-7536
6-7542
6-7548
6-7556
6-7564
6-7572
6-7580
6-7590
6-7500

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.



















52
70
88
102
140
176
205
250
308
370
410
485
555
615
690
785
850

d3

11,5
15,5
19,5
22,5
31,0
39,0
46,0
56,0
68,0
82,0
91,0
107,0
122,0
137,0
153,0
174,0
189,0

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

 = 45  = 60  = 75  = 90
Wgt./kg Wgt./kg Wgt./kg Wgt./kg

 Corrosion protection (see Table, p.24)

15

0,07
0,15
0,30
0,55
1,20
2,30
3,90
7,80
13,00
21,00
32,00
51,00
76,00
117,00
162,00
230,00
315,00

0,07
0,17
0,30
0,55
1,30
2,50
4,30
8,50
14,00
23,00
34,00
56,00
83,00
127,00
176,00
250,00
342,00

0,08
0,18
0,30
0,60
1,40
2,60
4,50
8,80
16,00
24,00
36,00
58,00
86,00
132,00
183,00
260,00
356,00

0,08
0,18
0,30
0,60
1,40
2,70
4,60
9,00
16,00
25,00
36,00
59,00
88,00
135,00
187,00
265,00
363,00

Mconnect-folder-a4-eng.qxp

17.02.2010

15:52 Uhr

Seite 17

STRUCTURAL ATTACHMENTS
As structural attachments,
connection lugs are required
with geometries and properties
which meet both building
requirements and the size
and nature of the loads given.
For safe load-bearing by the
tension rod or compression
strut systems, strict observance of the specifications
regarding material quality and
dimensions must be guaranteed. The exclusive use of
mconnect connection lugs is
recommended.

The specifications for welding


seams (p. 26) must also be
strictly followed.
As standard solutions, the
basic shapes for the most
important installation situations are suggested in our
catalog for selection according to a particular design.
Variants can also be supplied.




A
06
08
10
12
16
20
24
30
36
42
48
56
64
72
80
90
00

19
25
32
38
52
65
76
92
114
137
151
179
204
228
255
290
317

Type 6 - 60 . . . -10
 = 10
Weight
a
E
[kg]
20
22
25
30
39
46
53
63
77
91
102
122
137
147
164
183
208

3,0
3,0
3,0
3,0
4,0
5,0
6,0
7,5
9,0
10,5
12,5
14,5
16,5
18,0
20,0
22,5
25,5

0,02
0,04
0,06
0,10
0,25
0,45
0,75
1,40
2,40
3,90
5,80
9,50
14,00
21,00
29,00
40,60
57,50

A
20
27
34
39
54
68
80
97
119
144
159
187
214
239
267
304
332

16

6-6006
6-6008
6-6010
6-6012
6-6016
6-6020
6-6024
6-6030
6-6036
6-6042
6-6048
6-6056
6-6064
6-6072
6-6080
6-6090
6-6000

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

d3

18,5
25,0
32,0
37,0
51,0
64,0
75,0
91,0
112,0
135,0
149,0
176,0
201,0
225,0
251,0
286,0
312,0

11,5
15,5
19,5
22,5
31,0
39,0
46,0
56,0
68,0
82,0
91,0
107,0
122,0
137,0
153,0
174,0
189,0

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

20
22
25
30
38
45
52
62
76
90
100
120
135
145
162
180
205

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

3,0
3,0
3,0
3,0
4,0
5,0
6,0
7,5
9,5
10,5
12,5
15,0
17,0
18,5
20,5
22,5
25,5

3,0
3,0
3,0
3,0
4,0
5,0
6,0
7,5
9,0
10,0
12,0
14,0
16,0
17,5
19,5
21,5
24,5

21
23
27
32
40
48
55
66
81
96
106
128
144
154
172
192
218


Weight
[kg]

00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00

Type 6 - 60 .. 
. -20
 = 20
Weight
a
E
[kg]

Thread diameter  Material / corrosion protection (see Table, p. 24)


permissible for all connection lugs (Exception: Type 61)

Type

0,02
0,04
0,06
0,10
0,25
0,45
0,75
1,50
2,50
4,00
5,90
9,70
14,40
21,50
30,00
42,00
59,00

A
21
29
37
43
59
74
87
105
129
156
172
203
232
260
290
330
360

0,02
0,04
0,06
0,10
0,25
0,45
0,75
1,40
2,40
3,90
5,70
9,40
14,00
21,00
29,00
40,00
57,00

Type 6 - 60 
. . . -30
 = 30
Weight
a
E
[kg]
23
25
29
35
44
52
60
72
88
104
115
139
156
167
187
208
237

3,0
3,0
3,0
3,0
3,5
4,5
5,5
7,0
8,0
9,5
11,0
13,0
15,0
16,0
18,0
20,0
22,5

An angle displacement of the direction of force of  5 is

0,02
0,04
0,07
0,12
0,25
0,50
0,80
1,60
2,60
4,20
6,20
10,30
15,20
22,80
31,50
44,00
63,00

Mconnect-folder-a4-eng.qxp

17.02.2010

15:52 Uhr

Seite 18

Order example: Steel connection plate with = 50 for


M 48 tension rod or compression strut Type 6-6048R-50



Type 6 - 60 . . . -40
 = 40
Weight
a
A1 A2
E
[kg]

06
08
10
12
16
20
24
30
36
42
48
56
64
72
80
90
00

9
13
17
21
29
36
43
52
64
77
85
100
114
128
143
164
178

16
20
24
28
37
47
55
67
83
99
110
130
148
165
185
210
230

26
29
33
39
50
59
68
81
99
117
131
157
176
189
211
235
268

3,0
3,0
3,0
3,0
4,0
4,5
5,5
7,0
8,5
9,5
11,5
13,5
15,0
17,0
18,5
20,5
23,0





Type 6 - 60 . . . -45
 = 45
Weight
a
E
A1 A2
[kg]

0,02
0,04
0,07
0,12
0,30
0,50
0,90
1,70
2,80
4,60
6,80
11,20
16,50
25,00
34,00
47,00
68,00

9
13
18
22
31
40
46
56
69
83
91
107
123
139
155
177
192

17
22
27
30
41
51
60
73
90
107
120
141
161
180
200
228
250

28
31
35
42
54
64
74
88
107
127
141
170
191
205
229
255
290

3,0
3,0
3,0
3,0
3,5
4,5
5,0
6,5
8,0
9,0
10,5
12,5
14,0
15,5
17,0
19,0
21,5

Type 6 - 60 . . . -50
 = 50
Weight
a
E
A1 A2
[kg]

0,02
0,04
0,08
0,15
0,30
0,60
0,90
1,80
3,00
4,80
7,20
11,80
17,50
26,00
36,00
50,00
72,00

9
14
20
24
35
44
51
62
75
92
101
119
136
152
171
195
212

19
25
30
34
45
56
66
80
99
118
131
155
177
198
220
250
274

31
34
39
47
59
70
81
96
118
140
156
187
210
226
252
280
319

3,0
3,0
3,0
3,0
3,5
4,0
5,0
6,0
7,0
8,0
9,5
11,5
13,0
14,5
15,5
17,5
19,5

0,02
0,05
0,10
0,15
0,30
0,60
1,00
1,90
3,20
5,20
7,60
12,60
18,50
28,00
38,50
54,00
77,00



Type 6 - 60 . . . -60
 = 60
Weight
a
E
A1 A2
[kg]
11
18
25
30
44
57
66
80
99
119
131
154
177
198
222
253
275

26
32
39
44
58
71
84
102
125
151
167
198
225
252
280
319
349

40
44
50
60
76
90
104
124
152
180
200
240
270
290
324
360
410

3,0
3,0
3,0
3,0
3,0
3,0
3,5
4,5
5,5
6,5
7,5
9,0
10,0
11,0
12,0
13,5
15,0

0,03
0,06
0,10
0,20
0,40
0,70
1,20
2,30
3,80
6,20
9,20
15,20
22,30
33,50
46,00
64,00
92,00

Type 6 - 61. 
..-0

06
08
10
12
16
20
24
30
36
42
48
56
64
72
80
90
00



A1

Type 6 - 61 
. .. -30
 = 30
E
a
A2

13
18
23
26
36
45
53
65
79
95
105
124
141
158
177
201
218

23
28
34
40
53
65
76
92
112
134
149
176
200
221
247
278
307

Weight
A

d3

35
44
54
63
85
105
123
149
182
218
242
286
325
361
404
457
501

11,5
15,5
19,5
22,5
31,0
39,0
46,0
56,0
68,0
82,0
91,0
107,0
122,0
137,0
153,0
174,0
189,0

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

20
22
25
30
38
45
52
62
76
90
100
120
135
145
162
180
205

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

3,0
3,0
3,0
3,0
4,0
5,0
6,0
7,5
9,5
10,5
12,5
15,0
17,0
18,5
20,5
23,0
25,5

[kg]

0,02
0,04
0,10
0,15
0,30
0,60
1,00
2,00
3,20
5,20
7,60
12,60
18,50
28,00
38,00
53,00
77,00

23
25
29
35
44
52
60
72
88
104
115
139
156
167
187
208
237

3,0
3,0
3,0
3,0
3,5
4,5
5,0
6,5
8,0
9,5
11,0
13,0
14,5
16,0
17,5
19,5
22,0

A1

Type 6 - 61 
. .. -45
 = 45
Weight
A2
a
E
[kg]

12
18
23
28
39
49
58
71
86
104
115
134
153
173
193
220
238

32
38
45
53
69
84
98
118
144
172
191
227
257
282
315
354
394

Weight
[kg]

0,03
0,05
0,10
0,15
0,30
0,60
1,00
2,00
3,30
5,40
8,00
13,10
19,20
29,00
40,00
55,00
79,00

Material / corrosion protection (see Table, p. 24)


Permissible angle displacement of direction of force

17

28
31
35
42
54
64
74
88
107
127
141
170
191
205
229
255
290

3,0
3,0
3,0
3,0
3,5
4,0
5,0
6,5
8,0
9,0
10,5
12,5
14,5
16,0
17,5
19,5
22,0

0,03
0,06
0,10
0,20
0,40
0,70
1,20
2,30
3,80
6,20
9,00
15,00
22,00
33,00
45,00
63,00
91,00

Mconnect-folder-a4-eng.qxp

Type 6-62...

17.02.2010

Seite 19

Weight

d3

15:52 Uhr

6-6206
6-6208
6-6210
6-6212
6-6216
6-6220
6-6224
6-6230
6-6236
6-6242
6-6248
6-6256
6-6264
6-6272
6-6280
6-6290
6-6200

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

Type 6-64...


6-6406
6-6408
6-6410
6-6412
6-6416
6-6420
6-6424
6-6430
6-6436
6-6442
6-6448
6-6456
6-6464
6-6472
6-6480
6-6490
6-6400


.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

Type 6-63...0

64
79
97
115
155
192
226
271
330
396
439
521
591
649
726
818
906

11,5
15,5
19,5
22,5
31,0
39,0
46,0
56,0
68,0
82,0
91,0
107,0
122,0
137,0
153,0
174,0
189,0

20
22
25
30
38
45
52
62
76
90
100
120
135
145
162
180
205

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

d3

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

11,5
15,5
19,5
22,5
31,0
39,0
46,0
56,0
68,0
82,0
91,0
107,0
122,0
137,0
153,0
174,0
189,0

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

20
22
25
30
38
45
52
62
76
90
100
120
135
145
162
180
205

25
30
40
50
60
70
90
110
130
150
175
200
225
250
275
300
350

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

Material / corrosion protection (see Table, p. 24)

18

d3

55
71
91
107
146
180
214
260
318
380
424
500
570
632
706
794
880

11,5
15,5
19,5
22,5
31,0
39,0
46,0
56,0
68,0
82,0
91,0
107,0
122,0
137,0
153,0
174,0
189,0

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

16
20
26
31
42
51
61
74
91
108
121
143
163
179
200
223
251

11
11
11
13
14
16
18
20
24
29
31
38
42
43
48
53
62

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

3,0
3,0
3,0
3,0
3,0
3,5
4,0
5,0
6,0
7,0
8,0
9,5
11,0
12,0
13,0
15,0
16,5

0,06
0,10
0,20
0,40
0,80
1,50
2,50
4,90
8,00
13,00
19,30
31,50
47,00
70,00
97,00
133,00
192,00

Weight

0,04
0,07
0,12
0,20
0,50
0,90
1,50
2,90
4,70
7,70
11,30
18,80
27,50
42,00
57,00
78,00
113,00

6-6306
6-6308
6-6310
6-6312
6-6316
6-6320
6-6324
6-6330
6-6336
6-6342
6-6348
6-6356
6-6364
6-6372
6-6380
6-6390
6-6300

Weight

Type 6-66...

A3

d3

6-6606
6-6608
6-6610
6-6612
6-6616
6-6620
6-6624
6-6630
6-6636
6-6642
6-6648
6-6656
6-6664
6-6672
6-6680
6-6690
6-6600

33
39
47
55
72
88
103
123
151
180
200
237
269
295
329
370
412

11,5
15,5
19,5
22,5
31,0
39,0
46,0
56,0
68,0
82,0
91,0
107,0
122,0
137,0
153,0
174,0
189,0

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

20
22
25
30
38
45
52
62
76
90
100
120
135
145
162
180
205

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

3,0
3,0
3,0
3,0
3,0
3,0
4,0
5,0
6,0
7,0
8,0
9,5
10,5
12,0
13,5
15,0
16,5

3,0
3,0
3,0
3,0
3,0
3,0
4,0
5,0
6,0
7,0
8,0
9,5
10,5
12,0
13,5
15,0
16,5

0,06
0,10
0,20
0,40
0,80
1,40
2,50
4,80
7,80
12,50
18,70
31,00
45,00
67,00
92,00
125,00
185,00

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

Weight
[kg]



















3,0
3,0
3,0
3,0
3,0
3,0
3,0
4,0
5,0
5,5
6,5
7,5
8,5
10,0
11,0
12,0
13,5

[kg]

89
109
137
165
215
262
313
378
457
542
610
716
810
894
994
1110
1248

[kg]

[kg]

0,03
0,05
0,10
0,15
0,35
0,60
1,00
2,00
3,30
5,30
7,80
13,10
19,20
28,50
39,00
54,00
79,00

Mconnect-folder-a4-eng.qxp

Type 6-67...


6-6706
6-6708
6-6710
6-6712
6-6716
6-6720
6-6724
6-6730
6-6736
6-6742
6-6748
6-6756
6-6764
6-6772
6-6780
6-6790
6-6700


.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

A3

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d3

15:52 Uhr

Seite 20

Weight

Type 6-68... A3


[kg]

51
63
77
94
118
142
172
204
250
296
333
392
443
487
540
600
681

25
30
40
50
60
70
90
110
130
150
175
200
225
250
275
300
350

11,5
15,5
19,5
22,5
31,0
39,0
46,0
56,0
68,0
82,0
91,0
107,0
122,0
137,0
153,0
174,0
189,0

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

20
22
25
30
38
45
52
62
76
90
100
120
135
145
162
180
205

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

3,0
3,0
3,0
3,0
3,0
4,0
4,5
6,0
7,0
8,0
9,5
11,0
13,0
14,5
16,5
18,5
20,0

0,07
0,20
0,20
0,40
0,80
1,40
2,60
4,80
8,10
12,80
19,50
31,50
46,00
69,00
93,00
126,00
190,00

6-6806
6-6808
6-6810
6-6812
6-6816
6-6820
6-6824
6-6830
6-6836
6-6842
6-6848
6-6856
6-6864
6-6872
6-6880
6-6890
6-6800

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

d3

11,5
15,5
19,5
22,5
31,0
39,0
46,0
56,0
68,0
82,0
91,0
107,0
122,0
137,0
153,0
174,0
189,0

6,3
8,4
10,5
12,5
16,5
20,5
24,5
30,5
35,5
42,5
47,5
55,5
64,0
73,0
81,0
91,0
99,0

16
20
26
31
42
51
61
74
91
108
121
143
163
179
200
223
251

11
11
11
13
14
16
18
20
24
29
31
38
42
43
48
53
62

4
5
6
8
10
12
15
20
22
25
30
35
40
50
55
60
70

3,0
3,0
3,0
3,0
3,0
3,0
3,5
4,5
5,5
6,5
7,5
9,0
10,0
11,0
12,5
14,0
15,5

[kg]



















38
47
57
67
87
106
125
150
183
219
243
288
327
359
401
450
502

Material / corrosion protection (see Table, p. 24)

Further practical components


for steel construction
Apart from the connection
lugs, other practical connection
elements can be offered from
the MRMANN and LISEGA
product ranges.
Beam adapters Type L 76
With these beam adapters,
clamping joints are created
which, with the corresponding pre-stressing, ensure
form-fitting at the contact surfaces and thereby high
security against displacement due to lateral forces.

Weight

Beam clamps Type L 78


Beam clamps are flexible due
to their form of construction
and can be supplied in many
versions for all kinds of supports for practically any type
or size of beam.
Threaded clevises Type L 61
Threaded clevises are, in
combination with threaded
rods, an economical alternative to costly welded lug
designs for support bracing
and fixing.

19

0,04
0,07
0,12
0,22
0,50
0,90
1,50
2,70
4,50
7,40
11,00
17,80
26,00
39,00
54,00
74,00
108,00

Functionality and Safety


The system components fulfil
crucial load-bearing functions in the statics. The
demands on these components regarding safety and
reliability are correspondingly
high.
DESIGN
In their design, ample safety
factors were considered. The
specifications are in full accordance with current regulations
and have undergone expert
scrutiny by the Institute for
Structural Steel Engineering
at the University of Brunswick
and have been certified by
the German Institute of
Structural Engineering in
Berlin under the number
Z-14.4-441 of 12.01.2004
and comply with DIN 18800.
QUALITY ASSURANCE
The technical supervision and
manufacture of the system
components is carried out
at the MRMANN Gewinde-

Finite element calculation and supplementary load tests


ensure the maximum degree of safety.

technik (Thread Technology)


plant in line with the requirements of certified quality
assurance according to DIN
EN ISO 9001. Suppliers are
also subject to the corresponding certification and
approval.

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Rational application
via modular system
At the conception of the
mconnect product program,
rational application stood at
the forefront together with
functionality and design:
simple engineering, simple
application and simple installation.
A prerequisite was to conceive the product range as a
modular system.
Standardised according to
uniform criteria, the individual
components are assembled
herein as modules. Through
strict classification as to
loads and connection geometries, the components within a load group are compatible with regard to connections. They can consequently
be assembled at will to form
functional load chains. At the
same time the combination of

components of different loadbearing capacity is excluded.


For projects, engineering can
be executed very easily and
safely using this catalog or,
even more conveniently, by
electronic means with our
CONNCAD software program
(see p. 23).

Compression
strut
Compression
strut with
weld-on stud

Adjustable
compression strut
Connection
sleeve

Connection
plate

Structural
attachment
Cap nut

Tension rod
Fork head

As integrated elements in
suspension and support constructions, the mconnectload chains fulfil important
tasks in building structures.
The range of applications is
considerable and the multiple
combination possibilities of
individual components are
designed to fulfil almost all
practical demands.

TENSION RESISTANCE
Load Tension load Tension resistance Tension resistance
size diameter [mm] acc. to DIN 18800 acc. to EN 1993
NR,d [kN]
NR,d [kN]

Verification of static
resistance
For each critical load case,
the verification of static
resistance shall be determined:
Examples for typical load
cases:
- permanent loads
- permanent loads plus one
leading variable load
- permanent loads plus one
leading variable load and
other variable loads

For the verification of static


resistance, the acting loads
has to be multiplied with the
relevant partial factor resp.
factor of combination (s. DIN
EN 1990, Annex A1 resp.
national annexes).
The static resistance is given,
when the above calculated
values do not exceed the
tension resistance NRd of the
selected thread size.

M6
M8
M10
M12
M16
M20
M24
M30
M36
M42
M48
M56x4
M64x4
M72x4
M80x4
M90x4
M100x4

6
8
10
12
16
20
24
30
36
42
48
56
64
72
80
90
100

9,1
16,6
26,3
38,3
71,3
111
160
255
371
509
669
936
1222
1547
1910
2418
2985

21

9
16,4
26,1
37,4
69,7
109
156
248
361
504
662
933
1198
1527
1893
2406
2954

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Seite 23

MATERIALS
Only materials meeting DIN,
DIN-EN standards or ASTM are
used. For load-bearing components, only materials with
guaranteed strength values
are selected.

Fork head
Tension rod
Pin
Cap nut
Connecting sleeve
Connection plate
Connection lug

Fork head
Tension rod
Pin

** We reserve the right to use, in


agreement with the customer, materials
of equal quality according to building
supervision certificate Z-14.4-441.

Notch impact
KV (ISO) [J/C]

System from carbon steel


GS20Mn5V
S460
8.8
GS20Mn5N
GS20Mn5V
S355
S355

System from special steel

* Construction measures against contact


corrosion are set out in the building
supervision certificate Z-30.3-6.

Yield strength Ultimate stress Breaking elongfyk in N/mm2


fuk in N/mm2 ation A5 in %

Material

Cap nut
Connecting sleeve
Connection plate*
Connection lug

Fork head
Tension rod
Pin
Cap nut
Connecting sleeve
Connection plate**
Connection lug

22
17
12
22
24
20
20

27 / -30
40 / -20
30 / 20
27 / -20
27 / -30
27 / -20
27 / -20

360
460
640

500
625
800

360
360
325-360
460

490
490
490
640

22
12
14
20
20
20
25

50 / 20
90 / 20
90 / 20
55 / 20
90 / 20
90 / 20
27 / -20
90 / 20

500
625
800
500
500
490
640

22
25
25
20
20
20
25

50 / 20
90 / 20
90 / 20
50 / 20
90 / 20
27 / -20
60 / 20

(Corrosion resistance class 2)

1.4468 (1.4462)
1.4301
1.4571
1.4418
1.4301
1.4301
S355
1.4462

System from Duplex steel

500
625
800
500
500
490
490

360
460
640
300
360
325-360
325-360

(Corrosion resistance class 4)

1.4468 (1.4462)
1.4462
1.4462
1.4468 (1.4462)
1.4462
S355
1.4462

360
460
640
360
360
325-360
460

CORROSION PROTECTION
Protection systems for carbon steel systems
Component

1 untreated

2 undercoated

3 hot dip galvanized

Fork head
Pin
Lock ring
Cap nut
Tension rod
Outer threads
Connecting sleeve
Connection plate**
and lug

blasted
bright
black
bright
rough rolled
bright
blasted
rough rolled

primer
centrifuge galv.
black
primer
primer
bright
primer
primer

centrifuge galv.
centrifuge galv.
stainless steel
centrifuge galv.
hot dip g.
brushed
centrifuge galv.
hot dip g.

Oberflchen der Edelstahlsysteme


untreated
glass bead blasted
polished

22

4 galvanized

Suppliable only for


lengths of tension
rods  3m

For surface protection against


corrosion, selection can be
made from the usual types
of corrosion protection:

CONNCAD Design and


engineering program
CONNCAD - DESIGN AND
ENGINEERING PROGRAM

CONNCAD: The design software


for tension rod and compression
strut systems

CONNCAD: All essential functions at a glance

Direct export to various


CAD programs

For the swift and simple


design and planning of
mconnect tension rod and
compression strut systems,
the user has our design
and engineering software
CONNCAD at his disposal.
The basis of this special userfriendly program is the
mconnect modular system
(p. 21) and the coding of
components (p. 24).
CONNCAD helps to save
time and cut costs. Just a
few mouse clicks suffice to
generate
ready-to-order
design documentation, to
scale and in the required
detail.
By way of the appropriate
interfaces the designs can be
fed into common CAD programs. The usual time and
effort spent on planning is
thereby reduced to a minimum. CONNCAD is available on our homepage under
www.mconnect.eu or for
downloading free of charge.

Individual project administration as


a tree structure

In addition our components


are now part of versions 16.0
and 16.1 of Tekla Structures.
Brief instructions can be
found at www.mconnect.eu or

Choice of configurations

www.tekla.com.
The planning software bocad
likewise includes our components as design templates for
simplified building planning.
Further information is available at:

Simple individual selection


of catalog parts

www.bocad.com.

The result - optimum design

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Code numbers for


clear identification
An easily understandable
coding system simplifies the
application of the modular
system in modern computer
systems, such as the current
CAD programs used by
design engineers. All components
can be identified by means
of an alphanumeric six-digit
type designation.

Position

Position

Position

Product
group

Position

Type & design /


version / model

Position

System diameter

Position

6
Material class,
rod surface

Position Position

Additional
information

Tension rod and compression strut systems

6-

Complete system
Tension rod system 01
1 tension rod with
2 fork heads incl. pins,
circlips and 2 cap nuts
Tension rod system 02
1 tension rod with
2 fork heads incl. pins and
circlips without cap nuts

01 = Tension rod system


02 = Tension rod system without cap nuts
03 = Tension rod system with cap nuts
(1 connecting sleeve)
04 = Tension rod system without cap nuts
(1 connecting sleeve)
05 = Tension rod system with cap nuts
(2 connecting sleeves)
06 = Tension rod system without cap nuts
(2 connecting sleeves)
11 = Compression strut system without adjustm.
12 = Compression strut system with adjustment
13 = Compression strut system (tube) without adjustm.
14 = Compression strut system (tube) with adjustm.
15 = Compression strut system (tube)
with welded end (without adjustment)
16 = Compression strut system (tube)
with welded end (with adjustment)

06= M6
08= M8
10= M10
12= M12
16= M16
20= M20
24= M24
30= M30
36= M36

42= M42
48= M48
56= M56x4
64= M64x4
72= M72x4
80= M80x4
90= M90x4
100= M100x4

R = steel, crude
System length in mm
P = steel, undercoated
H = steel, hot dip galv.
A = austenite, crude
B = austenite, blasted
C = austenite, brushed
D = duplex steel
crude/ untreated
E = duplex, blasted
F= duplex, brushed

Components of the tension rod and compression strut systems

6-

Tension rod system 03


2 tension rods with
connecting sleeves,
2 fork heads incl. pins,
circlips and 4 cap nuts.
Tension rod system 04
2 tension rods with
connecting sleeves,
2 fork heads incl. pins and
circlips without cap nuts

31 = Tension rod LH/RH Full shaft


32 = Tension rod LH/RH to roll shaft
41 = Forked end, right-hand
42 = Forked end, left-hand
43 = Cap nut, right-hand
44 = Cap nut, left-hand
45 = Connecting sleeve LH/RH
46 = Connecting sleeve with lug LH/RH
51 = Compression strut, without adjustm.
52 = Compression strut, with adjustment
53 = Compression strut (tube), without adjustm.
54 = Compression strut (tube), with adjustm.
55 = Compression strut, with weld-on stud
56 = Compression strut (tube), with weld-on stud

06= M6
08= M8
10= M10
12= M12
16= M16
20= M20
24= M24
30= M30
36= M36

42= M42
48= M48
56= M56x4
64= M64x4
72= M72x4
80= M80x4
90= M90x4
100= M100x4

R = steel, crude
P = steel, undercoated
H = steel, hot dip galv.
A = austenite, crude
B = austenite, blasted
C = austenite, brushed
D = duplex steel
crude/ untreated
E = duplex, blasted
F= duplex, brushed

Connecting plates and lugs

6-

Tension rod system 05


3 tension rods with
2 connecting sleeves,
2 fork heads incl. pins,
circlips and 6 cap nuts
Tension rod system 06
3 tension rods with
2 connecting sleeves,
2 fork heads and circlips
without cap nuts

60
61
62
63
64
66
67
68
81

=
=
=
=
=
=
=
=
=

Straight lug
Angled lug
Cylindrical lug
Semi-circular lug
Cylindrical double lug
Universal corner lug
Universal double corner lug
Quarter-circle lug
Weld-on stud for compression strut

06= M6
08= M8
10= M10
12= M12
16= M16
20= M20
24= M24
30= M30
36= M36

42= M42
48= M48
56= M56x4
64= M64x4
72= M72x4
80= M80x4
90= M90x4
100= M100x4

R = steel, crude
P = steel, undercoated
H = steel, hot dip galv.
D = duplex steel
crude/ untreated

0= -0
10= -10
20= -20
30= -30
40= -40
45= -45
50= -50
60= -60

71
72
73
75

=
=
=
=

Triangular plate
Circular plate
Square plate
Cruciform plate

06= M6
08= M8
10= M10
12= M12
16= M16
20= M20
24= M24
30= M30
36= M36

42= M42
48= M48
56= M56x4
64= M64x4
72= M72x4
80= M80x4
90= M90x4
100= M100x4

R = steel, crude
P = steel, undercoated
H = steel, hot dip galv.
A = austenite, crude
B = austenite, blasted
C = austenite, brushed
D = duplex steel
crude/ untreated
E = duplex, blasted
F= duplex, brushed

45=
60=
75=
90=

-45
-60
-75
-90

ORDER EXAMPLE: 6-0136H-2800 (Product group = 6, Version = Tension rod system, System size = M36,
Material/Surface = Steel, hot dip galvanized, system length = 2800 mm)

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Special benefits
for users
Creative and
efficient:

Dependable
and safe:

Simple
assembly:

Comprehensive product
program as a modular
system ensures complete
solutions to problems.

Certified safety through


stress reports and
overload testing.
Approval by the German
Institute of Structural
Engineering, Berlin.

No time-consuming
approval procedures
required, due to DIBt
(=Deutsche Institut fr
Bautechnik) certification.

Broad field of application


from M6 to M100, all from
one source, rod lengths
up to 12 m.
Slim and elegant product
design for imaginative
solutions.
Dependable designs due
to standardized
connection lugs.
Variable adaptation of
surface treatment
to requirements.
Cost-cutting design
and planning using
CONNCAD software
program.
Optimum solutions in
special cases through
technical support.

Use of materials with


guaranteed tensile values
and high cold tenacity.
High safety levels for
connections by including
connection lugs in the
approval process.
Competence through
40 years experience
in hanger and thread
technology.
High and constant
quality level through
quality management
according to DIN/ISO 9001
and ASME NF.

Simplification of inquiry
and ordering procedures
using the CONNCAD
process.
mconnect tension rod and
compression strut systems
offer great benefits to
architects
structural engineers and
building contractors
in equal measure

Reduction in installation
time through preassembly
at the works.
No particular sealing
required in fork heads
due to pocket hole
design.

Special features at the same


time ensure optically attractive
and reliable application, together with great economy.
For profitable order the optimization of processing total
costs is decisive.

Balancing of on-site
dimension tolerances
through wide range of
length adjustment.
Simple length adjustability using left-hand /
right-hand thread
(turnbuckle function)
and flat faces.

Design

Checking of minimum
engagement depths by
enclosing rod thread
with cap nut.

Assembly

Prompt servicing by
our experts.

Components

Installed total costs

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Seite 27

Installation instructions
mconnect tension rod and
compression strut systems
are of crucial significance as
load-bearing components for
the load-bearing capacity of
the whole construction.
Observation of the following
instructions is a prerequisite
for trouble-free functioning.
If the components in the tension rod system are subsequently subjected to thermal
or mechanical treatment, the
building supervision certification loses its validity.
1. Delivery condition
1.1. The mconnect tension rod
and
compression
strut
systems are preassembled
and supplied as ready-toinstall load chains with the
corresponding markings.
1.2. If connection lugs are
also supplied, they are
separately marked with the
installation position and tied
to the tension rod system
with binding wire.

1.3. To guarantee the given


load capacity of the connection lugs, the welding specifications under Point 3 of these
instructions must be strictly
adhered to.

3.1. The minimum welding


seam thickness (a) for
connection of the lug to a
supporting structure depends
on the shape of the
connection lug and the angle
of load distribution.

2. Packaging
2.1. Wooden laths are used
to protect the tension rod
systems from damage. The
delivery packages are wrapped in foil as protection
against dust and dirt.
Wooden crates are used for
the delivery of individual
components.
2.2. On delivery the components must be inspected for
transport damage and protected against moisture by storage
in closed rooms until assembly.
3. Welding procedure for
connection lugs
The following procedure is
recommended when welding
connection lugs:

3.2. The a dimensions


according to lug type are
given in the table.

3.6. Spot welds are to be


made with an intermediate
layer temperature  250C.
3.7. Delays in welding are to
be avoided by the appropriate welding sequence (see
Fig. 1)
3.8. The connection lugs are
always to be welded all around.

3.3. Connection lugs for tension rod systems M56x4


(corresponding to see thickness 35mm) must be
preheated to approx. 100C.
3.4. Only approved welding
filler metals (-stamp), preferably base electrodes (e.g.
EN499; E 42 5 B4 2 H5) are
permissible.
3.5. Vertical seams are only
to be welded using the
appropriate welding filler
metals (e.g. EN499: E38 0 RC
1 1).

Welding seams of the connection lugs


Type

Fig. 1

M
M
M
M
M
M
M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 56x4 64x4 72x4 80x4 90x4 100x4

max. 0,5
6-60...-00
6-60...-10
6-60...-20
6-60...-30
6-60...-40
6-60...-45
6-60...-50
6-60...-60
6-61...-00
6-61...-30
6-61...-45
6-62...
6-63...
6-64...
6-66...
6-67...
6-68...

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

4
4
4
3,5
4
3,5
3,5
3
4
3,5
3,5
3
3
3
3
3
3

5
5
5
4,5
4,5
4,5
4
3
5
4,5
4
3
3,5
3
3
4
3

26

6
6
6
5,5
5,5
5
5
3,5
6
5
5
3
4
4
4
4,5
3,5

7,5
7,5
7,5
7
7
6,5
6
4,5
7,5
6,5
6,5
4
5
5
5
6
4,5

9,5
9
9
8
8,5
8
7
5,5
9,5
8
8
5
6
6
6
7
5,5

10,5
10,5
10
9,5
9,5
9
8
6,5
10,5
9,5
9
5,5
7
7
7
8
6,5

12,5
12,5
12
11
11,5
10,5
9,5
7,5
12,5
11
10,5
6,5
8
8
8
9,5
7,5

15
14,5
14
13
13,5
12,5
11,5
9
15
13
12,5
7,5
9,5
9,5
9,5
11
9

17
16,5
16
15
15
14
13
10
17
14,5
14,5
8,5
11
10,5
10,5
13
10

18,5
18
17,5
16
17
15,5
14,5
11
18,5
16
16
10
12
12
12
14,5
11

20,5
20
19,5
18
18,5
17
15,5
12
20,5
17,5
17,5
11
13
13,5
13,5
16,5
12,5

22,5
22,5
21,5
20
20,5
19
17,5
13,5
23
19,5
19,5
12
15
15
15
18,5
14

25,5
25,5
24,5
22,5
23
21,5
19,5
15
25,5
22
22
13,5
16,5
16,5
16,5
20
15,5

The welding seam sizes given


are based on a minimum
yield strength of the parent
metal of 235 N/mm2.

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Seite 28

4. Installation
The following procedure is to be followed when installing the
preassembled load chains:

4.7. To ensure minimum engagement depths, the tension rod


thread must be fully covered by the tightened cap nuts. If no
cap nuts are ordered, the visible thread length must not
exceed the catalog dimension L (p. 10) of the cap nut.

4.1. Before installation it is advisable to check that the installation dimensions correspond with the lengths delivered.

System length
Installation length

4.2. Loosen cap nuts, screwing them back a little.


4.8. Tighten the cap nuts. The screw connections are supplied
with permanently elastic, silicon-free sealing material. If the
tension rod systems are to be used in the open, the gap
between cap nut and tension rod should be filled with a
suitable sealant.
4.3. Remove the circlips on the pins at the forked ends
and extract the pins.

4.4. Position the fork heads on the connection lugs and make
the pin connections. Sudden loading of the fork heads is not
permissible.
4.5. If length adjustment is required, it is only to be made by
rotating the tension rod; in this way the engagement depths
of the left-hand/right-hand thread are kept equal and the
maximum adjustment possibility is maintained.

4.6. For the proper functioning of the tension rod, the end
connection must be free of play. Therefore sufficient prestress
must be applied by rotation of the rod. It is recommended to
turn both ends at the same time.

27

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Seite 1

MRMANN GmbH
Wlzower Weg 27 19243 Wittenburg - Germany
Phone +49 (0) 3 88 52 / 6 58-0
Fax
+49 (0) 3 88 52 / 6 58-31
info@muermann-gewindetechnik.de
www.muermann-gewindetechnik.de
www.mconnect.eu

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