Component Location

Wire Description
Component identifiers (CID) and Module Identifier
CID

(MID) for Power Train ECM (MID No. 081)

Component

0041

+8 Volts Sensor Supply

0070

Parking Brake Switch

0149

Ride Control Solenoid #2

0168

Electrical Systems Voltage

0177

Transmission Oil Temperature Sensor

0190

Engine Speed Sensor

0270

Cat Monitor Systems Harness Code

0363

Ride Control Solenoid

0367

Ride Control Switch

0368

Transmission AUTO/MAN Switch

0444

Start Relay

0562

Unable to Communicate With Cat Monitor System

0582

Transmission Output Speed Sensor 1

0617

Air Heater Relay

0621

Downshift Switch

0622

Up Shift Switch

0623

Direction Switch

0631

Transmission Clutch Solenoid #1

0632

Transmission Clutch Solenoid #2

0633

Transmission Clutch Solenoid #3

0634

Transmission Clutch Solenoid #4

0635

Transmission Clutch Solenoid #5

0636

Transmission Clutch Solenoid #6

0668

Transmission Shift Lever

0672

Torque Convert Output Speed Sensor

0673

Torque Output Speed Sensor

0674

Transmission Intermediate Speed Sensor 1

0675

Transmission Intermediate Speed Sensor 2

0688

Variable Horsepower Solenoid

0793

Primary Steering Pressure Switch

0794

Secondary Steering Pressure Switch

0795

Secondary Steering Intermediate Relay

The CID is a diagnostic code that indicates which component is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

FMI No.

Failure Mode Identifiers (FMI)

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Component identifiers (CID) and Module Identifier

(MID) for Caterpillar Monitoring System (MID No. 030)
CID

Component

0084

Ground Speed Sensor

0096

Fuel LEvel Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0177

Torque Converter Oil Temperature Sensor

0248

Data Link

0263

+8 Volts Sensor Supply

0271

Action Alarm

0324

Action Lamp

0523

Engine Speed Sensor

0600

Hydraulic Oil Temperature Sensor

0601

Brake Air Pressure Sensor

0819

Display Data Link

Wire
Number

Wire
Color

101
102
105
108
109
112
113
114
118
120
122
123
124
126
127
128
129
130
133
134
135
136
138
144
146
158
167
175
177
188

RD
RD
RD
BU
RD
PU
OR
GN
GY
YL
BU
WH
GN
PK
OR
PK
BU
GN
OR
YL
BU
GN
GN
GN
GY
BR
OR
PK
OR
WH

200
201
202
250
251
270
271
272
273
274
275
290
291
299
A219
A273

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

301
304
306
307
308
310
311
321
322
326
334
373
397
398
A300
A301

BU
WH
GN
OR
YL
PU
WH
BR
GY
PU
BU
GN
OR
BU
GN
WH

403
405
410
411
416
417
419
432
441
442
443
447
450
453
484
496
499
C413
C414
E416
G485
G486

GN
GY
WH
PK
OR
GY
YL
PK
OR
GY
YL
PK
YL
PK
YL
WH
GY
YL
BU
PU
BU
GN

500
501
502
503
504
505
506
507
508
509
511
512
513
515
516
517
518
521
522
537
538
539
540
A513
A523

BR
GN
OR
BR
YL
BU
PU
WH
PU
WH
BR
GN
OR
GY
GN
BU
OR
YL
WH
GN
BR
BU
WH
PK
PU

Description

Wire
Number

Wire
Color

A524
A525
A526
A527
A541
A592
A593
A594
A595
A596
C529
C530

BR
GN
PK
BU
PU
BU
OR
WH
GN
YL
GY
BU

603
604
605
605
606
608
610
611
612
614
615
617
619
633
646
647
661
662
663
691
692

PK
OR
YL
YL
GY
GN
OR
PU
GY
PU
YL
BR
GN
BU
OR
GN
GN
YL
GY
GY
YL

709
720
727
728
751
752
754
755
761
762
795
E701
E702
E707
E708
E735
F781
F784
F793
G728
G750
G755
G760
G761
G762
G763
G764
G766
G767
G768
G785
H713
H714
H716
H717
818
819
900
901
910
944
945
961
964
973
975
976
977
E900
E901
E902
E903
E904
E905
E906
E907
E908
E909
E919
E920
E922
E923
E924
E925
E926
E927
E928
E930
E932
E933
E936
E955
G939
G954
K933
K977
N939
P910

OR
PU
GN
BU
GN
YL
BU
OR
GY
YL
YL
PK
OR
GN
PK
PU
BR
YL
OR
YL
BU
GY
WH
YL
BR
PU
PK
GN
WH
GN
OR
PK
OR
WH
BR
BR
GY
PU
WH
YL
OR
BR
BR
BU
BR
WH
OR
YL
WH
GN
PU
YL
BR
BU
OR
GY
BR
WH
YL
BR
GN
PK
YL
OR
BU
GN
WH
BU
PK
YL
WH
OR
PK
GN
GN
PK
GN
BR

Power Distribution Circuits

Bat (+) (Not Application Specific)
Hd Lmp
Key Start Sw
Aux Ckt
Alt Output (+) Term.
Main Power Rly Output
Opr Mon Panel VMIS B+ Switched
Warning Horn (Forward)
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
A/C
Xmsn Ctrl
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Sec Ster
Auto Lube Pump To Payload Mon
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Main Brkr
Aux Ckt
Ground Circuits
Main Chassis
Operator Monitor Return
XMSN Ctrl
Payload Mon - Customer Gnd
Payload Mon - System Gnd
CMS Ident Code 0
CMS Ident Code 1
CMS Ident Code 2
CMS Ident Code 3
CMS Ident Code 4
CMS Ident Code 5
CMS Service
CMS Clear
WTL Impl Ctrl Gnd
ETAC Ctrl Gnd
MAC-14 Trans Ctrl BBasic Machine Circuits
Starter No. 1 Sol
Starter Relay No. 1 Output
Starter Relay Coil
Key Start SW
Main Power Relay Coil
Start Aid SW To Start Aid Sol
Start Aid Sol To Temp SW
Backup Alarm Lamp Travel Alarm
Warning Horn (Forward)
Key Start SW "C" Term.
Start Aid Sol #2
Start Aid Switch To Timer
Hood Raise Motor
Hood Raise Motor
Hood Raise Relay Coil
Hood Raise Relay Coil
Monitoring Circuits
Alternator (R) Term.
Opr Mon Oil Press. (Low Setting)
Opr Mon Action Alarm
Opr Mon Master
Sec Ster SW
Primary Ster SW
Opr Mon Parking Brake
Opr Mon Brake Press. (Oil)
Eng Coolant Temp Gauge
Hyd System Temp Gauge
Power Train Temp Gauge
Fuel Level Gauge
Tach Sender (+)
Sec Ster Action Lamp
Primary Ster Lamp
Opr Mon Panel Hyd Oil Level
Opr Mon Implement Oil Filter
VMIS Display Data
VMIS Display Load
PMS Lift Cyl Press Sensor (Was B413)
Opr Mon Front Brake Temperature
Opr Mon Rear Brake Temperature
Accessory Circuits
Wiper - Front (Park)
Wiper - Front (Low)
Wiper - Front (HI)
Wiper - Rear (Park)
Wiper - Rear (Low)
Wiper - Rear (HI)
Washer - Front
Washer - Rear
Radio Speaker - Left
Radio Speaker - Left (Common)
Radio Speaker - Right
Radio Speaker - Right (Common)
A/C Compressor/Refrigerant Pressure SW
Blower Motor (HI)
Blower Motor (Medium)
Blower Motor (Low)
Hazard Flasher To SW
A/C SW To Refrigerant SW
A/C Clutch To Thermostat SW
Turn Signal SW To Flasher
Hazard Indicator
Turn Signal Indicator Basic/Right
Turn Signal Indicator Left
DC/DC Converter Memory Output
Temp Potentiometer Pos 1

Component

Schematic
Location

Part No.

Machine
Location

Actuator - Blend Door

Actuator - Hood As.
Actuator - Water Valve
Alarm - Action
Alarm - Backup
Alternator
Batteries
Breaker - Alt
Breaker - Hood
Breaker - Main
Breaker - Running Lamp
Breakers - 15A
Control - Cat Monitoring System
Control - Power Train ECM
Control - Transmission Shift Lever
Control - Water Valve/Blend Door
Control - WLPCS ECM
Converter - Voltage
Dimmer - Control
Fuses
Fuses - 10A
Fuses - 15A
Gauge - Quad
Ground - Cab
Ground - Cab
Ground - Cab
Ground - Cab
Ground - Cab
Ground - Left Frame Boss
Ground - Right Rear Frame
Ground - Steer Column
Ground - Strap Frame to Cab
Ground - To Engine
Ground - To Engine Block
Ground - To Engine Cyl Head
Heater - Air Inlet
Horn
Horn
Horn
Horns - Forward
Horns - Forward
Keypad - WLPCS
Motor - Actuator
Motor - Blower
Motor - Front Wiper
Motor - Priming Pump
Motor - Rear Wiper
Motor - Sec Steer Pump
Motor - Starter
Motors - Washers
Relay - AIH
Relay - Backup Lamp
Relay - Front Flood
Relay - Hood Raise Lower
Relay - Main
Relay - Rear Flood
Relay - Sec Steer
Relay - Sec Steering Intermediate
Relay - Start Switch
Relay - Turn Signals
Resistor
Sender - Fuel Level
Sender - Hyd Temp
Sender - Torque Converter Oil Temp
Sensor - Coolant Temp
Sensor - Engine Speed
Sensor - Lift Cyl Head End
Sensor - Lift Cyl Head End Press

H-11
A-14
H-11
E-10
C-15
D-15
F-15
A-15
A-14
A-15
A-14
D-11
E-5
I-10
G-5
G-11
C-4
H-5
E-11
A-14
D-11
D-11
E-4
A-8
F-9
F-10
H-8
H-10
E-14
A-15
E-5
G-12
D-15
D-14
D-14
D-14
H-1
I-1
I-3
E-1
I-2
B-4
A-14
G-11
D-5
B-14
F-10
B-2
D-14
A-3
B-14
I-15
E-10
A-13
B-15
E-11
B-2
F-11
B-14
F-11
G-11
H-2
A-3
B-14
D-15
B-14
D-1
G-1

126-5611
161-4002
126-5610
3E-6328
123-6449
107-7977
115-2422
9S-4693
9H-1958
9S-4693
3T-2662
6T-3643
166-7237
142-3363
139-4702
126-6010
112-1572
119-1733
103-5526
3K-8782
3K-8782
8M-8948
100-5895
------------------------8X-5804
---------107-9652
7T-0970
7T-0970
4Y-7882
7T-0970
7T-0970
129-0419
117-1557
3E-6392
147-7973
151-6342
137-8709
154-2563
106-8558
7T-8891
3E-0075
4Y-6135
3E-5239
149-2612
167-138
3E-5239
139-2599
3E-5239
125-1302
3E-5239
9G-1950
152-7248
4W-9972
4W-9972
131-427
6V-2455
124-4672
124-4672

56
1
56
C
2
3
4
5
5
5
5
C
A
57
A
A
59
B
C
5
C
C
A
D
57
57
57
57
6
7
A
8
9
10
11
11
12
12
12
12
12
59
1
56
A
13
C
19
15
16
17
25
C
5
5
C
14
C
5
C
56
18
19
20
22
21
23
23

Description
Temp Potentiometer Pos 2
Temp Potentiometer Pos 3
Electronic Water Valve Actuator
Electronic Water Valve Actuator
Flasher To Indicator Lights
Blend Door Motor (A)
Blend Door Motor (B)
Blend Door Position Feedback (+)
Blend Door Position Feedback (Signal)
Blend Door Position Feedback (-)
Lift Press Sensor (WAS B413)
Lift Position Sensor (WAS B412)
Lighting Circuits
Rotary Beacon
Stop Lamp
Turn Lamp - Left
Turn Lamp - Left
Turn Lamp - Right
Flood Lamp - Rear
Head Lamp Basic
Head Lamp Hi
Backup Lamp
Park/Tail/Dash/Lamp
Cab Flood Lamp/Rops
Tail/Position Lamp - Left (Road Pkg)/Width
Head Lamp Lo
Attach Lighting Ckt
Light SW To Front Flood Relay
Light SW To Rear Flood Relay
Tachometer Lamp - Smart EMS
Speedometer Lamp - Smart EMS
Gauge Lamps - Smart EMS
Warning Lights To Bkr
Flasher Bkr To Flasher
Control Circuits
Sensor Power Supply
XMSN Brake SW
Sec Ster Motor Relay
Sec Ster Cont SW
XMSN Shift Sol No. 1 Or 3
XMSN Shift Sol No. 2
XMSN Shift Sol No. 3 Or 1
XMSN Shift Sol No. 4 Or 5
Lift Kickout Sol SW
Bucket Positioner Sol SW
Dual Hp Sol
Auto Ride Cntl SW
Auto Ride Cntl SW
VMIS Display +V
VMIS Display Clock
Smart Ems Tack/Serv Mtr/Odometer Select
Downshift SW (N.O.)
Downshift SW (N.C.)
Air Inlet Heater Relay
SW To SW (Generic)
XMSN Cont Fwd SW To Gnd (Was D728)
XMSN Cont Rev SW To Gnd (Was D729)
XMSN Cont Speed 2 SW To Gnd (Was D731)
XMSN Cont Speed 3 SW To Gnd (Was D732)
XMSN Cont Speed 4 SW To Gnd (Was D733)
XMSN Cont Neut SW To Gnd (Was D734)
XMSN Cont Pk Brk Lever SW To Gnd (Was D735)
Impl Cont SW To Gnd N.O. (Was D743)
Impl Cont SW To Gnd N.C. (Was D744)
XMSN Cont Speed 1 SW To Gnd (Was D730)
Injector Diode To Injector 14
Impl Cont Lift Proportional Sol (Was D713)
Impl Cont Lower Proportional Sol (Was D714)
Impl Cont Sol Return (Was D716)
Impl Cont Pilot Press Sol (Was D717)
Serial Data (Transmit)
Serial Data (Receive)
XMSN Shift Sol No. 5 or 4
XMSN Shift Sol No. 6
XMSN Neutralizer Override Indicator
Data Link + (CAT)
Data Link - (CAT)
Selector SW
Fork Position Select
CST Autoshift- Auto/Manual SW 2
CST Autoshift- Sol Return
Ride Cont Solenoid 1
CST Autoshift- Auto/Manual SW 1
ECPC Trans Output SPD +
ECPC Trans Output SPD ECPC Trans Intermediate SPD +
ECPC Trans Intermediate SPD ECPC Trans Intermediate SPD Q+
ECPC Trans Intermediate SPD QECPC Trans Output SPD Q+
ECPC Trans Output SPD QECPC Trans Input SPD +
ECPC Trans Input SPD AUX Lower Proportional Sol
AUX Lift Proportional Sol
Dump Proportional Solenoid
ETAC Front Left Wheel Proportional Solenoid
ETAC Front Right Wheel Proportional Solenoid
ETAC Rear Left Wheel Proportional Solenoid
ETAC Rear Right Wheel Proportional Solenoid
ETAC Test Mode SW (N/C)
ETAC Test Mode SW (N/O)
ETAC Front Axle Pilot Solenoid
ETAC Front Left Wheel Speed Sensor
ETAC Front Right Wheel Speed Sensor
ETAC Solenoid Return
WLPMS PHII Keypad Data
MAC14 Switch Return
Dual Low Idle Sol
Stick 2 Bypass Sol
ECPC Trans Oil Temp Sensor (Was D968)
Ride Control Solenoid 2
Secondary Steering Test Sw Input

Schematic
Location

Part No.

Machine
Location

Solenoid - Shutdown
Solenoid - Start Aid
Solenoid - Dual HP
Solenoids - Prop Valve
Solenoids - Pilot Valve Gp
Solenoid - Ride Control
Solenoid - Ride Control
Stud - Terminal
Suppressor - ARC
Suppressor - ARC A/C
Suppressors - ARC
Switch - 4th Function Implement
Switch - A/C Refrigerant
Switch - AIH
Switch - Auto Ride Control
Switch - Auto/Manual Gear Selector
Switch - Axle Oil Cooler Temp
Switch - Beacon
Switch - Blower
Switch - Brake Oil Pressure
Switch - Bucket Positioner
Switch - Bucket Positioner
Switch - Bucket/Fork Select
Switch - Dimmer
Switch - Disconnect
Switch - Down Shift
Switch - Engine Oil
Switch - Fork Positioner
Switch - Forward Horn
Switch - Front Axle Temp
Switch - Front Axle Temp
Switch - Front Intermittent Wiper
Switch - Grapple Function
Switch - Hazard lamp
Switch - Hood Actuator
Switch - Hyd Filter Bypass
Switch - Hyd Oil Level
Switch - Impl Detent Override
Switch - Key Start
Switch - Kickout On/Off
Switch - Lift Position
Switch - Lift Position
Switch - Neutralizer
Switch - Park Brake
Switch - Primary Steer Pressure
Switch - Rear Axle Temp
Switch - Rear Wiper
Switch - Run/Work/Panel/Tail
Switch - Sec Steer Test
Switch - Secondary Steer Pressure
Switch - Selector AC/Heat
Switch - Service Brake Pedal As.
Switch - Start Aid
Switch - Start Aid Coolant
Switch - Stop Lamp
Switch - Tach/Speedo/Serv Meter
Switch - Temp Selector
Switch - Thermostat
Switch - Tran Neutralizer Override

B-13
B-13
C-13
B-13
B-13
E-1
D-1
B-15
C-14
C-15
F-14
B-15
C-13
F-9
D-1
G-1
D-11
B-2
B-15
E-6
F-7
B-15
G-5
B-5
B-6
C-14
B-9
B-9
H-2
F-1
I-1
G-7
B-3
B-15
F-8
C-15
F-1
G-4
G-1
E-1
B-4
F-7
G-9
A-14
A-3
A-2
F-9
D-5
G-8
F-1
I-1
B-3
H-2
B-2
C-14
C-9
C-8
H-8
B-2
B-9
B-3
G-5
D-15
B-3
G-5
B-9
G-11
B-5

3E-8848
3E-8848
3E-8848
3E-8848
100-3055
152-8346
152-8346
106-5122
152-5409
155-4652
3E-6332
129-7707
159-0932
152-6480
3E-8574
3E-8574
9G-8451
106-8704
106-8704
106-8704
116-4509
114-5333
112-6169
103-6333
147-1402
155-8998
9X-9639
3E-7156
3E-7693
116-2025
116-2025
135-9968
2H-1855
7N-0718
158-5626
3E-6455
116-2025
2T-3360
155-8999
155-8999
110-7886
167-6915
112-6167
146-0204
7X-8549
123-2993
7X-1886
9G-7641
118-0636
145-8670
145-8670
105-6118
3E-6452
3E-6450
155-8999
112-6174
108-3320
143-3001
3E-6450
3E-7155
110-8029
3E-7176
3E-6449
105-6117
112-6171
127-4540
3E-5464
112-6156

26
26
26
26
26
31
31
27
28
29
30
27
26
46
31
31
C
32
27
A
46
27
A
D
D
33
D
D
34
35
35
B
58
36
46
37
38
A
39
39
D
46
B
40
16
19
46
A
B
41
41
C
A
14
33
D
D
B
14
D
58
A
22
C
A
D
56
D

Switch - Turn Signal

Tach/Speedometer
Terminal Block

F-6
E-4
A-14

134-9569
100-5888
121-1023

A
A
5

Component
Sensor - Tran Intermediate Speed ( 1 )
Sensor - Tran Intermediate Speed ( 2 )

Sensor - Tran Output Speed 1

Sensor - Tran Output Speed 2
Sensor - Trans Oil Temp
Solenoid - 4th Function ( 1 )
Solenoid - 4th Function ( 2 )
Solenoid - A/C Clutch
Solenoid - Axle Oil Cooler Clutch Assy.

Sensor - Lift Position

F-1
121-0284
24
Sensor - Lift Position
I-1
121-0284
24
Sensor - Input Speed
B-13
3E-8848
26
Machine locations are repeated for components located close together.
A = Located in the cab.
B = Located in the lefthand console.
C = Located in the righthand console.
D = Located on or near relay panel.

Electrical Schematic Symbols And Definitions

SENR1393-02
December 2002
T

Pressure
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

950G Wheel Loader and

962G Wheel Loader and
IT62G Integrated Toolcarrier
Electrical System
962G:
4PW1-503
7BW1-799
6EW1-414
6HW1-623

950G:
3JW1-2153
5FW1-1999
8JW1-406
5MW1-1077

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.

IT62G:
AKP1-512
6PS1-UP

Harness And Wire Symbols

2
54

55

48
44

40

6
30
3
10 15
32 14
22
33
9
26
17
28
11
21
27 37
13 5 45
36 29 7
43
20
1

56

51
58

*
*
AG-C3
C-C4
130-6795 130-6795

Single Wire
Connector

47

57 46 D 59
19

35
38

49

52 24

16

Machine
Location

CONN 1

A-15

53

CONN 2

B-15

43

CONN 3

C-15

54

CONN 4

F-15

55

CONN 5

D-14

44

CONN 6

A-13

H-9, 13

Monitor Harness Code Plug

F-12

Solenoid: Engine Shutdown

1.55 0.15

106-5122

Solenoid: A/C Clutch

17.6 0.6

121-4298

Solenoid: Clutch Modulating Valves

7.75 1.0

45

129-7707

Solenoid: Dual HP

31.1 2.4

Solenoid: Axle Oil Cooler

Resistor: A/C, Heater Blower Motor

Machine Code

950G

7, 13, 15, 38

962G

14, 16

CONN 10

D-12

45

9G-1950

CONN 11

C-12

45

Fuse Panel

C-11

CONN 13

HVAC Unit

G-10

56

CONN 14

Service Tool Conn.

F-10

CONN 15

G-8

CONN 16

I-5, 6

51

F-8

G-4

CONN 19

A-4

CONN 20

A-3

46

The CID is a diagnostic code that indicates which component is faulty.

E-3

CONN 25

I-2, 3

51

CONN 26

I-2, 3

52

CONN 27

G-2

47

CONN 28

F-2

47

CONN 29

C-2

48

CONN 30

E-1

49

Normal

CONN 31

E-1

49

Harness Code

CONN 32

F-1

50

Parameter Display

CONN 33

G-1

49

Service

CONN 34

G-1

49

Units

CONN 35

I-1

50

Calibration

H-9

45
11 17 13
30
C
22 9
46
43
27
21
2
34
8
29
42
53
16
15 44
37
54
10
26
18
55
48
36
47
6 20 32
25 4 1
7
14
40 28
19

Title

Form Number

Alternator: 107-7977

Payload Control Fault Codes

Code

Fault

16800

Battery voltage too high

16801

Battery voltage too low

25413

PCS not calibrated

35001

Position sensor out of range

35002

Loss of position sensor signal

36401

Pressure sensor out of range

36402

Loss of pressure sensor signal

76901

Pressure sensor out of range

76902

Loss of pressure sensor signal

81704

Backup battery error

81708

Real time clock not running

82002

Loss of Keypad Data Link

SENR4757

Caterpillar Monitoring System

SENR1394

Electric Starting Motor:

106-8558

Consist:

106-8557

SENR3559

Consist:

106-8559

SENR3581

Payload Control System

SENR6614

Power Train ECM

SENR1380

33

35

31

49
23

CONN 36

39

38

Service Mode Plug

CONN 37 Customer Data Conn.

C-4
C
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the Component
Location Chart.

Monitoring System Mode

Mode of Operation

Mode Number

5, 6, 7

Part No.
3E-6449

Off Machine Switch Specification

Function
Actuate
Start Aid Coolant Temperature
38 3 C

3E-6450

Primary Steering Oil Pressure

(100 5 F)

3E-6452
3E-7693
114-5333
123-2993
155-8998
155-8999

Machine Harness Connector and Component Locations

Overall 2.0 .1
Tap 1.0 .05

CONN 24

9.4 5

At room temperature.

Brake Oil Temperature Sensor

52
51 50
41
58 12
24

Left Brake Pedal

6.0

10.3 1.03

45

Xmsn Shift

Resistance (Ohms)
54.0 C (130 F) - 569 to 716

8C-3663

Sales Model

E-12

CONN 12

Component Description
Sender: Hydraulic Oil Temperature

34.3 1.7

58

57

1
2

Solenoid: Valve - Ride Control

E-3

56

Component
Part Number

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

3E-8574

Machine Codes

CONN 23

105-9344

110.0 C (230 F) - 72 to 82

9 Volt Display Power Supply

Pin or Socket
Number

Solenoid: Valve - Start Aid

45

59

200-L32 BK-14

3E-6332

CONN 9

CONN 21

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Printed in U.S.A.

Part No.
4W-9972

152-5409

CONN 18

Plug

Resistor, Sender and Solenoid Specifications

Schematic
Location

CONN 17

Fuse

2002 Caterpillar
All Rights Reserved

B-3

Related Electrical Service Manuals

Ground
Circuit
Connection
Number
Identification

Receptacle

Machines Equipped with Pilot Hydraulics and Conventional Steering

CONN 8

50
12 23 31
39

Wire
Gauge

Wire
Color

Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

1
2

C-3

0830

Socket

Pin

CONN 7

41

Wire, Cable, or Harness

Assembly Identification
Part Number For
L-C12*
AG-C4*
Connector Assembly
3E-5179
111-7898
325-A135 PK-14
1

325-A135 PK-14

Connector Number

53
25

* Harness identification letter(s) and a

serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

Harness identification code

This example indicates
wire 135 in harness "AG".

CONN 22

0821

Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.

Connector Location

18
42 34

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

1200 kPa MAX

Deactuate
27 C Min.

Contact Position
Normally Closed

(80.6 F)
700 100 kPa A-C, Normally Closed

Secondary Sterring Oil Pressure

(175 psi MAX)

(100 15 psi)

Park Brake Oil Pressure

8270 kPa MAX

6890 345 kPa

A-C, Normally Closed

(1200 psi MAX)

(1000 50psi)

A-B, Normally Open

10700 kPa MAX

8960 345 kPa

A-B, Normally Open

(1500 psi MAX)

(1300 50 psi)

A-C, Normally Closed

275 to 1750 kpa

--

(40 to 255 psi)

--

Service Brake Oil Pressure

Refrigerant Pressure (AC)
Hydraulic Oil Level
Axle Oil Cooler Temperature

21.0 3.0 C

13.0 C

(69.8 5.4 F)

(55.4 F)

65.0 C 3.0

58 C

(149.0 F)

(136.4 F) Min.

Rear Axle Temperature

125.0 C 3.0

117 C Min.

Front Axle Temperature

(257.0 F)

(242.6 F) Min.

A-B, Normally Open

Normally Open
Normally Closed
Normally Closed
Normally Closed

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing
pressure theclosed condition can be maintained down to 170 kpa (25 psi).
Contact position at the contacts of the harness connector.

L113

608-GN
200-BK-14

V
397-OR-14

B
A
C

RD

398-BU-14

MOTOR

HOOD
ACTUATOR
AS.
161-4002 (US)
124-4236 (JAPAN)
MOTOR AS.
161-4007 (US)
117-1557 (JAPAN)

HOOD RAISE/LOWER RELAY

149-2612

FUSE
HOLDER
4K-5122

101-RD
101-RD
101-RD
101-RD

U
U
U
U

10A
10A
10A
10A

R
122-RD
R
130-RD
R
105-RD
R
114-RD

RUNNING LAMP BREAKER

3T-2662
U
R
101-RD-14
102-RD-14
15A
101-RD-14

20A
HOOD
BREAKER
9H-1958
RELAY PANEL

3
2

175-RD-14

R
TAIL/DOME LAMPS
STOPLAMP/HOOD SW
KEY
FORWARD HORNS

306-GN
975-WH
200-BK-14
308-YL
334-BU-18
175-RD-14
122-RD
130-RD
114-RD
102-RD-14
105-RD

V
7
6
5
8
4
12
1
2
9
10
11
3

F793-OR-4
304-WH-8
112-PU-4
109-RD-4
101-RD-4

L4

306-GN
975-WH
200-BK-14
308-YL
334-BU-18
175-RD-14
122-RD
130-RD
114-RD
102-RD-14
105-RD

CONN 9

L64

L63

L37

L33

L10

L15
200-BK-14
200-BK-14
608-GN-14
200-BK-14
200-BK-14

VVV

VVV

615-YL-14
200-BK-14

VVV

603-PK

CAB
FLOOD
LAMP
9X-4381

L102

OPERATOR STATION
200-BK-14

L39

L39

CAB
FLOOD
LAMP
9X-4381

615-YL-14
200-BK-14

WWW

BEACON
128-6983
WWW
1
2

RD
BK

L43

4
WH-18
2
BK-18
1
OR-18
3
GN-18
5
YL-18
6
BU-18
TACH/SPEEDOMETER
100-5888
LAMP
7N-5876
661-GN
662-YL
200-BK

L50

L50

411-PK-18
201-BK-18

L44

T
P

B+

200-BK
910-YL-18
200-BK
633-BU-18

D R

D C OFF
326-RD
D S ON
307-OR-18
B ST
105-RD
D
501-GN
KEY START SW
118-GY
L46 9G-7641
500-BR
502-OR
201-BK-18

BK
GY
BR
OR

200-BK

ACTION
LAMP
9W-2111

D
D

200-BK
200-BK
200-BK
L49

OPERATOR STATION

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

L44

308-YL

MOTOR

L45

L44

L44

GND

FRONT DASH ASSEMBLY

FRONT WIPER
147-7973

L46

200-BK
615-YL-14

L49

200-BK
539-GN-18

L46

NEUTRALIZER
OVERRIDE LAMP
7N-5876

D
D
D

BUCKET TURN
SIGNAL IND LAMP
7N-5876

D
D

126-PK-18
G761-YL
G762-BR
G768-GN
G760-WH
G750-BU
L39
G755-GY
G763-PU
322-GY
663-GY
L40
308-YL
310-PU
373-GN-18
202-BK-18
A541-PU-18
537-GN-14
661-GN
662-YL
614-PU
326-RD
307-OR-18
501-GN
L44
118-GY
500-BR
502-OR
105-RD
201-BK-18
E702-OR-18
E701-PK-18
611-PU-14
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
945-BR-18
944-OR-18
410-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
910-YL-18
615-YL-14
E735-PU-18
G485-BU-18
499-GY-18
G486-GN-18
633-BU-18
605-YL-14
606-GY-14
538-BR
200-BK

L47

FLOOD LAMP
IND LAMP
7N-5876

D
D

14
40
35
32
33
34
30
31
36
5
1
2
3
4
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
39
25
26
27
28
29
37
38
24

CONN 24

G486-GN-18
432-PK-18
G485-BU-18
441-OR-18
442-GY-18
443-YL-18
447-PK-18
496-WH-18
499-GY-18
538-BR
E702-OR-18
614-PU
615-YL-14
910-YL-18
944-OR-18
945-BR-18
K933-GN-18
E701-PK-18
611-PU-14
611-PU-14
610-OR-14
202-BK-18
720-PU-18
130-RD
604-OR
619-GN-14

RIGHT TURN
IND LAMP
7N-5876

L17
L16
L15

L1

G941-GY-18
G940-PU-18
964-BU-18
P931-GN

L1

G485-BU-18
201-BK-18
987-WH
V

138-GN-18
251-BK-18
N939-GN
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
975-WH
976-OR
C529-GY-18

E932-PK-18
E933-YL-18
709-OR-18
A219-BK
G485-BU-18
201-BK-18

L17

L16

L15

761-GY
C530-BU-18
146-GY
299-BK-18
762-YL
964-BU-18
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14
P931-GN

OFF
AUTO

122-RD
122-RD

L101

200-BK
200-BK
614-PU
A219-BK-18

L35

BEACON SW
9X-9639
C
3

144-GN

(UP)

A219-BK-18
A219-BK-18

L31

614-PU
614-PU
614-PU

A219-BK-18
E928-WH-18
E927-GN-18
973-BR-18
977-YL-18
E701-PK-18
G766-GN-18
G767-WH-18
E702-OR-18
910-YL-18
720-PU-18

C
C
C
C

NOT
USED

C
C

AUTO
MAN

AUTO/MANUAL GEAR SELECT SW

147-1402
(SHOWN IN MANUAL POSITION)
C
2
B
BK
973-BR-18
1
3
C
BK
977-YL-18
A
202-BK-18
BK

973-BR-18
977-YL-18
E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

200-BK
200-BK
614-PU
614-PU
202-BK-18
202-BK-18

AUTO RIDE
CONTROL SW
103-6333
C
B
C

A
2

C
5
C

614-PU
C

200-BK
614-PU

B
C
A

L7

L7

A
2
5

L10

3 C
6 C

1
2
3
4
5
6
7
8

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

3 C
4
C
6
C

TRANSMISSION
NEUTRALIZER
OVERRIDE SW
112-6156

L8

614-PU
200-BK
944-OR-18
945-BR-18
C530-BU-18
C529-GY-18
251-BK-18
138-GN-18
E416-PU-18

L98

L98

614-PU
614-PU
614-PU
200-BK
614-PU
200-BK

200-BK-14
200-BK-14

C
202-BK-18
720-PU-18
130-RD
604-OR

7
2
8
9
6
5
3
1
4
10
11
12

N939-GN
975-WH
976-OR
987-WH

L7

DD
DD

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

L8

L10
L31

L31

202-BK-18
L10

L10

L10
OPERATOR STATION

L4

OPERATOR STATION

CONN 27
L71

L71
L4

L4

L4

L4
L89

L89
BK-0
RD-0

BK-0
RD-0

453-PK-18
416-OR-18
202-BK-18

SECONDARY
STEERING
RELAY
139-2599

RD-0
SECONDARY
STEERING
MOTOR/PUMP
154-2563
BK-0

L1

BK-0
RD-0

201-BK-18
496-WH-18

442-GY-18

L89
Y

L4

MOTOR

REAR
WASHER
7T-8890

HYD OIL
LEVEL SW
123-2993

Y
1
2

FRONT
WASHER
7T-8890

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

SS

XX

SECONDARY
STEERING
PRESS SW
3E-6450

MOTOR

VV

SYMBOL

COLOR

200-BK-16

VV

SS
YY

RD-0

RD-0

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT CONNECTED

BK-18
BK-18

Y MOTOR
Y
Y

SS

727-GN-18

ABBREV

L8

CONN 30

SS

L1

L8

322-GY
114-RD

13

LEFT
TURN
LAMP
3E-6466

1
2

RD-18
BK-18

RIGHT
TURN
LAMP
3E-6466

FLOOD LAMP
9X-1439
F

FORWARD
HORN
7T-0970

VALVE GP
L 170-9061
2
1

Q
G485-BU-18
201-BK-18

FRONT AXLE
TEMP SW
155-8999
2
BK
1
BK

251-BK-18

T
4TH FUNCTION SOL 1
M 152-8346
GN-18
987-WH 2
1
GN-18
200-BK

G485-BU-18
C529-GY-18

4TH FUNCTION SOL 2

M 152-8346
GN-18
987-WH 2
1
GN-18
200-BK

987-WH
200-BK

975-WH
976-OR
987-WH

976-OR
975-WH

RIDE CONT SOL

M 3E-8574
2
GN-18
1
GN-18

M
138-GN-18
251-BK-18
C529-GY-18

Q
G485-BU-18
201-BK-18

LIFT CYL HEAD END

PRESS SENSOR
124-4672
A OR-18 +24V
B BK-18
GROUND
C WH-18 SIGNAL

FRONT AXLE
TEMP SW
155-8999
2
BK
BK
1

L#

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

HYD TEMP
SENDER
4W-9972

TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH &

E901-GN, E907-GY & E906-OR, E902-PU & E903-YL,
E904-BR & E905-BU, E908-BR & E909-WH) MUST BE
TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm

HYD FILTER
BYPASS SW
7X-8549

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

NOTE B: SWITCHES ACTUATED WHEN PEDALS ARE
FULLY UP, DE-ACTUATED UPON DEPRESSING PEDALS

PART NO.

HARNESS AS.
A
130-5890
B
135-5552
B
155-4186
C
154-7170
C
168-8114
C
163-2938
D
154-4564
E
147-1224
F
147-2759
F
141-3882
F
149-7267
F
162-2171
H
126-5612
J
150-1411
J
138-0171
L
166-3534
M
147-2763
M
162-5683
M
160-6549
N
114-9493
P
162-5597
Q
156-1106
Q
166-6038
R
147-2079
S
154-4563
T
148-8805
V
149-4059
V
145-9302
W
148-9267
Y
146-9542
Z
154-4566
DD
121-8038
DD
121-8039
LL
115-0817
LL
150-1590
SS
154-2809
WW
125-4439
KKK 141-3883
KKK 141-3885
LLL
141-3884
LLL
141-3886
MMM 158-4220
NNN 138-0172
UUU 127-2994
UUU 137-2750
VVV 147-8345
WWW 119-8984
AB
156-1107
AC
157-7317
AD
156-1108
AE
152-9075
AF
159-6166
AG
147-2764
AJ
156-1058
AK
156-6224

CHG

LOC

03
02
00
01
00
01
00
05
04
04
03
02
03
00
01
00
01
02
01
01
00
00
02
02
01
01
04
10
01
01
02
02
01
04
00
02
00
02
01
02
01
00
01
01
00
00
01
00
01
01
01
00
00
00
00

B-15
F-1
I-1
D-12
D-12
D-12
D-3
D-14
G-2
E-1
I-2/I-5
E-2
G-10
D-1
I-3
E-1
G-1
E-1
E-1
B-3
A-4
G-1
E-1
A-13
E-8
C-12
D-12
D-12
G-4
A-3
D-11
C-3
B-3
C-15
H-15
B-2
I-4
I-9
I-7
I-9
I-7
C-15
H-15
G-8
G-8
G-3
G-3
C-14
C-14
C-14
F-8
F-8
G-1
G-15
G-15

NOTE
A/C CLUTCH
BUCKET/FORK POS SW (IT62G)
BUCKET POSITION SW (950G/962G)
CAB (950G/962G)(US AND COSA)
CAB (950G/962G)(JAPAN)
CAB (IT62G)
DASH
ENGINE
FRONT FRAME (950G/962G - US)
FRONT FRAME (950G/962G - COSA)
FRONT FRAME (950G/962G - JAPAN)
FRONT FRAME (IT62G)
HVAC
FRONT LIGHTS (JAPAN)
FRONT LIGHTS (JAPAN)
GRAPPLE SOLENOID
RIDE CNTRL VALVE (950G/962G)
4TH FUNCTION SOL (IT62G)
4TH FUNCTION SOL (IT62G)
STOP LAMP/NEUTRALIZER SW
PAYLOAD MONITOR
FRONT AXLE TEMP (950G/962G)
FRONT AXLE TEMP (IT62G)
RELAY PANEL (CHASSIS)
TURN SIGNAL SW
TRANSMISSION
REAR FRAME (JAPAN)
REAR FRAME (US & COSA)
STEERING WHEEL
HYDRAULIC TANK
FUSE PANEL (CAB)
DIMMER SWITCH JUMPER
DIMMER SWITCH
LICENSE PLATE LAMP (COSA)
LICENSE PLATE LAMP (JAPAN)
SECONDARY STEERING SYSTEM
BCKT POS/WARN LAMPS (COSA)
RH FRONT LIGHTS (COSA)
RH FRONT LIGHTS (COSA)
LH FRONT LIGHTS (COSA)
LH FRONT LIGHTS (COSA)
BACKUP ALARM
STOP/TURN LAMPS (JAPAN)
BCKT/FORK SEL SW (950G/926G)
BCKT/FOR SEL SW (IT62G)
CAB FLOOD LAMPS
BEACON LAMP
REAR AXLE TEMP SWITCHES
AXLE COOLER CLUTCH TEMP SW
AXLE COOLER CLUTCH SOL
DOWNSHIFT SW
DOWNSHIFT SW
LIFT CYL PRESS SENSOR
REAR TURN SIG (COSA)
REAR TURN SIG (COSA)

ATCH

STD
ATCH
ATCH
ATCH
STD
ATCH
ATCH

ATCH

ATCH
ATCH
STD
ATCH
STD
ATCH
ATCH
STD
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

WIRE AS.
116-2247
147-2080
116-2246
155-9000
155-9001
152-4816

01
02
01
00
00
00

D-11
A-14
D-11
H-13
H-13
G-13

TERMINAL STUD TO FUSES (CAB)

TERM BLK TO FUSE(CHASSIS RELAY)
TERM STUD TO BREAKERS (CAB)
MONITOR CODE PLUG - 950G
MONITOR CODE PLUG - 962G
MONITOR CODE PLUG - IT62G

AA
BB
BB
CC
EE
FF
GG
HH
JJ
KK
MM
NN
PP
QQ
RR
TT
UU
VV
XX
YY
JJJ
XXX

CABLE AS.
116-0080
147-3687
131-1450
109-3591
147-2085
7Y-8298
8Y-9603
148-8298
131-1451
131-1449
147-2083
166-3423
147-2089
147-2090
147-2086
166-2834
147-2087
148-6677
141-2812
8R-1460
133-5091
124-4884

01
01
01
01
00
02
01
00
00
00
00
00
00
00
01
00
00
00
00
01
01
00

F-15
F-14
F-14
D-14
A-14
E-14
D-14
D-15
F-15
B-15
A-14
A-14
B-15
B-14
B-15
A-14
B-14
B-2
D-14
A-2
B-15
H-3

+BATTERY TO -BATTERY
+BATTERY TO MOTOR (OR +B TERM BLOCK)
+BATTERY TO MOTOR (OR +B TERM BLOCK)
+B TERM BLOCK TO MOTOR
TERM BLOCK TO ALTERNATOR BREAKER
CRANKING MOTOR TO FRAME GND
MOTOR TO ENGINE BLOCK GND
-B ALTERNATOR TO ENG BLOCK GND
-BATTERY TO DISCONNECT SW
DISCONNECT SW TO FRAME GND
ATL BKR TO TERM BLK(TO FUSES & BKRS)
ALT BREAKER TO AIH RELAY
MAIN BREAKER TO MAIN RELAY
MAIN BREAKER TO START RELAY
MAIN RELAY TO TERM BLK (TO CAB FUSES)
AIH RELAY TO TERM BLOCK
START RELAY TO TERM BLOCK
SEC STER RELAY TO SEC STER MTR
MOTOR TO SEC STER RELAY
SEC STER MOTOR TO FRAME GND
AUXILIARY JUMP-START RECEPT
ANTENNA (ENTERTAINMENT RADIO)

ZZ
EEE
YYY

STRAP AS.
108-5747
7X-6315
8X-5804

00
03
01

D-14
I-10
G-12

AIH HEATER TO GND(AT ENG CYL HEAD)

XMSN CONTROL GROUND
CAB TO FRAME GROUND

STD
ATCH
ATCH

ATCH
ATCH
ATCH

THIS DIAGRAM IS FOR THE 950G/962G/IT62G WITH HMU

STEERING (PILOT) (126-7722 CHG03)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED
PAIRS, AT LEAST 1 TURN PER 25.4mm.

E 87943

12

11

10

STD
ATCH
ATCH

G
U
X
AAA
BBB
CCC

BK-0
RD-0

14

RD-18
BK-18

IT62G STD

SS

L4

RH HEADLINER

1
2

L1
L35

CONN 32
Q
M
G485-BU-18
2
201-BK-18
1

138-GN-18
200-BK
201-BK-18

CONN 31
Q
M
G485-BU-18 2
201-BK-18
1

ARC SUPPRESSOR
106-8704

C P
CONN 21

L99

FLOOD LAMP
9X-1439

IT62G STD

NO

L4

L6

FORWARD
HORN
7T-0970

CONN 33
L
F
2
P931-GN
1
200-BK

202-BK-18
416-OR-18
417-GY-18
484-YL-18
453-PK-18
727-GN-18
PRIMARY
STEERING
PRESS SW
3E-6450

DD

N
202-BK-18
720-PU-18
130-GN-18
604-OR-18

FORK POSITIONER SW
116-2025
OR-18 + BATTERY
BK-18 GROUND
BU-18 SOLENOID

F
F

M
F
CONN 29

SS

NC
CONN 26
SERVICE BRAKE
PEDAL AS.
STOP LAMP SW
110-8029 (COSA & JAPAN)
3E-5520 (COSA & JAPAN)
163-3928 (US)
105-6117 (US)
NOTE B

L7

L6

1
4
2
3

A
C
B
F

322-GY
114-RD

200-BK-14
619-GN-14
322-GY
114-RD

H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
E919-YL-18
E920-BR-18
E921-PK-18
E922-GN-18

CONN 29

NEUTRALIZER SW
105-6118

FRONT INTERMITTANT
WIPER SW
110-7886

1 C

B+
B+
GROUND
HIGH
LOW
PARK
WASH

606-GY-14
200-BK-14

NOT
USED

619-GN-14
611-PU-14

610-OR-14

LIFT POSITION
SENSOR
121-0284
(MACHINES WITH PCS)
BUCKET POSITIONER SW
B 116-2025
146-GY-18
A
OR-18 + BATTERY
299-BK-18
C
BK-18 GROUND
762-YL-18
B
BU-18 SOLENOID
SIGNAL
GROUND
+24V

IT62G FRONT FRAME

200-BK-14

DD

F CONN 28

CONN 25
L3

WH-18
BK-18
RD-18

LIFT POSITION
SWITCH
145-8670

+ BATTERY
GROUND
SIGNAL

L13

IDENT

DD
B
C
A

C
B
A

987-WH
G485-BU-18
201-BK-18

M
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1
2
3
5
4
6
C
619-GN-14
611-PU-14
610-OR-14

OR-18
BK-18
BU-18

605-YL-14
200-BK-14

SS

188-WH-18
251-BK-18
E955-OR-18

B
A
C

322-GY
114-RD
619-GN-14
200-BK-14

C
B
A

251-BK-18
188-WH-18
E955-OR-18

RIDE CONT SOL

3E-8574
2
GN-18
1
GN-18

AG

146-GY-18
299-BK-18
964-BU-18

E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
138-GN-18
251-BK-18
975-WH
976-OR
C529-GY-18
N939-GN
E922-GN-18
H714-OR-18

BU
RD
BK

WLPCS
KEYPAD
129-0419

118-GY
118-GY
200-BK-14
502-OR
501-GN
500-BR
506-PU

603-PK
C

BACKLIGHT

A
B
C

CONN 42

FRONT AXLE
TEMP. SW. 155-8999
Q
1
BK
2
BK
T

LIFT CYL HEAD END

PRESS SENSOR
124-4672
A OR-18 +24V
B BK-18
GROUND
C WH-18 SIGNAL

CONN 33

E919-YL-18

L4

CONN 25 DIMMER SW
2H-1855
200-BK

L31

G767-WH

(CENTER)
(DOWN)

OR-18
BK-18
WH-18

CUSTOMER
DATA
CONNECTION

NOT USED

1
2
3
4

146-GY-18
299-BK-18
762-YL
964-BU-18

1
2

C C

ON

G766-GN

118-GY
118-GY

3
4C
6 C

SW POS

LAMP
7N-5876

910-YL-18
720-PU-18

+V DISPLAY
GROUND
DATA

L89

P
L100

L98

L99

L100

819-GY-18
250-BK-18

L89

1
2
3
4

AG CONN 34

C530-BU-18
251-BK-18
138-GN-18

727-GN-18
200-BK-16

L99
L100

E
D
A
C
B

138-GN-18
818-BR-18

L6

FORWARD
HORN
7T-0970

976-OR-18
975-WH-18

200-BK-14

484-YL-18
417-GY-18
202-BK-18

RH HEADLINER

L99
L100

L6

FLOOD LAMP
9X-1439
F

138-GN-18
251-BK-18
C529-GY-18

146-GY-18
299-BK-18
761-GY

251-BK-18
E416-PU-18
G485-BU-18
C529-GY-18

C
B
A

RD-18
WH-18
BK-18

RIGHT
TURN
LAMP
3E-6466

STD FRONT FRAME

138-GN-18
200-BK
201-BK-18

BU
RD
BK

A
C
B

RD-18
BK-18

CONN 35
Q
F
1
G485-BU-18
2
201-BK-18

L13

727-GN-18

122-RD

11
12
3
4
5
6
9
10
1
2
7
8

1
2
4
3

E416-PU-18

L4
L1
C

122-RD
122-RD

LIFT POSITION SENSOR

LIFT PRESS-HEAD END
GROUND
CAT DATA LINK +
CAT DATA LINK LIFT PRESS-ROD END
+BATTERY 24V (IN)
UNUSED
UNUSED
UNUSED
UNUSED
TX A CHANNEL
UNUSED
A CHAN RECEIVE
GROUND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
KEYPAD SUPPLY +24V
KEYPAD DATA

322-GY
114-RD

CONN 43
M
F
E922-GN-18
9
H714-OR-18
10
E919-YL-18
6
E920-BR-18
7
E921-PK-18
8
H717-BR-18
3
12
H716-WH
2
H713-PK-18
1
11
N939-GN
4
975-WH-18
975-WH
5
976-OR-18
976-OR

F
CONN 28

34
10
3
7
22
31
8
1
16
4
11
12
27
13
14
36
17
5
23
29
30
24
25
40
20
18
21
2
6
32
33
9
35
26
19
15
28
39
37
38

OPERATOR STATION

RH DOME LAMP
3E-6389

944-OR-18
945-BR-18
E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18
E930-BU-18
E936-WH
167-OR
A219-BK-18
E927-GN-18
E928-WH-18

L71

L71

C530-BU-18
C529-GY-18
251-BK-18
944-OR-18
945-BR-18
E416-PU-18
138-GN-18

1
2

LEFT
TURN
LAMP
3E-6466

A219-BK
709-OR-18
E932-PK-18
E933-YL-18

FRONT DASH ASSEMBLY/STEERING WHEEL

20
13
2
19
15
16
1
24
18
12
5
9
3
4
8
10
11
22
6
23
17
21
7
14

RD-18
BK-18

IT62G FRONT FRAME

CAB
FLOOD
LAMP
9X-4381

E735-PU-18
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
275-BK-18
290-BK-18
291-BK-18
G762-BR
G768-GN
G760-WH
G761-YL
G750-BU
G755-GY
G763-PU
307-OR-18
944-OR-18
945-BR-18
614-PU
200-BK
201-BK-18
202-BK-18
126-PK
118-GY
E702-OR-18
K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
610-OR-14
619-GN-14
105-RD
500-BR
501-GN
502-OR
E701-PK-18
410-WH-18
113-OR-18
615-YL-14
663-GY
661-GN
662-YL
A541-PU-18
537-GN-14
720-PU-18
130-RD
604-OR
373-GN
633-BU-18
538-BR
499-GY-18
910-YL-18
202-BK-18
G485-BU-18
G486-GN-18

A541-PU-18
E735-PU-18
G762-BR
G768-GN
G760-WH
G761-YL
G750-BU
G755-GY
G763-PU
202-BK-18
105-RD
113-OR-18
200-BK
201-BK-18
307-OR-18
308-YL
326-RD
403-GN-18
405-GY-18
410-WH-18

L3

L3

VVV

138-GN-18
251-BK-18
C530-BU-18
146-GY
299-BK-18
762-YL
761-GY
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14
200-BK-14

10
3
7
22
34
8
1
16
36
11
12
15
13
14
4
2
6
35
26
19
23
24
25
40
20
18
21
32
33
9
30
29
31
27
28
17
5
37
38
39

617-BR-14
611-PU-14
614-PU-14
200-BK-18

CONN 23
126-PK
373-GN
322-GY
310-PU
633-BU-18
118-GY
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
275-BK-18
290-BK-18
291-BK-18
500-BR
501-GN
502-OR
537-GN-14
663-GY
605-YL-14
606-GY-14
661-GN
662-YL

1
2

619-GN-14
200-BK-14
322-GY
114-RD

L1

L47

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

STEER
COLUMN
GROUND

201-BK-18

18
3
14
13
12
1
2
4
5
6
7
8
9
10
11
15
16
17
19
24
20
21
22
23

FLOOD LAMP
9X-1439

F
F

146-GY
299-BK
762-YL
761-GY

VVV

FORWARD
HORN
7T-0970

PARK
BRAKE SW
3E-6452

L13

7
5

L49

GN

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

CATERPILLAR MONITORING SYSTEM

OPERATING MODES
FUNCTION
NORMAL MODE
HARNESS CODE
NUMERIC READOUT
SERVICE MODE
TATTLE TALE MODE
US/METRIC MODE (UNITS MODE)
IMPLEMENT CONTROL CALIBRATION

L50

4
1
2
6
3
5

WH-18
BK-18
OR-18
GN-18
YL-18
BU-18

MODE
0
1
2
3
4
5
6

3
1
5

L50

4
2
1
3
5
6

CAB
FLOOD
LAMP
9X-4381

A
B
C

VVV

615-YL-14
200-BK-14

L43

200-BK

200-BK
200-BK

L45

200-BK
118-GY
500-BR
502-OR

QUAD GAUGE
100-5895
LAMP
7N-5876
663-GY
200-BK
200-BK

200-BK
200-BK

200-BK

501-GN

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

CATERPILLAR
MONITORING SYSTEM
166-7237
L49

L47

411-PK-18

LEFT TURN
IND LAMP
7N-5876

L45

L97

L48

L48

200-BK
200-BK
E702-OR-18
E701-PK-18
611-PU-14
538-BR
540-WH-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
E735-PU-18
945-BR-18
944-OR-18
410-WH-18
C413-YL-18
C414-BU-18
E707-GN-18
E708-PK-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
201-BK-18
499-GY-18
G485-BU-18
G486-GN-18
201-BK-18
910-YL-18
615-YL-14
539-BU-18
633-BU-18

8
L53

499-GY-18
201-BK-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
E735-PU-18
945-BR-18
944-OR-18
410-WH-18
C413-YL-18
C414-BU-18
E707-GN-18
E708-PK-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
G485-BU-18
403-GN-18
496-WH-18
G486-GN-18
113-OR-18

HAZARD FLASHER
LAMP
7N-5876

200-BK

200-BK
200-BK

4 1
S
S

540-WH-18
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
IMPL FILTER
GROUND
HARNESS CODE 5
HARNESS CODE 4
HARNESS CODE 3
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
CLEAR
SERVICE
OPERATOR SW INPUT
CAT DATA LINK CAT DATA LINK +
ACTION ALARM
MODULE DATA
MODULE LOAD
CLUSTER +V
MODULE CLOCK
HYD TEMP SENSOR
CNVT TEMP SENSOR
COOL TEMP SENSOR
FUEL LEVEL SENSOR
+8V SENSOR SUPPLY
BRK OIL PRESS
ENG OIL PRESS
FRONT AXLE TEMP
ALTERNATOR
HYD OIL LEVEL
REAR AXLE TEMP
+ BATTERY
UNUSED
UNUSED
UNUSED
UNUSED
ACTION LAMP

FUEL
LEVEL
SENDER
152-7248
PK-18
BK-18

V
1
2

L1

D
37
38
11
27
17
21
2
6
16
22
12
3
31
33
23
18
14
5
4
35
15
34
25
10
28
8
9
24
20
19
40
30
29
32
1
7
39
26
36
13

HIGH BEAM
IND LAMP
7N-5876

200-BK
200-BK
538-BR

VVV
615-YL-14
200-BK-14

AUTO RIDE
CONTROL LAMP
7N-5876

611-PU-14
200-BK

INDICATOR LAMP
POSITION
COLUMN

RIDE CONTROL
LAMP
7N-5876

D
D

E701-PK-18
113-OR-18
L48

L48

113-OR-18
113-OR-18

538-BR
606-GY-14
538-BR
606-GY-14
605-YL-14

126-PK-18
G750-BU
G755-GY
G768-GN
G760-WH
G761-YL
G762-BR
G763-PU
322-GY

VVV

L39
L53
L40

L49

MUR440
2
1

MUR440
2
1
538-BR
605-YL-14
L52

VVV

202-BK-18

D
D

113-OR-18
E702-OR-18

200-BK
200-BK

GN-14

1 C

CAB
GROUND

L4

606-GY-14
200-BK-14

L1

200-BK
200-BK
L53

L52

L97

INPUTS (1=SW CLSD, 0=SW OPEN)

OPERATOR STATION
L4

G941-GY-18
987-WH
P931-GN
201-BK-18
G485-BU-18
761-GY
N939-GN
C530-BU-18
146-GY
299-BK
762-YL
964-BU-18
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14
617-BR-14
611-PU-14
614-PU-14
E922-GN-18
H714-OR-18
E919-YL-18
200-BK-14
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
975-WH
976-OR
138-GN-18
251-BK-18
C529-GY-18
G940-PU-18
200-BK
507-WH
506-PU
201-BK-18
442-GY-18
496-WH-18
499-GY-18
416-OR-18
417-GY-18
202-BK-18
453-PK-18
484-YL-18
727-GN-18

322-GY

113-OR-18
113-OR-18

L97

L46

GY-14

RH HEADLINER

L31

VVV

BUCKET POSITIONER SW
116-2025
OR-18 + BATTERY
BK-18 GROUND
BU-18 SOLENOID

BOTH SHOWN
V WITH BRAKE OFF
202-BK-18
A
BK
419-YL-18
B
RD
G764-PK-18
C
BU

ANTENNA AS.
(AM/FM RADIO)
9U-2331
XXX

603-PK-14
200-BK-14

PU-14

B3

L35

L38

A
C
B

322-GY
114-RD

322-GY
114-RD
619-GN-14
200-BK-14

BRAKE OIL
PRESS SW
3E-7693
BK
RD
BU

FORWARD
HORN SW
2T-3360

L50

L100

L101

L31

L35

126-PK-18
202-BK-18

WLPCS ECM
112-1572

L33

C C
2
C

1
2
3
4
5
6

307-OR-18
321-BR-18

PK-14

614-PU

432-PK-18
201-BK-18

VVV
WWW

D
1
10
3
4
5
6
7
8
9
11
12
2

G763-PU-18
G755-GY-18
G750-BU-18
W

RIGHT
TURN
LAMP
3E-6466

FLOOD
LAMP
9X-1439

447-PK-18
201-BK-18

L40

L43

L47

126-PK-18
202-BK-18

G768-GN-18
G760-WH-18
G761-YL-18
G762-BR-18

308-YL

118-GY

C
C 5

L33

L33

ATT AUTO RIDE CTRL SW OPERATION

L33

200-BK
200-BK-14
614-PU

+B
GROUND

START AID SW
(MOMENTARY)
3E-7176

1
2
3
7
5
6
4
8
CA
2

L27

144-GN
102-RD-14
122-RD
617-BR
610-OR-14

D B
200-BK
D
614-PU
A
614-PU
D 2
310-PU

202-BK-18
200-BK
614-PU
202-BK-18

L27

L40

606-GY-14
605-YL-14
538-BR

L10

L102

L103

CONN 22
1
2
3
4
5
6
7
8

RD-18
BL-18

NOT USED

308-YL

C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
539-BU-18
540-WH-18
201-BK-18
201-BK-18
200-BK
200-BK
201-BK-18
614-PU
A541-PU-18
537-GN-14
661-GN
662-YL
202-BK-18
605-YL-14
606-GY-14

1
2
3
4

L16
L17

200-BK-14

KEY SW
BACKUP ALARM

L40

L23
P931-GN

128-PK
200-BK
614-PU

BK-18
YL-18
BR-18
2
1
3
129-BU
200-BK

L24

L10

E928-WH-18
A219-BK-18
E927-GN-18
A219-BK-18
G766-GN-18
G767-WH-18
E702-OR-18
E701-PK-18
910-YL-18
720-PU-18
973-BR-18
977-YL-18
614-PU
614-PU

L37

200-BK

6 C

AIH SW
(MOMENTARY)
112-6169
3116 ENG ONLY

E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

500-BR
501-GN
502-OR
506-PU

L61

BLOWER SW
(LOW,MED,HI)
3E-7156
C
B

L28

L33

167-OR
537-GN-14
518-OR-14

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
201-BK-18
E735-PU-18
663-GY
308-YL
310-PU
373-GN-18

L61
RD-18
RD-18

RD-18
RD-18

539-BU-18
540-WH-18
606-GY-14
605-YL-14
537-GN-14
A541-PU-18
200-BK
614-PU
202-BK-18
201-BK-18
201-BK-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
662-YL
661-GN
L38

L26

200-BK

1 C
3 C
4

A219-BK
709-OR-18
E932-PK-18
E933-YL-18

L15

TO ENTERTAINMENT
RADIO

614-PU
200-BK

BR-14
BK-14
RD-14
L27

L27
L37
L38

L37

PANEL
LAMP
7N-5876

SELECTOR SW
(A/C,OFF,HTR)
3E-7155

C 5
C
D
C C

L28

L33

RD-18
RD-18

L24

2
1
7
8
5
6
4
3

B
146-GY
299-BK
762-YL

A
B
C

XXX

TACH/SPEEDO/SERV METER SELECT SW

(MOMENTARY)
SHIFTER
112-6171
139-4702
1ST GEAR
G768-GN-18
2ND GEAR
G760-WH-18
3RD GEAR
G761-YL-18
4TH GEAR
G762-BR-18
START RELAY
306-GN-18
NEUTRAL
G763-PU-18
REVERSE
G755-GY-18
FORWARD
G750-BU-18

L50

200-BK

L37

B2

TEMPERATURE SELECTOR
POTENTIOMETER
200-BK C
B
127-4540
200-BK
C
614-PU
A
614-PU
C 2

L16
L17

B1

HVAC OPERATOR CONTROLS

L61

L25

L61

P W

505-BU
504-YL
503-BR
507-WH

L37

202-BK-18

537-GN-14
538-BR
518-OR-14

WH
YL
BU
BR

118-GY
118-GY

L37

L24

L27

1
2
3
4
5
6
7
8

RD
RD

OR-14
BU-14

L8

L61

L26

B B

D B
D
A
D 2

202-BK-18

A541-PU-18
537-GN-14

L8

L24

200-BK-14
200-BK-14
200-BK-14
200-BK-14

L25

L25

200-BK-14
200-BK-14
200-BK-14

201-BK-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
539-BU-18
540-WH-18
201-BK-18
201-BK-18
200-BK

201-BK-18
614-PU
A541-PU-18
537-GN-14
661-GN
662-YL
202-BK-18
605-YL-14
606-GY-14

L101

WORK2

133-OR-18
102-RD-14
122-RD
647-GN-18
617-BR
610-OR-14
646-OR-18
614-PU

L26

L38

L50

L38

RUNNING/WORK/PANEL/TAIL
LAMP SW
108-3320
(SHOWN IN OFF POSITION)

ROADING
WORK1
PARK

102-RD-14

L25

727-GN-18
728-BU-18
202-BK-18
C529-GY-18
C530-BU-18
E416-PU-18
944-OR-18
945-BR-18
138-GN-18
251-BK-18

L11
L

PANEL
LAMP
7N-5876

OFF

REAR
WIPER SW
112-6174

L26

L28

RH HEADLINER
L100

L100

L16
L17

YL-14

118-GY
118-GY
118-GY
118-GY
118-GY
118-GY

126-PK
126-PK

124-GN-14

L50

L8

BR-14

L11

118-GY
118-GY

202-BK-18
P910-BR-18
202-BK-18
762-YL-18
964-BU
128-PK

L23

L38

L38

L66

L86

136-GN-18
727-GN-18

L61

617-BR
610-OR-14
647-GN-18
646-OR-18

L61

L15

608-GN-14

S 3

L24

L24

L24
L8

L8

L66

E416-PU-18
138-GN-18
251-BK-18
118-GY
120-YL
133-OR-18

L51

200-BK
L34
200-BK
200-BK-14
200-BK

L63
608-GN-14

L84

987-WH
P931-GN

L57
L24

L55

D B
200-BK
D
614-PU
A
614-PU
D 2
373-GN-18

538-BR
E735-PU-18
E735-PU-18
499-GY-18
633-BU-18
E702-OR-18
E701-PK-18
611-PU-14
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
945-BR-18
944-OR-18
410-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
615-YL-14
910-YL-18
G485-BU-18
G486-GN-18

ARC SUPPRESSOR (2)

106-8704

727-GN-18
136-GN-18
102-RD-14
614-PU
614-PU
614-PU
200-BK

L57

L11
L63

299-BK-18

L43

L58

L11

4TH FUNCTION IMPL SW

116-4509
614-PU
B
614-PU
200-BK
A
200-BK
2
128-PK
128-PK
3

146-GY

L53

S 6
5
S
TURN SIGNAL SW
134-9569

F781-BR-18
F784-YL-18
202-BK-18

C
B
A

1
2

L15

146-GY
299-BK-18
762-YL

CONN 36

JAPAN FRONT FRAME

C
508-PU
509-WH
512-GN
511-BR
A513-PK
135-BU
120-YL
200-BK-14

539-BU-18
540-WH-18

L23

L38

202-BK-18
E909-WH-18
E908-BR-18
E905-BU-18
754-BU-18
752-YL-18
751-GN-18
755-OR-18
900-PU-18
901-WH-18
975-WH
E904-BR-18
E903-YL-18
E902-PU-18
E907-GY-18
E906-OR-18
E901-GN-18
E900-WH-18
K977-PK-18
709-OR-18
975-WH
C

CONN 19

L99

L63

8
1
2
7
6
3
4
5
299-BK-18
146-GY
299-BK-18
761-GY-18
299-BK-18
961-BR
299-BK-18
146-GY

MONITOR
REAR FLOODS
FRONT FLOODS
CIGAR LIGHTER
AXLE OIL COOLER
WORK LAMPS
EH IMPL CONT
PILOT CTRL
FUSE PANEL

619-GN-14
200-BK-14

LIFT POSITION
SENSOR
(MACHINES WITH PCS)
121-0284 (COSA & JAPAN)
161-8904 (US)

SIGNAL
GROUND
+24V

FORWARD
HORN
7T-0970

J
605-YL-14
200-BK-14

WH-18
BK-18
RD-18

605-YL-14
200-BK-14

VOLTAGE
CONVERTER
119-1733

S 2

605-YL-14

SEAT

FUSE HOLDER
(QTY 14)
4K-5122

HI/LO BEAM
HEAD LAMP
4Y-4580

FORWARD
HORN
7T-0970

C
B
A

C530-BU-18
251-BK-18
138-GN-18

LIFT POSITION
SWITCH
145-8670

GROUND
+ BATTERY
SIGNAL

CONN 37
F
J
606-GY-14
3
200-BK-14
1
2
614-PU-14
6
619-GN-14
5
611-PU-14
4

27
28
17
5
37
38
39

FLOOD
LAMP
9X-1439

114-RD
322-GY

ANTENNA AS.
(C.B. RADIO)
9U-2332

GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V MEMORY OUT
+12 V SWITCHED OUT

373-GN-18
310-PU
308-YL
201-BK-18
202-BK-18
614-PU
200-BK
539-BU-18
537-GN-14
605-YL-14
606-GY-14
A541-PU-18
540-WH-18

606-GY-14

F781-BR-18
F784-YL-18
202-BK-18

3
6
1
2
4
5

201-BK-18

CONN 20
S
D
A541-PU-18
6
605-YL-14
4
606-GY-14
5
539-BU-18
2
537-GN-14
1
540-WH-18
3
308-YL

L52

DOWNSHIFT SW
158-5626

614-PU
200-BK

L84

L84

128-PK

158-BR-14
200-BK
200-BK
614-PU
614-PU

L63

B
A
2

129-BU
123-WH
146-GY
133-OR-18
128-PK

(QTY 2)
8M-8948

L58

L64

L51

L57

373-GN

647-GN-18
646-OR-18
A525-GN-18
A524-BR-18
A523-PU-18
102-RD-14
144-GN
202-BK-18
727-GN-18
C530-BU-18
C529-GY-18
728-BU-18
122-RD
500-BR
E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18
A219-BK-18
944-OR-18
945-BR-18
615-YL-14
608-GN-14
538-BR
505-BU
503-BR
504-YL
507-WH
501-GN
502-OR
506-PU
521-YL-14
517-BU-14
515-GY-14
516-GN-14
610-OR-14
617-BR
910-YL-18
720-PU-18
973-BR-18
977-YL-18
614-PU
614-PU

RD-18
RD-18

2
1

112-PU
112-PU
112-PU
G G
112-PU
G
112-PU
G
G 112-PU
G
112-PU
X G
C
TERMINAL STUD 9G-8451
X G
Z
113-OR-18
112-PU G 10A
G
G
Z
G 112-PU G 15A Z 134-YL-14
112-PU
15A
127-OR-14
G
G
Z
129-BU
112-PU
10A
G
G
Z
10A
123-WH
112-PU
G
G
Z
10A
133-OR-18
112-PU
Z
G
146-GY
112-PU G 10A
128-PK

L90
L71

CONN 18

L51

L51

124-GN-14
200-BK
124-GN-14
614-PU

L90

1 UUU
762-YL
964-BU
3 UUU

410-WH-18
201-BK-18
108-BU-14
124-GN-14
126-PK
136-GN-18
144-GN
167-OR
118-GY
138-GN-18
120-YL
113-OR-18

RIGHT
SPEAKER
6T-7695

E735-PU-18
201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18
663-GY

L58

158-BR-14
158-BR-14

15A CIRCUIT
BREAKERS
6T-3643

BUCKET/FORK
SELECT SW
135-9968
IT62G ONLY

UUU
B
200-BK
614-PU
A
614-PU
UUU

AE

200-BK-14
200-BK-14
102-RD-14
120-YL
A513-PK
135-BU

E735-PU-18

UUU

AE

LEFT
SPEAKER
6T-7695

200-BK
614-PU

L43

521-YL-14

15A

L24

L24

L38

L15

L61

1
2
15A
X

1
2

Z
692-YL
TURN SIGNALS
108-BU-14
SEAT AIR COMPRESSOR
124-GN-14
HVAC
XMSN CNTRLS
126-PK
136-GN-18
SEC STER
144-GN
BEACON
167-OR
NOT USED
118-GY
WIPER MOTORS
138-GN-18
PAYLOAD
120-YL
VOLT CONVERTER
Z Z Z Z Z Z
Z
10A FUSE
(QTY 12)
3K-8782
GG G G G G
15A FUSE

RD
BK

964-BU
762-YL-18

C
2

614-PU
200-BK

122-RD

L65

200-BK-14
108-BU-14

136-GN-18
608-GN-14
L84

134-YL-14
410-WH-18
201-BK-18

619-GN-14
611-PU-14
J
200-BK-14

200-BK
L53

453-PK-18
L73

L70
L64
L84

L67

202-BK-18
202-BK-18
202-BK-18

L64
L84

L4

HOOD
ACTUATOR
SW
146-0240

200-BK

PK-18
BU-18
YL-18
WH-18
OR-18
1
2
3
4
5
6
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18

A526-PK-18
A527-BU-18

L85

L64

ACTION
ALARM
3E-6328

3 C

L11

615-YL-14

FRONT DASH ASSEMBLY/STEERING WHEEL

L38

CLUTCH 1 SOL (REV)

CLUTCH 2 SOL (FWD)
SOLENOID RETURN
DUAL HP SOL (960G)
START RELAY
PARK BRAKE SW (N/O)
CAT DATA LINK +
SEC STER TEST SW
CAT DATA LINK UNUSED
RIDE CONTROL SW 2
RIDE CONTROL SW 1
AUTO/MAN SW (N/O)
AUTO/MAN SW (N/C)
KEY SW TO B+
DOWNSHIFT SW (N/C)
DOWNSHIFT SW (N/O)
SEC STER INTER RELAY
SW & SENSOR RETURN
ENGINE SPEED RETURN
PARK BRAKE SW (N/C)
RIDE CONTROL SOL 1
RIDE CONTROL SOL 2
4TH GEAR
3RD GEAR
1ST GEAR
2ND GEAR
FORWARD SW
REVERSE SW
NEUTRAL SW
+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
UNUSED
SEC STER PR SW (N/C)
UNUSED
UNUSED
UNUSED
UNUSED
L71

MTRMTR+

L67

J
200-BK-14

E932-PK-18
E933-YL-18
709-OR-18
A219-BK

STD FRONT FRAME

F
A
BK-18
299-BK-18
B
OR-18
146-GY
C
BU-18
761-GY

LEFT
TURN
LAMP
3E-6466

RD-18
BL-18

F
F

201-BK-18
442-GY-18
496-WH-18

F793-OR-4
AIH RELAY
3E-0075 R
BK-18
2
975-WH
BK-18
1
334-BU-18

397-OR-14
A300-GN-18
200-BK-14
398-BU-14
175-RD-14
A301-WH-18

1
2
3
4
5
6

L67

RH TURN &
CLEARANCE
LAMP
4Y-3263

GY-18 T
PU-18 C

200-BK
507-WH
506-PU
499-GY-18

TT

OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

L88

605-YL-14
617-BR-14

1
2

114-RD
322-GY

120-YL

G728-YL

299-BK-18

2
4

987-WH
P931-GN
961-BR
761-GY-18

J
3
6
5
1
4
2

615-YL-14

200-BK

200-BK
FRONT FLOOD
RELAY
3E-5239
127-OR-14

508-PU
509-WH

202-BK-18

HOOD UP POWER
HOOD UP SW
GROUND
HOOD DOWN POWER
+ BATTERY
HOOD DOWN SW

102-RD-14

1
2

L71

200-BK

1 C

L23

646-OR-18
647-GN-18

508-PU
509-WH
512-GN
511-BR
A513-PK
200-BK-14
200-BK-14
120-YL
135-BU
102-RD-14

L55

614-PU

200-BK-14
200-BK

608-GN-14
647-GN-18
200-BK
REAR FLOOD
Z
Z
RELAY
Z 3E-5239
Z

4
6
1
5
2
3

G728-YL

614-PU

OUTPUT
SPEED
SENSOR
(TRAILING)
3E-8848

537-GN-14
615-YL-14
661-GN
662-YL
663-GY
L86
113-OR-18
410-WH-18
126-PK
A541-PU-18
633-BU-18
K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
L88
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
619-GN-14
130-RD
604-OR
499-GY-18
G485-BU-18
G486-GN-18
118-GY
610-OR-14
720-PU-18
E702-OR-18
500-BR
910-YL-18
502-OR
501-GN
E701-PK-18
538-BR
102-RD-14
122-RD
122-RD
L90
105-RD
102-RD-14

614-PU
662-YL
661-GN
663-GY

A
C
B

120-YL

200-BK
C

113-OR-18
200-BK
614-PU
662-YL
661-GN
663-GY

C
B
A

1
2

BK-18
WH-18
TRANS
INTERMEDIATE
OIL TEMP
SPEED SENSOR
SENSOR
(TRAILING)
100-3055
3E-8848
ECPC TRANSMISSION

1
2

3
1
2
4
5
6

C 2

UUU

CIGAR
LIGHTER
9W-0335

SUSPENSION GP
150-7718

A525-GN-18
A524-BR-18
A523-PU-18

OR-18
BK-18
YL-18

BK-18
WH-18
INTERMEDIATE
SPEED SENSOR
(LEADING)
3E-8848

691-GY

146-GY
146-GY
146-GY

299-BK-18

CAB GROUND

118-GY

L86
L88
L86
L88
202-BK-18
202-BK-18
202-BK-18
202-BK-18

E907-GY-18
E906-OR-18
A
B
C

R
177-RD-8

10A FUSE
3K-8782

L66

373-GN
615-YL-14
608-GN-14

NN

L67

505-BU
503-BR
504-YL
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
124-GN-14
124-GN-14
133-OR-18
120-YL
144-GN
646-OR-18
138-GN-18
647-GN-18
128-PK
202-BK-18
202-BK-18
615-YL-14
608-GN-14
E416-PU-18
762-YL-18
964-BU
506-PU
507-WH
617-BR
727-GN-18
C529-GY-18
C530-BU-18
521-YL-14
728-BU-18
944-OR-18
945-BR-18
973-BR-18
977-YL-18
G767-WH-18
G766-GN-18
A219-BK-18
251-BK-18
P910-BR-18
614-PU
614-PU
118-GY
610-OR-14
720-PU-18
E702-OR-18
122-RD
502-OR
501-GN
500-BR
E701-PK-18
102-RD-14
910-YL-18
538-BR

A541-PU-18
633-BU-18
537-GN-14
691-GY
518-OR-14
200-BK

200-BK-14
200-BK-14
200-BK-14
200-BK-14

10A
10A
10A
10A
10A
10A
10A

REAR

1
2

1
2

1
2

1
2

L111

RD
RD

RD
RD

RD
RD

RD
RD

RD
RD
1
2

INPUT
SPEED
SENSOR
3E-8848

306-GN
975-WH

LH DOME LAMP
3E-6389
RD-18
WH-18
BK-18

L55

200-BK-14
200-BK-14
200-BK-14

QQ

TERMINAL
BLOCK
121-1023
TT
V
F793-OR-4
F793-OR-4
UU
V
304-WH-8
304-WH-8
RR
V
112-PU-4
112-PU-4
V
109-RD-4
EE
V 101-RD-4
109-RD-4
U 101-RD
101-RD-4 MM
U
101-RD
U 101-RD
U
U 101-RD
U
101-RD-14
101-RD-14

RD-18
BK-18
WH-18

BK

15

+ BATTERY
GROUND
LIGHTS ON
SPEEDO LAMP
TACH LAMP
GAUGE LAMPS

619-GN-14
200-BK-14

CONN 38

1
7
6
8
3
2
4
5
12
11
10
9

ALT
BREAKER
9S-4693
NN
EE
80A
MM

1
2

L111

728-BU-18
727-GN-18
975-WH-18

C
C2
49A
49
30B
31

944-OR-18
945-BR-18

122-RD

GRAPPLE FUNCTION SW
167-6915
NOTE: FOR IT62G ONLY
1
3

FORWARD
HORN
4Y-7882

606-GY-14
614-PU-14
619-GN-14
200-BK-14
611-PU-14

128-PK

964-BU
762-YL
961-BR
200-BK
614-PU

AUX SOL
109-1739

IMPL DETENT
OVERRIDE SW
7X-1886

114-RD
322-GY

OPERATOR STATION

L23
4
6
1
2
3
5

200-BK
614-PU

105-RD
200-BK

FLASHER
120-4537
TURN IND
BUCKET IND
WARNING LAMPS
+V (TURN SIG)
+V (HAZARDS)
GROUND

200-BK-14
200-BK
200-BK-14
200-BK
200-BK

L28

STRAP 7V-7295

BK-0

80A QQ
MAIN
BREAKER
9S-4693

BK-18
BK-18

XMSN

T
T

L65

L86
L66

1
24
6
19
2
17
11
15
12
5
4
18
20
21
22
9
14
8
16
10
13
7
23
3

G
H
J
A
B
F
D
E
C

B+

CAB
GROUND

L67

CONN 13

CONN 15

ARC
SUPPRESSOR
106-8704

MOTOR

L16
L17

P910-BR-18

BK
GY
BR
OR

J
605-YL-14
200-BK-14

L103

128-PK

L23

964-BU
762-YL-18
961-BR

102-RD-14
102-RD-14

CONN 28

200-BK
507-WH
506-PU
499-GY-18

606-GY-14
200-BK-14
614-PU-14
604-OR
608-GN
RD-0
BK-0

101-RD-4

PP

130-RD
A301-WH-18
A300-GN-18

STOP/TAIL/PARK LAMP
107-4401
CONN 1
V
S
RD-18
604-OR
A
T
WH-18
C
614-PU-14
G
BK-18
B
200-BK-14
V

START RELAY
125-1302
304-WH-8
UU

KK YY
JJJ
RIGHT REAR
FRAME GND
L113

RELAY PANEL

BK-00
JJJ
RD-00
BK-00
JJJ

RIGHT TURN LAMP

162-2073
CONN 2
V
RD-18
606-GY-14
1
BK-18
200-BK-14
2

FLOOD
LAMP
9X-1439

PRIMING PUMP GP 151-6342

MAIN RELAY
167-0138 R
BK
2
308-YL
BK
1
200-BK-14
177-RD-4
177-RD-8

L114

443-YL-18

1
2
PP

KK

L113
L114

L111

RELAY PANEL

304-WH-8
112-PU-4
RR

L86

CONTROL GP - DIMMER
103-5526
Z

L67

L64
L63

T
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

975-WH-18
751-GN-18
752-YL-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E900-WH-18
E901-GN-18
E906-OR-18
E907-GY-18
E904-BR-18
E905-BU-18
E902-PU-18
E903-YL-18
K977-PK-18
202-BK-18
709-OR-18
E908-BR-18
E909-WH-18

MOTOR
BK-18
RD-18

JJ

AUX START
RECEPTACLE

450-YL-18
G939-PK-18

2
1

513-OR-14
522-WH-14

RD-00
BK-00

DISCONNECT
SWITCH
7N-0718

E
WH-18
BK-18

326-RD
795-YL
975-WH
201-BK-18
405-GY-18
521-YL-14
522-WH-14

E
TORQUE CONVERTER
OIL TEMP SENDER
4W-9972

521-YL-14
522-WH-14

RIGHT SIDE ENGINE

692-YL

L88

OUTPUT
SPEED
SENSOR
(LEADING)
3E-8848

PROP
SOLENOID
VALVES (6)
159-0932

ECAP SERVICE
TOOL CONN

3 C

C 5

L37

1
2

T
AXLE OIL COOLER
TEMP. SW 155-8998

A
GN-14
GN-14

BK
BK

ENGINE SPEED
SENSOR
6V-2455

E
1
2

+8V
GROUND
SIGNAL

1ST
SOL 6

2
1

1
2
1
2

513-OR-14
521-YL-14

A
A/C REFRIGERANT SW
114-5333
NOTE A
ARC
A
SUPPRESSOR
2
522-WH-14
106-8704
1
513-OR-14
A/C
CLUTCH
COIL AS.
106-5122

1
2

795-YL
975-WH
201-BK-18
A
BK-18
405-GY-18
RD-18
B
C
BU-18
ENGINE
E
OIL SW
3E-6455

E
DUAL HP
SOLENOID
129-7707
(962G/IT62G)

RIGHT SIDE ENGINE

L115

1
2

G954-PK
200-BK

4
3
2
1

G486-GN-18
201-BK-18

ECPC TRANSMISSION
4TH
3RD
2ND
SOL 3
SOL 4
SOL 5

FWD
SOL 2

BK-18
WH-18

BK-18
BK-18

2 3
1

AB

REAR AXLE
TEMP.SW
155-8999

L115

REV
SOL 1

AC

CONN 8

GN
GN

RD-18

L112

CONN 3
LL
V
1
614-PU-14
2
200-BK

E START
301-BU-10
200-BK-10
GND
E
BK-18
E
326-RD
STOP

SHUTDOWN
SOLENOID
155-4652

AXLE OIL COOLER

CLUTCH ASSY.
152-5409
AB AC
2
G454-PK
1
200-BK

202-BK-18

GND

GN

4
1
2
6
3
5

C
200-BK

727-GN-18
728-BU-18
975-WH-18
SEC STER
INTERMEDIATE
RELAY
3E-5239

PILOT VALVE GP 152-6480

FLOAT SOL LIFT SOL TILT SOL
109-1739
109-1739 109-1739

200-BK
118-GY
503-BR
505-BU

L67

720-PU-18
L65

CONN 7
AD
AD V
1
123-WH
1
123-WH
2
G454-PK
2
G454-PK

L114
L113

CONN 42
AB

518-OR-14

5 C

C 6

LH REAR HEADLINER

REAR WIPER
137-8709

516-GN-14
515-GY-14
124-GN-14
517-BU-14
504-YL

FUSE PANEL

CONN 12

L90

L111

RD
RD

CONN 4
BACKUP ALARM
123-6449
MMM
MMM V
BK-18
2
2
975-WH
975-WH
BK-18
1
1
321-BR-18
321-BR-18
COSA LICENSE
PLATE LAMP
125-4439
LL
614-PU-14
200-BK-14
LL
COSA LICENSE
PLATE LAMP
125-4439
LL
614-PU-14
200-BK-14
LL

GN
GN

L110

L111

BK
BK

RD-0

L112

299-BK-18

L66

L110

L112

1
2
3
4
5
6
7

CONN 11

L88

LEFT SIDE ENGINE

201-BK-18
G486-GN-18
200-BK
G454-PK

202-BK-18
727-GN-18
C530-BU-18
762-YL-18
964-BU
506-PU
507-WH
521-YL-14
617-BR
C529-GY-18
E416-PU-18
299-BK-18
604-OR
K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
619-GN-14
130-RD
499-GY-18
G485-BU-18
G486-GN-18
608-GN-14
112-PU-4
138-GN-18
123-WH
102-RD-14
105-RD
122-RD
105-RD

200-BK
614-PU
614-PU
727-GN-18
136-GN-18
102-RD-14
614-PU

537-GN-14

16
13
11
15
12
36
4
14
1
8

NOT USED

511-BR
512-GN

SECONDARY STER
TEST SW
143-3001

A
C 2

614-PU

200-BK
614-PU

L80

L8

COOLANT TEMP SENSOR

131-0427
E
OR-18
K933-GN-18
A
+8V
201-BK-18
BK-18
B
GROUND
WH-18
C
SIGNAL
441-OR-18

F793-OR-4
G486-GN-18
201-BK-18
200-BK
123-WH

L108

762-YL-18
761-GY-18

27
2
30
5
6
3
8
10
11
12
13
14
7
20
21
38
28
26
4
1
15
9
22
23
24
25
29
31
32
33
34
36
16
17
18
19
37
35
39
40

311-WH

L71

L61

A
2 C

C 3
4

L8

109-RD-4
403-GN-18
200-BK-14
311-WH
K933-GN-18
201-BK-18
441-OR-18

304-WH-8
109-RD-4
101-RD-4
F793-OR-4

608-GN-14
617-BR

L80

L24

TO ENGINE
BLOCK

N939-GN-18

LH TURN &
CLEARANCE
LAMP
4Y-3580

J
3
1
2
6
5
4

617-BR-14
619-GN-14
611-PU-14

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14
114-RD
322-GY

JAPAN VEHICLE HARNESS

202-BK-18
202-BK-18

537-GN-14

L67
987-WH
P931-GN
761-GY-18
416-OR-18
484-YL-18
417-GY-18
795-YL-18
306-GN
419-YL-18
251-BK-18
522-WH-14
146-GY
975-WH
334-BU-18
L85
450-YL-18
321-BR-18
453-PK-18
G939-PK-18
G764-PK-18
L70
976-OR
201-BK-18
N939-GN-18
614-PU-14

B
C

L80

202-BK-18

A525-GN-18
A524-BR-18
A523-PU-18

1
2
3
4
5
6
7
8

L15

200-BK

200-BK
200-BK
614-PU
614-PU
202-BK-18
202-BK-18

538-BR

L85

L38

L17

L84

L64

167-OR
E936-WH
E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18
E930-BU-18

LH REAR HEADLINER

HAZARD
LAMP SW
112-6167

JAPANESE ROADING LIGHTING

CAB
GROUND

L38

E
START AID
COOLANT SW
3E-6449

TO ENGINE
CYL HEAD

112-PU-4

720-PU-18

200-BK-14
311-WH

GG

200-BK-14
515-GY-14

124-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
200-BK-14
522-WH-14

L61

ZZ

AIR INLET
HEATER
107-9652

H
2
1

BK-14
WH/RD-14

964-BU

WH-18
BK-18

F793-OR-4

HH

CONN 14

961-BR
987-WH
P931-GN
146-GY
761-GY-18
299-BK-18

2
1

BK

BK

2
1

101-RD-4
975-WH
795-YL
201-BK-18
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
443-YL-18
326-RD

E900-WH-18
E901-GN-18

TO ENGINE
BLOCK

HH

ZZ
2GA

101-RD-4
975-WH
795-YL
201-BK-18
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
443-YL-18
326-RD

200-BK-10
301-BU-10

B-

GG

RD-00

BK-4

BK-00

L115

B+

FF

BK-00

L112

L114
L113

D+

RD-00

975-WH
G486-GN-18
403-GN-18
441-OR-18
K933-GN-18
795-YL
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
443-YL-18
326-RD
123-WH
201-BK-18

311-WH
109-RD-4
200-BK-14
403-GN-18
441-OR-18
K933-GN-18

L79

1
2
3
4
5
6
7
8
9
10
11
12

HI/LO BEAM
HEAD LAMP
4Y-4580

CONN 37

201-BK-18
201-BK-18

201-BK-18
201-BK-18

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

795-YL-18

202-BK-18

CC
BLOCK AS.
8C-6358

403-GN-18
109-RD-4

MOTOR

304-WH-8

MOTOR

L79

201-BK-18

727-GN-18
C
200-BK
B
200-BK
614-PU
A
KICKOUT
C
ON/OFF SW
118-0636

L28

BB

ALTERNATOR
107-7977

311-WH
109-RD-4
200-BK-14
403-GN-18
441-OR-18
K933-GN-18
201-BK-18

CC
RD-00

RD-00
RD-00
JJJ

BK-OO

5
24
1
4
21
6
19
7
8
14
17
22
25
9
20
12
23
2
10
11
13
16
18
15
3

304-WH-8

MONITOR
HARNESS
CODE
PLUG

6
5
4
3
2
1
7
8

F
605-YL-14
200-BK-14

J
200-BK-14
J
J
605-YL-14
T
YL-18
C
617-BR-14
PU-18
J
J
200-BK-14

114-RD
322-GY

CONN 28

L15

A541-PU-18
633-BU-18
608-GN-14
661-GN
662-YL
663-GY
615-YL-14
113-OR-18
410-WH-18
128-PK
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18
120-YL
200-BK
129-BU
108-BU-14
201-BK-18
(146-GY)
136-GN-18

E
BB
XX
E
MTR BAT

200-BK
975-WH
200-BK-14
201-BK-18

BLOWER
3E-6392

112-PU-14
112-PU-14

301-BU-10

200-BK-14

633-BU-18
A541-PU-18
727-GN-18
728-BU-18
975-WH-18
945-BR-18
944-OR-18
105-RD
608-GN-14
647-GN-18
614-PU
661-GN
662-YL
663-GY
537-GN-14
518-OR-14
615-YL-14
410-WH-18
201-BK-18
646-OR-18
200-BK
108-BU-14
124-GN-14
167-OR
146-GY
129-BU
118-GY
144-GN
133-OR-18
123-WH
138-GN-18
120-YL
113-OR-18
128-PK
136-GN-18
126-PK

RD-0
RD-00

L107

L108

124-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
200-BK-14
522-WH-14

THERMOSTAT
3E-5464

123-WH
105-RD
975-WH
727-GN-18
728-BU-18
944-OR-18
945-BR-18
614-PU
118-GY
167-OR
537-GN-14
518-OR-14

LEFT SIDE ENGINE

L108

A526-PK-18
A527-BU-18
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
A525-GN-18
A524-BR-18
A523-PU-18
124-GN-14
200-BK-14

E924-YL-18
E923-PK-18
E925-OR-18
E926-BU-18
E930-BU-18
E936-WH
167-OR

975-WH

STARTER
106-8558

FRONT

201-BK-18
A301-WH-18
A300-GN-18
398-BU-14
397-OR-14
130-RD
975-WH
975-WH
975-WH
975-WH

A301-WH-18
A300-GN-18
397-OR-14
398-BU-14
130-RD

L110

604-OR
608-GN
606-GY-14
200-BK-14
614-PU-14
130-RD
A301-WH-18
L113
A300-GN-18
397-OR-14
398-BU-14
975-WH
L112
321-BR-18
614-PU-14
200-BK

L107

BK-18
WH-18

L114

L107

F793-OR-4
101-RD-4
109-RD-4
304-WH-8
975-WH
130-RD
A301-WH-18
A300-GN-18
398-BU-14
397-OR-14
200-BK-14
200-BK-14

605-YL-14
200-BK-14
617-BR-14
604-OR
608-GN

310-PU
310-PU
334-BU-18
122-RD
102-RD-14
130-RD
105-RD
306-GN
308-YL
112-PU-4
114-RD

FF

LEFT FRAME
GROUND BOSS

RELAY PANEL

L109

L107

V
BK-OO

L106

200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
614-PU-14
605-YL-14
617-BR-14
604-OR
608-GN
606-GY-14
614-PU-14
321-BR-18

L109

LEFT TURN LAMP

162-2073 CONN 5

L106

200-BK
200-BK
200-BK-14
200-BK-14

605-YL-14
200-BK-14

1
2

522-WH-14

BU-18
RD-18
WH-18
YL-18
BK-18

L15

201-BK-18
E735-PU-18
291-BK-18
290-BK-18

136-GN-18

1
7
15
4
5
16
26
19
27
39
2
21
17
37
35
31
38
23
25
36
29
10
40
33
30
9
12
24
6
22
34
32
28
13
11
18
8
20
3
14

V
RD-18
BK-18

517-BU-14

L67

12V BATTERY
115-2422 GP31
9X-9721 4D

CONN 38
F
J
5
4
3
6
2
1
200-BK-14

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14
114-RD
322-GY

16
13
11
15
12
36
4
14
1
8

L17

RESISTOR
9G-1950
515-GY-14
H

4
6
3
1
2
5
KKK

L79
516-GN-14

118-GY

12V BATTERY
115-2422 GP31
9X-9721 4D

L90

BK-00

NEG POS

987-WH
P931-GN
G485-BU-18
N939-GN
761-GY
976-OR
322-GY
619-GN-14
611-PU-14
138-GN-18
146-GY
251-BK-18
762-YL
964-BU-18
C530-BU-18
C529-GY-18
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
E919-YL-18
E920-BR-18
E921-PK-18
E922-GN-18
299-BK
E416-PU-18
614-PU-14
617-BR-14
606-GY-14
605-YL-14
605-YL-14
606-GY-14
617-BR-14
614-PU-14
614-PU-14
608-GN
321-BR-18
604-OR
795-YL
443-YL-18
405-GY-18
G486-GN-18
K933-GN-18
123-WH
441-OR-18
ENGINE
521-YL-14
522-WH-14
403-GN-18
450-YL-18
G939-PK-18
326-RD
975-WH
122-RD
334-BU-18
RELAY
308-YL
PANEL
105-RD
306-GN
102-RD-14
112-PU-4
310-PU
130-RD

L85

L63
L64
L65
L66
L67

NEG POS

S
RD-18
604-OR
A
T
WH-18
C
617-BR-14
G
BK-18
B
200-BK-14
STOP/TAIL/PARK LAMP
107-4401 CONN 6

BB

L90

AA

L63
L64
L65
L66

AA

G940-PU-18
964-BU-18
G941-GY-18
795-YL
C529-GY-18
P931-GN
G486-GN-18
605-YL-14
N939-GN
975-WH
C530-BU-18
E919-YL-18
E920-BR-18
G485-BU-18
123-WH
614-PU-14
606-GY-14
506-PU
507-WH
604-OR
608-GN
617-BR-14
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
G764-PK-18
762-YL
761-GY
611-PU-14
E921-PK-18
E922-GN-18
K933-GN-18
976-OR
V
419-YL-18
122-RD
432-PK-18
146-GY
201-BK-18
130-RD
251-BK-18
306-GN
308-YL
310-PU
321-BR-18
102-RD-14
202-BK-18
403-GN-18
405-GY-18
499-GY-18
987-WH
417-GY-18
138-GN-18
105-RD
450-YL-18
299-BK
522-WH-14
416-OR-18
E416-PU-18
G939-PK-18
619-GN-14
441-OR-18
442-GY-18
443-YL-18
447-PK-18
484-YL-18
322-GY
521-YL-14
326-RD
334-BU-18
496-WH-18
453-PK-18

L90

JJ

RD-00

L79

L70
L69

L69

L102
BK-18
BK-18
RD-00

200-BK
200-BK-14
200-BK-14
975-WH
114-RD
251-BK-18
C529-GY-18
987-WH
P931-GN
N939-GN
761-GY
C530-BU-18
146-GY
299-BK
762-YL
964-BU-18
322-GY
G485-BU-18
619-GN-14
605-YL-14
606-GY-14
617-BR-14
611-PU-14
614-PU-14
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
976-OR
138-GN-18
G941-GY-18
G940-PU-18
453-PK-18
484-YL-18
432-PK-18
202-BK-18
419-YL-18
G764-PK-18
447-PK-18
417-GY-18
416-OR-18
442-GY-18
496-WH-18
507-WH
506-PU
499-GY-18
727-GN-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18

L102

1
2

200-BK-14
608-GN

310-PU
311-WH

FLOOD
LAMP
9X-1439

614-PU
614-PU-14

SERVICE
MODE
PLUG

4
3
2
1

CONN 16

L71

L70
L69
40
39
38
37
12
36
26
28
27
18
3
35
34
14
25
30
4
19
20
33
32
29
17
1
2
5
6
7
8
9
10
11
16
15
13
22
21
23
24
31

727-GN-18

START AID
SOLENOID
3E-6332

CONN 17

614-PU
614-PU

(LOC I-13)

L94

L64

201-BK-18
G940-PU-18
G941-GY-18
484-YL-18
453-PK-18
499-GY-18
727-GN-18
447-PK-18
417-GY-18
416-OR-18
496-WH-18
442-GY-18
506-PU
507-WH
202-BK-18
419-YL-18
432-PK-18
G764-PK-18

611-PU-14
619-GN-14
614-PU
606-GY-14
200-BK-14

606-GY-14
614-PU
619-GN-14
200-BK-14
611-PU-14
KKK

L16

L61

CAB
GND

CONN 10

L84

L71

FRAME
GROUND

ALL DASHED LINES ARE ATTACHMENTS.

5
1
3
6
2
4

YYY

STRAP AS. 8X-5804

CONN 39

1
4
2
3

L16
L16

L72

H
12
10
11
9
5
8
3
6
7
4
1
2

L94

TRANSMISSION CONTROL CIRCUIT.

614-PU

WLPCS ECM CIRCUIT.

START AID CIRCUIT.

KKK

FLOOD LAMP
9X-1439

521-YL-14
517-BU-14
516-GN-14
515-GY-14

VVV

YYY

200-BK-14
605-YL-14
617-BR
606-GY-14

L15

BLEND DOOR
ACTUATOR
126-5611

PK-18
BU-18

608-GN-14
200-BK-14

GROUND CIRCUIT.
TURN SIGNAL CIRCUIT.

619-GN-14
200-BK-14

6
4
1
3
5
2

LLL
619-GN-14
611-PU-14
605-YL-14
617-BR
606-GY-14
200-BK-14

L15

202-BK-18

1
2

L64

WATER VALVE/BLEND DOOR

CONTROL ASSEMBLY
126-6010
WATER VALVE MTR (A)
WATER VALVE MTR (B)
BLEND DOOR MTR (A)
BLEND DOOR MTR (B)
BLEND DOOR POS (+)
BLEND DOOR POS (SIG)
BLEND DOOR POS (-)
POTENTIOMETER HI
V. USER
POTENTIOMETER (COM)
+24V
GROUND

RIGHT
REAR
CAB
FLOOD
LAMP
9X-4381
VVV

HEATER AND AIR CONDITIONER CIRCUIT.

L15

L71

WASHER/WIPER CIRCUIT.

16
13
11
15
12
36
4
14

RIGHT
TURN
LAMP
3E-6466

RD-18
BK-18

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

L38

L94

WATER VALVE
ACTUATOR
126-5610

PANEL LAMP CIRCUIT.

1
2

BLOWER UNIT

MONITOR HARNESS CODE PLUGS

(LOC H-9)

606-GY-14

CONN 40

BU-18
611-PU-14
RD-18
619-GN-14
617-BR
WH-18
YL-18
605-YL-14
BK-18
200-BK-14
WW
TO BUCKET
POSITION-TURN
LAMPS HARN
LH HI/LO/POSITION
TURN LAMP
105-4849
RH HI/LO/POSITION
TURN LAMP
105-4850

OPERATOR STATION

945-BR-18
944-OR-18
307-OR-18
614-PU
200-BK

L73

L94

CATERPILLAR MONITORING SYSTEM

CIRCUIT.

201-BK-18

L73

614-PU-14
614-PU

STARTING CIRCUIT.

L73

945-BR-18
944-OR-18

L69

L65

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

F784-YL-18
F781-BR-18
728-BU-18

L84

L71

CONN 16

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

202-BK-18

619-GN-14
611-PU-14

619-GN-14
611-PU-14
605-YL-14
617-BR-14

LIGHTING GP-ROADING (COSA)

A273-BK
A219-BK-18
251-BK-18
251-BK-18
CAB
GROUND

L94

CCC C
275-BK-18
201-BK-18
6
274-BK-18
5
273-BK-18
201-BK-18
4
272-BK-18
201-BK-18
3
271-BK-18
201-BK-18
2
270-BK-18
1
201-BK-18
201-BK-18
7
8

5
1
3
6
2
4

CONN 28

COSA LIGHTING GP

L77

L65

2
1

CONN 28

L77

G764-PK-18
976-OR
G939-PK-18
N939-GN-18

945-BR-18
944-OR-18

L64

608-GN-14
200-BK-14
200-BK-14

AJ

AJ
RIGHT TURN
200-BK-18
LAMP
606-YL-18
116-9624
AJ
LIGHTING GP - ROADING COSA

LEFT
TURN
LAMP
3E-6466

RD-18
BK-18

L69

AK

2
1

L85

L72

LEFT
REAR
CAB
FLOOD
LAMP
9X-4381

BBB C
275-BK-18
201-BK-18
6
274-BK-18
201-BK-18
5
273-BK-18
4
272-BK-18
3
271-BK-18
2
270-BK-18
201-BK-18
1
201-BK-18
201-BK-18
7
8

AK
200-BK-18
605-YL-18

1
2

200-BK-14

CONN 39

L85

VVV

CONN 16
AK

L84

L69
L85

LIGHTING GP-JAPANESE ROADING

LEFT TURN
LAMP
116-9624

L70

L88

VVV

F
F

605-YL-14

LLL
5
4
6
3
1
2

FLOOD LAMP
9X-1439

L74

L86

RD-18
BK-18

945-BR-18
944-OR-18

L73

L84

BA
G

LLL
619-GN-14

L74

251-BK-18
L94

RD/YL-18
GN/RD-18
BK-18

L74

L77
A219-BK-18
251-BK-18
728-BU-18
614-PU
L72
614-PU

608-GN-14
200-BK-14

TA
S
G

NNN
614-PU-14
604-OR
200-BK-14
NNN
612-GY

CONN 16
AAA C
275-BK-18
201-BK-18
6
274-BK-18
201-BK-18
5
273-BK-18
4
272-BK-18
3
271-BK-18
201-BK-18
2
270-BK-18
1
201-BK-18
201-BK-18
7
8

6
4
1
3
5
2

L16

L103

608-GN-14
200-BK-14

GN-18
BK-18

L103

NNN V
1
CONN 2
2
V
NNN
C
CONN 1
A
B
V
NNN
1
612-GY
2

NNN
606-GY-14

EEE

L69

L102

YL

TU
G

RIGHT
STOP/TAIL/
PARK/TURN LAMP
4Y-3264
BACKUP LAMP
126-9288

LL

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

16
13
11
15
12
36
4
14

CONN
J1

L16

130-RD
V
975-WH
321-BR-18
V
V
612-GY
LL V
614-PU
614-PU-14
V

BACKUP
LAMP
RELAY
4Y-6135
LICENSE
PLATE
LAMP
5A-3808

321-BR-18
975-WH

4
L102
L103

614-PU
128-PK

V
1
2

NOTE: TO BACKUP
ALARM CONN 4

L102
L103

L51
L24

P910-BR-18
G767-WH-18
G766-GN-18
944-OR-18
945-BR-18
973-BR-18
977-YL-18

G767-WH-18
G766-GN-18
973-BR-18
977-YL-18
307-OR-18
F784-YL-18
F781-BR-18
728-BU-18
202-BK-18
G939-PK-18
G764-PK-18
976-OR
N939-GN-18
G762-BR
G761-YL
G768-GN
G760-WH
G750-BU
G755-GY
G763-PU
126-PK
126-PK
A273-BK
A273-BK

612-GY

126-PK

1
2

751-GN-18
752-YL-18
975-WH
795-YL-18
306-GN
419-YL-18
944-OR-18
P910-BR-18
945-BR-18

E900-WH-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E901-GN-18

CONN 6

L84

C
A
B

L102
L103

EEE
7X-6315 STRAP
MOUNTING
BOLT

CONN 40

POWERTRAIN CONTROL
SEE ELECTRONICS GP
148-5661 FOR S/W
AND H/W INFO

C
975-WH
E908-BR-18
E909-WH-18
E904-BR-18
E903-YL-18
E907-GY-18
E905-BU-18
E902-PU-18
E906-OR-18
373-GN
K977-PK-18
709-OR-18

RD-18
BK-18

334-BU-18
321-BR-18
450-YL-18

BA
G

NNN

CONN
J2

CONN 5

334-BU-18
321-BR-18
450-YL-18
975-WH
453-PK-18

RD/YL-18
GN/RD-18
BK-18

TA
S
G

NNN

NNN
617-BR-14
604-OR
200-BK-14
NNN
612-GY

1
2

L84

GN-18
BK-18

L102
L103

OPERATOR STATION

L70
L69
L85
L71

TU
G

LEFT
STOP/TAIL/
PARK/TURN LAMP
4Y-3460
BACKUP LAMP
126-9288

NNN

L102
L103

L103

416-OR-18
484-YL-18
417-GY-18
720-PU-18

NNN
605-YL-14

10

17
11
7
10
8
36
9
37
3
20
22
21
29
31
40
25
26
4
16
15
27
18
12
23
32
33
19
30
14
13
1
6
2
5
24
38
35
39
28
34

L102

11

SEAT

12

L17

13

SEC STER PR SW N/O

PRIM STER PR SW N/C
PRIM STER PR SW N/O
NEUTRALIZER SW
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
AIR INLET HTR RELAY
BACKUP ALARM
ENGINE SPEED
UNUSED
UNUSED
SOLENOID RETURN
INPUT SPEED +
INPUT SPEED INTER SPD TRAIL +
INTER SPD LEAD OUTPUT SPD TRAIL INTER SPD TRAIL INTER SPD LEAD +
OUTPUT SPD TRAIL +
AIR INLET HTR SW
TRANS OIL TEMP
SENSOR SUPPLY +8V
UNUSED
TRANS OUT SPD (+)
CLUTCH 3 SOL (4TH)
CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 6 SOL (1ST)
TRANS OUT SPD (-)

14

11
6
10
4
9
15
39
40
34
33
32
17
16
13
26
22
19
37
38
28
27
3
29
23
36
35
31
30
24
25
5
18
12
21
20
7
1
8
2
14

15